An automatic glass film laminating device

By designing glass automatic film sticking equipment and using multiple film sticking machines to automatically film sticking, the problems of low efficiency and poor results of artificial film sticking are solved, efficient and accurate film sticking are achieved, and the product quality of photovoltaic modules is improved.

CN119238945BActive Publication Date: 2025-06-27TIANJIN HUANBO SCI & TECH CO LTD
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Patent Information

Application Number
CN202411794005.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-06-27
Estimated Expiration
2044-12-09

AI Technical Summary

Technical Problem

The working efficiency of artificial film patching is low and the film patching effect cannot be guaranteed, which affects the product quality of photovoltaic modules.

Method used

An automatic glass film sticking device is designed, including a transmission and placement mechanism and a film sticking mechanism. The film sticking mechanism is composed of multiple film sticking machine heads arranged side by side, and automatically film sticking is achieved through film dropping, film feeding, film pressing and film cutting.

Benefits of technology

It improves work efficiency, enhances the firmness and accuracy of the film fitting, ensures the film fitting effect, and improves the product quality of photovoltaic modules.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention provides an automatic glass film pasting device, which includes a transmission and placement mechanism and a film pasting mechanism. The transmission and placement mechanism is used for transmitting and placing glass. The film pasting mechanism is arranged above the transmission and placement mechanism. The film pasting mechanism includes a plurality of film pasting heads arranged side by side. The plurality of film pasting heads can move up and down and horizontally, and simultaneously paste multiple film bodies on the glass and cut the film bodies. The beneficial effects of the present invention are that through film feeding, film conveying, film pressing and film cutting, automatic film pasting of glass is realized. Multiple film bodies can be pasted simultaneously, improving work efficiency, enhancing the firmness and accuracy of film pasting, ensuring the film pasting effect, and improving product quality.
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Description

Technical Field

[0001] The present invention belongs to the technical field of photovoltaic technology, and in particular relates to an automatic glass film laminating device. Background Art

[0002] A photovoltaic module is composed of a solar cell in the middle, a front glass and a back glass. The front glass usually adopts tempered ultra-white glass, which can withstand large day-night temperature differences and greater wind pressures. In traditional double-glass modules, the back glass adopts enameled glass, which has a high cost and low light transmittance. In the prior art, the back glass adopts high-transparency glass, and multiple film bodies, specifically reflective films, are pasted on the surface of the high-transparency glass at specified positions, as shown in Figure 1 shown. The reflective film is a material used in photovoltaic power generation devices, and its main function is to reflect sunlight and improve the photoelectric conversion efficiency of photovoltaic modules. Manual film laminating has low work efficiency and cannot guarantee the film laminating effect, affecting the product quality of photovoltaic modules. Summary of the Invention

[0003] To solve the above technical problems, the present invention provides an automatic glass film laminating device, which effectively solves the technical problems of low work efficiency and inability to guarantee the film laminating effect in manual film laminating, and overcomes the deficiencies of the prior art.

[0004] The technical solution adopted by the present invention is: an automatic glass film laminating device, which includes:

[0005] A transmission and placement mechanism for transmitting and placing glass;

[0006] A film laminating mechanism is arranged above the transmission and placement mechanism. The film laminating mechanism includes a plurality of film laminating heads arranged side by side. The plurality of film laminating heads can move up and down and horizontally, and simultaneously paste multiple film bodies on the glass and cut the film bodies.

[0007] Further, the film laminating head includes,

[0008] A film feeding mechanism for conducting the film body;

[0009] A film conveying mechanism is arranged below the film feeding mechanism. The film feeding mechanism conducts the film body to the film conveying mechanism;

[0010] A film pressing mechanism is arranged on one side of the film conveying mechanism. The film conveying mechanism conveys the end of the film body to below the film pressing mechanism, and the film pressing mechanism pastes the film body on the glass surface;

[0011] A film cutting mechanism is arranged between the film conveying mechanism and the film pressing mechanism.

[0012] Further, the film feeding mechanism includes,

[0013] Supporting rollers for supporting the film body roll;

[0014] A plurality of fixed guide wheels are arranged at the bottom of the supporting roller for conducting the film body to the film feeding mechanism;

[0015] A movable guide wheel is arranged between the fixed guide wheels, and the movable guide wheel can be driven to move up and down during the conduction of the film body.

[0016] Furthermore, the film feeding mechanism includes,

[0017] A base and a guide plate arranged oppositely, the film body passes through the gap between the base and the guide plate, and one end of the guide plate close to the film pressing mechanism extends out of the base;

[0018] A film clamping cylinder is arranged above the guide plate and can pass through the guide plate to press on the film body;

[0019] A film feeding cylinder is arranged on the base and can drive the film body to move close to the film pressing mechanism.

[0020] Furthermore, an air inlet hole is provided on the base for blowing air to the film body close to the film pressing mechanism to make the film body placed along the guide plate.

[0021] Furthermore, a heating mechanism is arranged below the film feeding mechanism, and a hot air outlet is provided at one end of the heating mechanism close to the film pressing mechanism.

[0022] Furthermore, a guiding surface is arranged above the hot air outlet, the guiding surface is arranged oppositely to one end of the guide plate extending out of the base, and the film body passes through the gap between the guiding surface and the guide plate.

[0023] Furthermore, the film pressing mechanism includes a film pressing cylinder and a film pressing roller, the film pressing roller is arranged on the film pressing cylinder, and the film pressing cylinder can drive the film pressing roller to move up and down.

[0024] Furthermore, the film cutting mechanism includes a moving cylinder, a shearing cylinder is arranged on the moving cylinder and can drive the shearing cylinder to approach or move away from the film body, and a pair of scissors is arranged on the shearing cylinder and can drive the pair of scissors to open and close.

[0025] Furthermore, a deviation preventing frame is arranged on one side of the film pressing mechanism close to the film cutting mechanism, a deviation preventing groove is provided at the bottom of the deviation preventing frame, and the film body can pass through the deviation preventing groove.

[0026] Further, the transfer and placement mechanism includes a fixed plate platform and a lifting conveyor belt. The lifting conveyor belt is arranged between the fixed plate platforms and can transfer and place the glass on the fixed plate platform. A positioning mechanism is provided around the fixed plate platform for positioning the glass, and a fixed suction cup is provided on the fixed plate platform for fixing the glass.

[0027] Further, a first driving device is provided on the film pasting mechanism. A second driving device is connected to the first driving device and can drive the second driving device to horizontally move along the pasting trajectory of the film body. A plurality of film pasting heads are arranged side by side on the second driving device and can drive the plurality of film pasting heads to move up and down. A third driving device is provided on each film pasting head and can drive the film pasting head to horizontally move along the side-by-side direction. The pasting trajectory of the film body is perpendicular to the side-by-side direction.

[0028] The advantages and positive effects of the present invention are as follows: By adopting the above technical solution, through film unwinding, film feeding, film pressing and film cutting, automatic film pasting of glass is realized. Multiple film bodies can be pasted simultaneously, improving work efficiency, enhancing the firmness and accuracy of film pasting, ensuring the film pasting effect, and improving product quality. Description of the Drawings

[0029] Figure 1 is a schematic diagram of pasting a light-emitting film on the glass of a photovoltaic module;

[0030] Figure 2 is a schematic diagram of the overall structure of an automatic glass film pasting device according to an embodiment of the present invention;

[0031] Figure 3 is a schematic diagram of the transfer and placement mechanism of an automatic glass film pasting device according to an embodiment of the present invention;

[0032] Figure 4 is a schematic diagram of the installation of the film pasting mechanism of an automatic glass film pasting device according to an embodiment of the present invention;

[0033] Figure 5 is a schematic diagram of one side of the film pasting mechanism of an automatic glass film pasting device according to an embodiment of the present invention;

[0034] Figure 6 is a schematic diagram of the other side of the film pasting mechanism of an automatic glass film pasting device according to an embodiment of the present invention;

[0035] Figure 7 is a schematic diagram of one side of the film pasting head of an automatic glass film pasting device according to an embodiment of the present invention;

[0036] Figure 8 is a schematic diagram of the other side of the film pasting head of an automatic glass film pasting device according to an embodiment of the present invention;

[0037] Figure 9Schematic diagram of the installation of the film - sticking head mounting plate of an automatic glass film - sticking device according to an embodiment of the present invention;

[0038] Figure 10 Another schematic diagram of the installation of the film - sticking head mounting plate of an automatic glass film - sticking device according to an embodiment of the present invention.

[0039] In the figure: 10, support frame; 20, transmission and placement mechanism; 21, fixed plate platform; 211, fixed suction cup; 212, support rod; 22, lifting conveyor belt; 221, lifting cylinder; 222, guide shaft; 223, sleeve; 23, positioning cylinder; 231, positioning roller; 30, film - sticking mechanism; 31, support frame; 32, first driving device; 33, first driving gear; 34, second driving device; 35, moving bracket; 36, second guide rail; 37, second rack; 38, film - sticking head; 381, head connecting frame; 382, third driving device; 383, mounting plate; 384, film - releasing mechanism; 3841, support roller; 3842, fixed guide wheel; 3843, movable guide wheel; 3844, film - releasing motor; 3845, conducting roller; 3846, vertical guide rail; 3847, counterweight; 3848, upper limit sensor; 3849, lower limit sensor; 385, film - feeding mechanism; 3851, base; 3852, guide plate; 3853, film - clamping cylinder; 3854, film - feeding cylinder; 3855, air inlet hole; 386, film - pressing mechanism; 3861, film - pressing cylinder; 3862, film - pressing roller; 387, film - cutting mechanism; 3871, moving cylinder; 3872, shearing cylinder; 3873, scissors; 3874, connecting bracket; 388, heating mechanism; 3881, hot - air outlet; 3882, heating chamber; 3883, air inlet; 3884, guide block; 389, anti - deviation frame; 3891, anti - deviation groove; 40, first guide rail; 50, first rack; 60, film body. Detailed implementation manners

[0040] An embodiment of the present invention provides an automatic glass film - sticking device. The embodiments of the present invention will be described below with reference to the accompanying drawings.

[0041] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "top" and "bottom" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "set" and "connect" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0042] As Figure 2 shown, an automatic glass film pasting device according to an embodiment of the present invention includes a support frame 10, a transmission and placement mechanism 20, and a film pasting mechanism 30. The transmission and placement mechanism 20 is arranged on the support frame 10 and is used for transmitting and placing glass. The film pasting mechanism 30 is arranged above the transmission and placement mechanism 20. The film pasting mechanism 30 includes a plurality of film pasting heads 38 arranged side by side. The plurality of film pasting heads 38 can move up and down and horizontally, and simultaneously paste multiple film bodies 60 on the glass and cut the film bodies 60. The number of the film pasting mechanism 30 and the number of the film pasting heads 38 on each film pasting mechanism 30 are not specifically limited. In order to improve work efficiency, a plurality of film pasting mechanisms 30 can be set. The number of the film pasting heads 38 on each film pasting mechanism 30 can be specifically set according to the number of the film bodies 60. In this embodiment, two film pasting mechanisms 30 are simultaneously arranged above the transmission and placement mechanism 20 to respectively paste the film bodies 60 on both sides of the glass. Five film pasting heads 38 are arranged side by side on each film pasting mechanism 30, and the extra film pasting heads 38 can be used as reserved heads.

[0043] Specifically, as Figure 3 shown, the transmission and placement mechanism 20 includes a fixed plate platform 21 and a lifting conveyor belt 22. The lifting conveyor belt 22 is arranged between the fixed plate platforms 21 and can transmit and place the glass on the fixed plate platform 21. A positioning mechanism is arranged around the fixed plate platform 21 for positioning the glass, and a fixed suction cup 211 is arranged on the fixed plate platform 21 for fixing the glass.

[0044] In this embodiment, the fixed plate platform 21 is an optical fiber board with a split structure, and is fixed on the support frame 10 by the support rod 212. The lifting conveyor belt 22 is arranged between the split structures. A lifting cylinder 221 is provided at the bottom of the lifting conveyor belt 22, and the lifting cylinder 221 is fixed on the support frame 10 and can drive the lifting conveyor belt 22 to move up and down. The number of the lifting cylinders 221 is not specifically limited. To enable the stable lifting of the lifting conveyor belt 22, vertical guide shafts 222 are provided at the bottom of the lifting conveyor platform. The specific number of the guide shafts 222 is not limited. The guide shafts 222 are movably connected to the sleeves 223 relatively fixed on the support frame 10, and the guide shafts 222 can move up and down along the sleeves 223. The positioning mechanism includes a positioning cylinder 23, and the positioning cylinder 23 is fixed on the support frame 10. A positioning roller 231 is provided on the positioning cylinder 23, and the positioning cylinder 23 can drive the positioning roller 231 to move towards the glass. To facilitate the movement of the positioning roller 231 towards the glass and abut against the four sides of the glass, rectangular grooves are formed on the fixed plate platform 21 at positions opposite to the positioning rollers 231.

[0045] When transporting the glass, the lifting conveyor belt 22 is higher than the fixed plate platform 21. When the glass is transported above the fixed plate platform 21, the lifting conveyor belt 22 descends to a position lower than the fixed plate platform 21, so that the glass is placed on the fixed plate platform 21. The positioning cylinder 23 drives the positioning roller 231 to move towards the glass around the glass to abut and position the glass. After positioning, the fixed suction cup 211 adsorbs and fixes the glass.

[0046] Specifically, as Figure 4 、 Figure 5 and Figure 6 shown, a first driving device 32 is provided on the film applying mechanism 30. A second driving device 34 is connected to the first driving device 32 and can drive the second driving device 34 to move horizontally along the pasting track of the film body 60. A plurality of film applying heads 38 are arranged side by side on the second driving device 34 and can drive the plurality of film applying heads 38 to move up and down. A third driving device 382 is provided on each film applying head 38 and can drive the film applying head 38 to move horizontally along the side-by-side direction. The pasting track is perpendicular to the side-by-side direction.

[0047] In this embodiment, a first guide rail 40 is provided above the transmission and placement mechanism 20. The first guide rail 40 is fixed on the support frame 10 and is arranged along the pasting track of the film body 60. Two film pasting mechanisms 30 are arranged along the first guide rail 40 and are slidably connected to the first guide rail 40. Parallel to the first guide rail 40, a first rack 50 is fixed on the support frame 10. The film pasting mechanism 30 includes a support frame 31. On one side of the support frame 31, a first driving device 32 is installed, specifically a motor. A first driving gear 33 is connected to the first driving device 32. The first driving gear 33 is externally engaged with the first rack 50. The first driving device 32 can drive the first driving gear 33 to roll along the first rack 50, so that the film pasting mechanism 30 can move horizontally along the first guide rail 40, that is, move horizontally along the pasting track of the film body 60. A second driving device 34 is fixed in the middle of the support frame 31, specifically a lead screw structure. The lead screw structure is arranged vertically. A moving bracket 35 is connected to the moving nut of the lead screw structure and can drive the moving bracket 35 to move up and down. A plurality of film pasting heads 38 are arranged side by side on the moving bracket 35. The side-by-side direction of the film pasting heads 38 is perpendicular to the pasting track of the film body 60. A second guide rail 36 is horizontally fixed on the moving bracket 35 along the side-by-side direction. A plurality of film pasting heads 38 are slidably connected to the second guide rail 36. A second rack 37 is fixed on the moving bracket 35 and is arranged parallel to the second guide rail 36. A third driving device 382, specifically a motor, is fixed on the head connecting frame 381 of each film pasting head 38. A second driving gear is connected to the third driving device 382. The second driving gear is externally engaged with the second rack 37. The third driving device 382 can drive the second driving gear to roll along the second rack 37, so that each film pasting head 38 can move along the side-by-side direction, adjust the pasting spacing and position of the film body 60. The second driving gear is not shown in the figure.

[0048] Specifically, as Figure 7 , Figure 8 and Figure 9 shown, the film pasting head 38 includes a film releasing mechanism 384, a film feeding mechanism 385, a film pressing mechanism 386 and a film cutting mechanism 387. The film releasing mechanism 384, the film feeding mechanism 385, the film pressing mechanism 386 and the film cutting mechanism 387 are connected to the head connecting frame 381. The film feeding mechanism 385 is arranged below the film releasing mechanism 384. The film pressing mechanism 386 is arranged on one side of the film feeding mechanism 385. The film cutting mechanism 387 is arranged between the film feeding mechanism 385 and the film pressing mechanism 386. The film releasing mechanism 384 is used for releasing the film and conducting the film body 60, and conducting the film body 60 to the film feeding mechanism 385. The film feeding mechanism 385 is used for conveying the end of the film body 60 to the lower part of the film pressing mechanism 386. The film pressing mechanism 386 is used for pasting the film body 60 on the glass surface. The film cutting mechanism 387 is used for cutting the film body 60.

[0049] The first driving device 32 drives the film pasting head 38 to move horizontally along the pasting track, the third driving device 382 drives the film pasting head 38 to move horizontally along the side-by-side direction, the second driving device 34 drives the film pasting head 38 to move up and down. After moving the film pasting head 38 to the initial pasting position of the film body 60, the film feeding mechanism 385 conveys the end of the film body to the lower part of the film pressing mechanism 386, and the film pressing mechanism 386 pastes the film body on the glass surface. After the first driving device 32 drives the film pasting head 38 to move along the pasting track to complete the pasting of the entire film body 60, the film cutting mechanism 387 cuts off the film body 60.

[0050] The film feeding mechanism 384 includes a support roller 3841, a plurality of fixed guide wheels 3842 and a movable guide wheel 3843. The support roller 3841 is used to support the film body reel, and a plurality of fixed guide wheels 3842 are arranged at the bottom of the support roller 3841 for conducting the film body 60 to the film feeding mechanism 385. The movable guide wheel 3843 is arranged between the fixed guide wheels 3842, and the film body 60 can drive the movable guide wheel 3843 to move up and down during the conduction process.

[0051] In this embodiment, a support roller 3841 is installed on the top of the head connecting frame 381, and a film body reel is wound thereon. A feeding motor 3844 is connected to the support roller 3841 for driving the support roller 3841 to rotate to feed the film body 60. A conduction roller 3845 is installed below the support roller 3841, and a plurality of fixed guide wheels 3842 are rotatably connected below the conduction roller 3845 through a vertically arranged mounting plate 383, and the mounting plate 383 is fixed to the bottom of the head connecting frame 381. When the film body 60 is conducted by the conduction roller 3845 and the uppermost fixed guide wheel 3842, the film body 60 needs to be twisted according to the installation directions of the conduction roller 3845 and the fixed guide wheel 3842. A movable guide wheel 3843 is installed between the two fixed guide wheels 3842 in the middle position. A long hole is formed in the mounting plate 383 corresponding to the moving track of the movable guide wheel 3843, and the movable guide wheel 3843 can move up and down along the long hole. Since the diameter of the film body reel becomes smaller and smaller during the feeding process, if the support roller 3841 maintains the same rotation speed, it is easy to cause the film body 60 to be loose at the front and tight at the back during the conduction process. Therefore, it is necessary to adjust the rotation speed of the support roller 3841 to make the feeding of the film body 60 more stable. In order to prevent the film body 60 from being too loose or too tight during the feeding process and affecting the normal conduction, the movable guide wheel 3843 is provided. When the film body 60 becomes loose or tight during the conduction process, it will drive the movable guide wheel 3843 to move downward or upward. By detecting the height of the movable guide wheel 3843, the rotation speed of the support roller 3841 can be adjusted. During the process of the film body 60 becoming loose or tight, the movable guide wheel 3843 can also play a tensioning role to ensure the stable conduction of the film body 60.

[0052] To ensure the movement trajectory of the movable guide wheel 3843, a vertical guide rail 3846 is installed on the other side of the mounting plate 383. The movable guide wheel 3843 passes through the long hole and is slidably connected to the vertical guide rail 3846. To ensure the balance of the movable guide wheel 3843, a counterweight 3847 is installed at one end of the movable guide wheel 3843 away from the vertical guide rail 3846. To detect the height of the movable guide wheel 3843, an upper limit sensor 3848 and a lower limit sensor 3849 are fixed above and below the vertical guide rail 3846. When the movable guide wheel 3843 rises to the upper limit sensor 3848, the film body 60 becomes too tight. At this time, the rotation speed of the support roller 3841 is increased to speed up the film release. When the movable guide wheel 3843 drops to the lower limit sensor 3849, the film body 60 becomes too loose. At this time, the rotation speed of the support roller 3841 is decreased to slow down the film release.

[0053] To facilitate the conduction of the film body 60, the entire film feeding mechanism 385 is inclined, including a base 3851 and a guide plate 3852 arranged oppositely. One end of the guide plate 3852 close to the film pressing mechanism 386 extends out of the base 3851. Above the guide plate 3852, there is a film clamping cylinder 3853, which is fixedly connected to the base 3851 and is perpendicular to the base 3851 and the guide plate 3852. A through hole is provided at the position of the mounting plate 383 relative to the film feeding mechanism 385. One side of the base 3851 close to the through hole passes through the through hole and is connected to the film feeding cylinder 3854 fixed on the other side of the mounting plate 383. A groove is provided on one side of the guide plate 3852 close to the base 3851, forming a through groove gap with the base 3851. The film body 60 can pass through this gap and is in clearance fit with this gap. A through hole is provided at the position of the guide plate 3852 relative to the film clamping cylinder 3853. The film clamping cylinder 3853 can pass through the through hole and press on the film body 60 to clamp the film body 60. The film clamping cylinder 3853 clamps the film body 60. At the same time, the film releasing mechanism 384 releases the film and conducts the film body 60. When the film feeding cylinder 3854 extends, it can drive the film body 60 to move close to the film pressing mechanism 386 and convey the film body 60 to the lower part of the film pressing mechanism 386. After the film feeding is completed, the film clamping cylinder 3853 shortens and no longer clamps the film body 60, and the film feeding cylinder 3854 shortens and resets. The film body 60 can be normally conducted in the gap.

[0054] Since the film body 60 is relatively soft, the end part of the film body 60 is very easy to sag after passing through the gap between the guide plate 3852 and the base 3851, which is not convenient for placing it under the film pressing mechanism 386. An air inlet hole 3855 is provided on one side of the base 3851. By blowing air into the gap between the guide plate 3852 and the base 3851 through the air inlet hole 3855, when the gas blows out from the end close to the film pressing mechanism 386, the film body 60 can be placed along the guide plate 3852 and the end part will not sag, which is more convenient for the film feeding mechanism 385 to send the end part of the film body 60 to the lower part of the film pressing mechanism 386.

[0055] Preferably, as Figure 7 、 Figure 9 and Figure 10 shown, a heating mechanism 388 is provided below the film feeding mechanism 385. A hot air outlet 3881 is provided at one end of the heating mechanism 388 close to the film pressing mechanism 386. During the pasting process, the film body 60 is heated, making the pasting of the film body 60 more firm. In this embodiment, the heating mechanism 388 is fixed to the bottom of the mounting plate 383 and includes a heating chamber 3882. A hot air outlet 3881 is fixed at one end of the heating chamber 3882 close to the film pressing mechanism 386, and an air inlet 3883 is fixed at the other end.

[0056] Preferably, in order to more conveniently place the film body 60 along the guide plate 3852, a guide block 3884 is fixed above the hot air outlet 3881. The top of the guide block 3884 is an inclined guide surface. The guide surface is disposed opposite to one end of the guide plate 3852 extending out of the base 3851. A gap is formed between the guide surface and the guide plate 3852. The film body 60 can pass through the gap and is in clearance fit with the gap.

[0057] Specifically, the film pressing mechanism 386 includes a film pressing cylinder 3861 and a film pressing roller 3862. The film pressing roller 3862 is disposed on the film pressing cylinder 3861. The film pressing cylinder 3861 can drive the film pressing roller 3862 to move up and down. In this embodiment, the film pressing cylinder 3861 is vertically fixed to the bottom of the mounting plate 383. A film pressing roller 3862 is rotatably connected to the movable end of the film pressing cylinder 3861. When the film feeding mechanism 385 sends the end of the film body 60 below the film pressing roller 3862, the film pressing cylinder 3861 drives the film pressing roller 3862 to move downward, pressing the film body 60 on the glass surface. The first driving device 32 drives the film pasting head 38 to move along the pasting track of the film body 60 so that the film body 60 is laid along the pasting track. During the laying process, the film pressing roller 3862 rolls along the film body 60, pasting the film body 60 on the glass surface.

[0058] Specifically, the film cutting mechanism 387 includes a moving cylinder 3871. A shearing cylinder 3872 is provided on the moving cylinder 3871, which can drive the shearing cylinder 3872 to approach or move away from the film body 60. A pair of scissors 3873 is provided on the shearing cylinder 3872, which can drive the pair of scissors 3873 to open and close. In this embodiment, the moving cylinder 3871 is fixed to one side of the mounting plate 383 where the film feeding mechanism 385 and the film pressing mechanism 386 are not installed. The movable end of the moving cylinder 3871 is fixed with a vertically arranged shearing cylinder 3872 through a connecting bracket 3874. A pair of scissors 3873 is installed at the bottom of the shearing cylinder 3872, as Figure 9 and Figure 10As shown, the lower blade of the scissors 3873 is fixed to the bottom of the connecting bracket 3874, and the upper blade of the scissors 3873 is connected to the movable end of the shearing cylinder 3872, which can drive the upper blade of the scissors 3873 to move up and down, so that the scissors 3873 can open and close.

[0059] Preferably, as Figure 9 and Figure 10 shown, in order to prevent the film body 60 from being deflected during the film pasting process, a deviation prevention frame 389 is provided on one side of the film pressing mechanism 386 close to the film cutting mechanism 387. A deviation prevention groove 3891 is provided at the bottom of the deviation prevention frame 389, and the film body 60 can pass through the deviation prevention groove 3891. In this embodiment, the deviation prevention frame 389 is fixed to the bottom of the mounting plate 383. According to the conduction direction of the film body 60, an inclined deviation prevention groove 3891 is formed at the bottom of the deviation prevention frame 389. During the film pasting process, the deviation prevention groove 3891 can limit the film body 60.

[0060] Preferably, a visual inspection mechanism is provided above the film pasting mechanism 30 for detecting the pasting state of the reflective film. In this embodiment, the visual inspection module is specifically a camera, which is fixed to the top of the support frame 10 above the glass and is not shown in the figure. After the film pasting is completed, the film pasting mechanism 30 leaves above the glass, and the camera performs visual inspection. If it is qualified, the glass is conveyed to the next process by blanking. If it is unqualified, an alarm is given, and the specific unqualified position is reported, and the unqualified film body 60 is torn off and pasted again.

[0061] Workflow: The lifting conveyor belt 22 rises higher than the fixed plate platform 21, and the external transmission device conveys the glass to be pasted onto the lifting conveyor belt 22. When the glass is conveyed above the fixed plate platform 21, the lifting conveyor belt 22 descends to a position lower than the fixed plate platform 21, so that the glass is placed on the fixed plate platform 21. The positioning cylinder 23 drives the positioning roller 231 to move towards the glass around the glass to hold and position the glass. After positioning, the fixed suction cup 211 on the fixed plate platform 21 adsorbs and fixes the glass.

[0062] The first driving device 32 drives the film pasting head 38 to move horizontally along the pasting track, the third driving device 382 drives the film pasting head 38 to move horizontally along the side-by-side direction, and the second driving device 34 drives the film pasting head 38 to move up and down, moving the film pasting head 38 to the initial pasting position of the film body 60.

[0063] The film releasing mechanism 384 releases and conducts the film body 60. Meanwhile, after the feeding mechanism 385 passes the end of the film body 60 through the anti-deviation groove 3891 and conveys it to the lower part of the film pressing mechanism 386, the film pressing mechanism 386 presses the film body 60 on the glass surface. The clamping film cylinder 3853 shortens to release the film body 60, and the film feeding cylinder 3854 shortens to reset. The first driving device 32 drives the film pasting head 38 to move along the pasting track to complete the laying of the entire film body 60. During the laying process, the film pressing roller 3862 rolls along the film body 60 to paste the film body 60 on the glass surface. Meanwhile, the hot air outlet 3881 of the heating mechanism 388 heats the film body 60 to make the pasting of the film body 60 more firm. During the film pasting process, the anti-deviation groove 3891 can limit and prevent deviation of the film body 60. When the film body 60 is pasted, the clamping film cylinder 3853 extends through the guide plate 3852 to clamp the film body 60, and the film cutting mechanism 387 cuts off the film body 60.

[0064] In this embodiment, two groups of film pasting mechanisms 30 are provided, which are respectively responsible for pasting the film bodies 60 on both sides. After the film bodies 60 of the entire glass are pasted, the film pasting mechanism 30 leaves above the glass, and the visual inspection mechanism conducts visual inspection. If it is qualified, the glass is fed and transported to the next process. If it is unqualified, an alarm is given, the specific unqualified position is reported, and the unqualified film body 60 is torn off and pasted again.

[0065] The advantages and positive effects of the present invention are:

[0066] 1. Through film releasing, feeding, pressing and cutting, automatic film pasting of glass is realized. Multiple film bodies can be pasted simultaneously, improving work efficiency, enhancing the firmness and accuracy of film pasting, ensuring the film pasting effect, and improving product quality.

[0067] 2. By setting the first driving device, the second driving device and the third driving device, precise positioning of the film pasting head can be achieved, improving the accuracy of the film pasting position.

[0068] 3. By setting the transmission and placement mechanism, automatic transmission, positioning and fixing of glass are realized.

[0069] 4. By setting the movable guide wheel on the film releasing mechanism, the stability of film releasing is ensured, and there will be no over-tightening or over-loosening.

[0070] 5. By setting the guide plate and air inlet holes on the film feeding mechanism, the conveying direction of the film body is ensured.

[0071] 6. By setting the film pressing roller on the film pressing mechanism, the film body is pressed to ensure the film pasting effect.

[0072] 7. By heating the film body by the heating mechanism, the firmness of film pasting is further ensured.

[0073] 8. By setting the anti-deviation groove, the film body is prevented from running off during the pasting process, further improving the accuracy of pasting.

[0074] 9. By setting the visual inspection mechanism to detect the pasting result, the pasting quality is ensured.

[0075] The above has described the embodiments of the present invention in detail, but the above content is only the preferred embodiments of the present invention and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the scope of the present invention application should still fall within the patent coverage scope of the present invention.

Claims

1. A glass automatic film laminating device, characterized in that: include: A conveying and placing mechanism, used for conveying and placing glass; A film pasting mechanism is arranged above the transmission and placement mechanism, the film pasting mechanism includes a plurality of film pasting machine heads arranged side by side, the plurality of film pasting machine heads can move up and down and horizontally, and simultaneously pasting a plurality of film bodies on the glass and cutting the film bodies, the film pasting machine head includes a film placing mechanism, a film feeding mechanism, a film pressing mechanism and a film cutting mechanism, the film feeding mechanism is arranged below the film placing mechanism, the film pressing mechanism is arranged on one side of the film feeding mechanism, the film cutting mechanism is arranged between the film feeding mechanism and the film pressing mechanism, the film placing mechanism conducts the film body, and conducts the film body to the film feeding mechanism, the film feeding mechanism includes a guide plate, the guide plate conveys the end of the film body to the bottom of the film pressing mechanism, and the film pressing mechanism pastes the film body on the glass surface; The film conveying mechanism comprises: A base is arranged opposite to the guide plate, the film body passes through the gap between the base and the guide plate, and one end of the guide plate close to the film pressing mechanism extends out of the base; A film clamping cylinder is arranged above the guide plate and can pass through the guide plate to press on the film body; A film-feeding cylinder is arranged on the base and is used to drive the film body to move close to the film pressing mechanism. The base is provided with an air inlet hole, which is used to blow air to the film body close to the film pressing mechanism so that the film body is placed along the guide plate. A heating mechanism is provided below the film feeding mechanism, a hot air outlet is provided at one end of the heating mechanism close to the film pressing mechanism, a guide surface is provided above the hot air outlet, the guide surface is arranged opposite to the end of the guide plate extending out of the base, and the film body passes through the gap between the guide surface and the guide plate.

2. The automatic glass film laminating device according to claim 1, characterized in that: The film placing mechanism comprises: A supporting roller, used for supporting the film material roll; A plurality of fixed guide wheels, arranged at the bottom of the supporting roller, for conducting the film body to the film conveying mechanism; The movable guide wheel is arranged between the fixed guide wheels, and drives the movable guide wheel to move up and down during the conduction process of the film body.

3. The automatic glass film laminating device according to claim 1 or 2, characterized in that: The film pressing mechanism comprises a film pressing cylinder and a film pressing roller. The film pressing roller is arranged on the film pressing cylinder, and the film pressing cylinder drives the film pressing roller to move up and down.

4. The automatic glass film laminating device according to claim 3 is characterized in that: The film cutting mechanism comprises a moving cylinder, on which a shearing cylinder is arranged, and the moving cylinder drives the shearing cylinder to approach or move away from the film body, and on which a scissors are arranged, and the shearing cylinder drives the scissors to open and close.

5. The automatic glass film application equipment according to any one of claims 1-2 and 4, characterized in that: An anti-deflection frame is provided on one side of the film pressing mechanism close to the film cutting mechanism, and an anti-deflection groove is provided at the bottom of the anti-deflection frame, and the film body can pass through the anti-deflection groove.

6. The automatic glass film laminating device according to claim 5, characterized in that: The transport and placement mechanism includes a fixed platform and a lifting conveyor belt, the lifting conveyor belt is arranged between the fixed platforms, the glass is transported and placed on the fixed platform, positioning mechanisms are arranged around the fixed platform for positioning the glass, and a fixed suction cup is arranged on the fixed platform for fixing the glass.

7. The automatic glass film application equipment according to any one of claims 1-2, 4 and 6, characterized in that: The film pasting mechanism is provided with a first driving device, and the first driving device is connected to a second driving device, and the first driving device drives the second driving device to move horizontally along the pasting trajectory of the film body; a plurality of the film pasting heads are arranged side by side on the second driving device, and the second driving device drives the plurality of film pasting heads to move up and down; a third driving device is provided on each of the film pasting heads, and the third driving device drives the film pasting heads to move horizontally along a side-by-side direction, and the pasting trajectory of the film body is perpendicular to the side-by-side direction.

Citation Information

Patent Citations

  • Film sticking machine

    CN111725088A

  • Bus bar film pasting mechanism and stitch welding machine

    CN114843372A

  • Automatic glass plate film pasting device

    CN211942183U