A rubber crushing device

By designing a rubber crushing device with cooling and screening functions, the problem of heat accumulation on the surface of the crushing knife is solved, and efficient crushing and automated production are achieved.

CN119238793BActive Publication Date: 2025-09-02NANTONG JINGKANG RUBBER PLASTIC CO LTD
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Patent Information

Application Number
CN202411396175.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-02
Estimated Expiration
2044-10-08

AI Technical Summary

Technical Problem

In existing rubber crushing devices, the accumulation of heat on the surface of the crushing knife causes the rubber to soften and adhere, reducing the crushing efficiency and yield.

Method used

A rubber crushing device including a crushing box, a roller pressing chamber, a cutting chamber, a crushing chamber, a cooling chamber and a screening device is designed to reduce the tool temperature through the coolant circulation system, and the screening device is used to automatically screen the unqualified rubber to improve the degree of automation.

Benefits of technology

It effectively reduces the heat on the surface of the crushing knife, prevents rubber adhesion, improves the crushing efficiency and automation, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of rubber crushing devices and discloses a rubber crushing device, comprising a crushing box, a roller pressing chamber, a first feed port, a cutting chamber, a crushing chamber, a recovery chamber, a transmission chamber, a cooling chamber, a crushing device, an anti-adhesion device, a screening device, a third discharge port, and a controller. The crushing device is arranged in the crushing chamber, the anti-adhesion device is arranged in the cooling chamber, and the screening device is arranged on the side of the crushing device. The crushing device and the anti-adhesion device provided in the present invention interact and cooperate with each other to enable the coolant to circulate, thereby effectively absorbing and taking away the heat from the surfaces of several crushing knives, thereby reducing the temperature of the knives and avoiding the generation of a large amount of heat on the surface of the crushing knives during the rubber crushing process, which causes the rubber to adhere to the surfaces of several crushing knives and reduces the crushing efficiency of the equipment.
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Description

Technical Field

[0001] The present invention relates to the field of rubber crushing devices, in particular to a rubber crushing device. Background Art

[0002] With the increasing global awareness of environmental protection, the problem of handling waste rubber products has become increasingly prominent. If these waste rubber products are not handled properly, they will not only occupy a large amount of land resources, but may also cause environmental pollution. The development and application of rubber crushing equipment has become the key to solving this problem. Through the rubber crushing equipment, waste rubber products can be broken into smaller particles or powders, providing the possibility for subsequent resource reuse. These waste rubber products can be converted into recycled rubber raw materials for the production of various rubber products such as rubber flooring, rubber runways, rubber seals, etc. This not only reduces production costs, but also improves resource utilization and realizes the recycling of waste rubber products.

[0003] When rubber is pulverized today, the surface of the pulverizer blade generates a large amount of heat, which can easily soften the rubber and cause it to adhere to the blade. This can prevent the blade from effectively cutting and pulverizing the rubber, significantly reducing pulverization efficiency and affecting production schedule and output. Therefore, a rubber pulverization device was proposed. Summary of the Invention

[0004] The present invention aims to solve the technical problem that a large amount of heat is generated on the surface of the crushing knife when crushing rubber, which easily causes the rubber to soften and adhere to the crushing knife. The crushing knife may not be able to effectively cut and crush the rubber, which will lead to a significant reduction in crushing efficiency and affect production progress and output. A rubber crushing device is provided.

[0005] The technical solution adopted by the present invention to solve the technical problem is: a rubber crushing device, including a crushing box, a roller pressing chamber, a first feed port, a cutting chamber, a crushing chamber, a recovery chamber, a transmission chamber, a cooling chamber, a crushing device, an anti-adhesion device, a screening device, a third discharge port, and a controller.

[0006] The crushing box is a rectangular parallelepiped.

[0007] The roller pressing chamber is arranged on the top of the crushing box.

[0008] The first feed port is arranged on the top of the crushing box, the first feed port is arranged above the roller pressing cavity, the upper end of the first feed port is communicated with the outside, and the lower end is communicated with the inside of the roller pressing cavity.

[0009] The cutting chamber is arranged on the side of the rolling chamber.

[0010] The crushing chamber is arranged below the cutting chamber.

[0011] The recovery chamber is arranged on the side of the crushing chamber, and the recovery chamber is arranged below the roller pressing chamber.

[0012] The transmission chamber is arranged below the crushing chamber.

[0013] The cooling chamber is arranged below the transmission chamber.

[0014] The crushing device is arranged in the crushing chamber and connected to the crushing box.

[0015] The anti-adhesion device is arranged in the cooling cavity, connected with the crushing device and connected with the crushing box.

[0016] The screening device is arranged on the side of the crushing device, connected to the crushing device and connected to the crushing box.

[0017] The third discharge port is arranged at the bottom of the pulverizing chamber, one end of the third discharge port is communicated with the interior of the pulverizing chamber, and the other end is communicated with the outside.

[0018] The controller is arranged on the side of the crushing box, fixedly connected to the side surface of the crushing box, and electrically connected to the crushing device.

[0019] When the rubber needs to be crushed, the staff puts the rubber into the roller pressing chamber from the first feed port, and then the staff starts the crushing device through the controller to crush the rubber. At the same time, the start of the crushing device drives the start of the anti-adhesion device, thereby cooling the crushing device and reducing the temperature of the tool to avoid a large amount of heat generated on the tool surface during the rubber crushing process, causing the rubber to stick to the tool surface and reduce the crushing efficiency of the equipment. At the same time, the start of the crushing device drives the start of the screening device, which can effectively make the unqualified rubber automatically enter the screening device for screening without manual intervention, greatly improving production efficiency and automation.

[0020] Furthermore, the crushing device includes two rollers, two first motors, a first discharge port, a second motor, a reciprocating screw, a slide plate, a third motor, a cutting knife, a knife-changing hole, a moving plate, a first screw, and a plurality of crushing knives.

[0021] The axes of the two rollers are respectively arranged horizontally and perpendicular to the front of the crushing box. The two rollers are respectively horizontally parallel. The two rollers are respectively arranged in the rolling cavity. One end of the two rollers is rotatably connected to the side surface inside the rolling cavity. The rotation axis is arranged horizontally and perpendicular to the front of the crushing box.

[0022] The two first motor axes are arranged horizontally and coincide with the axes of the two rollers respectively. The two first motor shafts pass through the crushing box respectively and extend into the roller pressing cavity. The two first motor shafts are fixedly connected to the other ends of the two rollers respectively, and the two first motors are electrically connected to the controller respectively.

[0023] The first discharge port is arranged at the bottom of the roller pressing chamber, one end of the first discharge port is communicated with the interior of the roller pressing chamber, and the other end is communicated with the interior of the crushing chamber.

[0024] The axis of the second motor shaft is arranged vertically, the second motor is arranged above the crushing box, the second motor shaft passes through the crushing box downward and extends into the cutting chamber, the second motor is fixedly connected to the upper surface of the crushing box and is electrically connected to the controller.

[0025] The axis of the reciprocating screw is arranged vertically and coincides with the axis of the second motor. The reciprocating screw is arranged in the cutting chamber. The upper end of the reciprocating screw is fixedly connected to the rotating shaft of the second motor, and the lower end is rotatably connected to the bottom surface of the cutting chamber. Its rotating axis is arranged vertically.

[0026] The slide plate is horizontally arranged in the cutting cavity, is sleeved on the reciprocating screw, is threadably connected to the reciprocating screw, and is slidably connected to the inner side of the cutting cavity, with its sliding direction being vertically arranged.

[0027] The axis of the third motor shaft is arranged horizontally and parallel to the front of the crushing box. The third motor is arranged on the left side of the slide board, fixedly connected to the side surface of the slide board, and electrically connected to the controller.

[0028] The cutting knife is arranged vertically, perpendicular to the front of the crushing box, and is arranged on the side of the third motor and fixedly connected to the rotating shaft of the third motor. The cutting knife passes through the cutting cavity downward and extends to the first discharge port.

[0029] The tool-changing hole is arranged on the top of the crushing box, the upper end of the tool-changing hole is communicated with the outside world, and the lower end is communicated with the inside of the cutting chamber.

[0030] The movable plate is arranged horizontally on the right side of the slide plate, is fixedly connected to the side surface of the slide plate, is slidably connected to the inner wall of the cutting cavity, and its sliding axis is arranged vertically.

[0031] The interior of the first screw is a cavity, the axis of the first screw is arranged vertically, the first screw is arranged in the crushing chamber, and the upper end of the first screw passes through the crushing chamber, the cutting chamber, and the moving plate in sequence, and extends to above the moving plate. The lower end of the first screw passes through the crushing chamber downward and extends into the transmission chamber.

[0032] The interiors of the plurality of crushing knives are hollow, the plurality of crushing knives are laterally arranged in the crushing box, and one ends of the plurality of crushing knives are fixedly connected to the side surface of the first screw and are communicated with the first screw.

[0033] When the rubber is to be crushed, the staff puts the rubber into the roller pressing chamber from the first feed port, and then the staff turns on the two first motors through the controller. The rotation of the two first motors drives the two rollers to rotate respectively, and the rotation of the two rollers squeezes the rubber into a flat shape. At this time, the staff turns on the second motor through the controller, and the rotation of the second motor drives the reciprocating screw to rotate. The reciprocating screw drives the slide to move up and down. The up and down reciprocating movement of the slide drives the third motor and the moving plate to move up and down in turn; when the up and down reciprocating movement of the slide drives the third motor to move up and down, the up and down reciprocating movement of the third motor drives the cutting knife up and down. The rubber is crushed into small pieces before being crushed, so as to prevent large pieces of rubber from causing greater impact and wear on the blades or the crushing chamber during the crushing process, thereby extending the service life of the equipment and shortening the overall crushing time.

[0034] Furthermore, the anti-adhesion device includes a water collecting tank, a second screw, a slider, a cooling box, a water inlet pipe, a water outlet pipe, a first rotary joint, a return pipe, a second rotary joint, and two one-way valves.

[0035] The water collecting box is arranged on the top surface of the interior of the cooling cavity and is fixedly connected to the top surface of the interior of the cooling cavity.

[0036] The interior of the second screw is a cavity, the axis of the second screw is vertically arranged and coincides with the axis of the first screw, the second screw is arranged in the water collecting tank, the upper end of the second screw upwardly penetrates the water collecting tank and the cooling cavity, and extends into the transmission cavity, the upper end of the second screw is fixedly connected to the first screw, the second screw is communicated with the first screw, and the lower end of the second screw downwardly penetrates the water collecting tank and extends to the bottom of the water collecting tank.

[0037] The sliding block is horizontally arranged in the water collecting box, is sleeved on the second screw rod, is threadedly connected to the second screw rod, and is slidingly connected to the water collecting box, and its sliding direction is vertically arranged.

[0038] The cooling box is arranged on the inner bottom surface of the cooling cavity and is fixedly connected to the inner bottom surface of the cooling cavity.

[0039] The water inlet pipe is arranged on the side of the cooling box, one end of the water inlet pipe is connected to the water collecting tank, and the other end is connected to the cooling box.

[0040] The water outlet pipe is arranged on the side of the water collecting tank, and one end of the water outlet pipe is communicated with the water collecting tank.

[0041] The two one-way valves are respectively arranged in the middle of the water inlet pipe and the water outlet pipe, and are respectively fixedly connected to the water inlet pipe and the water outlet pipe.

[0042] The axis of the first rotary joint is vertically arranged and coincides with the axis of the second screw. The first rotary joint is fixedly connected to the lower end of the second screw. The first rotary joint is communicated with the second screw and is communicated with the other end of the water outlet pipe.

[0043] The return pipe is arranged above the cooling box, the lower end of the return pipe is communicated with the cooling box, and the upper end of the return pipe upwardly penetrates the cooling cavity and extends into the cutting cavity.

[0044] The axis of the second rotary joint is vertically arranged and coincides with the axis of the first screw. The second rotary joint is fixedly connected to the first screw. The second rotary joint is communicated with the first screw and is communicated with the other end of the return pipe.

[0045] When the first screw repeatedly rotates forward and reversely, driving the second screw to repeatedly rotate forward and reversely, the second screw repeatedly rotates forward and reversely, driving the slider to move back and forth up and down. The slider moves back and forth up and down, causing the coolant in the cooling box to pass through the water inlet pipe, the water collecting tank, the water outlet pipe, the first rotary joint, the second screw, the first screw, the plurality of crushing knives, the second rotary joint, and finally return to the cooling box from the return pipe, thereby cooling the plurality of crushing knives. The coolant can effectively absorb and take away the heat from the surfaces of the plurality of crushing knives through the circulation flow, thereby reducing the temperature of the tool and avoiding a large amount of heat generated on the surface of the crushing knife during the rubber crushing process, causing the rubber to stick to the surfaces of the plurality of crushing knives and reducing the crushing efficiency of the equipment.

[0046] Furthermore, the screening device includes a filter plate, a one-way bearing, a first gear, a rotating rod, a plurality of auger blades, a second gear, a tooth chain, a second feed port, and a second discharge port.

[0047] The filter plate is arranged in the crushing chamber with an inclination to the lower left, and is arranged below the plurality of crushing knives. The filter plate is sleeved on the first screw, is threadedly connected to the first screw, and is slidably connected to the inner wall of the crushing chamber, and its sliding direction is vertically arranged.

[0048] The axis of the one-way bearing is arranged vertically and coincides with the axis of the first screw. The one-way bearing is arranged in the transmission cavity. The one-way bearing is sleeved on the first screw and fixedly connected to the first screw.

[0049] The axis of the first gear is arranged vertically and coincides with the axis of the first screw. The first gear is arranged in the transmission cavity. The first gear is sleeved on the one-way bearing and fixedly connected to the one-way bearing.

[0050] The axis of the rotating rod is set vertically, and the rotating rod is set in the recovery cavity. The upper end of the rotating rod is rotatably connected to the top surface inside the recovery cavity. Its rotation axis is set vertically, and the lower end of the rotating rod passes through the recovery cavity downward and extends into the transmission cavity.

[0051] A plurality of auger blades are respectively arranged on the sides of the rotating rod and are respectively fixedly connected to the side surfaces of the rotating rod.

[0052] The axis of the second gear is arranged vertically and coincides with the axis of the rotating rod. The second gear is arranged on the side of the first gear. The second gear is sleeved on the rotating rod and fixedly connected to the rotating rod.

[0053] The toothed chains are respectively sleeved on the first gear and the second gear and are respectively meshed with the first gear and the second gear.

[0054] The second feed port is arranged at the side of the recovery chamber and close to the filter plate. One end of the second feed port is communicated with the recovery chamber, and the other end is communicated with the crushing chamber.

[0055] The second discharge port is arranged at the side of the recovery chamber and close to the cutting knife. One end of the second discharge port is communicated with the interior of the recovery chamber, and the other end is communicated with the interior of the crushing chamber.

[0056] When the first screw repeatedly rotates forward and reverse to drive the filter plate to move up and down, the filter plate moves up and down to make the unqualified rubber slide along the inclined surface of the filter plate into the recovery chamber; when the first screw repeatedly rotates forward and reverse to drive the one-way bearing to repeatedly rotate forward and reverse, the one-way bearing repeatedly rotates forward and reverse to drive the first gear to rotate, the rotation of the first gear drives the tooth chain to rotate, the rotation of the tooth chain drives the second gear to rotate, the rotation of the second gear drives the rotating rod to rotate, the rotation of the rotating rod drives several auger blades to rotate, the rotation of several auger blades drives the unqualified rubber to move upward, and finally returns to the crushing chamber from the second discharge port and is crushed again until the rubber is crushed to be qualified. This can effectively make the unqualified rubber automatically enter the screening device for screening without manual intervention, greatly improving production efficiency and automation.

[0057] Furthermore, the coolant in the cooling box is liquid nitrogen.

[0058] Liquid nitrogen can effectively cool several crushing knives.

[0059] Furthermore, the gap between the two rollers is adjustable.

[0060] Easy to adjust the thickness of the rubber.

[0061] Furthermore, a plurality of crushing knives are arranged side by side at equal intervals.

[0062] Several crushing knives are arranged side by side with equal intervals, which makes it easier for the crushing knives to crush the rubber.

[0063] Furthermore, the surface of the cutting blade is coated with a fluorosilicone release agent.

[0064] The surface of the cutting knife is coated with fluorosilicone release agent to prevent the rubber from adhering to the cutting knife.

[0065] Furthermore, a solenoid valve is provided at the third discharge port.

[0066] Furthermore, a viewing window is provided on the side of the crushing box.

[0067] By setting up the viewing window, it is convenient for the staff to see the working conditions inside the crushing box.

[0068] Beneficial effects of the present invention:

[0069] 1. The present invention provides a crushing device and an anti-adhesion device, which interact and cooperate with each other to allow the coolant to circulate, thereby effectively absorbing and taking away the heat from the surfaces of the crushing blades, thereby reducing the temperature of the blades and avoiding a large amount of heat generated on the crushing blade surfaces during the rubber crushing process, causing the rubber to stick to the surfaces of the crushing blades and reducing the crushing efficiency of the equipment.

[0070] 2. The present invention provides a crushing device and a screening device that interact and cooperate with each other, so that the unqualified rubber can be automatically fed into the screening device for screening without manual intervention, thereby greatly improving production efficiency and automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0071] Figure 1 This is a schematic cross-sectional view of the rubber crushing device;

[0072] Figure 2 It is a front structural schematic diagram of the rubber crushing device.

[0073] Explanation of the accompanying drawings: 1. Crushing box; 201. Roller; 202. First motor; 203. Second motor; 204. Reciprocating screw; 205. Slide plate; 206. Third motor; 207. Cutting knife; 208. Moving plate; 209. First screw; 210. Crushing knife; 301. Water collecting box; 302. Second screw; 303. Slider; 304. Cooling box; 305. Water inlet pipe; 306. Water outlet pipe; 307. First rotary joint; 308. Return pipe; 309. Second rotary joint; 401. Filter plate; 402. One-way bearing; 403. First gear; 404. Rotating rod; 405. Auger blade; 406. Second gear; 407. Tooth chain; 5. Controller. DETAILED DESCRIPTION

[0074] The following will clearly and completely describe the concept and technical effects of the present invention in conjunction with the embodiments so as to fully understand the purpose, characteristics and effects of the present invention.

[0075] A preferred embodiment of the rubber crushing device provided by the present invention is as follows Figures 1 to 2As shown: A rubber crushing device, including a crushing box 1, a roller pressing chamber, a first feed port, a cutting chamber, a crushing chamber, a recovery chamber, a transmission chamber, a cooling chamber, a crushing device, an anti-adhesion device, a screening device, a third discharge port, and a controller 5.

[0076] The crushing box 1 is a rectangular parallelepiped.

[0077] The roller pressing chamber is arranged on the top of the crushing box 1 .

[0078] The first feed port is arranged on the top of the crushing box 1, and the first feed port is arranged above the roller pressing chamber. The upper end of the first feed port is communicated with the outside, and the lower end is communicated with the inside of the roller pressing chamber.

[0079] The cutting chamber is arranged on the side of the rolling chamber.

[0080] The crushing chamber is arranged below the cutting chamber.

[0081] The recovery chamber is arranged on the side of the crushing chamber, and the recovery chamber is arranged below the roller pressing chamber.

[0082] The transmission chamber is arranged below the crushing chamber.

[0083] The cooling chamber is arranged below the transmission chamber.

[0084] The crushing device is arranged in the crushing chamber and connected to the crushing box 1.

[0085] The anti-adhesion device is arranged in the cooling chamber, connected to the crushing device, and connected to the crushing box 1.

[0086] The screening device is arranged on the side of the pulverizing device, connected to the pulverizing device, and connected to the pulverizing box 1.

[0087] The third discharge port is arranged at the bottom of the pulverizing chamber, one end of the third discharge port is communicated with the interior of the pulverizing chamber, and the other end is communicated with the outside.

[0088] The controller 5 is arranged on the side of the crushing box 1, fixedly connected to the side surface of the crushing box 1, and electrically connected to the crushing device.

[0089] When the rubber is to be crushed, the staff puts the rubber into the roller pressing chamber from the first feed port, and then the staff starts the crushing device through the controller 5 to crush the rubber. At the same time, the start of the crushing device drives the start of the anti-adhesion device, thereby cooling the crushing device and reducing the temperature of the tool to avoid a large amount of heat generated on the tool surface during the rubber crushing process, causing the rubber to stick to the tool surface and reduce the crushing efficiency of the equipment. At the same time, the start of the crushing device drives the start of the screening device, which can effectively make the unqualified rubber automatically enter the screening device for screening without manual intervention, greatly improving production efficiency and automation.

[0090] The crushing device includes two rollers 201, two first motors 202, a first discharge port, a second motor 203, a reciprocating screw 204, a slide 205, a third motor 206, a cutting knife 207, a knife-changing hole, a moving plate 208, a first screw 209, and a plurality of crushing knives 210.

[0091] The axes of the two rollers 201 are respectively arranged horizontally and perpendicular to the front of the crushing box 1. The two rollers 201 are respectively horizontally parallel. The two rollers 201 are respectively arranged in the rolling cavity. One end of the two rollers 201 is respectively rotatably connected to the side surface inside the rolling cavity. The rotation axis is arranged horizontally and perpendicular to the front of the crushing box 1.

[0092] The axes of the two first motors 202 are respectively arranged horizontally and coincide with the axes of the two rollers 201 respectively. The rotating shafts of the two first motors 202 respectively pass through the crushing box 1 and extend into the rolling cavity. The rotating shafts of the two first motors 202 are respectively fixedly connected to the other ends of the two rollers 201, and the two first motors 202 are respectively electrically connected to the controller 5.

[0093] The first discharge port is arranged at the bottom of the roller pressing chamber, one end of the first discharge port is communicated with the interior of the roller pressing chamber, and the other end is communicated with the interior of the crushing chamber.

[0094] The axis of the second motor 203 is arranged vertically. The second motor 203 is arranged above the crushing box 1. The axis of the second motor 203 passes downward through the crushing box 1 and extends into the cutting chamber. The second motor 203 is fixedly connected to the upper surface of the crushing box 1 and is electrically connected to the controller 5.

[0095] The axis of the reciprocating screw 204 is arranged vertically and coincides with the axis of the second motor 203. The reciprocating screw 204 is arranged in the cutting chamber. The upper end of the reciprocating screw 204 is fixedly connected to the rotating shaft of the second motor 203, and the lower end is rotatably connected to the bottom surface of the cutting chamber. Its rotating axis is arranged vertically.

[0096] The slide plate 205 is horizontally arranged in the cutting chamber, and the slide plate 205 is sleeved on the reciprocating screw 204 and is threadedly connected to the reciprocating screw 204. The slide plate 205 is slidably connected to the inner side of the cutting chamber, and its sliding direction is vertically arranged.

[0097] The axis of the third motor 206 is arranged horizontally and parallel to the front of the crushing box 1. The third motor 206 is arranged on the left side of the slide 205, fixedly connected to the side surface of the slide 205, and electrically connected to the controller 5.

[0098] The cutting blade 207 is arranged vertically, perpendicular to the front of the crushing box 1, and is arranged on the side of the third motor 206. It is fixedly connected to the rotating shaft of the third motor 206. The cutting blade 207 passes through the cutting cavity downward and extends to the first discharge port.

[0099] The tool-changing hole is arranged on the top of the crushing box 1 , the upper end of the tool-changing hole is communicated with the outside world, and the lower end is communicated with the inside of the cutting chamber.

[0100] The movable plate 208 is laterally arranged on the right side of the slide plate 205. The movable plate 208 is fixedly connected to the side surface of the slide plate 205 and is slidably connected to the inner wall of the cutting chamber, and its sliding axis is vertically arranged.

[0101] The interior of the first screw 209 is a cavity, and the axis of the first screw 209 is arranged vertically. The first screw 209 is arranged in the crushing chamber, and the upper end of the first screw 209 passes through the crushing chamber, the cutting chamber, and the movable plate 208 in sequence, and extends to above the movable plate 208. The lower end of the first screw 209 passes through the crushing chamber downward and extends into the transmission chamber.

[0102] The interior of the plurality of crushing knives 210 is a cavity, and the plurality of crushing knives 210 are transversely arranged in the crushing box 1. One end of the plurality of crushing knives 210 is fixedly connected to the side surface of the first screw 209 and is communicated with the first screw 209.

[0103] When the rubber is to be crushed, the staff puts the rubber into the roller pressing chamber from the first feed port, and then the staff turns on the two first motors 202 through the controller 5. The two first motors 202 rotate and respectively drive the two rollers 201 to rotate. The two rollers 201 rotate and squeeze the rubber into a flat shape. At this time, the staff turns on the second motor 203 through the controller 5. The rotation of the second motor 203 drives the reciprocating screw 204 to rotate. The rotation of the reciprocating screw 204 drives the slide plate 205 to move up and down. The slide plate 205 moves up and down and drives the third motor 206 and the moving plate 208 to move up and down in turn. When the slide plate 205 moves up and down and drives the third motor 206 to move up and down, the third motor 206 moves up and down. The reciprocating movement drives the cutting knife 207 to move back and forth up and down, thereby cutting the flat rubber into blocks, and the rubber cut into blocks falls into the crushing chamber; when the slide plate 205 moves back and forth up and down and drives the moving plate 208 to move back and forth up and down, the moving plate 208 moves back and forth up and down and drives the first screw 209 to repeatedly rotate forward and reverse, and the first screw 209 repeatedly rotates forward and reverse and drives the plurality of crushing knives 210 to repeatedly rotate forward and reverse, and the plurality of crushing knives 210 repeatedly rotate forward and reverse, thereby crushing the rubber, cutting the rubber into small pieces and then crushing them, preventing large pieces of rubber from causing greater impact and wear on the blades or the crushing chamber during the crushing process, thereby extending the service life of the equipment and shortening the overall crushing time.

[0104] The anti-adhesion device includes a water collecting box 301, a second screw 302, a slider 303, a cooling box 304, a water inlet pipe 305, a water outlet pipe 306, a first rotary joint 307, a return pipe 308, a second rotary joint 309, and two one-way valves.

[0105] The water collecting tank 301 is arranged on the top surface of the interior of the cooling chamber and is fixedly connected to the top surface of the interior of the cooling chamber.

[0106] The interior of the second screw 302 is a cavity, and the axis of the second screw 302 is vertically arranged, coinciding with the axis of the first screw 209. The second screw 302 is arranged in the water collecting tank 301. The upper end of the second screw 302 upwardly penetrates the water collecting tank 301 and the cooling cavity, and extends into the transmission cavity. The upper end of the second screw 302 is fixedly connected to the first screw 209, and the second screw 302 is communicated with the first screw 209. The lower end of the second screw 302 downwardly penetrates the water collecting tank 301 and extends to the bottom of the water collecting tank 301.

[0107] The slider 303 is horizontally arranged in the water collecting box 301. The slider 303 is sleeved on the second screw rod 302, is threadedly connected to the second screw rod 302, and is slidably connected to the water collecting box 301. The sliding direction is vertically arranged.

[0108] The cooling box 304 is disposed on the bottom surface of the cooling cavity and is fixedly connected to the bottom surface of the cooling cavity.

[0109] The water inlet pipe 305 is arranged on the side of the cooling box 304 , and one end of the water inlet pipe 305 is connected to the water collecting box 301 , and the other end is connected to the cooling box 304 .

[0110] The water outlet pipe 306 is arranged on the side of the water collecting tank 301 , and one end of the water outlet pipe 306 is connected to the water collecting tank 301 .

[0111] The two one-way valves are respectively arranged in the middle of the water inlet pipe 305 and the water outlet pipe 306, and are respectively fixedly connected to the water inlet pipe 305 and the water outlet pipe 306.

[0112] The axis of the first rotary joint 307 is arranged vertically and coincides with the axis of the second screw 302 . The first rotary joint 307 is fixedly connected to the lower end of the second screw 302 . The first rotary joint 307 is communicated with the second screw 302 and is communicated with the other end of the water outlet pipe 306 .

[0113] The return pipe 308 is disposed above the cooling box 304 , with the lower end of the return pipe 308 communicating with the cooling box 304 , and the upper end of the return pipe 308 penetrating upward through the cooling cavity and extending into the cutting cavity.

[0114] The axis of the second rotary joint 309 is vertically arranged and coincides with the axis of the first screw 209 . The second rotary joint 309 is fixedly connected to the first screw 209 . The second rotary joint 309 is in communication with the first screw 209 and is in communication with the other end of the return pipe 308 .

[0115] When the first screw 209 repeatedly rotates forward and reverse, driving the second screw 302 to repeatedly rotate forward and reverse, the second screw 302 repeatedly rotates forward and reverse, driving the slider 303 to move back and forth up and down. The slider 303 moves back and forth up and down, so that the coolant in the cooling box 304 passes through the water inlet pipe 305, the water collecting tank 301, the water outlet pipe 306, the first rotary joint 307, the second screw 302, the first screw 209, the plurality of crushing knives 210, the second rotary joint 309, and finally returns to the cooling box 304 from the return pipe 308, thereby cooling the plurality of crushing knives 210. The coolant can effectively absorb and take away the heat from the surface of the plurality of crushing knives 210 through circulation, thereby reducing the temperature of the tool and avoiding a large amount of heat generated on the surface of the crushing knife 210 during the rubber crushing process, causing the rubber to stick to the surface of the plurality of crushing knives 210 and reducing the crushing efficiency of the equipment.

[0116] The screening device includes a filter plate 401, a one-way bearing 402, a first gear 403, a rotating rod 404, a plurality of auger blades 405, a second gear 406, a tooth chain 407, a second feed port, and a second discharge port.

[0117] The filter plate 401 is arranged in the crushing chamber at an angle to the lower left, and is arranged below the plurality of crushing knives 210. The filter plate 401 is sleeved on the first screw 209, is threadedly connected to the first screw 209, and is slidably connected to the inner wall of the crushing chamber, and its sliding direction is vertically arranged.

[0118] The axis of the one-way bearing 402 is arranged vertically and coincides with the axis of the first screw 209 . The one-way bearing 402 is arranged in the transmission cavity. The one-way bearing 402 is sleeved on the first screw 209 and fixedly connected to the first screw 209 .

[0119] The axis of the first gear 403 is arranged vertically and coincides with the axis of the first screw 209 . The first gear 403 is arranged in the transmission cavity. The first gear 403 is sleeved on the one-way bearing 402 and fixedly connected to the one-way bearing 402 .

[0120] The axis of the rotating rod 404 is set vertically, and the rotating rod 404 is set in the recovery chamber. The upper end of the rotating rod 404 is rotatably connected to the top surface inside the recovery chamber, and its rotation axis is set vertically. The lower end of the rotating rod 404 passes through the recovery chamber downward and extends into the transmission chamber.

[0121] A plurality of auger blades 405 are respectively arranged on the sides of the rotating rod 404 and are respectively fixedly connected to the side surfaces of the rotating rod 404.

[0122] The axis of the second gear 406 is arranged vertically and coincides with the axis of the rotating rod 404 . The second gear 406 is arranged on the side of the first gear 403 . The second gear 406 is sleeved on the rotating rod 404 and fixedly connected to the rotating rod 404 .

[0123] The toothed chain 407 is respectively sleeved on the first gear 403 and the second gear 406 , and is meshed with the first gear 403 and the second gear 406 .

[0124] The second feed port is arranged at the side of the recovery chamber and close to the filter plate 401. One end of the second feed port is connected to the recovery chamber, and the other end is connected to the crushing chamber.

[0125] The second discharge port is arranged at the side of the recovery chamber and is close to the cutting knife 207. One end of the second discharge port is communicated with the interior of the recovery chamber, and the other end is communicated with the interior of the crushing chamber.

[0126] When the first screw 209 repeatedly rotates forward and reversely to drive the filter plate 401 to move back and forth up and down, the filter plate 401 moves back and forth up and down, causing the unqualified rubber to slide along the inclined surface of the filter plate 401 into the recovery chamber; when the first screw 209 repeatedly rotates forward and reversely to drive the one-way bearing 402 to repeatedly rotate forward and reversely, the one-way bearing 402 repeatedly rotates forward and reversely to drive the first gear 403 to rotate, the first gear 403 rotates to drive the tooth chain 407 to rotate, the tooth chain 407 rotates to drive the second gear 406 to rotate, the second gear 406 rotates to drive the rotating rod 404 to rotate, the rotating rod 404 rotates to drive the plurality of auger blades 405 to rotate, and the plurality of auger blades 405 rotate to drive the unqualified rubber to move upward, and finally return to the crushing chamber from the second discharge port and be crushed again until the rubber is crushed to be qualified. This can effectively make the unqualified rubber automatically enter the screening device for screening without manual intervention, thereby greatly improving production efficiency and automation.

[0127] The coolant in the cooling box 304 is liquid nitrogen.

[0128] Liquid nitrogen can effectively cool the plurality of crushing knives 210 .

[0129] The gap between the two rollers 201 is adjustable.

[0130] Easy to adjust the thickness of the rubber.

[0131] The plurality of crushing blades 210 are arranged side by side at equal intervals.

[0132] The plurality of crushing knives 210 are arranged side by side at equal intervals, so that the crushing knives 210 can crush the rubber easily.

[0133] The surface of the cutting blade 207 is coated with a fluorosilicone release agent.

[0134] The surface of the cutting blade 207 is coated with a fluorosilicone release agent to prevent the rubber from adhering to the cutting blade 207 .

[0135] A solenoid valve is provided at the third discharge port.

[0136] A viewing window is provided on the side of the crushing box 1 .

[0137] The viewing window is provided to facilitate the staff to see the working conditions inside the crushing box 1 .

[0138] Working principle: When the rubber is to be crushed, the staff puts the rubber into the roller pressing chamber from the first feeding port, and then the staff turns on the two first motors 202 through the controller 5. The rotation of the two first motors 202 drives the two rollers 201 to rotate respectively, and the rotation of the two rollers 201 squeezes the rubber into a flat shape. At this time, the staff turns on the second motor 203 through the controller 5. The rotation of the second motor 203 drives the reciprocating screw 204 to rotate, and the rotation of the reciprocating screw 204 drives the slide plate 205 to move up and down. The slide plate 205 moves up and down and drives the third motor 206 and the moving plate 208 to move up and down in turn; when the slide plate 205 moves up and down and drives the third motor 206 to move up and down, the third motor 206 moves up and down and drives the cutting knife 207 to move up and down, thereby cutting the flat rubber into blocks. The rubber cut into blocks falls into the crushing chamber; when the slide plate 205 moves back and forth and drives the movable plate 208 to move back and forth, the movable plate 208 moves back and forth and drives the first screw 209 to repeatedly rotate forward and reverse, and the first screw 209 repeatedly rotates forward and reverse in turn to drive the plurality of crushing knives 210, the one-way bearing 402, and the second screw 302 to repeatedly rotate forward and reverse, and at the same time drives the filter plate 401 to move back and forth; when the first screw 209 repeatedly rotates forward and reverse to drive the plurality of crushing knives 210 to repeatedly rotate forward and reverse, the plurality of crushing knives 210 repeatedly rotate forward and reverse, thereby crushing the rubber, cutting the rubber into small pieces and then crushing them, preventing large pieces of rubber from causing greater impact and wear on the blades or the crushing chamber during the crushing process, thereby extending the service life of the equipment and shortening the overall crushing time.

[0139] When the first screw 209 repeatedly rotates forward and reverse, driving the second screw 302 to repeatedly rotate forward and reverse, the second screw 302 repeatedly rotates forward and reverse, driving the slider 303 to move back and forth up and down. The slider 303 moves back and forth up and down, so that the coolant in the cooling box 304 passes through the water inlet pipe 305, the water collecting tank 301, the water outlet pipe 306, the first rotary joint 307, the second screw 302, the first screw 209, the plurality of crushing knives 210, the second rotary joint 309, and finally returns to the cooling box 304 from the return pipe 308, thereby cooling the plurality of crushing knives 210. The coolant can effectively absorb and take away the heat from the surface of the plurality of crushing knives 210 through circulation, thereby reducing the temperature of the tool and avoiding a large amount of heat generated on the surface of the crushing knife 210 during the rubber crushing process, causing the rubber to stick to the surface of the plurality of crushing knives 210 and reducing the crushing efficiency of the equipment.

[0140] When the first screw 209 repeatedly rotates forward and reversely to drive the filter plate 401 to move back and forth up and down, the filter plate 401 moves back and forth up and down, causing the unqualified rubber to slide along the inclined surface of the filter plate 401 into the recovery chamber; when the first screw 209 repeatedly rotates forward and reversely to drive the one-way bearing 402 to repeatedly rotate forward and reversely, the one-way bearing 402 repeatedly rotates forward and reversely to drive the first gear 403 to rotate, the first gear 403 rotates to drive the tooth chain 407 to rotate, the tooth chain 407 rotates to drive the second gear 406 to rotate, the second gear 406 rotates to drive the rotating rod 404 to rotate, the rotating rod 404 rotates to drive the plurality of auger blades 405 to rotate, and the plurality of auger blades 405 rotate to drive the unqualified rubber to move upward, and finally return to the crushing chamber from the second discharge port and be crushed again until the rubber is crushed to be qualified. This can effectively make the unqualified rubber automatically enter the screening device for screening without manual intervention, thereby greatly improving production efficiency and automation.

[0141] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.

Claims

1. A rubber crushing device, characterized in that: It comprises a crushing box (1), a roller pressing chamber, a first feed port, a cutting chamber, a crushing chamber, a recovery chamber, a transmission chamber, a cooling chamber, a crushing device, an anti-adhesion device, a screening device, a third discharge port, and a controller (5). The crushing box (1) is a rectangular parallelepiped; the roller pressure chamber is arranged at the top of the crushing box (1); the first feed port is arranged at the top of the crushing box (1), the first feed port is arranged above the roller pressure chamber, the upper end of the first feed port is connected to the outside, and the lower end is connected to the inside of the roller pressure chamber; the cutting chamber is arranged on the side of the roller pressure chamber; the crushing chamber is arranged below the cutting chamber; the recovery chamber is arranged on the side of the crushing chamber, and the recovery chamber is arranged below the roller pressure chamber; the transmission chamber is arranged below the crushing chamber; the cooling chamber is arranged below the transmission chamber; the crushing device The device is arranged in the pulverizing chamber and is connected to the pulverizing box (1); the anti-adhesion device is arranged in the cooling chamber and is connected to the pulverizing device and the pulverizing box (1); the screening device is arranged on the side of the pulverizing device and is connected to the pulverizing device and the pulverizing box (1); the third discharge port is arranged at the bottom of the pulverizing chamber, one end of the third discharge port is connected to the inside of the pulverizing chamber, and the other end is connected to the outside; the controller (5) is arranged on the side of the pulverizing box (1), is fixedly connected to the side surface of the pulverizing box (1), and is electrically connected to the pulverizing device; The pulverizing device comprises two rollers (201), two first motors (202), a first discharge port, a second motor (203), a reciprocating screw (204), a slide plate (205), a third motor (206), a cutting knife (207), a knife-changing hole, a moving plate (208), a first screw (209), and a plurality of pulverizing knives (210). The rotating shafts of the two first motors (202) respectively pass through the crushing box (1) and extend into the roller pressing chamber. The rotating shafts of the two first motors (202) are respectively fixedly connected to the other ends of the two rollers (201). The two first motors (202) are respectively electrically connected to the controller (5). The first discharge port is arranged at the bottom of the roller pressing chamber, one end of the first discharge port is communicated with the interior of the roller pressing chamber, and the other end is communicated with the interior of the crushing chamber; The axes of the two rollers (201) are respectively arranged transversely and perpendicular to the front of the crushing box (1); the two rollers (201) are respectively arranged horizontally and parallel; and the two rollers (201) are respectively arranged in the rolling cavity; The rotating shaft of the second motor (203) passes downward through the crushing box (1) and extends into the cutting chamber. The second motor (203) is fixedly connected to the upper surface of the crushing box (1) and is electrically connected to the controller (5); The reciprocating screw (204) is arranged in the cutting chamber, the upper end of the reciprocating screw (204) is fixedly connected to the rotating shaft of the second motor (203), and the lower end is rotatably connected to the bottom surface of the cutting chamber; The slide plate (205) is horizontally arranged in the cutting chamber, and the slide plate (205) is sleeved on the reciprocating screw (204) and is threadedly connected to the reciprocating screw (204); the slide plate (205) is slidably connected to the inner side surface of the cutting chamber, and its sliding direction is vertically arranged; The third motor (206) is arranged on the left side of the slide (205), fixedly connected to the side surface of the slide (205), and electrically connected to the controller (5); The screening device includes a filter plate (401), a one-way bearing (402), a first gear (403), a rotating rod (404), a plurality of auger blades (405), a second gear (406), a tooth chain (407), a second feed port, and a second discharge port. The filter plate (401) is arranged in the pulverizing chamber at an angle to the lower left, and the filter plate (401) is arranged below the plurality of pulverizing knives (210). The filter plate (401) is sleeved on the first screw (209) and is threadedly connected to the first screw (209). The axis of the reciprocating screw (204) is arranged vertically, coincides with the axis of the second motor (203), and its rotation axis is arranged vertically; The axis of the rotating shaft of the third motor (206) is arranged horizontally and parallel to the front of the crushing box (1); The cutting blade (207) is arranged vertically and perpendicular to the front of the crushing box (1). The cutting blade (207) is arranged on the side of the third motor (206) and is fixedly connected to the rotating shaft of the third motor (206). The cutting blade (207) passes through the cutting cavity downward and extends to the first discharge port. The movable plate (208) is arranged transversely on the right side of the slide plate (205), the movable plate (208) is fixedly connected to the side surface of the slide plate (205), and is slidably connected to the inner wall of the cutting chamber, and its sliding axis is arranged vertically; The interior of the first screw (209) is a hollow cavity. The axis of the first screw (209) is vertically arranged. The first screw (209) is arranged in the crushing cavity. The upper end of the first screw (209) upwardly penetrates the crushing cavity, the cutting cavity, and the movable plate (208) in sequence and extends to above the movable plate (208). The lower end of the first screw (209) downwardly penetrates the crushing cavity and extends into the transmission cavity. The interior of the plurality of crushing knives (210) is a cavity, and the plurality of crushing knives (210) are respectively arranged transversely in the crushing box (1). One end of the plurality of crushing knives (210) is respectively fixedly connected to the side surface of the first screw (209) and is respectively communicated with the first screw (209).

2. A rubber crushing device according to claim 1, characterized in that One end of each of the two rollers (201) is rotatably connected to the inner side surface of the rolling chamber, and the rotation axis thereof is arranged horizontally and perpendicular to the front surface of the crushing box (1); The axes of the two first motors (202) are respectively arranged transversely and coincide with the axes of the two rollers (201); The axis of the rotation shaft of the second motor (203) is arranged vertically, and the second motor (203) is arranged above the crushing box (1); The tool-changing hole is arranged on the top of the crushing box (1); the upper end of the tool-changing hole is communicated with the outside world, and the lower end of the tool-changing hole is communicated with the inside of the cutting chamber.

3. A rubber crushing device according to claim 2, characterized in that The anti-adhesion device comprises a water collecting box (301), a second screw (302), a slider (303), a cooling box (304), a water inlet pipe (305), a water outlet pipe (306), a first rotary joint (307), a return pipe (308), a second rotary joint (309), and two one-way valves. The water collecting box (301) is arranged on the top surface of the interior of the cooling cavity and is fixedly connected to the top surface of the interior of the cooling cavity; The interior of the second screw (302) is a cavity, the axis of the second screw (302) is vertically arranged and coincides with the axis of the first screw (209), the second screw (302) is arranged in the water collecting box (301), the upper end of the second screw (302) upwardly penetrates the water collecting box (301) and the cooling chamber, and extends into the transmission chamber, the upper end of the second screw (302) is fixedly connected to the first screw (209), the second screw (302) is communicated with the first screw (209), and the lower end of the second screw (302) downwardly penetrates the water collecting box (301) and extends to the bottom of the water collecting box (301); The slider (303) is horizontally arranged in the water collecting box (301), the slider (303) is sleeved on the second screw (302), is threadedly connected to the second screw (302), and is slidably connected to the water collecting box (301), and its sliding direction is vertically arranged; The cooling box (304) is arranged on the inner bottom surface of the cooling cavity and is fixedly connected to the inner bottom surface of the cooling cavity; The water inlet pipe (305) is arranged on the side of the cooling box (304), one end of the water inlet pipe (305) is connected to the water collecting box (301), and the other end is connected to the cooling box (304); The water outlet pipe (306) is arranged on the side of the water collecting tank (301), and one end of the water outlet pipe (306) is connected to the water collecting tank (301); The two one-way valves are respectively arranged in the middle of the water inlet pipe (305) and the water outlet pipe (306), and are respectively fixedly connected to the water inlet pipe (305) and the water outlet pipe (306); The axis of the first rotary joint (307) is vertically arranged and coincides with the axis of the second screw (302). The first rotary joint (307) is fixedly connected to the lower end of the second screw (302). The first rotary joint (307) is in communication with the second screw (302) and is in communication with the other end of the water outlet pipe (306). The return pipe (308) is arranged above the cooling box (304), the lower end of the return pipe (308) is connected to the cooling box (304), and the upper end of the return pipe (308) passes through the cooling cavity upward and extends into the cutting cavity; The axis of the second rotary joint (309) is vertically arranged and coincides with the axis of the first screw (209). The second rotary joint (309) is fixedly connected to the first screw (209). The second rotary joint (309) is in communication with the first screw (209) and is in communication with the other end of the return pipe (308).

4. A rubber crushing device according to claim 3, characterized in that The filter plate (401) is slidably connected to the inner wall of the crushing chamber, and its sliding direction is vertically arranged; The axis of the one-way bearing (402) is vertically arranged and coincides with the axis of the first screw (209). The one-way bearing (402) is arranged in the transmission cavity. The one-way bearing (402) is sleeved on the first screw (209) and fixedly connected to the first screw (209). The axis of the first gear (403) is vertically arranged and coincides with the axis of the first screw (209). The first gear (403) is arranged in the transmission cavity. The first gear (403) is sleeved on the one-way bearing (402) and is fixedly connected to the one-way bearing (402). The axis of the rotating rod (404) is arranged vertically, and the rotating rod (404) is arranged in the recovery chamber. The upper end of the rotating rod (404) is rotatably connected to the top surface of the recovery chamber, and the rotation axis is arranged vertically. The lower end of the rotating rod (404) passes through the recovery chamber downward and extends into the transmission chamber. The plurality of auger blades (405) are respectively arranged on the sides of the rotating rod (404) and are respectively fixedly connected to the side surfaces of the rotating rod (404); The axis of the second gear (406) is arranged vertically and coincides with the axis of the rotating rod (404). The second gear (406) is arranged on the side of the first gear (403). The second gear (406) is sleeved on the rotating rod (404) and is fixedly connected to the rotating rod (404). The toothed chain (407) is respectively mounted on the first gear (403) and the second gear (406), and is respectively meshed with the first gear (403) and the second gear (406); The second feed port is arranged on the side of the recovery chamber and close to the filter plate (401), one end of the second feed port is connected to the recovery chamber, and the other end is connected to the crushing chamber; The second discharge port is arranged at the side of the recovery chamber and close to the cutting knife (207); one end of the second discharge port is communicated with the interior of the recovery chamber, and the other end is communicated with the interior of the crushing chamber.

5. The rubber crushing device according to claim 3, characterized in that The cooling liquid in the cooling box (304) is liquid nitrogen.

6. The rubber crushing device according to claim 2, characterized in that The gap between the two rollers (201) is adjustable.

7. The rubber crushing device according to claim 2, characterized in that : A plurality of the crushing knives (210) are arranged side by side at equal intervals.

8. The rubber crushing device according to claim 2, characterized in that The surface of the cutting knife (207) is coated with a fluorosilicone release agent.

9. The rubber crushing device according to claim 1, characterized in that : A solenoid valve is provided at the third discharge port.

10. The rubber crushing device according to claim 1, characterized in that The side of the crushing box (1) is provided with a viewing window.

Citation Information

Patent Citations

  • Crushing device for crushing waste rubber tires

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    CN215282866U

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