A multi-wire cutting mechanism for NdFeB billets

Abstract

The present invention discloses a multi-wire cutting mechanism for NdFeB billets, comprising a machine body, a billet main body and cutting wires. The machine body comprises a lower chassis as a base, the upper top of the lower chassis is fixedly connected to an L-shaped vertical plate and a side plate, the upper top of the lower chassis is symmetrically provided with a supporting mechanism for the billet main body, and a cutting mechanism for cutting the billet main body is provided on a side of the L-shaped vertical plate close to the side plate. The present invention is provided with a grinding mechanism and a pressing mechanism. Since iron elements adhere during storage or transportation and are oxidized to form iron oxide on the surface of the cutting wire, in order not to affect its use, it can be polished by the grinding mechanism to remove the iron oxide on its surface, and after polishing, the cutting wire can be directly controlled to move downward by the pressing mechanism to avoid the situation where the cutting surface is incomplete due to the cutting wire being too loose during the cutting process of the billet main body, thereby reducing the scrap rate after the billet main body is processed.

Description

Technical Field

[0001] The invention relates to the technical field of wire cutting, in particular to a multi-wire cutting mechanism for NdFeB blanks. Background Art

[0002] NdFeB billets are the key starting material for producing high-performance NdFeB magnets. NdFeB magnets are composed of rare earth metals such as neodymium, iron, and boron. They have excellent magnetic properties and are widely used in motors, sensors, speakers, wind power generation, magnetic resonance imaging equipment, and other fields. As the front-end process of magnet production, the quality and performance of NdFeB billets directly affect the magnetic properties and service life of the final product. The multi-wire cutting mechanism uses multiple cutting wires as cutting tools to achieve precise cutting of the billets through high-speed rotation and movement. During the cutting process, the cutting wires generate electric sparks that contact the billets, gradually cutting the billets into the required shape and size.

[0003] In the prior art, the wires used for cutting are mostly molybdenum wire, copper wire, and galvanized electrode wire. However, during long-term storage or transportation, some cutting wires often form a layer of iron oxide on their surfaces due to the influence of environmental factors, such as oxygen in the air and tiny iron particles. This layer of iron oxide not only reduces the performance of the cutting wire, such as hardness and wear resistance, but may also affect the cutting accuracy and surface quality, resulting in incomplete cross-sections of the NdFeB billet after cutting, and even waste. After long-term use or polishing, the cutting wire may shake or deviate from the predetermined trajectory during the cutting process due to looseness or insufficient tension, which not only reduces the cutting accuracy, but also may cause unnecessary damage to the NdFeB billet, further increasing the scrap rate.

[0004] Therefore, we propose a multi-wire cutting mechanism for NdFeB billets. Summary of the Invention

[0005] The object of the present invention is to provide a multi-wire cutting mechanism for NdFeB billets to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-wire cutting mechanism for NdFeB billets, comprising a machine body, a billet body and a cutting wire, the machine body comprising a lower chassis as a base, the upper top of the lower chassis being fixedly connected to an L-shaped vertical plate and a side plate, the upper top of the lower chassis being symmetrically provided with a supporting mechanism for the billet body, a cutting mechanism for cutting the billet body being provided on the side of the L-shaped vertical plate close to the side plate, a grinding mechanism for removing iron oxide from the surface of the cutting wire being provided on the upper top of the L-shaped vertical plate, a downward pressing mechanism for tightening the cutting wire being provided on the side of the grinding mechanism on the upper top of the L-shaped vertical plate, and a guide mechanism for smooth movement of the auxiliary grinding mechanism and the downward pressing mechanism part structure.

[0007] As a preferred embodiment of the above technical solution, the inner top of the L-shaped vertical plate is symmetrically fixedly connected to a hydraulic push rod, the upper top of the lower chassis is located at the end of the L-shaped vertical plate and is slidably connected to a protective cover, and the inner side wall of the protective cover is symmetrically fixedly connected to an extension plate connected to the telescopic end of the hydraulic push rod.

[0008] As a preferred embodiment of the above technical solution, the supporting mechanism includes a base symmetrically fixedly connected to the upper top of the lower chassis, the upper top of the base is slidably connected to the bottom plate, the outer side wall of the bottom plate is provided with a socket for convenient removal, the upper top of the bottom plate is fixedly connected to the seam plate, several of the blank bodies are bonded to the upper top of the seam plate, the end of the base is threadedly sleeved with a limiting bolt, and the outer wall of the limiting bolt is slidably connected to the limiting plate to prevent the bottom plate from detaching.

[0009] As a preferred embodiment of the above technical solution, the cutting mechanism includes several rollers rotatably connected to the inner wall of the L-shaped vertical plate, and several cutting wires are evenly arranged and sleeved on the outer wall of the roller, and the cutting wires are trapezoidal in the taut state. The outer wall of the L-shaped vertical plate is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to a first drive shaft, and the first drive shaft extends to the inner wall of the L-shaped vertical plate. The end of the first drive shaft is fixedly connected to one of the rollers, and the ends of several rollers close to the first motor are fixedly sleeved with a transmission sprocket, and the outer wall of the transmission sprocket is sleeved with a transmission chain for transmission, and the transmission sprocket and the transmission chain are chain driven.

[0010] As a preferred embodiment of the above technical solution, the downward pressure mechanism includes a dual-axis motor fixedly connected to the inner top of the L-shaped vertical plate, the two output ends of the dual-axis motor are respectively fixedly connected to the main shaft and the secondary shaft, the lower bottom end of the dual-axis motor is fixedly connected to the second gear seat, the inner top and inner side wall of the second gear seat are respectively rotatably connected to the fifth bevel gear and the fourth bevel gear, and the fifth bevel gear and the fourth bevel gear are arranged in right-angle meshing, the end of the secondary shaft extends to the inner top of the second gear seat and is fixedly connected to the end of the fifth bevel gear, the end of the fourth bevel gear is fixedly connected to a rotating shaft, the outer wall of the rotating shaft is symmetrically sleeved with a second bearing frame for support, and the end of the second bearing frame is fixedly connected to the inner top of the L-shaped vertical plate.

[0011] The transmission gears are connected with the third gear of the transmission gear, and the transmission gears are connected with the third gear of the transmission gear, and the transmission gears are connected with the third gear of the transmission gear.

[0012] As a preferred embodiment of the above technical solution, the grinding mechanism includes a first gear rotatably connected to the inner wall of the L-shaped vertical plate, and the first rack and the second rack are respectively meshed and transmitted on both sides of the first gear, the ends of the first rack and the second rack are fixedly connected to an auxiliary plate, and the opposite side of the auxiliary plate is fixedly connected to a grinding plate for grinding, the outer wall of the first gear is fixedly connected to a transmission rod, the outer wall of the transmission rod is fixedly connected to a first synchronous wheel on the side close to the first gear, the end of the main shaft is fixedly connected to the second synchronous wheel, the outer walls of the first synchronous wheel and the second synchronous wheel are provided with a synchronous belt for transmission, the outer wall of the transmission rod is symmetrically provided with a first bearing frame for support, and the end of the first bearing frame is fixedly connected to the inner top end of the L-shaped vertical plate.

[0013] As a preferred embodiment of the above technical solution, the transmission rod is fixedly sleeved with a first bevel gear at one end away from the first gear, and the inner top end of the L-shaped vertical plate is fixedly connected to the first gear seat near the side of the first bevel gear, the inner side wall of the first gear seat is symmetrically rotatable and sleeved with the second bevel gear and the third bevel gear, the first bevel gear is meshed with the second bevel gear and the third bevel gear for transmission, the outer side wall of the first gear seat is symmetrically rotatable and connected with a capstan, and the two capstans are coaxially connected to the second bevel gear and the third bevel gear respectively, the outer wall of the capstan is wrapped with a cable, the end of the cable is fixedly connected with a hook, the upper top ends of the two auxiliary plates are fixedly connected with a fixed bracket, the hook is sleeved on the inside of the fixed bracket, and the two cables move in opposite directions.

[0014] As a preferred embodiment of the above technical solution, the guide mechanism includes a third slide rail symmetrically fixedly connected to the inner top of the L-shaped vertical plate, and the third rack is slidably connected to the inside of the third slide rail. The inner top of the L-shaped vertical plate is located on both sides of the first gear and is fixedly connected to the first slide rail. The second rack is slidably connected to the inside of the first slide rail. The side of the side plate close to the grinding mechanism is symmetrically fixedly connected to the second slide rail, and the end of the auxiliary plate is slidably connected to the inside of the second slide rail.

[0015] As a preferred embodiment of the above technical solution, the grinding mechanism and the pressing mechanism are arranged in parallel, the pressing plate and the two auxiliary plates are located above the cutting wire, and there is a corresponding gap between the two auxiliary plates, and the sizes of the pressing plate and the auxiliary plate do not exceed the gap between two of the rollers.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The present invention is provided with a grinding mechanism and a pressing mechanism. Since iron elements adhere during storage or transportation and are oxidized to form iron oxide on the surface of the cutting wire, in order not to affect its use, it can be polished by the grinding mechanism to remove the iron oxide on its surface. After grinding, the cutting wire can be directly controlled to move downward by the pressing mechanism, thereby avoiding the situation where the cutting surface is incomplete due to the cutting wire being too loose during the cutting process of the blank body, thereby reducing the scrap rate after the blank body is processed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a multi-wire cutting mechanism for NdFeB billets;

[0019] Figure 2 This is a schematic diagram of the upward movement structure of the integral protective cover of the present invention;

[0020] Figure 3 This is a schematic diagram of the separation structure of the protective cover and the lower chassis of the present invention;

[0021] Figure 4 This is a schematic diagram of the internal side wall structure of a multi-wire cutting mechanism for NdFeB billets;

[0022] Figure 5 This is a schematic diagram of the cutting mechanism structure of the present invention;

[0023] Figure 6 This is a schematic diagram of the split structure of the L-shaped vertical panel and side panel of the present invention;

[0024] Figure 7 This is a schematic structural diagram of the pressing mechanism of the present invention;

[0025] Figure 8 This is a schematic diagram of the grinding mechanism structure of the present invention;

[0026] Figure 9 This is a schematic diagram of the split structure of the dual-axis motor of the present invention;

[0027] Figure 10 This is a schematic diagram of the split structure of the carrying mechanism of the present invention;

[0028] Figure 11 This is a structural schematic diagram of the winch connection auxiliary plate of the present invention.

[0029] In the figure: 1. Machine body; 11. Lower chassis; 12. Protective cover; 121. Extension plate; 13. L-shaped vertical plate; 131. Hydraulic push rod; 14. Side plate; 15. Blank body; 2. Carrying mechanism; 21. Base; 22. Bottom plate; 23. Insert hole; 24. Seam plate; 25. Limit bolt; 26. Limit plate; 3. Cutting mechanism; 31. Roller; 32. Cutting wire; 33. First motor; 34. First drive shaft; 35. Drive sprocket; 36. Drive chain; 4. Grinding mechanism; 41. First gear; 411. First synchronous gear; 412. Synchronous belt; 42. First bearing frame; 43. Drive rod; 44. First gear seat; 441. First bevel gear; 442. Second bevel gear; 443. Third bevel gear; 45. First rack; 451. Auxiliary plate; 46. Second rack; 47. Winch; 471. Cable; 472. Hook; 473. Fixed bracket; 48. Grinding plate; 5. Pressing mechanism; 51. Dual-axis motor; 511. Main shaft; 512. Second synchronous wheel; 513. Secondary shaft; 52. Rotating shaft; 53. Second bearing frame; 54. Stabilizing frame; 541. Second gear; 542. Third gear; 543. Third rack; 544. Limiting frame; 55. Second gear seat; 551. Fourth bevel gear; 552. Fifth bevel gear; 56. Rotating plate; 57. Sleeve plate; 58. Arc gear ring; 581. Synchronous plate; 59. Pressing plate; 6. Guide mechanism; 61. First slide rail; 62. Second slide rail; 63. Third slide rail. DETAILED DESCRIPTION

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] See also Figure 1 one Figure 4The present invention provides a technical solution: a multi-wire cutting mechanism for NdFeB billets, comprising a body 1, a billet body 15 and a cutting wire 32. The body 1 comprises a lower chassis 11 as a base, an upper top of the lower chassis 11 is fixedly connected to an L-shaped vertical plate 13 and a side plate 14, a supporting mechanism 2 for the billet body 15 is symmetrically arranged on the upper top of the lower chassis 11, a cutting mechanism 3 for cutting the billet body 15 is arranged on the side of the L-shaped vertical plate 13 close to the side plate 14, and a cutting mechanism 3 for removing iron oxide on the surface of the cutting wire 32 is arranged on the upper top of the L-shaped vertical plate 13. A grinding mechanism 4 and an upper top of the L-shaped vertical plate 13 are located on one side of the grinding mechanism 4 and are provided with a pressing mechanism 5 for tightening the cutting wire 32. The upper top of the L-shaped vertical plate 13 is provided with a guide mechanism 6 for assisting the grinding mechanism 4 and the pressing mechanism 5 to move smoothly. The inner top of the L-shaped vertical plate 13 is symmetrically fixedly connected with a hydraulic push rod 131. The upper top of the lower chassis 11 is located at the end of the L-shaped vertical plate 13 and is slidably connected with a protective cover 12. The inner side wall of the protective cover 12 is symmetrically fixedly connected with an extension plate 121 connected to the telescopic end of the hydraulic push rod 131.

[0032] By adopting the above technical solution, by integrating the supporting mechanism 2, cutting mechanism 3, grinding mechanism 4, pressing mechanism 5 and guiding mechanism 6 on the integrated L-shaped vertical plate 13, a fully automated process from blank positioning, cutting operation to cutting wire maintenance is realized. The design of the cutting mechanism 3 can accurately control the movement trajectory of the cutting wire 32, ensuring high-precision and low-loss cutting of the blank body 15. At the same time, the pressing mechanism 5 ensures that the cutting wire is always kept taut, effectively avoiding cutting deviation caused by relaxation, further improving the flatness and smoothness of the cutting surface, and laying a solid foundation for subsequent processing. The setting of the grinding mechanism 4 can remove the iron oxide layer accumulated on the surface of the cutting wire 32 due to long-term use in real time, effectively extending the service life of the cutting wire, reducing the replacement frequency, and reducing operating costs. The slidingly connected protective cover 12 can not only effectively isolate the sparks, debris and other harmful substances generated during the cutting process, protect the operator from injury, but also reduce the pollution of noise and dust to the environment.

[0033] See also Figure 1 and Figure 10 The supporting mechanism 2 includes a base 21 symmetrically fixedly connected to the upper top of the lower chassis 11, the upper top of the base 21 is slidably connected to the bottom plate 22, and the outer wall of the bottom plate 22 is provided with a socket 23 for convenient removal thereof, the upper top of the bottom plate 22 is fixedly connected to the seam plate 24, and several blank bodies 15 are bonded to the upper top of the seam plate 24. The end of the base 21 is threadedly sleeved with a limiting bolt 25, and the outer wall of the limiting bolt 25 is slidably connected to a limiting plate 26 for preventing the bottom plate 22 from detaching.

[0034] With the above technical solution, through the sliding connection design between the base 21 and the bottom plate 22, the user can easily adjust the position of the bottom plate 22 to adapt to blank bodies 15 of different sizes or arrangements, making the preparation work before the cutting operation more efficient, reducing the adjustment time, and improving the overall production efficiency. At the same time, the setting of the socket 23 further simplifies the removal and reset process of the bottom plate 22, which is convenient for quickly replacing or adjusting the layout of the blank body 15, and the seam plate 24 corresponds to the cutting wire 32, which can effectively disperse the pressure generated during cutting. The fixed connection between the bottom plate 22 and the seam plate 24 ensures the stability of the blank body 15 during the cutting process, ensuring The flatness and accuracy of the cutting surface are ensured. The flatness and rigidity of the seam plate 24 are the direct supporting surface of the blank body 15. The flatness and rigidity of the seam plate 24 are crucial to ensuring the cutting accuracy. The combination of the limit bolt 25 and the limit plate 26 provides a reliable locking mechanism for the base plate 22. After adjusting the position of the base plate, the limit bolt 25 can be rotated to push the limit plate 26 close to the outer wall of the base plate 22, effectively preventing it from accidentally sliding or falling off due to vibration or external force during the cutting process. The user can set a corresponding lifting mechanism (not shown in detail in the figure) inside the lower chassis 11 to drive the supporting mechanism 2 to rise, thereby cooperating with the cutting wire 32 to achieve its cutting work.

[0035] See also Figure 3 one Figure 5 The cutting mechanism 3 includes several rollers 31 rotatably connected to the inner wall of the L-shaped vertical plate 13, and several cutting wires 32 are evenly arranged and sleeved on the outer wall of the roller 31. In the normal state, the cutting wires 32 are trapezoidal in shape. The outer wall of the L-shaped vertical plate 13 is fixedly connected to the first motor 33, and the output end of the first motor 33 is fixedly connected to the first drive shaft 34, and the first drive shaft 34 extends to the inner wall of the L-shaped vertical plate 13. The end of the first drive shaft 34 is fixedly connected to one of the rollers 31, and the ends of several rollers 31 near the first motor 33 are fixedly sleeved with a transmission sprocket 35. The outer wall of the transmission sprocket 35 is sleeved with a transmission chain 36 for transmission. The transmission sprocket 35 and the transmission chain 36 are chain driven.

[0036] By adopting the above technical solution, the first motor 33 drives the first drive shaft 34 to rotate, thereby driving the roller 31 fixedly connected thereto to rotate, and utilizing the chain transmission mechanism, namely the transmission sprocket 35 and the transmission chain 36, to realize the synchronous and stable rotation of all rollers 31, ensuring the uniform distribution and high-speed operation of the cutting wire 32 on the outer wall of the roller 31, greatly improving the cutting efficiency. At the same time, under normal conditions, the cutting wire 32 is arranged in a trapezoidal shape, which can more effectively disperse the cutting force, reduce the cutting resistance, and further increase the cutting speed, thereby significantly improving the overall production capacity. The precise rotation control of the roller 31, combined with the stability of the chain transmission, ensures the cutting The uniform tension and stable path of the cutting wire 32 during the cutting process not only improve the flatness of the cutting surface, but also reduce the cutting error caused by the shaking of the cutting wire or deviation from the predetermined trajectory, thereby ensuring the stability and consistency of the cutting quality. The design of the cutting mechanism 3 allows the user to adjust the number and arrangement of the rollers 31 as needed to adapt to the blank bodies 15 of different sizes, shapes or thicknesses. At the same time, the chain transmission mechanism ensures the synchronization between the rollers 31, and maintains a stable cutting effect even under different load conditions. The first drive shaft 34 in the figure can be flexibly adjusted and does not have to be fixedly connected to the middle roller 31.

[0037] See also Figure 6 one Figure 9 The downward pressing mechanism 5 includes a dual-axis motor 51 fixedly connected to the inner top of the L-shaped vertical plate 13, and the two output ends of the dual-axis motor 51 are respectively fixedly connected to the main shaft 511 and the secondary shaft 513, and the lower bottom end of the dual-axis motor 51 is fixedly connected to the second gear seat 55, and the inner top and inner side wall of the second gear seat 55 are respectively rotatably connected to the fifth bevel gear 552 and the fourth bevel gear 551, and the fifth bevel gear 552 and the fourth bevel gear 551 are arranged in right angle meshing. The end of the secondary shaft 513 extends to the inner top of the second gear seat 55 and is fixedly connected to the end of the fifth bevel gear 552. The end of the fourth bevel gear 551 is fixedly connected to the rotating shaft 52, and the outer wall of the rotating shaft 52 is symmetrically sleeved with a second bearing frame 53 for support, and the end of the second bearing frame 53 is fixedly connected to the inner top of the L-shaped vertical plate 13.

[0038] By adopting the above technical solution, the main shaft 511 and the secondary shaft 513 are driven by the dual-axis motor 51, so that the downward pressure mechanism 5 can accurately adjust the tension of the cutting wire 32, ensuring that the cutting wire always maintains the best tight state during the cutting process. The secondary shaft 513 transmits the rotational power to the rotating shaft 52 through the right-angle engagement of the fifth bevel gear 552 and the fourth bevel gear 551, thereby realizing the downward pressure regulation of the cutting wire 32, ensuring the uniform distribution of the downward force, and avoiding the cutting error caused by uneven tension of the cutting wire. The bevel gear transmission mechanism, that is, the right-angle engagement of the fifth bevel gear 552 and the fourth bevel gear 551, is adopted to achieve efficient conversion and transmission of power, reduce energy loss in the transmission process, and improve transmission efficiency. The second bearing frame 53 symmetrically arranged on the outer wall of the rotating shaft 52 not only provides stable support for the rotating shaft, but also enhances the rigidity and stability of the entire downward pressure mechanism.

[0039] See also Figure 6 one Figure 9 The pressing mechanism 5 also includes a stabilizing frame 54 symmetrically fixedly connected to the top inner side of the L-shaped vertical plate 13. The inner side walls of the two stabilizing frames 54 are rotatably connected to the coaxial second gear 541 and the third gear 542. The side of the third gear 542 away from the rotating shaft 52 is meshed with a third rack 543. The outer side walls of the two stabilizing frames 54 are fixedly connected to the limiting frame 544. The end of the limiting frame 544 away from the second gear 541 is rotatably connected to the arcuate gear ring 58. The arcuate gear ring 58 is positioned at the bottom of the gear. Below the second gear 541, the arc-shaped gear ring 58 is meshed with the second gear 541 for transmission. The end of the rotating shaft 52 is fixedly connected to the rotating plate 56. The outer wall of the arc-shaped gear ring 58 close to the side of the rotating plate 56 is rotatably sleeved with a sleeve plate 57, and the end of the sleeve plate 57 is rotatably sleeved on the end of the outer wall of the rotating plate 56. The two arc-shaped gear rings 58 are fixedly connected to the side close to the rotating shaft 52 with a synchronization plate 581 for synchronous movement. The ends of the two third racks 543 are fixedly connected to the pressure plate 59.

[0040] By adopting the above technical solution, the rotating plate 56 is driven to rotate by the rotating shaft 52, which in turn drives the sleeve plate 57 to rotate and sleeve on the outer wall of the arc-shaped gear ring 58, as well as the synchronous movement of the synchronization plate 581, thereby realizing the synchronous rotation of the two arc-shaped gear rings 58, ensuring the stable meshing transmission between the second gear 541 and the arc-shaped gear ring 58, so that the two third racks 543 can move synchronously, thereby driving the pressure plate 59 to press down at a uniform and stable speed. The precise and synchronous pressing mechanism greatly improves the stability and accuracy of the cutting wire 32 during the cutting process. By adjusting the speed and direction of the dual-axis motor 51, flexible control of the rotating plate 56, sleeve plate 57, arc-shaped gear ring 58 and pressure plate 59 can be achieved, so that the pressing mechanism 5 can be accurately adjusted according to different cutting requirements to adapt to blank bodies 15 of different materials, thicknesses and shapes.

[0041] See also Figure 6 one Figure 8 The grinding mechanism 4 includes a first gear 41 rotatably connected to the inner wall of the L-shaped vertical plate 13, and the first rack 45 and the second rack 46 are respectively meshed and transmitted on both sides of the first gear 41. The ends of the first rack 45 and the second rack 46 are fixedly connected to the auxiliary plate 451, and the opposite side of the auxiliary plate 451 is fixedly connected to the grinding plate 48 for grinding. The outer wall of the first gear 41 is fixedly connected to the transmission rod 43, and the outer wall of the transmission rod 43 is fixedly connected to the first synchronous wheel 411 on the side close to the first gear 41. The end of the main shaft 511 is fixedly connected to the second synchronous wheel 512. The outer walls of the first synchronous wheel 411 and the second synchronous wheel 512 are provided with a synchronous belt 412 for transmission. The outer wall of the transmission rod 43 is symmetrically provided with a first bearing frame 42 for support, and the end of the first bearing frame 42 is fixedly connected to the inner top end of the L-shaped vertical plate 13.

[0042] By adopting the above technical solution, the second synchronous wheel 512 is driven to rotate by the main shaft 511, and the transmission effect of the synchronous belt 412 is used to drive the first synchronous wheel 411 and the first gear 41 fixedly connected thereto to rotate synchronously, which not only achieves precise synchronization between the main shaft 511 and the grinding mechanism 4, but also ensures that the first gear 41 can transmit power stably and efficiently. The rotation of the first gear 41 further drives the first rack 45 and the second rack 46 to move in opposite directions, thereby driving the auxiliary plate 451 and the grinding plate 48 thereon to grind the cutting wire 32 evenly and efficiently. At the same time, the symmetrical arrangement of the first bearing frame 42 provides stable support for the transmission rod 43. By adjusting the speed and direction of the main shaft 511, flexible control of the first gear 41, the first rack 45 and the second rack 46 can be achieved, thereby adjusting the moving speed and grinding force of the grinding plate 48, that is, the contact state between the grinding plate 48 and the cutting wire 32.

[0043] See also Figure 6 one Figure 11 The first bevel gear 442 and the third bevel gear 443 are symmetrically rotatable and sleeved on the inner side wall of the first gear seat 44. The first bevel gear 441 is meshed with the second bevel gear 442 and the third bevel gear 443 for transmission. The outer side wall of the first gear seat 44 is symmetrically rotatable and connected to the capstan 47, and the two capstans 47 are coaxially connected to the second bevel gear 442 and the third bevel gear 443 respectively. The outer wall of the first gear seat 44 is symmetrically rotatable and connected to the capstan 47, and the two capstans 47 are respectively coaxially connected to the second bevel gear 442 and the third bevel gear 443. The outer wall of the capstan 47 is wrapped with a cable 471, and the end of the cable 471 is fixedly connected to the hook 472. The upper tops of the two auxiliary plates 451 are fixedly connected to the fixed bracket 473. The hook 472 is sleeved on the inside of the fixed bracket 473, and the two cables 471 move in opposite directions.

[0044] By adopting the above technical solution, the meshing transmission of the first bevel gear 441, the second bevel gear 442 and the third bevel gear 443 is realized, which realizes efficient and stable conversion of power from the transmission rod 43 to the capstan 47, not only enriching the transmission mode of the grinding mechanism 4, but also enabling the power to be distributed to the two capstans 47 as needed, realizing precise control of the cable 471 and the hook 472. At the same time, since the meshing angle of the bevel gears can be adjusted, the rotation direction and speed of the capstan 47 can be flexibly adjusted according to actual needs, thereby meeting the needs of different grinding tasks. The rotation of the capstan 47 is achieved through the traction effect of the cable 471 and the hook 472, which realizes the auxiliary The lifting and lowering adjustment of the auxiliary plate 451 and the grinding plate 48 thereon can flexibly adjust the distance between the grinding plate 48 and the cutting wire 32, thereby ensuring the uniformity and consistency of the grinding effect. At the same time, since the two capstans 47 are coaxially connected to the second bevel gear 442 and the third bevel gear 443 respectively, and the two cables 471 move in opposite directions, the two auxiliary plates 451 can be lifted and lowered synchronously, further improving the grinding accuracy and efficiency. The fixed connection and symmetrical rotation socket design of the first gear seat 44 provide stable support and limiting effects for the second bevel gear 442 and the third bevel gear 443, ensuring that the meshing transmission between the bevel gears is stable and reliable.

[0045] See also Figure 6 one Figure 8 The guide mechanism 6 includes a third slide rail 63 symmetrically fixedly connected to the inner top of the L-shaped vertical plate 13, and the third rack 543 is slidably connected to the inside of the third slide rail 63. The inner top of the L-shaped vertical plate 13 is located on both sides of the first gear 41 and is fixedly connected to the first slide rail 61. The second rack 46 is slidably connected to the inside of the first slide rail 61. The side of the side plate 14 close to the grinding mechanism 4 is symmetrically fixedly connected to the second slide rail 62, and the end of the auxiliary plate 451 is slidably connected to the inside of the second slide rail 62.

[0046] By adopting the above technical solution, the sliding guidance of the third rack 543 by the third slide rail 63 and the sliding guidance of the second rack 46 by the first slide rail 61 are ensured, which not only reduces the transmission error caused by motion deviation, but also improves the operation efficiency and reliability of the entire mechanism. At the same time, the sliding guidance of the auxiliary plate 451 by the second slide rail 62 further enhances the stability and precision of the grinding plate 48 during the grinding process, thereby ensuring the uniformity and consistency of the grinding effect. The symmetrical distribution and fixed connection of the third slide rail 63, the first slide rail 61 and the second slide rail 62 not only make the entire mechanism compact and reasonably laid out, but also effectively save equipment space.

[0047] See also Figure 1 one Figure 11The grinding mechanism 4 and the pressing mechanism 5 are arranged in parallel, the pressing plate 59 and the two auxiliary plates 451 are located above the cutting wire 32, and there is a corresponding gap between the two auxiliary plates 451. The sizes of the pressing plate 59 and the auxiliary plate 451 do not exceed the gap between two of the rollers 31.

[0048] By adopting the above technical solution, by arranging the grinding mechanism 4 and the pressing mechanism 5 in parallel, not only the space above the cutting wire 32 is fully utilized, but also the two mechanisms can independently grind or press down the cutting wire 32. The pressing plate 59 and the two auxiliary plates 451 are both located above the cutting wire 32, and their sizes do not exceed the gap between two of the rollers 31. The cutting wire 32 can be accurately ground and pressed down without interfering with the normal operation of the roller 31. The parallel arrangement of the grinding mechanism 4 and the pressing mechanism 5, and the precise positioning of the pressing plate 59 and the auxiliary plate 451 ensure that they will not collide or interfere with the roller 31 or other components during operation, thereby reducing downtime and maintenance costs caused by equipment failure.

[0049] Detailed description of the grinding mechanism 4: Due to storage or transportation reasons, iron oxide is attached to the surface of the cutting wire 32. In order not to affect the use and reduce manual intervention, the user can control the output end of the dual-axis motor 51 to drive the main shaft 511 and the second synchronous wheel 512 to rotate, and the outer walls of the second synchronous wheel 512 and the first synchronous wheel 411 are sleeved with a synchronous belt 412. When the synchronous belt 412 rotates, it can drive the first gear 41 and the transmission rod 43 to rotate. A first bevel gear 441 is also provided on the outer wall of the transmission rod 43, and the first bevel gear 441 and the first gear 41 will move synchronously. At this time, the first rack 45 and the second rack 46 at both ends of the first gear 41 will move in opposite directions, and the auxiliary plate 451 will also move one upward and the other downward. Since a grinding plate 48 is provided on the opposite side of the auxiliary plate 451, when the grinding plate 48 contacts the cutting wire 32, due to the continuous movement of the cutting wire 32, The second gear 442 and the third gear 443 are engaged with the first bevel gear 441 and the second gear 444 is engaged with the first bevel gear 441, and the second gear 444 is engaged with the first bevel gear 441. The gear 442 and the third gear 443 are engaged with the first bevel gear 441 and the third gear 443 are engaged with the first bevel gear 441, and the second bevel gear 443 is engaged with the first bevel gear 441, and the second bevel gear 443 is engaged with the first bevel gear 441, and the second bevel gear 443 is engaged with the first bevel gear 441, and the second bevel gear 443 is engaged with the first bevel gear 441, and the second bevel gear 443 is engaged with the first bevel gear 441, and the second bevel gear 443 is engaged with the first bevel gear 441, and the second bevel gear 443 is engaged with the first bevel gear 441, and the second bevel gear 443 is engaged with the first bevel gear 441, and the second bevel gear 443 is engaged with the second bevel gear 443 ...

[0050] Detailed description of the pressing mechanism 5: Several cutting wires 32 are wound around the outer wall of the roller 31. When the output end of the first motor 33 drives the first drive shaft 34 to rotate, it can drive one of the rollers 31 to rotate, and then drive the remaining rollers 31 to rotate through the transmission sprocket 35 and the transmission chain 36. At this time, the cutting wire 32 is connected to the external terminal and generates electric sparks to achieve the cutting of the blank body 15. Due to long-term use and installation problems, the cutting wire 32 will become loose at this time, and the loose cutting wire 32 will have a certain impact on the cross-section of the blank body 15, reducing the processing accuracy. At this time, one of the output ends of the dual-axis motor 51 can be controlled to drive the secondary shaft 513 to rotate, and drive the fourth bevel gear 551 and the fifth bevel gear 552 to rotate. When the fourth bevel gear 551 rotates After the movement, the rotating shaft 52 and the rotating plate 56 rotate synchronously. Since the rotating plate 56 and the arc-shaped gear ring 58 are connected by a sleeve plate 57, the arc-shaped gear ring 58 realizes circular motion with the help of the rotating plate 56 and the sleeve plate 57, and the arc-shaped gear ring 58 is meshed with the second gear 541 for transmission, and the second gear 541 and the third gear 542 move coaxially. Therefore, the third rack 543 meshed with the third gear 542 will drive the pressure plate 59 to move downward, and squeeze the cutting wire 32 through the pressure plate 59, thereby achieving the tightening of the cutting wire 32 and preventing the cutting wire 32 from being too loose, resulting in reduced processing accuracy. In the process of the two third racks 543 synchronously driving the pressure plate 59 to move downward, it will be guided by the third slide rail 63 connected to the top inner end of the L-shaped vertical plate 13 to achieve the purpose of stability and ensure its position.

[0051] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0052] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A multi-wire cutting mechanism for NdFeB blanks, comprising a body (1), a blank body (15) and cutting wires (32), characterized in that: The body (1) includes a lower chassis (11) as a base, the upper top of the lower chassis (11) is fixedly connected to an L-shaped vertical plate (13) and a side plate (14), the upper top of the lower chassis (11) is symmetrically provided with a supporting mechanism (2) for a house blank body (15), a cutting mechanism (3) for cutting the blank body (15) is provided on a side of the L-shaped vertical plate (13) close to the side plate (14), the upper top of the L-shaped vertical plate (13) is provided with a grinding mechanism (4) for removing iron oxide from the surface of the cutting wire (32), the upper top of the L-shaped vertical plate (13) is located on one side of the grinding mechanism (4) and is provided with a pressing mechanism (5) for achieving tightness of the cutting wire (32), and the upper top of the L-shaped vertical plate (13) is provided with a guide mechanism (6) for assisting the grinding mechanism (4) and the smooth movement of a part of the pressing mechanism (5); The pressing mechanism (5) includes a double-shaft motor (51) fixedly connected to the inner top of the L-shaped vertical plate (13), two output ends of the double-shaft motor (51) are respectively fixedly connected to the main shaft (511) and the auxiliary shaft (513), the lower bottom end of the double-shaft motor (51) is fixedly connected to the second gear seat (55), the inner top and inner side wall of the second gear seat (55) are respectively rotatably connected to the fifth bevel gear (552) and the fourth bevel gear (551), and the fifth bevel gear (552) and the fourth bevel gear (551) are arranged in right-angle meshing, the end of the auxiliary shaft (513) extends to the inner top of the second gear seat (55) and is fixedly connected to the end of the fifth bevel gear (552), the end of the fourth bevel gear (551) is fixedly connected to the rotating shaft (52), the outer wall of the rotating shaft (52) is symmetrically sleeved with a second bearing frame (53) for support, and the end of the second bearing frame (53) is fixedly connected to the inner top of the L-shaped vertical plate (13); The pressing mechanism (5) further comprises a stabilizing frame (54) symmetrically fixedly connected to the inner top of the L-shaped vertical plate (13), the inner side walls of the two stabilizing frames (54) are rotatably connected to a coaxial second gear (541) and a third gear (542), the side of the third gear (542) away from the rotating shaft (52) is meshed with a third rack (543), the outer side walls of the two stabilizing frames (54) are fixedly connected to a limiting frame (544), the end of the limiting frame (544) away from the second gear (541) is rotatably connected to an arcuate gear ring (58), and the arcuate gear ring (58) is located The arc-shaped gear ring (58) is below the second gear (541), and the arc-shaped gear ring (58) is meshed with the second gear (541) for transmission. The end of the rotating shaft (52) is fixedly connected to a rotating plate (56). The outer wall of the arc-shaped gear ring (58) close to the rotating plate (56) is rotatably sleeved with a sleeve plate (57), and the end of the sleeve plate (57) is rotatably sleeved on the end of the outer wall of the rotating plate (56). The two arc-shaped gear rings (58) are fixedly connected to a synchronization plate (581) on one side close to the rotating shaft (52) for synchronous movement. The ends of the two third racks (543) are fixedly connected to a pressure plate (59); The grinding mechanism (4) includes a first gear (41) rotatably connected to the inner side wall of the L-shaped vertical plate (13), and the first rack (45) and the second rack (46) are respectively meshed and driven on both sides of the first gear (41), and the ends of the first rack (45) and the second rack (46) are fixedly connected to an auxiliary plate (451), and the opposite side of the auxiliary plate (451) is fixedly connected to a grinding plate (48) for grinding, and the outer side wall of the first gear (41) is fixedly connected to a transmission rod (43). A first synchronous wheel (411) is fixedly connected to the side of the outer wall of the transmission rod (43) close to the first gear (41), and a second synchronous wheel (512) is fixedly connected to the end of the main shaft (511). The outer walls of the first synchronous wheel (411) and the second synchronous wheel (512) are sleeved with a synchronous belt (412) for transmission. The outer wall of the transmission rod (43) is symmetrically sleeved with a first bearing frame (42) for support, and the end of the first bearing frame (42) is fixedly connected to the inner top end of the L-shaped vertical plate (13).

2. The multi-wire cutting mechanism for NdFeB blanks according to claim 1, characterized in that: The inner top end of the L-shaped vertical plate (13) is symmetrically fixedly connected to a hydraulic push rod (131); the upper top end of the lower chassis (11) is located at the end of the L-shaped vertical plate (13) and is slidably connected to a protective cover (12); the inner side wall of the protective cover (12) is symmetrically fixedly connected to an extension plate (121) connected to the telescopic end of the hydraulic push rod (131).

3. The multi-wire cutting mechanism for NdFeB blanks according to claim 1, characterized in that: The supporting mechanism (2) includes a base (21) symmetrically fixedly connected to the upper top of the lower chassis (11), the upper top of the base (21) is slidably connected to the bottom plate (22), the outer side wall of the bottom plate (22) is provided with a socket (23) for convenient removal, the upper top of the bottom plate (22) is fixedly connected to the seam plate (24), a plurality of the blank bodies (15) are bonded to the upper top of the seam plate (24), the end of the base (21) is threadedly sleeved with a limit bolt (25), and the outer wall of the limit bolt (25) is slidably connected to a limit plate (26) for preventing the bottom plate (22) from detaching.

4. The multi-wire cutting mechanism for NdFeB blanks according to claim 1, characterized in that: The cutting mechanism (3) comprises a plurality of rollers (31) rotatably connected to the inner wall of the L-shaped vertical plate (13); a plurality of cutting wires (32) are evenly arranged and sleeved on the outer wall of the roller (31); and the cutting wires (32) are in a trapezoidal shape in a taut state; the outer wall of the L-shaped vertical plate (13) is fixedly connected to a first motor (33); the output end of the first motor (33) is fixedly connected to a first drive shaft (34), and the first drive shaft (34) extends to the inner wall of the L-shaped vertical plate (13); the end of the first drive shaft (34) is fixedly connected to one of the rollers (31); the ends of the plurality of rollers (31) close to the first motor (33) are fixedly sleeved with a transmission sprocket (35); the outer wall of the transmission sprocket (35) is sleeved with a transmission chain (36) for transmission; the transmission sprocket (35) and the transmission chain (36) are chain-driven.

5. The multi-wire cutting mechanism for NdFeB blanks according to claim 1, characterized in that: The end of the transmission rod (43) away from the first gear (41) is fixedly sleeved with a first bevel gear (441), and the inner top end of the L-shaped vertical plate (13) is fixedly connected to the side of the first bevel gear (441) close to the first bevel gear (441) with a first gear seat (44), and the inner side wall of the first gear seat (44) is symmetrically sleeved with a second bevel gear (442) and a third bevel gear (443), and the first bevel gear (441) is meshed with the second bevel gear (442) and the third bevel gear (443) for transmission, and the outer side of the first gear seat (44) is fixedly connected to the first bevel gear (44). The wall is symmetrically rotated and connected to a capstan (47), and the two capstans (47) are coaxially connected to the second bevel gear (442) and the third bevel gear (443), respectively. The outer wall of the capstan (47) is wound with a cable (471), and the end of the cable (471) is fixedly connected to a hook (472). The upper tops of the two auxiliary plates (451) are fixedly connected to a fixed bracket (473), and the hook (472) is sleeved inside the fixed bracket (473). The two cables (471) move in opposite directions.

6. The multi-wire cutting mechanism for NdFeB blanks according to claim 5, characterized in that: The guide mechanism (6) includes a third slide rail (63) symmetrically fixedly connected to the inner top of the L-shaped vertical plate (13), and the third rack (543) is slidably connected to the inside of the third slide rail (63). The inner top of the L-shaped vertical plate (13) is located on both sides of the first gear (41) and is fixedly connected to the first slide rail (61). The second rack (46) is slidably connected to the inside of the first slide rail (61). The side of the side plate (14) close to the grinding mechanism (4) is symmetrically fixedly connected to the second slide rail (62). The end of the auxiliary plate (451) is slidably connected to the inside of the second slide rail (62).

7. The multi-wire cutting mechanism for NdFeB blanks according to claim 6, characterized in that: The grinding mechanism (4) and the pressing mechanism (5) are arranged in parallel, the pressing plate (59) and the two auxiliary plates (451) are located above the cutting wire (32), and there is a corresponding gap between the two auxiliary plates (451), and the sizes of the pressing plate (59) and the auxiliary plates (451) do not exceed the gap between two of the rollers (31).

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