Air filtering material preparation device

By using friction and ionization technology to impart positive charge to the dust during the weaving process of fiber wire, separate it from the fiber wire, and using a combination device of a screw conveyor rod and fan to achieve efficient dust removal, the problem of dust adsorption during the weaving process of fiber wire is solved. Improves the performance and service life of the filter material.

CN119243408AInactive Publication Date: 2025-01-03JIANGSU YOUFENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411783764.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the weaving process of fiber wire, dust is charged due to friction, causing dust to adsorb on the surface of the filter cloth, reducing filtration efficiency and service life.

Method used

Using a combination device of the braiding machine body, wire release assembly, power generation assembly, conductive assembly and dust removal assembly, the positive charge is generated by friction and ionization, and the positive charge of the fiber line and dust is imparted, so that its repulsion force is away from the fiber line, and through the conductive roller and The electric transmission belt transmits charge, combining the dust removal assembly of the screw conveyor rod and the fan, to achieve effective dust removal.

Benefits of technology

It improves the dust removal effect of filter materials, extends service life, reduces the risk of charge accumulation, reduces manual cleaning time and maintenance costs, and ensures braiding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an air filtering material preparation device, and relates to the technical field of environmental protection, the air filtering material preparation device comprises a knitting machine main body as an integral mounting bracket and used for completing knitting work; a second motor drives a conductive roller, a power transmission belt and a plastic roller to rotate, positive charges are carried on the surface of the conductive roller by means of friction and ionization, the positive charges are transmitted to fiber lines, it is ensured that the fiber lines and dust generated in the weaving process are both endowed with the positive charges, and due to the principle that the same charges repel each other, repulsive force can be generated between the dust and the fiber lines; dust is prevented from being tightly attached to the surfaces of the fiber lines, the dust removal effect of the filtering material during weaving is improved, the filtering performance of the material is guaranteed not to be affected, the service life of the material is effectively prolonged, and generated negative charges can neutralize positive charges left on the surface of a woven finished product. The possibility that dust particles in the air are attracted by positive charges to cause fire disasters or explosions is prevented, residual charges are introduced into the ground, and the risk of charge accumulation is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of environmental protection, in particular to a device for preparing air filter materials. Background Art

[0002] Textile technology refers to the process and technology of processing fibers or fiber aggregates into yarns, fabrics or related products. It covers multiple links such as the selection of fiber raw materials, spinning, weaving, printing and dyeing, and finishing. It is the core of the modern textile industry. Textile fabrics have become one of the most important materials for air filtration, and textile technology provides important support for filtration materials.

[0003] The manufacture of air filter materials usually involves fiber mixing, drawing and weaving processes. In view of its high requirements for cleanliness, the working environment needs to strictly control dust and particulate matter. However, during the rapid weaving process of the fiber line, friction between the fibers will inevitably occur, thereby generating a large amount of dust. Although the loom is equipped with a dust removal device, the fiber line rubs rapidly during the weaving process, generating a large number of positive and negative electrons. These charges make the dust particles also carry different charges. According to the principle of mutual attraction between charges, there will be a strong attraction between the dust particles and the fiber line. The distance between the dust and the dust removal device is relatively far, so a large amount of dust will be tightly adsorbed on the surface of the finished filter cloth. The charge effect makes it difficult to effectively remove the dust. The dust not only reduces the air permeability, but also may clog the filter holes, affect the filtration efficiency, and even damage the filter cloth, shortening its life. Summary of the invention

[0004] The purpose of the present invention is to provide an air filter material preparation device to solve the problem proposed in the above background technology that during the fiber thread weaving process, dust and positive and negative charges are generated due to friction, causing the dust to also carry corresponding charges and be adsorbed on the surface of the filter cloth, resulting in reduced quality and service life of the filter cloth.

[0005] To achieve the above object, the present invention provides the following technical solution: an air filter material preparation device, comprising: The main body of the braiding machine serves as the overall mounting bracket and completes the braiding work; The pay-off assembly is installed on the top of the braiding machine body and is used to continuously provide fiber line raw materials. After the motor is started, it drives the pay-off roller to rotate, providing the braiding machine body with the raw materials required for processing, and drives the pulley and the connecting belt to move through the pay-off roller to provide power for the spiral conveying rod in the dust removal assembly, thereby reducing the power source of the device and achieving the purpose of reducing costs and facilitating maintenance.

[0006] The power generation component is installed between the inner surface walls of the main body of the braiding machine, and is used to continuously drive the relevant components to move, so that they generate a large amount of positive charge through friction and ionization, and transmit the positive charge to the fiber line, so that the dust generated by the fiber line during the weaving process also carries a positive charge. Since there is a repulsive force between charges of the same kind, the dust is kept away from the fiber line, making it easier for external devices to absorb it. After the second motor is started, the conductive roller immediately drives the fiber line to move forward. At the same time, the power transmission belt drives the plastic roller to rotate. The friction between the two causes the plastic roller to carry a negative charge, and the contact surface of the power transmission belt is correspondingly charged with a positive charge. The negative charge on the surface of the plastic roller repels the metal below. The electrons in the brush are transferred to one end of the metal brush. As the electrons accumulate, a positive charge zone begins to form in the area of ​​the metal brush close to the plastic roller. When the positive charge accumulates to a certain level, it will ionize the molecules in the air, causing the electrons in the molecules to be attracted to the surface of the metal brush, while the positive ions are attracted by the negatively charged plastic roller and attached to the surface of the power transmission belt, thereby further increasing the positive charge of the power transmission belt. Subsequently, the power transmission belt transfers the positive charge to the surface of the conductive roller through its movement, so that the conductive roller and the fiber line on it are positively charged together. The dust generated by friction also carries a positive charge, so they are effectively separated from the fiber line.

[0007] A conductive component is installed inside the braiding machine body and connected to the power generation component to conduct the generated negative charge to the ground; The dust removal component is installed on the frame surface of the braiding machine body and is used to quickly remove the dust generated by friction during the braiding process to prevent the dust from being adsorbed on the surface of the fiber line.

[0008] Preferably, the pay-off assembly comprises: A dust cover, a pay-off roller and a motor 1, wherein the motor 1 is installed on one side of the outer wall of the dust cover and is used to provide power. The pay-off roller is fixedly installed at the output end of the motor 1 and continuously pays out the fiber line by rotation. The outer wall of the pay-off roller passes through the interior of the dust cover. The outer wall of the pay-off roller is sleeved with a pulley 1, and the outer wall of the pulley 1 is movably sleeved with a connecting belt to drive other components to rotate synchronously. The dust cover prevents external dust and particulate matter from accumulating on the surface of the pay-off roller and the fiber line, thereby improving the quality of the final product. After the motor 1 is started, it drives the pay-off roller to rotate and pay out the fiber line. At this time, the pay-off roller drives the connecting belt to move through the pulley 1, driving other components to rotate synchronously. One power source can drive multiple components to rotate, thereby reducing the installation and procurement cost of the device, and simplifying the overall structure of the braiding machine, making it easier to maintain.

[0009] Preferably, the power generation component comprises: Motor 2, conductive roller and power transmission belt, the conductive roller is fixedly installed at the output end of motor 2, the power transmission belt is movably sleeved on the outer wall of the conductive roller, and is used to continuously transmit the generated positive charge to the outer surface of the conductive roller, and a plastic roller is sleeved inside the bottom end of the power transmission belt, and the plastic roller and the power transmission belt rub against each other and carry positive and negative charges respectively. The device adopts part of the structure and principle of the Van Draaf generator. When motor 2 is started, the conductive roller starts to rotate, driving the power transmission belt to move and rub against the plastic roller below. At this time, the electrons on the power transmission belt will gather on the surface of the plastic roller, so that the surface of the plastic roller has a negative charge, and the contact surface between the power transmission belt and the plastic roller generates a positive charge, and the positive charge is transported to one end of the top conductive roller through movement, and the positive charge will be evenly distributed on the outer wall of the conductive roller. Since the surface of the conductive roller is wrapped with fiber lines, the fiber lines are transported forward by rotation. Therefore, the positive charge on the surface of the conductive roller will be evenly transferred to the surface of the fiber lines in contact with it, so that the dust generated by the fiber lines during the weaving process is synchronously positively charged, and the dust is conveniently absorbed with the help of the mutual repulsion of the charges.

[0010] Preferably, a protective cover is provided on the movable sleeve of the outer wall of the conductive roller to prevent the external environment from affecting the generation and transfer of electric charges. The left end of the protective cover is sealed and connected to the frame surface of the braiding machine body. One side of the outer wall of the motor 2 is fixedly installed on one side of the outer wall of the braiding machine body. The motor 2 provides a power source for friction. The protective cover is used to isolate the internal plastic roller, the power transmission belt and the left side of the conductive roller from the outside world to prevent external pollutants from being adsorbed on the surface due to the action of electric charges, affecting the electrification effect and reducing the service life of the device.

[0011] Preferably, a rotating shaft 1 is inserted and connected inside the plastic roller, and the left end of the rotating shaft 1 passes through the frame surface of the braiding machine body. A metal brush is passed through and connected on the surface of the braiding machine body. The metal brush can extract negative charges and further strengthen the positive charge on the surface of the power transmission belt by ionizing the air. After the plastic roller generates negative charges due to friction, it will repel electrons on the surface of the metal brush. At this time, the electrons will be transferred to the other end of the metal brush, so that the other end has a negative charge. At the same time, the metal brush begins to accumulate positive charges near the plastic roller. When the positive charge accumulates to a certain extent, it begins to ionize molecules in the air and transfer electrons in the molecules to the surface of the metal brush. The positive ions will be adsorbed to the surface of the power transmission belt by the negatively charged plastic roller, thereby strengthening the positive charge on the surface of the power transmission belt.

[0012] Preferably, the conductive component comprises: Conductor 1, positive charge neutralization roller and conductor 2, conductor 1 is located on one side of the metal brush to facilitate the extraction of negative charge on the metal brush, conductor 2 is installed on the right side of conductor 1, the outer wall of conductor 2 is connected with the positive charge neutralization roller, the positive charge neutralization roller neutralizes the positive charge remaining on the fiber surface through the negative charge transported by conductor 2, the outer wall of conductor 2 penetrates the frame surface of the braiding machine body, the outer wall of conductor 1 is connected with the insulating sleeve 1, the outer wall of conductor 2 is connected with the insulating sleeve 2 to prevent workers from being injured by electricity, and the negative electricity generated at one end of the metal brush can be passed through The negative charge is transported to the surface of conductor two through conductor one, and conductor two transports part of the negative charge to the positive neutralization roller on the outer wall. Since the woven filter material is wound around the positive neutralization roller, the negative charge on the surface of the positive neutralization roller can neutralize the positive charge remaining on the surface of the filter material, reducing the possibility of residual charge attracting dust and causing fire. Insulation sleeve one and insulation sleeve two can prevent the conductor from being directly exposed to the outside, causing workers to work normally due to static electricity. The bottom of conductor two is in contact with the ground, which effectively conducts excess negative charge into the ground, prevents electric shock and sparks, and reduces safety hazards caused by static electricity.

[0013] Preferably, the dust removal assembly comprises: Pulley 2, a spiral conveying rod and a mounting shell, the outer wall of the spiral conveying rod is sleeved with pulley 2, the spiral conveying rod discharges the collected dust by rotation, the outer wall of the pulley 2 is movably sleeved with a connecting belt, the outer wall of the spiral conveying rod is inserted and connected to the surface of the braiding machine body, the right side of the mounting shell is installed on one side of the outer wall of the braiding machine body, the pulley 1, the connecting belt and the pulley 2 constitute a power transmission mechanism, which drives the spiral conveying rod to rotate continuously to discharge the collected dust, reduce the workload of manual cleaning, reduce the downtime of the braiding machine, and ensure work efficiency.

[0014] Preferably, an outer wall of the mounting shell is provided with a movable hole, the outer wall of the spiral conveying rod is movably inserted into the movable hole, an outer shell is fixedly mounted on one side of the outer wall of the mounting shell, an input end of the outer shell is fixedly connected to a group of suction heads, the suction heads are close to the weaving of the fiber lines, so as to further improve the dust removal effect, and the negative pressure generated by the suction heads causes the dust that repel each other due to the positive charge to be uniformly sucked into the inner part of the shell, so as to prevent the dust from continuing to adhere to the filter material and the surface of the device.

[0015] Preferably, a group of mounting holes are provided at the top of the shell, and a group of fans are fixedly inserted into the inner surface walls of one group of the mounting holes. The negative pressure generated by the fans sucks dust into the shell, and a filter is fixedly inserted into the inner surface wall of the shell. The filter prevents dust from leaking from the shell. A power supply is provided on one side of the outer wall of the shell, and a metal plate is provided on one side of the inner wall of the shell. The metal plate will have a negative charge when energized, thereby attracting dust with positive charge to approach. The fan can exhaust the air inside the shell, and at this time, negative pressure is formed inside the shell, so that outside air enters the shell through the suction head. The filter can prevent dust inside the shell from leaking to the outside, thereby reducing the dust removal effect of the device. The power supply and the metal plate are connected by a wire, and the power supply can transmit current to the metal plate, so that the metal plate has a negative charge, and the dust with positive charge is adsorbed on the surface of the metal plate and neutralizes the positive charge of the dust, thereby preventing the dust from being unable to settle due to the repulsive effect of the charge, thereby causing difficulties for the work of the spiral conveying rod.

[0016] Preferably, two ear blocks are fixedly installed on the top of the braiding machine body, and a conveying roller is movably inserted between the inner surface walls of the two ear blocks. The conveying roller can adjust the moving direction of the woven fabric. The woven filter material will be wound around the surface of the conveying roller, and the forward direction will be adjusted by the conveying roller to avoid contact between the filter material and other components, thereby reducing the risk of damage caused by friction or scratches.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the second motor drives the conductive roller, the power transmission belt and the plastic roller to rotate. With the help of friction and ionization, the surface of the conductive roller is charged with positive charge, and the positive charge is transferred to the fiber line, ensuring that the fiber line and the dust generated in the weaving process are given positive charge. Due to the principle that like charges repel each other, a repulsive force will be generated between the dust and the fiber line, preventing the dust from clinging to the surface of the fiber line, improving the dust removal effect of the filter material during weaving, and thus ensuring that the filtering performance of the material is not affected, effectively extending the service life of the material, and the negative charge generated will neutralize the positive charge remaining on the surface of the woven product, preventing the positive charge from attracting dust particles in the air and causing fire or explosion. The remaining charge is introduced into the ground, reducing the risk of charge accumulation.

[0018] 2. In the present invention, after the fan is started, the dust can be sucked into the inside with the help of the suction head, and then the metal plate is energized to generate negative charge, which can not only attract dust with positive charge, but also neutralize the charge in the dust, so that it can be smoothly settled in the middle of the shell, reducing the possibility of dust leakage and diffusion, and further improving the dust removal effect of the device. The spiral conveying rod can automatically discharge the dust by rotating, which not only reduces the time and cost of manual cleaning, but also reduces the downtime of the braiding machine and ensures the braiding efficiency.

[0019] 3. In the present invention, the motor 1 not only drives the pay-off roller to rotate, but also drives the spiral conveying rod to rotate through the linkage effect of the pulley 1, the connecting belt and the pulley 2. Reducing the number of motors reduces the complexity of the system and the number of components, and also reduces the complexity and cost of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of a main view of an air filter material preparation device of the present invention; Figure 2 It is a structural schematic diagram of a braiding machine body and a wire-releasing assembly in an air filter material preparation device of the present invention; Figure 3 This is an enlarged view of the structure A of the low-temperature control tank in an air filter material preparation device of the present invention; Figure 4 This is a schematic diagram of the installation position structure of a power generation component in an air filter material preparation device of the present invention; Figure 5 It is a schematic structural diagram of a conductive component and a dust removal component in an air filter material preparation device of the present invention; Figure 6 This is a schematic diagram of the installation position structure of the power generation component and the conductive component in an air filter material preparation device of the present invention; Figure 7 It is a structural schematic diagram of a dust removal component in an air filter material preparation device of the present invention; Figure 8 A structural stereogram of a dust removal component in an air filter material preparation device of the present invention; Fig. 9 The present invention is a schematic diagram of the overall structural operation connection of an air filter material preparation device.

[0021] In the figure: 1. braiding machine body; 2. pay-off assembly; 20. dust cover; 21. pay-off roller; 22. motor 1; 23. pulley 1; 24. connecting belt; 3. power generation assembly; 31. motor 2; 32. protective cover; 33. conductive roller; 34. power transmission belt; 35. rotating shaft 1; 36. plastic roller; 37. metal brush; 4. conductive assembly; 40. conductor 1; 41. insulating sleeve 1; 42. positive charge neutralization roller; 43. conductor 2; 44. insulating sleeve 2; 5. dust removal assembly; 50. pulley 2; 51. outer shell; 52. suction head; 53. spiral conveying rod; 54. mounting shell; 55. movable hole; 56. mounting hole; 57. fan; 58. filter; 59. power supply; 591. metal plate; 6. ear block; 7. conveying roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Reference Figure 1-Figure 9 As shown: An air filter material preparation device, comprising: The braiding machine body 1 serves as the overall mounting bracket and completes the braiding work; The pay-off assembly 2 is installed on the top of the braiding machine body 1 and is used to continuously provide fiber line raw materials. After the motor 22 is started, it drives the pay-off roller 21 to rotate, providing the braiding machine body 1 with the raw materials required for processing, and drives the pulley 23 and the connecting belt 24 to move through the pay-off roller 21, providing power for the spiral conveying rod 53 in the dust removal assembly 5, thereby reducing the power source of the device and achieving the purpose of reducing costs and facilitating maintenance.

[0024] The power generation component 3 is installed between the inner surface walls of the braiding machine body 1, and is used to continuously drive the relevant components to move, so that a large amount of positive charges are generated by friction and ionization, and the positive charges are transmitted to the fiber line, so that the dust generated by the fiber line during the weaving process also carries positive charges. Since there is a repulsive force between charges of the same kind, the dust is kept away from the fiber line, which is convenient for external devices to absorb it. After the motor 2 31 is started, the conductive roller 33 immediately drives the fiber line to move forward. At the same time, the power transmission belt 34 drives the plastic roller 36 to rotate. The friction between the two causes the plastic roller 36 to carry a negative charge, and the contact surface of the power transmission belt 34 is correspondingly positively charged. The negative charge on the surface of the plastic roller 36 repels the metal brush 37 below. The electrons are transferred to one end of the metal brush 37. As the electrons accumulate, a positive charge area begins to form in the area of ​​the metal brush 37 close to the plastic roller 36. When the positive charge accumulates to a certain level, it ionizes the molecules in the air, causing the electrons in the molecules to be attracted to the surface of the metal brush 37, while the positive ions are attracted by the negatively charged plastic roller 36 and attached to the surface of the power transmission belt 34, thereby further increasing the positive charge of the power transmission belt 34. Subsequently, the power transmission belt 34 transfers the positive charge to the surface of the conductive roller 33 through its movement, so that the conductive roller 33 and the fiber line thereon are positively charged together. The dust generated by friction also carries a positive charge, so they are effectively separated from the fiber line.

[0025] The conductive component 4 is installed inside the braiding machine body 1 and connected to the power generation component 3 to conduct the generated negative charge to the ground; The dust removal component 5 is installed on the frame surface of the braiding machine body 1 and is used to quickly remove dust generated by friction during the braiding process to prevent dust from being adsorbed on the surface of the fiber line.

[0026] according to Figure 4 and Fig. 9 As shown, the pay-off assembly 2 comprises: A dust cover 20, a pay-off roller 21 and a motor 22, wherein the motor 22 is mounted on one side of the outer wall of the dust cover 20 for providing power, the pay-off roller 21 is fixedly mounted on the output end of the motor 22, and the fiber line is continuously paid out by rotation, the outer wall of the pay-off roller 21 passes through the interior of the dust cover 20, the outer wall of the pay-off roller 21 is sleeved with a pulley 23, the outer wall of the pulley 23 is movably sleeved with a connecting belt 24, which drives other components to rotate synchronously, the dust cover 20 prevents external dust and particulate matter from accumulating on the pay-off roller 21 and the surface of the fiber line, thereby improving the quality of the final product, after the motor 22 is started, the pay-off roller 21 is driven to rotate to pay out the fiber line, and the pay-off roller 21 drives the connecting belt 24 to move through the pulley 23, driving other components to rotate synchronously, and one power source can drive multiple components to rotate, thereby reducing the installation and procurement cost of the device, simplifying the overall structure of the braiding machine, and making it easier to maintain.

[0027] according to Figure 4 , Figure 6 and Fig. 9 As shown, the power generation component 3 includes: Motor 2 31, conductive roller 33 and power transmission belt 34, the conductive roller 33 is fixedly installed at the output end of motor 2 31, the power transmission belt 34 is movably sleeved on the outer wall of the conductive roller 33, and is used to continuously transmit the generated positive charge to the outer surface of the conductive roller 33, and a plastic roller 36 is sleeved inside the bottom of the power transmission belt 34, and the plastic roller 36 and the power transmission belt 34 rub against each other and carry positive and negative charges respectively. The device adopts part of the structure and principle of the Van Draaf generator. When motor 2 31 is started, the conductive roller 33 starts to rotate, driving the power transmission belt 34 to move and rub against the plastic roller 36 below. At this time, the power transmission belt 3 The electrons on 4 will gather on the surface of the plastic roller 36, so that the surface of the plastic roller 36 has a negative charge, and the contact surface between the power transmission belt 34 and the plastic roller 36 generates a positive charge, and the positive charge is transported to one end of the top conductive roller 33 through movement, and the positive charge is evenly distributed on the outer wall of the conductive roller 33. Since the fiber line is wound around the surface of the conductive roller 33 and the fiber line is transported forward by rotation, the positive charge on the surface of the conductive roller 33 will be evenly transferred to the surface of the fiber line in contact with it, so that the dust generated by the fiber line during the weaving process is synchronously positively charged, and the dust is easily absorbed by the mutual repulsion of the charges.

[0028] according to Figure 2 , Figure 3 , Figure 4 , Figure 6 and Fig. 9 As shown, the outer wall of the conductive roller 33 is movably sleeved with a protective cover 32 for preventing the external environment from affecting the generation and transfer of charges. The left end of the protective cover 32 is sealed and connected to the surface of the frame of the braiding machine body 1. One side of the outer wall of the motor 2 31 is fixedly mounted on one side of the outer wall of the braiding machine body 1. The motor 2 31 provides a power source for friction. The protective cover 32 is used to isolate the internal plastic roller 36, the power transmission belt 34 and the left side of the conductive roller 33 from the outside world to prevent external pollutants from being adsorbed on its surface due to the action of the charge, affecting the electrification effect and reducing the service life of the device.

[0029] according to Figure 2 , Figure 3 , Figure 4 , Figure 6 and Fig. 9 As shown, the interior of the plastic roller 36 is connected with a rotating shaft 35, and the left end of the rotating shaft 35 passes through the surface of the frame of the braiding machine body 1. A metal brush 37 is passed through the surface of the braiding machine body 1. The metal brush 37 can extract the negative charge and further strengthen the positive charge on the surface of the power transmission belt 34 by ionizing the air. After the plastic roller 36 generates negative charge by friction, it will repel the electrons on the surface of the metal brush 37. At this time, the electrons will be transferred to the other end of the metal brush 37, so that the other end has a negative charge. At the same time, the metal brush 37 begins to accumulate positive charge near the plastic roller 36. When the positive charge accumulates to a certain extent, it begins to ionize the molecules in the air and transfer the electrons in the molecules to the surface of the metal brush 37. The positive ions will be adsorbed by the negatively charged plastic roller 36 to the surface of the power transmission belt 34, thereby strengthening the positive charge on the surface of the power transmission belt 34.

[0030] according to Figure 5 , Figure 6 and Fig. 9 As shown, the conductive component 4 includes: Conductor 1 40, positive charge neutralization roller 42 and conductor 2 43, conductor 1 40 is located on one side of the metal brush 37, which is convenient for conducting away the negative charge on the metal brush 37, conductor 2 43 is installed on the right side of conductor 1 40, the outer wall of conductor 2 43 is sleeved with positive charge neutralization roller 42, the positive charge neutralization roller 42 neutralizes the positive charge remaining on the fiber surface through the negative charge transported by conductor 2 43, the outer wall of conductor 2 43 penetrates the frame surface of the braiding machine body 1, the outer wall of conductor 1 40 is sleeved with insulating sleeve 1 41, the outer wall of conductor 2 43 is sleeved with insulating sleeve 2 44 to prevent workers from being injured by electricity, and the negative charge generated at one end of the metal brush 37 is connected to the positive charge neutralization roller 42. The positive charge neutralization roller 42 neutralizes the positive charge remaining on the fiber surface through the negative charge transported by conductor 2 43. The outer wall of conductor 2 43 penetrates the frame surface of the braiding machine body 1, the outer wall of conductor 1 40 is sleeved with insulating sleeve 1 41, and the outer wall of conductor 2 43 is sleeved with insulating sleeve 2 44 to prevent workers from being injured by electricity. The negative charge can be transported to the surface of conductor two 43 through conductor one 40, and conductor two 43 transports part of the negative charge to the positive neutralization roller 42 on the outer wall. Since the woven filter material is wound around the positive neutralization roller 42, the negative charge on the surface of the positive neutralization roller 42 can neutralize the positive charge remaining on the surface of the filter material, reducing the possibility of residual charge attracting dust and causing fire. Insulation sleeve one 41 and insulation sleeve two 44 can prevent the conductor from being directly exposed to the outside, causing workers to work normally due to static electricity. The bottom of conductor two 43 is in contact with the ground, which effectively guides excess negative charge into the ground, prevents electric shock and sparks, and reduces safety hazards caused by static electricity.

[0031] according to Figure 2 , Figure 3 , Figure 5 , Figure 7 , Figure 8 and Fig. 9 As shown, the dust removal assembly 5 comprises: Pulley 2 50, spiral conveying rod 53 and mounting shell 54, the outer wall of spiral conveying rod 53 is sleeved with pulley 2 50, spiral conveying rod 53 discharges the collected dust by rotation, the outer wall of pulley 2 50 is movably sleeved with connecting belt 24, the outer wall of spiral conveying rod 53 is inserted and connected to the surface of braiding machine body 1, the right side of mounting shell 54 is mounted on one side of the outer wall of braiding machine body 1, pulley 1 23, connecting belt 24 and pulley 2 50 constitute a power transmission mechanism, driving spiral conveying rod 53 to rotate continuously, discharge the collected dust, reduce the workload of manual cleaning, reduce the downtime of braiding machine, and ensure work efficiency.

[0032] according to Figure 5 , Figure 7 , Figure 8 and Fig. 9As shown, the outer wall of the mounting shell 54 is provided with a movable hole 55, the outer wall of the spiral conveying rod 53 is movably inserted into the movable hole 55, the outer shell 51 is fixedly installed on one side of the outer wall of the mounting shell 54, and the input end of the outer shell 51 is fixedly connected to a group of suction heads 52, and the suction heads 52 are close to the weaving of the fiber lines to further improve the dust removal effect. The negative pressure generated by the suction heads 52 causes the dust that repel each other due to the positive charge to be uniformly sucked into the inner part of the outer shell 51, thereby preventing the dust from continuing to adhere to the filter material and the surface of the device.

[0033] according to Figure 5 , Figure 7 , Figure 8 and Fig. 9 As shown, a group of mounting holes 56 are provided on the top of the housing 51, and a group of fans 57 are fixedly inserted into the inner surface wall of the group of mounting holes 56. The negative pressure generated by the fans 57 sucks dust into the housing 51. A filter 58 is fixedly inserted into the inner surface wall of the housing 51. The filter 58 prevents dust from leaking from the housing 51. A power supply 59 is provided on one side of the outer wall of the housing 51, and a metal plate 591 is provided on one side of the inner wall of the housing 51. The metal plate 591 will be negatively charged after being energized, attracting dust with positive charge to approach. The fan 57 can exhaust the air inside the housing 51. When the outer shell 51 is used as the suction head 52, a negative pressure is formed inside the outer shell 51, so that the outside air enters the inner shell 51 through the suction head 52. The filter 58 can prevent the dust inside the outer shell 51 from leaking to the outside, thereby reducing the dust removal effect of the device. The power supply 59 is connected to the metal plate 591 by a wire. The power supply 59 can transmit current to the metal plate 591, so that the metal plate 591 has a negative charge. The dust with positive charge is then adsorbed on the surface of the metal plate 591 and the positive charge of the dust is neutralized, thereby preventing the dust from being unable to settle due to the repulsive effect of the charge, thereby causing difficulties for the work of the spiral conveying rod 53.

[0034] according to Figure 2 , Figure 3 and Fig. 9 As shown, two ear blocks 6 are fixedly installed on the top of the braiding machine body 1, and a conveying roller 7 is movably penetrated between the inner surface walls of the two ear blocks 6. The conveying roller 7 can adjust the moving direction of the braided material. The woven filter material will be wound on the surface of the conveying roller 7, and the forward direction will be adjusted by the conveying roller 7 to avoid contact between the filter material and other components, thereby reducing the risk of damage caused by friction or scratches.

[0035] The wiring diagram of motor 1 22, motor 2 31, fan 57 and power supply 59 in the present invention is common knowledge in the art, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of motor 1 22, motor 2 31, fan 57 and power supply 59 will not be explained in detail.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An air filter material preparation device, characterized in that: Included are: The braiding machine body (1) serves as a mounting bracket for the whole and completes the braiding work; A wire-paying assembly (2), which is mounted on the top of the braiding machine body (1) and is used to continuously provide fiber wire raw materials; A power generation component (3) is installed between the inner surface walls of the braiding machine body (1) and is used to continuously drive the relevant components to move so that they generate a large amount of positive charges through friction and ionization, and transmit the positive charges to the fiber line, so that the dust generated by the fiber line during the braiding process also carries positive charges. Since there is a repulsive force between charges of the same kind, the dust is kept away from the fiber line, making it easier for an external device to absorb it; A conductive component (4) is installed inside the braiding machine body (1) and is connected to the power generation component (3) to conduct the generated negative charge to the ground; The dust removal component (5) is mounted on the frame surface of the braiding machine body (1) and is used to quickly remove dust generated by friction during the braiding process to prevent dust from being adsorbed on the surface of the fiber line.

2. The air filter material preparation device according to claim 1, characterized in that: The pay-off assembly (2) comprises: A dust cover (20), a pay-off roller (21) and a motor (22), wherein the motor (22) is mounted on one side of the outer wall of the dust cover (20) and is used to provide power, the pay-off roller (21) is fixedly mounted on the output end of the motor (22) and continuously pays out the fiber line by rotation, the outer wall of the pay-off roller (21) penetrates the interior of the dust cover (20), the outer wall of the pay-off roller (21) is sleeved with a pulley (23), and the outer wall of the pulley (23) is movably sleeved with a connecting belt (24) to drive other components to rotate synchronously.

3. The air filter material preparation device according to claim 2, characterized in that: The power generation component (3) comprises: A second motor (31), a conductive roller (33) and a power transmission belt (34), wherein the conductive roller (33) is fixedly mounted on the output end of the second motor (31), and the power transmission belt (34) is movably sleeved on the outer wall of the conductive roller (33) for continuously transmitting the generated positive charges to the outer surface of the conductive roller (33), and a plastic roller (36) is sleeved inside the bottom end of the power transmission belt (34), and the plastic roller (36) and the power transmission belt (34) rub against each other to carry positive and negative charges respectively.

4. The air filter material preparation device according to claim 3, characterized in that: The outer wall of the conductive roller (33) is movably sleeved with a protective cover (32) for preventing the external environment from affecting the generation and transfer of electric charges. The left end of the protective cover (32) is sealed and connected to the surface of the frame of the braiding machine body (1). One side of the outer wall of the second motor (31) is fixedly mounted on one side of the outer wall of the braiding machine body (1). The second motor (31) provides a power source for friction.

5. The air filter material preparation device according to claim 4, characterized in that: A rotating shaft (35) is inserted and connected inside the plastic roller (36), and the left end of the rotating shaft (35) penetrates the surface of the frame of the braiding machine body (1). A metal brush (37) is penetrated and connected on the surface of the braiding machine body (1). The metal brush (37) can extract negative charges and further strengthen the positive charges on the surface of the power transmission belt (34) by ionizing air.

6. The air filter material preparation device according to claim 5, characterized in that: The conductive component (4) comprises: Conductor 1 (40), a positive charge neutralization roller (42) and conductor 2 (43), wherein conductor 1 (40) is located on one side of a metal brush (37) to facilitate the extraction of negative charges on the metal brush (37), conductor 2 (43) is installed on the right side of conductor 1 (40), the outer wall of conductor 2 (43) is sleeved and connected with the positive charge neutralization roller (42), the positive charge neutralization roller (42) neutralizes the positive charge remaining on the fiber surface through the negative charge transported by conductor 2 (43), the outer wall of conductor 2 (43) penetrates the frame surface of a braiding machine body (1), the outer wall of conductor 1 (40) is sleeved and connected with an insulating sleeve 1 (41), and the outer wall of conductor 2 (43) is sleeved and connected with an insulating sleeve 2 (44) to prevent workers from being injured by electricity.

7. The air filter material preparation device according to claim 6, characterized in that: The dust removal component (5) comprises: A second pulley (50), a spiral conveying rod (53) and a mounting shell (54); the outer wall of the spiral conveying rod (53) is sleeved and connected to the second pulley (50); the spiral conveying rod (53) discharges the collected dust by rotating; the outer wall of the second pulley (50) is movably sleeved with a connecting belt (24); the outer wall of the spiral conveying rod (53) is inserted and connected to the surface of the braiding machine body (1); and the right side of the mounting shell (54) is mounted on one side of the outer wall of the braiding machine body (1).

8. The air filter material preparation device according to claim 7, characterized in that: The outer wall of the mounting shell (54) is provided with a movable hole (55), the outer wall of the spiral conveying rod (53) is movably inserted into the movable hole (55), a housing (51) is fixedly mounted on one side of the outer wall of the mounting shell (54), and a group of suction heads (52) are fixedly connected to the input end of the housing (51), and the suction heads (52) are close to the weaving position of the fiber lines, thereby further improving the dust removal effect.

9. The air filter material preparation device according to claim 8, characterized in that: A group of mounting holes (56) are provided at the top of the housing (51); a group of fans (57) are fixedly inserted into the inner surface walls of the group of mounting holes (56); the negative pressure generated by the fans (57) sucks dust into the interior of the housing (51); a filter (58) is fixedly inserted into the inner surface wall of the housing (51); the filter (58) prevents dust from leaking from the interior of the housing (51); a power source (59) is provided on one side of the outer wall of the housing (51); a metal plate (591) is provided on one side of the inner wall of the housing (51); the metal plate (591) is negatively charged when energized, and attracts dust with positive charge to approach.

10. The air filter material preparation device according to claim 9, characterized in that: Two ear blocks (6) are fixedly mounted on the top of the braiding machine body (1), and a conveying roller (7) movably penetrates between the inner surface walls of the two ear blocks (6), and the conveying roller (7) can adjust the moving direction of the braided fabric.

Citation Information

Patent Citations

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