Composite material shaping device
By designing a composite material integral device, using the joint action of the outer template and the extrusion plate and multiple sets of outer integral components with different cross-sections, the problem of non-equal cross-sectional profile deformation in the pultrusion molding process is solved, and the efficient integration of the profile is achieved stability of shape and size.
Patent Information
- Application Number
- CN202411567913.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-01-03
AI Technical Summary
When pultruding process is used to produce composite pultrusion profiles, especially products with non-equal cross-sections are prone to deformation, resulting in deviations in the straightness and wall thickness of the profile.
A composite material integral device was designed, through the joint action of the outer formwork and the extrusion plate, and the straightness and wall thickness of the profile were gradually corrected, and multiple sets of outer integral components with different cross-sections and their corresponding inner support components were used as the profile. The different sections of the sections are integrated to ensure that the profile is of the qualified size.
Effectively correct the straightness and wall thickness of the profile to ensure that the profile is of the qualified size, improve the overall efficiency of non-equal cross-sectional profiles, and reduce the rebound risk and difficulty of loading and unloading after the profile is integrally formed.
Smart Images

Figure CN119238931A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of profile processing, in particular to a composite material shaping device. Background Art
[0002] The pultrusion process is an efficient and large-scale method for producing high-performance fiber composite materials. It is characterized by simple and efficient processes and is suitable for large-scale production of high-performance fiber composite materials. In traditional processing methods, fibers are usually discontinuous, which makes the fiber strength unable to be fully utilized. In contrast, the pultrusion process can best play the reinforcing role of fibers. In most composite manufacturing processes, fibers are discontinuous, which causes a great loss of fiber strength. Even if continuous fibers are wound, the strength is lost to a certain extent due to the bending and overlapping of the fibers. For example, in spiral winding, the tension of the fibers can only reach 75% to 85%. In contrast, in pultrusion, the fibers are not only continuous but also fully unfolded, which is an ideal form for exerting fiber strength. In addition, the pultrusion process has the advantages of small quality fluctuations, high degree of automation, few processes, and short time. The operating technology and environment have little effect on the quality of the product. Therefore, when using the same raw materials, the quality stability of pultruded products is higher than that of other process products.
[0003] When using the pultrusion process to produce composite pultruded profiles, especially products with non-uniform cross-sections, they are very easy to deform after being pulled out, causing deviations in the straightness and wall thickness of the profile. Summary of the invention
[0004] The present invention provides a composite material shaping device to solve the defect in the prior art that when composite material pultruded profiles are produced by pultrusion molding process, especially products with non-uniform cross-sections, they are easily deformed after being pultruded, causing deviations in the straightness and wall thickness of the profiles.
[0005] The present invention provides a composite material shaping device, comprising a base, a mounting box being fixedly connected to the right end of the base, a slide groove being arranged on the upper surface of the base, a drive assembly being arranged in the slide groove, the sliding direction of the drive assembly being the left and right direction, two first sliding grooves being symmetrically arranged on the front and rear sides of the slide groove, a plurality of groups of external shaping assemblies with different cross-sections being slidingly connected in the first sliding groove along the left and right directions, the plurality of groups of external shaping assemblies with different cross-sections being arranged at intervals along the left and right directions, the external shaping assemblies being connected to the drive assembly, an internal shaping assembly being fixedly connected to the left side wall of the mounting box, and a locking assembly being arranged inside the internal shaping assembly.
[0006] Preferably, the external shaping component includes an electric slide rail 2, three sliding blocks 1 are fixedly connected to the lower surface of the electric slide rail 2, the three sliding blocks 1 are respectively slidably connected in two first sliding grooves and one slide groove 1 along the left and right directions, two sliding ends are arranged in the electric slide rail 2, the sliding direction of the sliding end of the electric slide rail 2 is the front-to-back direction, and an external template is respectively fixedly connected to the upper surface of the two sliding ends, a mold repair hole is arranged on the side where the two external templates are close to each other, and the two external templates are symmetrically arranged front-to-back.
[0007] Preferably, the internal shaping assembly includes a center frame, which is fixedly connected to the left side wall of the installation box, and the center frame is provided with several groups of internal support assemblies corresponding to the external shaping assemblies, and the internal support assembly includes four groups of internal templates, which are respectively arranged on the front, rear, upper and lower side walls of the center frame, and the internal templates include several first cylinders arranged at intervals on the left and right, and the fixed end of the first cylinder is fixedly connected to the outer wall of the center frame, and the telescopic end of the first cylinder is fixedly connected to the extrusion plate, and a heating assembly is arranged inside the extrusion plate.
[0008] Preferably, a locking hole is provided inside the center frame, and the locking assembly includes a sliding rod 1, which is slidably connected in the locking hole along the left and right directions, a limiting groove is provided in the locking hole, a limiting rod is fixedly connected in the limiting groove, a side wall of the sliding rod 1 is fixedly connected to a limiting block, the limiting block is slidably connected to the limiting rod along the left and right directions, a spring 1 is fixedly connected between the left side wall of the limiting block and the left side wall of the limiting groove, an electric telescopic rod 1 is fixedly connected to the left end of the sliding rod 1, a conical block is fixedly connected to the telescopic end of the left end of the electric telescopic rod 1, and a conical surface is provided at the left end of the conical block. The diameter of the left side of the conical surface is smaller than the diameter of the right side of the conical surface. A mounting frame 1 is fixedly connected to the inner wall of the locking hole. Four locking blocks are installed on the mounting frame 1. The four locking blocks are respectively installed on the front, back, left and right sides of the mounting frame 1. The right end of the locking block contacts the conical surface. A mounting frame 2 is fixedly connected to the left wall of the mounting box. A movable ring 1 is slidably connected to the inside of the mounting frame 2 in the left and right directions. A spring 3 is fixedly connected between the right surface of the movable ring 1 and the left surface of the mounting frame 2. Two sliding rods 2 are fixedly connected to the right wall of the movable ring 1. The sliding rods 2 slide along the left and right directions and penetrate the mounting box Left A second sliding groove is fixedly connected to the inner wall on the right side of the installation box, and two trigger blocks are slidably connected in the second sliding groove along the front-to-back direction. The two trigger blocks are respectively arranged on the front and rear sides of the sliding rod one, and an inclined surface one is respectively arranged on the front and rear sides of the left end of the trigger block, and the two inclined surfaces one are respectively in contact with the right ends of the two sliding rods two.
[0009] Preferably, the mounting frame 1 includes a connecting block, and a mounting rod 1 is fixedly connected to the front, rear, upper and lower sides of the connecting block respectively, and the other end of the mounting rod 1 is fixedly connected to the inner wall of the locking hole, and each mounting rod 1 is slidably connected with a locking block along the length direction of the mounting rod 1, and the locking block includes a horizontal section and a vertical section, and a second inclined plane is arranged on the vertical section; the height of the second inclined plane away from the conical block is less than the height of the second inclined plane close to the conical block, and a second spring is fixedly connected between the horizontal section and the connecting block.
[0010] Preferably, the driving component includes a driving motor, which is fixedly connected to the inner bottom surface of the slide groove, and the output end of the driving motor is fixedly connected to a threaded rod arranged along the left and right directions, and the threaded rod is threadedly connected to a driving block, and the inner bottom surface of the slide groove is fixedly connected to two groups of guide rails arranged along the left and right directions, and the two groups of guide rails are respectively arranged on the front and rear sides of the threaded rod, and the guide rails include a low section and a high section, and the high section is arranged at the replacement position of the external shaping component, and the bottom surface of the driving block is provided with two groups of slide grooves 2 that are symmetrical front and back along the left and right directions, and a group of trigger components are respectively arranged in the slide grooves 2, and the trigger components cooperate with the guide rails, and an installation cavity is provided in the driving block, and two groups of connecting components are provided in the installation cavity, and the two groups of connecting components are respectively arranged corresponding to the two groups of trigger components, and the bottom surface of the external shaping component is provided with two connecting holes, and the connecting component is connected to the external shaping component by inserting the connecting holes, and the trigger component is used to control the connection and separation of the connecting component and the external shaping component.
[0011] Preferably, a slide groove three is provided on the upper surface of the guide rail, and the trigger assembly includes two mounting grooves, which are respectively arranged on the front and rear side walls of the slide groove two, and a vertically arranged mounting rod two is fixedly connected in the mounting groove, and a trigger plate is slidably connected to the mounting rod two in the up and down directions, and a roller is provided on the lower surface of the trigger plate, and the roller rolls in the slide groove three, and a trigger rod is fixedly connected to the upper surface of the trigger plate, and the trigger rod slides through the inner top surface of the slide groove two in the up and down directions, and a spring four is mounted on the trigger rod, and two ends of the spring four are respectively fixedly connected to the upper surface of the trigger plate and the inner top surface of the slide groove two, and a center rod one is fixedly connected to the inner wall of the mounting cavity, and the middle part of the rotating plate is inserted into the center rod one, and the first end of the rotating plate is fixedly connected to the center rod two, and the second end of the rotating plate is located above the trigger rod.
[0012] Preferably, the connecting component includes a mounting seat, the mounting seat is fixedly connected to the bottom surface of the mounting cavity, a sliding rod three is fixedly connected to the upper surface of the mounting seat, a connecting rod is mounted on the sliding rod three in the up and down directions, the connecting rod includes a first rod segment and a second rod segment, the second rod segment is slidably connected to the upper end of the first rod segment along the up and down directions, a spring five is fixedly connected between the lower surface of the second rod segment and the upper surface of the first rod segment, a spring six is fixedly connected between the lower surface of the first rod segment and the upper surface of the mounting seat, a sliding groove four is arranged at the lower part of the first rod segment, and the center rod two is slidably connected in the sliding groove four along the left and right directions.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] By using the combined effect of the external formwork and the extrusion plate, the straightness and wall thickness of the profile are gradually corrected to ensure that the thickness of the profile meets the requirements and the size of the profile is qualified. When the profile is a non-uniform cross-section profile, multiple groups of external shaping components with different cross-sections and their corresponding internal support components are used to shape the different cross-section segments of the profile separately, completing the one-time shaping of the non-uniform cross-section profile and improving the efficiency of profile shaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0017] Figure 2 It is a schematic diagram of the main structure of the present invention;
[0018] Figure 3 yes Figure 2 The enlarged schematic diagram at A in the middle;
[0019] Figure 4 yes Figure 2 Middle B direction view;
[0020] Figure 5 It is a schematic diagram of the top view of the installation box of the present invention;
[0021] Figure 6 It is a schematic diagram of a partial three-dimensional structure of the drive assembly of the present invention;
[0022] Figure 7 It is a structural schematic diagram of the drive assembly of the present invention;
[0023] Figure 8 is a schematic diagram of the top view of the driving block of the present invention;
[0024] Fig. 9 yes Figure 8 Middle CC view;
[0025] Fig.10 yes Fig. 9 The enlarged schematic diagram at E in the middle;
[0026] Fig.11 yes Fig. 9 The enlarged schematic diagram at F in the middle;
[0027] Fig.12 yes Figure 8 Medium DD view.
[0028] Reference numerals:
[0029] 1. Base; 2. Mounting box; 3. Slide slot 1; 4. Drive assembly; 5. First slide slot; 6. External shaping assembly; 7. Internal shaping assembly; 8. Second electric slide rail; 9. Sliding block 1; 10. External template; 101. Mold repair hole; 11. Center frame; 12. Internal template; 13. First cylinder; 14. Extrusion plate; 15. Locking hole; 16. Sliding rod 1; 17. Limiting slot; 18. Limiting rod; 19. Limiting block; 20. Spring 1; 21. Electric telescopic rod 1; 22. Conical block; 23. Conical surface; 24. Mounting frame 1; 25. Locking block; 251. Horizontal section; 252. Vertical section; 26. Second mounting frame; 27. Movable ring 1; 28. Second slide rod; 29. Second slide slot; 30. Trigger block; 31. Inclined surface 1; 32. Connecting block; 33. Mounting rod one; 34. Spring two; 35. Inclined surface two; 36. Spring three; 37. Driving motor; 38. Threaded rod; 39. Driving block; 40. Guide rail; 401. Low section; 402. High section; 41. Slide groove two; 42. Mounting cavity; 43. Connecting hole; 44. Slide groove three; 45. Mounting groove; 46. Mounting rod two; 47. Trigger plate; 48. Roller; 49. Trigger rod; 50. Center rod one; 51. Center rod two; 52. Rotating plate; 53. Mounting seat; 54. Sliding rod three; 55. Connecting rod; 56. First rod section; 57. Second rod section; 58. Spring five; 59. Spring six; 60. Slide groove four; 61. Extending groove; 62. Buffer plate; 63. U-shaped plate; 64. Spring four. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0032] Embodiment 1, the present invention provides a composite material shaping device, such as Figure 1-Figure 11 As shown, it includes a base 1, the right end of the base 1 is fixedly connected to an installation box 2, a slide groove 3 is arranged on the upper surface of the base 1, a drive component 4 is arranged in the slide groove 3, the sliding direction of the drive component 4 is left and right, two first sliding grooves 5 are symmetrically arranged on the front and back sides of the slide groove 3, and several groups of external shaping components 6 with different cross-sections are slidably connected along the left and right directions in the first sliding groove 5, and several groups of external shaping components 6 with different cross-sections are arranged at intervals along the left and right directions. The external shaping components 6 are connected to the driving component 4, and an internal shaping component 7 is fixedly connected to the left side wall of the installation box 2, and a locking component is arranged inside the internal shaping component 7.
[0033] Preferably, the outer shaping component 6 includes an electric slide rail 28, and three sliding blocks 19 are fixedly connected to the lower surface of the electric slide rail 28. The three sliding blocks 19 are respectively slidably connected in the two first sliding grooves 5 and one slide groove 3 along the left and right directions. Two sliding ends are arranged in the electric slide rail 28, and the sliding direction of the sliding end of the electric slide rail 28 is the front-to-back direction. An outer template 10 is respectively fixedly connected to the upper surface of the two sliding ends. A mold repair hole 101 is arranged on the side where the two outer templates 10 are close to each other, and the two outer templates 10 are symmetrically arranged front to back. The electric slide rail 28 can be the following structure: including a slide rail body, the slide rail body is provided with two groups of support sliders spaced front to back, the lower parts of the two groups of support sliders slide in the slide rail body along the front-to-back direction, and the two groups of support sliders have two groups of cylinders that can be telescopic in the front-to-back direction to drive the front-to-back sliding respectively;
[0034] Preferably, the internal shaping component 7 includes a center frame 11, which is fixedly connected to the left side wall of the installation box 2. The center frame 11 is provided with several groups of internal support components corresponding to the external shaping components 6. The internal support components include four groups of internal templates 12, which are respectively arranged on the front, rear, upper and lower side walls of the center frame 11. The internal templates 12 include several first cylinders 13 arranged at intervals on the left and right. The fixed end of the first cylinder 13 is fixedly connected to the outer wall of the center frame 11, and the telescopic end of the first cylinder 13 is fixedly connected to the extrusion plate 14. A heating component is arranged inside the extrusion plate 14.
[0035] In this embodiment, the heating component is a heating wire, which is disposed on the inner wall of the extrusion plate 14 and is used to heat the extrusion plate 14 .
[0036] In this embodiment, the number of groups of the outer shaping components 6 and the inner supporting components is two.
[0037] The driving assembly 4 of the present invention may be an electric telescopic rod along the left and right directions, or may be the following structure;
[0038] The beneficial effects of the above technical solution are:
[0039] In the initial state, the first cylinder 13 is in a contracted state, and the profile is mounted on the inner shaping component 7. The first cylinder 13 is controlled to extend to a preset length, so that the extrusion plate 14 is in close contact with the inner wall of the profile, providing support for the profile while shaping the inner wall of the profile, ensuring the flatness of the inner wall of the profile and correcting the straightness of the profile. Then, the two outer templates 10 are approached to each other until the two outer templates 10 are in close contact, and the die repairing holes 101 of the two outer templates 10 are in close contact with the outer surface of the profile. Then, the driving component 4 drives the electric slide rail 2 8 to move in the left and right direction, so that the outer template 10 shapes the outer surface of the profile. Through the joint action of the outer template 10 and the extrusion plate 14, it is ensured that the thickness of the profile meets the requirements and the size of the profile is qualified.
[0040] When the profile is a non-uniform cross-section profile, the driving component 4 is used to drive multiple groups of external shaping components 6 with different cross-sections to move in sequence, and the corresponding internal support components are used to shape the different cross-sectional segments of the profile respectively, completing the one-time shaping of the profile, thereby improving the efficiency of profile shaping. The first cylinder 13 controls the extension and contraction of the extrusion plate 14, which facilitates the disassembly and assembly of the non-uniform cross-section profile, avoids the difficulty in installing the profile due to different cross-sectional shapes, and avoids the increased difficulty in loading and unloading due to the deformation of the inner wall of the profile, thereby improving the disassembly and assembly efficiency of the profile. The heating component is used to heat the extrusion plate 14, which facilitates the deformation of the profile, and avoids the rebound of the profile after shaping, thereby improving the shaping effect of the profile.
[0041] Embodiment 2, on the basis of embodiment 1, as Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, a locking hole 15 is provided inside the center frame 11, and the locking assembly includes a sliding rod 16, which is slidably connected in the locking hole 15 along the left-right direction, and a limiting groove 17 is provided in the locking hole 15, and a limiting rod 18 is fixedly connected in the limiting groove 17, and a side wall of the sliding rod 16 is fixedly connected to a limiting block 19, and the limiting block 19 is slidably connected to the limiting rod 18 along the left-right direction, and a spring 20 is fixedly connected between the left side wall of the limiting block 19 and the left side wall of the limiting groove 17, and the left end of the sliding rod 16 is fixedly connected to an electric telescopic rod 21, and the telescopic end of the left end of the electric telescopic rod 21 is fixedly connected to a conical block 22, and the left end of the conical block 22 is provided with a conical surface 23 The diameter of the left side of the conical surface 23 is smaller than the diameter of the right side of the conical surface 23. The inner wall of the locking hole 15 is fixedly connected with a mounting frame 1 24. Four locking blocks 25 are installed on the mounting frame 1 24. The four locking blocks 25 are respectively installed on the front, back, left and right sides of the mounting frame 1 24. The right end of the locking block 25 contacts the conical surface 23. The left side wall of the installation box 2 is fixedly connected with a mounting frame 26. The mounting frame 26 is slidably connected with a movable ring 1 27 in the left and right directions. A spring 36 is fixedly connected between the right surface of the movable ring 1 27 and the left surface of the mounting frame 26. The right side wall of the movable ring 1 27 is fixedly connected with two sliding rods 28. The sliding rods 28 slide through the installation box 2 along the left and right directions. Left A second sliding groove 29 is fixedly connected to the inner wall on the right side of the installation box 2. Two trigger blocks 30 are slidably connected in the second sliding groove 29 along the front-to-back direction. The two trigger blocks 30 are respectively arranged on the front and rear sides of the sliding rod 16. The front and rear sides of the left end of the trigger block 30 are respectively provided with an inclined surface 31. The two inclined surfaces 31 are respectively in contact with the right ends of the two sliding rods 28.
[0042] Preferably, the mounting frame 24 includes a connecting block 32, and a mounting rod 33 is fixedly connected to the front, rear, upper and lower sides of the connecting block 32 respectively, and the other end of the mounting rod 33 is fixedly connected to the inner wall of the locking hole 15, and each mounting rod 33 is slidably connected with a locking block 25 along the length direction of the mounting rod 33, and the locking block 25 includes a horizontal section 251 and a vertical section 252, and a slope 235 is provided on the vertical section 252; the height of the slope 235 away from the conical block 22 is less than the height of the slope 235 close to the conical block 22, and a spring 234 is fixedly connected between the horizontal section 251 and the connecting block 32.
[0043] The beneficial effects of the above technical solution are:
[0044] In the initial state, the electric telescopic rod 21 is in an extended state. As the profile is placed in place, the right end of the profile will squeeze the movable ring 27, and squeeze the movable ring 27 to the right, so that the two sliding rods 28 squeeze the two trigger blocks 30 respectively, so that the two trigger blocks 30 are close to each other, and the sliding rod 16 is squeezed by the inclined surface 31, so that the sliding rod 16 moves to the left in the locking hole 15, so that the conical block 22 is squeezed between the four locking blocks 25. Under the action of the conical surface 23, the four locking blocks 25 move away from each other, locking the left and right movement of the profile, avoiding the left and right position of the profile changing during the shaping process, affecting the shaping effect, and at the same time avoiding the profile from escaping from the shaping device and causing danger.
[0045] When the shaping is completed, the electric telescopic rod 21 contracts and the conical block 22 is pulled out from between the four locking blocks 25. Under the action of the spring 2 34, the locking block 25 returns to the initial position. At the same time, under the action of the spring 36, the movable ring 27 returns to the initial position and pushes out the profile to facilitate the manipulator to clamp the profile. Under the action of the spring 20, the sliding rod 16 moves to the right and squeezes the trigger block 30 to return the trigger block 30 to the initial position. After that, the electric telescopic rod 21 returns to the extended state, which is convenient for the continuous shaping action and improves the shaping efficiency.
[0046] By setting the second inclined plane 35, when the profile does not reach the target position, a rightward pushing force is provided to the profile to ensure that the profile is installed in place, thereby avoiding failure of the locking device caused by the profile not being installed in place, thereby affecting the shaping efficiency.
[0047] Embodiment 3, on the basis of embodiment 1 or 2, as Figure 1 , Figure 6-Figure 11 As shown, the drive assembly 4 includes a drive motor 37, the drive motor 37 is fixedly connected to the inner bottom surface of the slide slot 3, the output end of the drive motor 37 is fixedly connected to a threaded rod 38 arranged along the left and right directions, the threaded rod 38 is threadedly connected to a drive block 39, the inner bottom surface of the slide slot 3 is fixedly connected to two groups of guide rails 40 arranged along the left and right directions, the two groups of guide rails 40 are respectively arranged on the front and rear sides of the threaded rod 38, the guide rails 40 include a low section 401 and a high section 402, the high section 402 is arranged at the replacement position of the outer shaping assembly 6, the drive block 39 is threadedly connected to the threaded rod 38, and the two groups of guide rails 40 are respectively arranged on the front and rear sides of the threaded rod 38. The guide rails 40 include a low section 401 and a high section 402. The high section 402 is arranged at the replacement position of the outer shaping assembly 6. The bottom surface of 9 is provided with two groups of front-to-back symmetrical slide grooves 41 along the left-right direction, and a group of trigger components are respectively provided in the slide grooves 41, and the trigger components cooperate with the guide rails 40. The driving block 39 is provided with a mounting cavity 42, and two groups of connecting components are provided in the mounting cavity 42. The two groups of connecting components are respectively arranged corresponding to the two groups of trigger components. The bottom surface of the outer shaping component 6 is provided with two connecting holes 43, and the connecting component is connected to the outer shaping component 6 by inserting the connecting holes 43. The trigger component is used to control the connection and separation of the connecting component and the outer shaping component 6.
[0048] Preferably, a slide groove three 44 is provided on the upper surface of the guide rail 40, and the trigger assembly includes two mounting grooves 45, and the two mounting grooves 45 are respectively provided on the front and rear side walls of the slide groove two 41, and a vertically arranged mounting rod two 46 is fixedly connected in the mounting groove 45, and a trigger plate 47 is slidably connected to the mounting rod two 46 in the up-down direction, and a roller 48 is provided on the lower surface of the trigger plate 47, and the roller 48 rolls in the slide groove three 44, and a trigger rod 49 is fixedly connected to the upper surface of the trigger plate 47, and the trigger rod 49 slides through the inner top surface of the slide groove two 41 in the up-down direction, and a spring four 64 is sleeved on the trigger rod 49, and the two ends of the spring four 64 are respectively fixedly connected to the upper surface of the trigger plate 47 and the inner top surface of the slide groove two 41, and a center rod one 50 is fixedly connected to the inner wall of the mounting cavity 42, and the middle part of the rotating plate 52 is inserted in the center rod one 50, and the first end of the rotating plate 52 is fixedly connected to the center rod two 51, and the second end of the rotating plate 52 is located above the trigger rod 49.
[0049] Preferably, the connecting assembly includes a mounting seat 53, which is fixedly connected to the bottom surface of the mounting cavity 42, and a sliding rod three 54 is fixedly connected to the upper surface of the mounting seat 53, and a connecting rod 55 is mounted on the sliding rod three 54 along the up and down directions, and the connecting rod 55 includes a first rod segment 56 and a second rod segment 57, and the second rod segment 57 is slidably connected to the upper end of the first rod segment 56 along the up and down directions, and a spring five 58 is fixedly connected between the lower surface of the second rod segment 57 and the upper surface of the first rod segment 56, and a spring six 59 is fixedly connected between the lower surface of the first rod segment 56 and the upper surface of the mounting seat 53, and a slide groove four 60 is arranged at the lower part of the first rod segment 56, and the center rod two 51 is slidably connected in the slide groove four 60 along the left and right directions.
[0050] The beneficial effects of the above technical solution are:
[0051] In the initial stage, the second rod section 57 is inserted into the connecting hole 43 of the first outer shaping component 6. During the shaping process, the threaded rod 38 is driven to rotate by the driving motor 37, thereby driving the driving block 39 to move leftward ( Figure 7In the embodiment, the driving motor 37 is located on the right side of the inner bottom surface of the slide groove 3. After the shaping of a cross-section segment is completed, when the outer shaping component 6 needs to be replaced, when the driving block 39 moves to the replacement position of the outer shaping component 6, the guide rail 40 is transformed into the high-position segment 402, and the roller 48 moves upward to drive the trigger plate 47 to move upward, so that the upper end of the trigger plate 47 lifts the second end of the rotating plate 52, so that the first end of the rotating plate 52 moves downward, thereby moving the connecting rod 55 downward through the center rod 51, so that the second rod segment 57 is pulled out from the connecting hole 43, and the connecting assembly is connected with the previous outer shaping assembly. 6, and then as the driving block 39 continues to move, the guide rail 40 is transformed into the low section 401. Under the action of the spring four 64, the trigger plate 47 moves downward and no longer moves the rotating plate 52. Under the action of the spring six 59, the first rod segment 56 moves upward and drives the rotating plate 52 back to the initial position. At this time, the spring five 58 is in a compressed state. As the driving block 39 continues to move, the second rod segment 57 is aligned with the connecting hole 43. Under the action of the spring five 58, the second rod segment 57 is inserted into the connecting hole 43, completing the connection between the connecting assembly and the next outer shaping assembly 6.
[0052] By cooperating with the trigger assembly and the connecting assembly, the continuous switching of the external shaping assembly 6 is completed. The switching process does not require the driving block 39 to stop moving, which ensures the continuity of the shaping action, improves the shaping effect, and improves the shaping efficiency. The setting of the roller 48 improves the smoothness of the movement of the trigger plate 47 on the slide groove three 44, and avoids jamming during the shaping process, which affects the shaping effect. Through the setting of the spring five 58, after the first rod segment 56 rises, the second rod segment 57 can be aligned with the connecting hole 43 as the driving block 39 moves, which reduces the accuracy requirement of the driving block 39 movement during the switching process of the external shaping assembly 6, ensuring the smooth switching action. After completing the shaping of a profile, as the driving block 39 moves in the opposite direction, all the external shaping assemblies 6 can be reset to the initial state at the same time in the process of returning to the initial position, without the need for manual reset by the staff, which reduces the labor intensity of the staff and improves the continuity of profile shaping.
[0053] Embodiment 4, on the basis of embodiment 3, as Figure 8 , Fig.12 As shown, the upper surface of the driving block 39 is also provided with two left-right symmetrical extension grooves 61, and a buffer plate 62 is slidably connected in each extension groove 61 along the up-down direction. A U-shaped plate 63 arranged along the left-right direction is provided above each trigger rod 49, and the two ends of the U-shaped plate 63 slide in the up-down direction through the lower surface of the extension groove 61 and are fixedly connected to the lower surfaces of the two buffer plates 62 respectively.
[0054] The beneficial effects of the above technical solution are:
[0055] When the second end of the rotating plate 52 is lifted, the U-shaped plate 63 is also lifted upward at the same time, so that the two buffer plates 62 are extended from the extension groove 61. The two buffer plates 62 are respectively located on the left and right sides of the previous external shaping component 6, thereby avoiding the two external shaping components 6 from colliding and causing damage. At the same time, the buffer plates 62 can drive the two external shaping components 6 to move at the same time after the connecting rod 55 is separated from the connecting hole 43, thereby avoiding the previous external shaping component 6 from stopping too early, resulting in part of the profile not being shaped. The two buffer plates 62 are respectively arranged on the left and right sides of the previous external shaping component 6, which can ensure that the buffering effect can be played both in the outward and return strokes of the shaping process, thereby ensuring the buffering effect.
[0056] When one end of the rotating plate 52 drops, under the action of gravity, the buffer plate 62 falls back into the extension groove 61, and then the first rod segment 56 rises. The second rod segment 57 cannot bounce up under the pressure of the lower surfaces of the two external shaping components 6 (the gap between the two external shaping components 6 is not large enough for the second rod segment 57 to bounce up under the action of the spring five 58). As the driving block 39 continues to move, the second rod segment 57 is aligned with the connecting hole 43. Under the action of the spring five 58, the second rod segment 57 is inserted into the connecting hole 43, completing the connection between the connecting component and the next external shaping component 6.
[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A composite material shaping device, characterized in that: The invention comprises a base (1), the right end of the base (1) is fixedly connected to an installation box (2), the upper surface of the base (1) is provided with a slide groove (3), a driving component (4) is arranged in the slide groove (3), the sliding direction of the driving component (4) is the left-right direction, two first sliding grooves (5) are symmetrically arranged on the front and rear sides of the slide groove (3), a plurality of groups of external shaping components (6) with different cross-sections are slidably connected in the first sliding groove (5) along the left-right direction, the plurality of groups of external shaping components (6) with different cross-sections are arranged at intervals along the left-right direction, the external shaping components (6) are connected to the driving component (4), the left side wall of the installation box (2) is fixedly connected to an internal shaping component (7), and a locking component is arranged inside the internal shaping component (7).
2. The composite material shaping device according to claim 1, characterized in that: The outer shaping component (6) comprises an electric slide rail 2 (8), three sliding blocks 1 (9) are fixedly connected to the lower surface of the electric slide rail 2 (8), and the three sliding blocks 1 (9) are respectively slidably connected in two first sliding grooves (5) and one sliding groove 1 (3) along the left and right directions. Two sliding ends are arranged in the electric slide rail 2 (8), and the sliding direction of the sliding end of the electric slide rail 2 (8) is the front-back direction. An outer mold plate (10) is fixedly connected to the upper surface of the two sliding ends respectively, and a mold repair hole (101) is arranged on the side where the two outer mold plates (10) are close to each other, and the two outer mold plates (10) are symmetrically arranged front-back.
3. The composite material shaping device according to claim 1, characterized in that: The inner shaping assembly (7) comprises a center frame (11), the center frame (11) is fixedly connected to the left side wall of the installation box (2), a plurality of groups of inner support assemblies corresponding to the outer shaping assembly (6) are arranged on the center frame (11), the inner support assemblies comprise four groups of inner templates (12), the four groups of inner templates (12) are respectively arranged on the front, rear, upper and lower side walls of the center frame (11), the inner templates (12) comprise a plurality of first cylinders (13) arranged at intervals on the left and right, the fixed end of the first cylinder (13) is fixedly connected to the outer wall of the center frame (11), the telescopic end of the first cylinder (13) is fixedly connected to the extrusion plate (14), and a heating assembly is arranged inside the extrusion plate (14).
4. The composite material shaping device according to claim 3, characterized in that: A locking hole (15) is provided inside the center frame (11), and the locking assembly comprises a sliding rod (16), the sliding rod (16) is slidably connected in the locking hole (15) along the left-right direction, a limiting groove (17) is provided in the locking hole (15), a limiting rod (18) is fixedly connected in the limiting groove (17), a side wall of the sliding rod (16) is fixedly connected to a limiting block (19), the limiting block (19) is slidably connected to the limiting rod (18) along the left-right direction, a spring (20) is fixedly connected between the left side wall of the limiting block (19) and the left side wall of the limiting groove (17), the left end of the sliding rod (16) is fixedly connected to an electric telescopic rod (21), the telescopic end of the left end of the electric telescopic rod (21) is fixedly connected to a conical block (22), and the left end of the conical block (22) is provided with a conical surface (23) The diameter of the left side of the conical surface (23) is smaller than the diameter of the right side of the conical surface (23). The inner wall of the locking hole (15) is fixedly connected with a mounting frame 1 (24). Four locking blocks (25) are installed on the mounting frame 1 (24). The four locking blocks (25) are respectively installed on the front, back, left and right sides of the mounting frame 1 (24). The right end of the locking block (25) contacts the conical surface (23). The left side wall of the mounting box (2) is fixedly connected with a mounting frame 2 (26). The mounting frame 2 (26) is slidably connected with a movable ring 1 (27) in the left and right directions. A spring 3 (36) is fixedly connected between the right surface of the movable ring 1 (27) and the left surface of the mounting frame 2 (26). The right side wall of the movable ring 1 (27) is fixedly connected with two sliding rods 2 (28). The sliding rods 2 (28) slide through the mounting box (2) in the left and right directions. Left A second sliding groove (29) is fixedly connected to the right inner wall of the installation box (2), and two trigger blocks (30) are slidably connected in the second sliding groove (29) along the front-back direction. The two trigger blocks (30) are respectively arranged on the front and back sides of the sliding rod 1 (16), and the front and back sides of the left end of the trigger block (30) are respectively provided with an inclined surface 1 (31), and the two inclined surfaces 1 (31) are respectively in contact with the right ends of the two sliding rods 2 (28).
5. The composite material shaping device according to claim 4, characterized in that: The mounting frame (24) comprises a connecting block (32), and the front, rear, upper and lower sides of the connecting block (32) are respectively fixedly connected with a mounting rod (33), and the other end of the mounting rod (33) is fixedly connected to the inner wall of the locking hole (15). A locking block (25) is slidably connected to each mounting rod (33) along the length direction of the mounting rod (33), and the locking block (25) comprises a horizontal section (251) and a vertical section (252), and a second inclined surface (35) is arranged on the vertical section (252); the height of the second inclined surface (35) away from the conical block (22) is less than the height of the second inclined surface (35) close to the conical block (22), and a second spring (34) is fixedly connected between the horizontal section (251) and the connecting block (32).
6. The composite material shaping device according to claim 1, characterized in that: The driving assembly (4) comprises a driving motor (37), the driving motor (37) is fixedly connected to the inner bottom surface of the slide groove (3), the output end of the driving motor (37) is fixedly connected to a threaded rod (38) arranged in the left-right direction, the threaded rod (38) is threadedly connected to a driving block (39), the inner bottom surface of the slide groove (3) is fixedly connected to two groups of guide rails (40) arranged in the left-right direction, the two groups of guide rails (40) are respectively arranged at the front and rear sides of the threaded rod (38), the guide rails (40) include a low section (401) and a high section (402), the high section (402) is arranged at the replacement position of the external shaping assembly (6), The bottom surface of the driving block (39) is provided with two groups of front-to-back symmetrical slide grooves (41) along the left-right direction, and a group of trigger components are respectively provided in the slide grooves (41), and the trigger components cooperate with the guide rails (40). The driving block (39) is provided with a mounting cavity (42), and two groups of connecting components are provided in the mounting cavity (42), and the two groups of connecting components are respectively arranged corresponding to the two groups of trigger components. The bottom surface of the external shaping component (6) is provided with two connecting holes (43), and the connecting component is connected to the external shaping component (6) by inserting into the connecting holes (43), and the trigger component is used to control the connection and separation of the connecting component and the external shaping component (6).
7. The composite material shaping device according to claim 6, characterized in that: The guide rail (40) is provided with a third slide groove (44) on its upper surface. The trigger assembly includes two mounting grooves (45). The two mounting grooves (45) are respectively provided on the front and rear side walls of the second slide groove (41). A second mounting rod (46) vertically provided is fixedly connected in the mounting groove (45). A trigger plate (47) is slidably connected to the second mounting rod (46) along the up and down directions. A roller (48) is provided on the lower surface of the trigger plate (47). The roller (48) rolls in the third slide groove (44). A trigger rod (49) is fixedly connected to the upper surface of the trigger plate (47). The trigger rod (49) slides in the up-down direction and penetrates the inner top surface of the second slide groove (41). A spring four (64) is mounted on the trigger rod (49). The two ends of the spring four (64) are respectively fixedly connected to the upper surface of the trigger plate (47) and the inner top surface of the second slide groove (41). The inner wall of the installation cavity (42) is fixedly connected to the center rod one (50). The middle part of the rotating plate (52) is inserted into the center rod one (50). The first end of the rotating plate (52) is fixedly connected to the center rod two (51). The second end of the rotating plate (52) is located above the trigger rod (49).
8. The composite material shaping device according to claim 7, characterized in that: The connecting assembly comprises a mounting seat (53), the mounting seat (53) is fixedly connected to the inner bottom surface of the mounting cavity (42), a sliding rod three (54) is fixedly connected to the upper surface of the mounting seat (53), a connecting rod (55) is sleeved on the sliding rod three (54) in the up-down direction, the connecting rod (55) comprises a first rod section (56) and a second rod section (57), the second rod section (57) is slidably connected to the upper end of the first rod section (56) in the up-down direction, a spring five (58) is fixedly connected between the lower surface of the second rod section (57) and the upper surface of the first rod section (56), a spring six (59) is fixedly connected between the lower surface of the first rod section (56) and the upper surface of the mounting seat (53), a sliding groove four (60) is arranged at the lower part of the first rod section (56), and the center rod two (51) is slidably connected in the sliding groove four (60) in the left-right direction.
