Cable assembly device

Abstract

The application relates to the field of cable assembly, in particular to a cable assembly device which comprises an angle adjusting mechanism, a forming mechanism, a buckling mechanism, a visual detection mechanism, a feeding mechanism and a feeding mechanism, the angle adjusting mechanism is installed on one side of the forming mechanism, the visual detection mechanism is installed on the other side of the forming mechanism, the buckling mechanism is arranged above the angle adjusting mechanism and the forming mechanism, the feeding mechanism is arranged below the forming mechanism, the feeding mechanism is arranged on the side of the angle adjusting mechanism away from the forming mechanism, the feeding mechanism is used for conveying cables, the angle adjusting mechanism is used for rotating the terminal of the cable, the forming mechanism is used for shaping the cable, the feeding mechanism is used for conveying workpieces, the buckling mechanism is used for conveying the cable in the angle adjusting mechanism into the forming mechanism, and the buckling mechanism and the forming mechanism are used for buckling the cable into the workpiece, the application improves the problem that the assembly efficiency of the cable is low in the traditional mode, and the assembly efficiency of the cable can be improved.

Description

Technical Field

[0001] The present application relates to the field of cable assembly, and in particular to a cable assembly device. Background Art

[0002] As people's living standards gradually improve, mobile phones have gradually become an indispensable part of people's lives. Currently, during the production and assembly process of mobile phones, cables usually need to be assembled in the mobile phones to meet the needs of mobile phone communication functions.

[0003] Currently, a mobile phone's middle frame is usually provided with a cable installation slot for installing cables. The shape of the cable installation slot is often non-linear. Therefore, the assembly of such non-linear cables usually needs to be completed manually. When fastening the cable terminals, it is necessary to keep the fastening surfaces of the cable terminals in a vertical downward state so that the terminals can be aligned with the PCB mother socket in the mobile phone's middle frame to facilitate the fastening of the terminals. After manually fastening the cable terminals to the terminal installation positions of the cable installation slot in the mobile phone's middle frame, the cables are pressed into the cable slot along the cable slot to complete the cable assembly work.

[0004] However, this method, which requires manually pressing the cables into the cable duct and fastening the cable terminals, is usually inefficient, thereby affecting the assembly efficiency of the cables. Summary of the Invention

[0005] In order to improve the assembly efficiency of cables, the present application provides a cable assembly device.

[0006] This application provides a cable assembly device, which adopts the following technical solutions:

[0007] A cable assembly device includes an angle adjustment mechanism, a molding mechanism, a snap-fit ​​mechanism, a visual inspection mechanism, a loading mechanism and a feeding mechanism, wherein the angle adjustment mechanism is installed on one side of the molding mechanism, the visual inspection mechanism is installed on the other side of the molding mechanism, the snap-fit ​​mechanism is arranged above the angle adjustment mechanism and the molding mechanism, the feeding mechanism is arranged below the molding mechanism, and the loading mechanism is arranged on the side of the angle adjustment mechanism away from the molding mechanism. The loading mechanism is used to convey the cable into the angle adjustment mechanism, the angle adjustment mechanism is used to adjust the angle of the cable terminal, the molding mechanism is used to shape the cable into the shape of a cable installation groove in a workpiece, the feeding mechanism is used to convey the workpiece to the molding mechanism, the snap-fit ​​mechanism is used to convey the cable in the angle adjustment mechanism to the molding mechanism, and the snap-fit ​​mechanism and the molding mechanism are used to snap the cable into the workpiece.

[0008] By adopting the above technical solution, the cable is conveyed to the angle adjustment mechanism by the feeding mechanism, and after the angle of the cable terminal is adjusted by the angle adjustment mechanism, the cable is conveyed to the forming mechanism by the fastening mechanism, and the cable is shaped by the forming mechanism so that the shape of the cable is consistent with the shape of the cable installation groove on the workpiece. At the same time, the workpiece is conveyed to the forming mechanism by the feeding mechanism, and then the visual inspection mechanism is used to detect the overlap between the terminal of the shaped cable and the terminal installation position of the cable installation groove on the workpiece. Finally, the fastening mechanism and the forming mechanism install the cable on the workpiece, so that the cable is assembled mechanically, thereby improving the cable assembly efficiency.

[0009] In a specific feasible implementation scheme, the angle adjustment mechanism includes an adjustment seat, a clamping assembly, a detection assembly and a rotating assembly. The clamping assembly includes a clamping plate and a clamping cylinder. The clamping plate is installed on the adjustment seat, and the clamping cylinder is installed on the clamping plate. The output end of the clamping cylinder is used to clamp the cable. The detection assembly and the rotating assembly are both installed on the adjustment seat. The detection assembly is used to take photos of the cable terminals, and the rotating assembly is used to drive the cable terminals to rotate.

[0010] By adopting the above technical solution, after the cable is conveyed to the adjustment seat, the cable is clamped by the clamping assembly, which makes it convenient for the detection assembly to take pictures and detect the angle of the cable terminal, thereby facilitating the rotation assembly to rotate the cable terminal to a corresponding angle, thereby making it convenient to make the fastening surface of the cable terminal in a vertical downward state.

[0011] In a specific feasible implementation scheme, the rotating assembly includes a mounting plate, a rotating power member, a rotating plate, a support member and a limit member, the mounting plate is mounted on the adjustment seat, the rotating plate is rotatably mounted on the mounting plate, the rotating power member is mounted on the adjustment seat, and the rotating power member is connected to the rotating plate, and the rotating power member is used to drive the rotating plate to rotate, the support member and the limit member are both mounted on the rotating plate, and the support member is used to support the terminal of the cable, and the limit member is used to limit the terminal of the cable on the support member.

[0012] By adopting the above technical solution, the cable terminal is limited by the support member and the limit member, and then the rotating plate is driven to rotate by the rotating power member, thereby driving the cable terminal to rotate, thereby facilitating the adjustment of the angle of the cable terminal.

[0013] In a specific feasible implementation scheme, the support member includes a support motor and a support block, and the support motor and the support block are both mounted on the side wall of the rotating plate, and the support block is connected to the output end of the support motor, and a support groove is provided at one end of the support block close to the rotation axis of the rotating plate, and the support groove is used to place the terminal of the cable, and the limiting member includes a limit motor, a limit block, a limit rod and a limit torsion spring, and the limit motor and the limit block are both mounted on the side wall of the rotating plate, and the limit block is connected to the output end of the limit motor, and the axis of the limit block is perpendicular to the axis of the support block, the limit rod is mounted on one end of the limit block close to the support block, and the end of the limit rod is used to be inserted into the support slot, and the limit rod is used to limit the terminal of the cable in the support slot, and the limit torsion spring is mounted on the side wall of the limit block, and the limit torsion spring is connected to the limit rod.

[0014] By adopting the above technical solution, the support motor drives the support block to move toward the direction of the cable terminal until the cable terminal falls into the support groove, and then the limit motor drives the limit block to move toward the support block, so that the limit block drives the limit rod to be inserted into the support groove of the support block, thereby facilitating the limiting of the cable terminal by the limit rod, thereby facilitating the stability of the cable terminal during the rotation of the cable terminal.

[0015] In a specific possible implementation scheme, the forming mechanism includes a forming frame and a forming assembly, the forming frame is arranged on one side of the angle adjustment mechanism, the forming assembly includes a profiling member and a driving member, the profiling member includes a first profiling plate and a second profiling plate, the driving member, the first profiling plate and the second profiling plate are all installed on the forming frame, and the driving member is connected to the first profiling plate, and the driving member is used to drive the first profiling plate and the second profiling plate to close together, a gap is left between the first profiling plate and the second profiling plate for placing the cable, and the gap between the first profiling plate and the second profiling plate is the same shape as the cable installation groove on the workpiece.

[0016] By adopting the above technical solution, the driving member drives the first profiling plate to move closer to the second profiling plate, thereby squeezing and deforming the cable, causing the cable to bend into the shape of the cable installation groove of the workpiece, thereby facilitating the installation of the cable into the workpiece.

[0017] In a specific feasible implementation scheme, the forming mechanism also includes a pushing assembly, the pushing assembly includes a power source and a pressure block, the power source includes a pushing motor, a push plate is installed on the output end of the pushing motor, a push block is installed on the side wall of the push plate, the end of the push block is provided with a conflicting inclined surface, a pressure column is installed on the pressure block, the side wall of the pressure column is used to conflict with the conflicting inclined surface, a pressure knife is installed on the bottom wall of the pressure block, the pressure knife is used to conflict with the cable, and the shape of the pressure knife is the same as the shape of the cable mounting groove on the workpiece, a return spring is installed on the second profiling plate, and the return spring is connected to the pressure block.

[0018] By adopting the above technical solution, the push plate is driven to move by the pushing motor, so that the push plate drives the push block to contact the pressure column, and the pressure column drives the pressure block to move downward, so that the pressure knife on the pressure block presses the cable on the profiling part into the cable installation groove of the workpiece, thereby facilitating the installation of the cable.

[0019] In a specific feasible implementation scheme, the fastening mechanism includes a fastening frame, a conveying assembly, a fine-tuning assembly, a lifting assembly, a grabbing assembly and a monitoring assembly. The fastening frame is arranged at the angle adjustment mechanism and the forming mechanism, the conveying assembly is installed on the fastening frame, the fine-tuning assembly is installed on the conveying assembly, the lifting assembly is installed on the fine-tuning assembly, the grabbing assembly is installed on the lifting assembly, the monitoring assembly is also installed on the lifting assembly, and the monitoring assembly is also connected to the grabbing assembly.

[0020] By adopting the above technical solution, the transport component and the fine-tuning component drive the lifting component and the grabbing component to move, thereby facilitating the grabbing component to grab the terminal of the cable, and then the lifting component drives the grabbing component to descend, thereby facilitating the fastening of the cable terminal to the workpiece, and the force applied during the fastening is monitored by the monitoring component, thereby facilitating the monitoring of the fastening state of the cable terminal.

[0021] In a specific feasible implementation scheme, the grabbing assembly includes a vacuum rod and a vacuum suction head, the vacuum rod is installed on the lifting assembly, and the vacuum rod is connected to the monitoring assembly, the vacuum suction head is installed at the lower end of the vacuum rod, the upper end of the vacuum rod is used to be connected to an external air source, and the interior of the vacuum rod is hollow and connected to the vacuum suction head, the vacuum suction head is used to contact the cable terminal, the lower end of the vacuum rod is also installed with a magnet, the vacuum suction head is installed with a metal ring that is adsorbed by the magnet, and the lower end of the vacuum rod is also installed with a positioning hook, and the positioning hook is clamped with the metal ring.

[0022] By adopting the above technical solution, the air in the vacuum rod is extracted through an external air source, so that the vacuum rod can absorb the terminal of the cable through the vacuum suction head, and the vacuum suction head and the vacuum rod are connected by magnetic connection between the magnet and the metal ring, so that the replacement of the vacuum suction head is convenient.

[0023] In a specific possible implementation scheme, the monitoring component includes a pressure sensor, a sensing spring, a magnetic scale and a reading head, one end of the pressure sensor is connected to the lifting component, and the other end is connected to the vacuum rod, the sensing spring is installed on the vacuum rod, and the sensing spring is also connected to the lifting component, the magnetic scale is installed on the fine-tuning component, the reading head is installed on the lifting component, and the reading head is used to read the information on the magnetic scale.

[0024] By adopting the above technical solution, when fastening the cable terminal, the lifting assembly drives the vacuum rod downward. The resistance encountered during the fastening process is transmitted to the sensing spring, which compresses the sensing spring. The sensing spring transmits the force to the pressure sensor, thus facilitating the monitoring of the fastening pressure during the cable terminal fastening process. At the same time, as the lifting assembly drives the vacuum rod downward, the reader reads the position information on the magnetic scale, thereby facilitating the monitoring of the fastening depth of the cable terminal.

[0025] In a specific feasible implementation scheme, the visual inspection mechanism includes a bracket, a traveling component, an adjustment component, a test seat, a shooting component and a switching component. The bracket is arranged on the side of the forming mechanism away from the angle adjustment mechanism, the traveling component is installed on the bracket, the adjustment component is installed on the traveling component, the test seat is installed on the adjustment component, the shooting component and the switching component are both installed on the test seat, and the shooting component is used to take pictures of the terminal installation positions of the cable terminal and the cable installation slot of the workpiece respectively at the same position through the switching component.

[0026] By adopting the above technical solution, the test seat is moved to the forming mechanism by the traveling component and the adjusting component, so that the shooting component takes pictures of the terminal installation positions of the cable terminal and the cable installation groove of the workpiece at the same position through the switching component, so that the terminal installation positions of the cable terminal and the cable installation groove of the workpiece can be presented in the same photo, thereby facilitating the detection of the overlap between the cable terminal and the terminal installation position of the cable installation groove.

[0027] In summary, this application has at least one of the following beneficial effects:

[0028] 1. This application sets up an angle adjustment mechanism, a forming mechanism, a fastening mechanism, a visual inspection mechanism, a loading mechanism and a feeding mechanism, so as to realize the assembly of cables in a mechanical way, thereby facilitating the improvement of the efficiency of cable assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the cable assembly device of the present application.

[0030] Figure 2It is a structural diagram of the fastening mechanism in an embodiment of the present application.

[0031] Figure 3 It is a structural diagram of the angle adjustment mechanism in an embodiment of the present application.

[0032] Figure 4 It is a schematic diagram of the installation of the detection component in the embodiment of the present application.

[0033] Figure 5 It is a schematic diagram of the installation of the support member and the limiting member in the embodiment of the present application.

[0034] Figure 6 It is a schematic diagram of the forming mechanism in the embodiment of the present application.

[0035] Figure 7 It is a structural schematic diagram of the molding assembly in an embodiment of the present application.

[0036] Figure 8 It is an exploded view of the pushing assembly in the embodiment of the present application.

[0037] Figure 9 It is a structural diagram of the fine-tuning component in an embodiment of the present application.

[0038] Figure 10 This is a schematic diagram of the installation of the monitoring component in the embodiment of the present application.

[0039] Figure 11 This is a schematic diagram of the installation of the grabbing component in the embodiment of the present application.

[0040] Figure 12 It is an exploded view of the grabbing assembly in an embodiment of the present application.

[0041] Figure 13 This is a schematic diagram of the installation of the suction nozzle in the embodiment of the present application.

[0042] Figure 14 It is a structural diagram of the visual detection mechanism in the embodiment of the present application.

[0043] Figure 15 This is a schematic diagram of the installation of the shooting component and the switching component in the embodiment of the present application.

[0044] Description of reference numerals:

[0045] 1. Angle adjustment mechanism; 11. Adjustment seat; 12. Clamping assembly; 121. Clamping plate; 122. Clamping cylinder; 123. Clamping claw; 13. Detection assembly; 131. Camera support; 132. Adjustment camera; 133. Line collection slip ring; 14. Rotation assembly; 141. Mounting plate; 142. Rotation plate; 143. Rotation tube; 144. Rotation motor; 145. Drive pulley; 146. Drive pulley; 147. Belt; 148. Support motor; 149. Support block; 1491. Support groove; 1492. Pressing groove; 1493. Lifting groove; 1410. Limit motor; 1420. Limit block; 1430. Limit rod; 1440. Limit torsion spring; 1450. Stop block; 146 0. Guide rod; 1470. Positioning rod; 2. Forming mechanism; 21. Forming frame; 22. Forming assembly; 221. First profiling plate; 2211. First protrusion; 222. Second profiling plate; 2221. Second protrusion; 223. Driving motor; 224. Driving block; 225. Profiling guide rail; 23. Pushing assembly; 231. Pushing motor; 232. Pressing block; 233. Pressing knife; 234. Mounting block; 235. Pressing column; 236. Sliding rod; 237. Return spring; 238. Pushing block; 239. Pushing plate; 3. Snapping mechanism; 31. Snapping frame; 32. Transport assembly; 321. Moving part; 322. Lifting cylinder; 323. Lifting plate; 33. Fine-tuning assembly; 331. Fine-tuning motor; 332. Adjusting screw; 333. Support frame; 34. Mounting seat; 35. Lifting assembly; 351. Lifting motor; 352. Lifting screw; 353. Linear guide rail; 354. Lifting slider; 3541. Abutment groove; 355. Lifting guide rod; 36. Grabbing assembly; 361. Vacuum rod; 362. Vacuum suction head; 363. Magnet; 364. Metal ring; 365. Positioning hook; 366. Suction guide nozzle; 367. Connecting block; 368. Connecting rod; 369. Bearing; 3610. Limit plate; 3620. Bushing; 3630. Reset torsion spring; 3640. Fixing seat; 3650. Stop block; 37. Monitoring assembly; 371. Pressure sensor; 372. Sensing spring; 373. Magnetic scale ;374. Reading head;375. First sensor;376. Second sensor;377. Baffle;4. Visual detection mechanism;41. Bracket;42. Traveling assembly;421. Traveling motor;422. First traveling pulley;423. Second traveling pulley;424. Traveling timing belt;43. Adjusting assembly;431. Adjusting plate;432. Adjusting motor;433. First adjusting pulley;434. Second adjusting pulley;435. Adjusting timing belt;44. Test seat;45. Shooting assembly;451. Detection camera;452. Lens;46. Switching assembly;461. Upper light source;462. Semi-transparent and semi-reflective mirror;463. Reflecting mirror;464. Lower light source;5. Feeding mechanism;6. Line dividing mechanism. DETAILED DESCRIPTION

[0046] The present application is further described in detail below with reference to the accompanying drawings.

[0047] The present application discloses a cable assembly device. Figure 1 and Figure 2 , including an angle adjustment mechanism 1, a forming mechanism 2, a snapping mechanism 3, a visual inspection mechanism 4, a loading mechanism 5, a line dividing mechanism 6 and a feeding mechanism. The angle adjustment mechanism 1 is arranged on one side of the forming mechanism 2, the visual inspection mechanism 4 is arranged on the other side of the forming mechanism 2, the snapping mechanism 3 is arranged above the forming mechanism 2, the loading mechanism 5 is arranged on the side of the angle adjustment mechanism 1 away from the forming mechanism 2, and one end of the loading mechanism 5 extends to the angle adjustment mechanism 1, the line dividing mechanism 6 is arranged at the other end of the loading mechanism 5, and the line dividing mechanism 6 is used to disperse the bundled cables, the loading mechanism 5 is used to transport the cables one by one to the angle adjustment mechanism 1, the feeding mechanism is arranged below the forming mechanism 2, and the feeding mechanism is used to transport the workpiece to the forming mechanism 2, and the loading mechanism 5, the line dividing mechanism 6 and the feeding mechanism are all existing technologies in this field, and will not be elaborated here.

[0048] Reference Figure 2 and Figure 3 The angle adjustment mechanism 1 includes an adjustment seat 11, a clamping assembly 12, a detection assembly 13 and a rotating assembly 14. The clamping assembly 12, the detection assembly 13 and the rotating assembly 14 are all installed on the adjustment seat 11, and the clamping assembly 12, the detection assembly 13 and the rotating assembly 14 are respectively provided in two groups, and the two groups of clamping assemblies 12, the detection assembly 13 and the rotating assembly 14 are respectively symmetrically arranged at both ends of the adjustment seat 11. The clamping assembly 12 is used to clamp the cable, the detection assembly 13 is used to detect the angle of the cable terminal, and the rotating assembly 14 is used to rotate the cable terminal.

[0049] Reference Figure 3 The clamping assembly 12 includes a clamping plate 121, a clamping cylinder 122 and a clamping claw 123. The clamping plate 121 is fixedly mounted on the top wall of one end of the adjustment seat 11 in the vertical direction. The clamping cylinder 122 is fixedly mounted on the side wall of the clamping plate 121 in the vertical direction, and the output end of the clamping cylinder 122 extends upward. The clamping claw 123 is fixedly mounted on the output end of the clamping cylinder 122. The clamping cylinder 122 is used to drive the clamping claw 123 to clamp the cable. The specific principle of the clamping cylinder 122 driving the clamping claw 123 to clamp the cable is the existing technology in this field and will not be elaborated here.

[0050] Reference Figure 4 and Figure 5The detection component 13 includes a camera holder 131, an adjustment camera 132 and a cable collection slip ring 133. The camera holder 131 is fixedly mounted on the top wall of the adjustment seat 11, and the camera holder 131 is located on the side of the clamping plate 121 at one end of the adjustment seat 11 away from the other end of the adjustment seat 11. The adjustment camera 132 is fixedly mounted on the side wall of the camera holder 131, and the input end of the adjustment camera 132 is facing the direction of the clamping plate 121. The adjustment camera 132 is used to take pictures of the cable terminals and upload them to the external control system, which determines the angle of the cable terminals. The external control system and the way the external control system determines the angle of the cable terminals are both existing technologies in the field and will not be elaborated here. The cable collection slip ring 133 is also fixedly mounted on the adjustment seat 11, and the cable collection slip ring 133 is located between the camera holder 131 and the clamping plate 121, and the cable collection slip ring 133 is sleeved on the outside of the adjustment camera 132.

[0051] Reference Figure 4 The rotating assembly 14 includes a mounting plate 141, a rotating power part, a rotating plate 142, a support part and a limit part. The mounting plate 141 is fixedly installed on the adjustment seat 11 in the vertical direction, and the mounting plate 141 is located between the line collection slip ring 133 and the clamping plate 121. A rotating tube 143 is rotatably installed on the mounting plate 141. The axis of the rotating tube 143 is parallel to the axis in the length direction of the adjustment seat 11, and one end of the rotating tube 143 passes through the side wall of the mounting plate 141, and the other end extends into the line collection slip ring 133 and is rotatably connected to the line collection slip ring 133. The interior of the rotating tube 143 is hollow and connected to the line collection slip ring 133, so that the adjustment camera 132 can take pictures of the cable terminals through the rotating tube 143.

[0052] Reference Figure 4 The rotating power component includes a rotating motor 144, a driving pulley 145, a transmission pulley 146 and a belt 147. The rotating motor 144 is fixedly mounted on the side wall of the lower end of the line collection slip ring 133, and the output shaft of the rotating motor 144 extends in the direction of the mounting plate 141. The driving pulley 145 is coaxially mounted on the output shaft of the rotating motor 144, and the transmission pulley 146 is coaxially mounted on the outer side wall of the rotating tube 143. The belt 147 connects the driving pulley 145 with the transmission pulley 146. In another embodiment of the present application, the rotating power component can be a servo motor, a driving gear and a transmission gear. The servo motor is fixedly mounted on the side wall of the lower end of the line collection slip ring 133, the driving gear is coaxially mounted on the output shaft of the servo motor, the transmission gear is coaxially mounted on the outer side wall of the rotating tube 143, and the driving gear is meshed with the transmission gear.

[0053] Reference Figure 4 and Figure 5The rotating plate 142 is fixedly mounted on the side wall of the end of the rotating tube 143 close to the clamping plate 121. The support member includes a support motor 148 and a support block 149. The support motor 148 is fixedly mounted on the side wall of the rotating plate 142, and the output shaft of the support motor 148 is perpendicular to the axis of the rotating tube 143. The support block 149 is slidably mounted on the side wall of the rotating plate 142 along the axis direction of the output shaft of the support motor 148, and one end of the support block 149 extends in the direction of the axis of the rotating tube 143. The other end of the support block 149 is fixedly connected to the output shaft of the support motor 148. The support motor 148 uses a fixed-axis screw motor, and the output shaft of the fixed-axis screw motor performs linear motion. The fixed-axis screw motor is a prior art in this field and will not be elaborated here. Figure 5 A support groove 1491 is provided at one end of the support block 149 close to the axis of the rotating tube 143, and the support groove 1491 is used to accommodate the terminal of the cable. A clamping groove 1492 is also provided at one end of the support block 149 close to the axis of the rotating tube 143, and the clamping groove 1492 is arranged in a direction perpendicular to the axis of the rotating tube 143, and one end of the clamping groove 1492 extends in a direction away from the support motor 148 to cross the support groove 1491, and the clamping groove 1492 is connected to the support groove 1491, and a lifting groove 1493 is also provided on the support block 149 at the clamping groove 1492, and the lifting groove 1493 is located at the end of the clamping groove 1492 away from the support motor 148, and the lifting groove 1493 is connected to the clamping groove 1492, and the depth of the lifting groove 1493 is less than the depth of the clamping groove 1492.

[0054] Reference Figure 5The limiting parts include a limiting motor 1410, a limiting block 1420, a limiting rod 1430 and a limiting torsion spring 1440. The limiting motor 1410 is also fixedly mounted on the side wall of the rotating plate 142, and the axis of the output shaft of the limiting motor 1410 is perpendicular to the axis of the output shaft of the support motor 148. The limiting block 1420 is slidably mounted on the side wall of the rotating plate 142, and the sliding path of the limiting block 1420 is parallel to the axis of the output shaft of the limiting motor 1410, and one end of the limiting block 1420 is fixedly connected to the output shaft of the limiting motor 1410, and the other end extends toward the direction of the support block 149. The limiting motor 1410 also uses a fixed-axis screw motor. One end of the limiting rod 1430 is rotatably mounted on the side wall of the limiting block 1420 near the support block 149 through a rotating shaft, and the other end extends toward the support block 149. The rotation axis of the limiting rod 1430 is perpendicular to the sliding path of the limiting block 1420, and the limiting rod 1430 is used to be inserted into the lifting groove 1493 and the pressing groove 1492, and the end of the limiting rod 1430 near the support block 149 is provided with a stop block 1450, and the stop block 1450 is in contact with the limiting rod 1430. It is integrally formed, and one end of the stop block 1450 is provided with a first inclined surface, and the other end is provided with a second inclined surface, the first inclined surface is used to abut against the side wall of the support block 149 at one end of the lifting groove 1493 away from the clamping groove 1492, the second inclined surface is used to abut against the side wall of the support block 149 at one end of the lifting groove 1493 close to the clamping groove 1492, and the side wall of the stop block 1450 located between the first inclined surface and the second inclined surface is used to clamp the terminal of the cable placed in the support groove 1491.

[0055] Reference Figure 5 A mounting groove for the rotation of the limit rod 1430 is provided on the side wall of the limit block 1420 near the limit rod 1430, and the rotating shaft of the limit rod 1430 passes through the side wall of the mounting groove and extends outward. A positioning rod 1470 is fixedly installed on the side wall of the limit block 1420 near the rotating shaft, and a guide rod 1460 is also fixedly installed on the side wall of the limit rod 1430. The guide rod 1460 passes through the side wall of the mounting groove and is slidably connected to the side wall of the limit block 1420. The limiting torsion spring 1440 is sleeved on the rotating shaft, and one end of the limiting torsion spring 1440 is in conflict with the positioning rod 1470, and the other end is in conflict with the guide rod 1460.

[0056] Reference Figure 4 and Figure 5When the cable is conveyed to the clamping assembly 12, the camera 132 is adjusted to take photos of the cable terminals and the photo information is uploaded to the external control system. The external control system determines the angle of the cable terminals and then sends a work instruction to the rotating power component, so that the rotating motor 144 drives the driving pulley 145 to rotate, so that the driving pulley 145 drives the transmission pulley 146 to rotate through the belt 147, thereby driving the rotating tube 143 to rotate, so that the rotating tube 143 drives the rotating plate 142 to rotate, thereby driving the support member and the limit member to rotate, so that the support block 149 rotates around the cable terminal until the engaging surface of the cable terminal is aligned with the bottom wall of the support groove 1491 on the support block 149, and then the rotating power component stops working.

[0057] Reference Figure 4 and Figure 5 , and then the support motor 148 drives the support block 149 to move toward the direction of the cable terminal, so that the cable terminal falls into the support groove 1491 of the support block 149, and then the support motor 148 stops working, and then the limit motor 1410 drives the limit block 1420 to move toward the direction of the support block 149, so that the limit block 1420 drives the limit rod 1430 to move toward the direction of the support block 149, so that the first inclined surface of the block 1450 on the limit rod 1430 contacts the side wall of the support block 149 at the lifting groove 1493, This causes the limiting rod 1430 to rotate away from the support block 149 and twist the limiting torsion spring 1440, thereby causing the stop block 1450 to slide along the bottom wall of the lifting groove 1493 toward the pressing groove 1492 until the stop block 1450 moves to the support groove 1491. At this time, the stop block 1450 is separated from the lifting groove 1493, allowing the limiting torsion spring 1440 to reset, thereby driving the limiting rod 1430 to rotate toward the support block 149, thereby driving the stop block 1450 to press against the cable terminal located in the support groove 1491. Referring to the figure, the clamping assembly 12 then releases the cable, and the rotating power member drives the rotating tube 143 to rotate, thereby driving the support member and the limiting member to rotate, thereby driving the cable to rotate, until the engaging surface of the cable terminal rotates to a vertically downward state, at which time the rotating power member stops working and the clamping assembly 12 re-clamps the cable.

[0058] Reference Figure 4 and Figure 5Finally, the limit motor 1410 drives the limit block 1420 to move in the direction away from the support block 149, so that the limit block 1420 drives the limit rod 1430 to move in the direction away from the support block 149, thereby causing the limit rod 1430 to drive the stop block 1450 to move in the direction of the lifting groove 1493, so that the second inclined surface on the stop block 1450 contacts the side wall of the support block 149 located at the lifting groove 1493, thereby causing the stop block 1450 to move upward, thereby driving the limit rod 1430 to rotate upward and twist the limit torsion spring 1440, so that the stop block 1450 moves to the lifting groove 1493 until the stop block 1450 is separated from the support block 149, so that the limit torsion spring 1440 is reset again, thereby driving the limit rod 1430 to reset, thereby releasing the limit of the cable terminal by the stop block 1450, so that the cable can be transported to the next process.

[0059] Reference Figure 6 and Figure 7 The forming mechanism 2 includes a forming frame 21 and a forming assembly 22. The forming assembly 22 includes a profiling member and a driving member. The forming frame 21 is positioned on one side of the adjustment seat 11 and is mounted on the feed mechanism. The middle portion of the top wall of the forming frame 21 is hollowed out, and the area below the hollowed-out portion of the top wall of the forming frame 21 is used to place the workpiece. A guide member for guiding the profiling member is fixedly mounted on the top wall of the forming frame 21. The guide member includes a profiling guide rail 225. The profiling guide rail 225 is tilted and intersected with the longitudinal axis of the forming frame 21. One end of the profiling guide rail 225 extends to the hollowed-out portion of the middle portion of the forming frame 21. Two profiling guide rails 225 are provided, and the two profiling guide rails 225 are fixedly mounted at both ends of the top wall of the forming frame 21 and are parallel to each other.

[0060] Reference Figure 6 and Figure 7The profiling member includes a first profiling plate 221 and a second profiling plate 222. One end of the first profiling plate 221 is slidably connected to one of the profiling guide rails 225, and the other end of the first profiling plate 221 is slidably connected to the other profiling guide rail 225. The second profiling plate 222 is fixedly mounted on the top wall of the forming frame 21, and the first profiling plate 221 and the second profiling plate 222 are both located in the middle hollow of the forming frame 21, and the first profiling plate 221 and the second profiling plate 222 are parallel to each other. A first protrusion 2211 is provided on the side wall of the first profiling plate 221 on the side close to the second profiling plate 222, and a second protrusion 2221 corresponding to the first protrusion 2211 is provided on the side wall of the second profiling plate 222 on the side close to the first profiling plate 221. When the first profiling plate 221 and the second profiling plate 222 are closed, a gap is left between the first protrusion 2211 and the second protrusion 2221, and the shape of the gap formed between the first protrusion 2211 and the second protrusion 2221 is consistent with the shape of the cable installation groove on the workpiece below the hollow portion on the top wall of the forming frame 21.

[0061] Reference Figure 6 and Figure 7 The driving member is installed on the top wall of the forming frame 21, and the driving member includes a driving motor 223 and a driving block 224. The driving motor 223 is fixedly mounted on one end of the top wall of the forming frame 21, and the driving motor 223 is located on the side of the first profiling plate 221 away from the second profiling plate 222. One end of the driving block 224 is fixedly mounted on the output shaft of the driving motor 223, and the other end of the driving block 224 is slidably connected to one end of the first profiling plate 221, and the first profiling plate 221 is provided with a waist-shaped groove slidably connected to the driving block 224. The driving motor 223 adopts a fixed-axis screw motor, and the output shaft of the fixed-axis screw motor is fixedly connected to the driving block 224, and the fixed-axis screw motor is used to drive the driving block 224 to perform linear motion. The fixed-axis screw motor is a prior art in this field and will not be elaborated here.

[0062] Reference Figure 6 and Figure 8The forming mechanism 2 also includes a pushing assembly 23, which includes a power source and a pressing block 232. The pressing block 232 is slidably mounted on the top wall of the second profiling plate 222 in the vertical direction, and a pressing knife 233 is fixedly mounted on the bottom wall of the pressing block 232. The pressing knife 233 extends downward to above the second protrusion 2221. The shape of the pressing knife 233 is consistent with the shape of the gap formed between the first protrusion 2211 and the second protrusion 2221 when the first profiling plate 221 and the second profiling plate 222 are closed, and the pressing knife 233 is located between the second protrusion 2221 on the second profiling plate 222 and the first protrusion 2211 of the first profiling plate 221. A mounting block 234 is fixedly mounted on the top wall of the pressure block 232. A pressure column 235 is fixedly mounted on the side wall of the mounting block 234 away from the first profiling plate 221. The pressure column 235 is horizontally positioned, with its axis perpendicular to the axis of the second profiling plate 222. A sliding rod 236 is also fixedly mounted on the top wall of the second profiling plate 222. The sliding rod 236 is staggered from the pressure block 232 and extends vertically upward to the mounting block 234. The sliding rod 236 is slidably connected to the mounting block 234. A return spring 237 is also mounted on the sliding rod 236. One end of the return spring 237 contacts the bottom wall of the mounting block 234, and the other end contacts the top wall of the second profiling plate 222. A push block 238 is slidably mounted on the top wall of the second profiling plate 222 near the pressure column 235 , and the sliding path of the push block 238 is parallel to the axis of the second profiling plate 222 . A resisting inclined surface is provided on the bottom wall of one end of the push block 238 near the pressure column 235 , and the resisting inclined surface is used to resist the pressure column 235 .

[0063] Reference Figure 6 and Figure 8 A push plate 239 is fixedly mounted on the side wall of the push block 238 on the side away from the mounting block 234. The axis of the push plate 239 is parallel to the axis of the second profiling plate 222. The power source includes a push motor 231, which is fixedly mounted on the top wall of the forming frame 21 and is located on the side of the second profiling plate 222 away from the first profiling plate 221. The output end of the push motor 231 is fixedly connected to one end of the push plate 239. The push motor 231 is a screw motor, which is conventional in the art and will not be described in detail here.

[0064] Reference Figure 6 and Figure 7When the cable is delivered to the second profiling plate 222 and is located between the first profiling plate 221 and the second profiling plate 222, the driving motor 223 drives the driving block 224 to move, so that the driving block 224 drives the first profiling plate 221 to move toward the second profiling plate 222, so that the first profiling plate 221 drives the first protrusion 2211 to gradually move closer to the second protrusion 2221 on the second profiling plate 222, thereby squeezing the cable so that the shape of the cable gradually conforms to the shape of the cable installation groove on the workpiece. Figure 7 and Figure 8 , and then the cable is pushed into the cable installation groove of the workpiece. During this process, the pushing motor 231 drives the pushing plate 239 to move, so that the pushing plate 239 drives the pushing block 238 to move toward the pressure column 235, so that the interference slope on the pushing block 238 interferes with the side wall of the pressure column 235, thereby pressing the pressure column 235 downward, so that the pressure column 235 drives the mounting block 234 to move downward, so that the mounting block 234 presses the return spring 237. At the same time, the mounting block 234 also drives the pressing block 232 to move downward, so that the pressing block 232 drives the pressing knife 233 to move downward to pass through the gap between the first protrusion 2211 and the second protrusion 2221, so that the pressing knife 233 interferes with the cable located between the first protrusion 2211 and the second protrusion 2221, thereby pressing the cable into the installation groove of the workpiece. Then, the pushing motor 231 drives the push plate 239 to reset, so that the push plate 239 drives the push block 238 to move away from the pressure column 235, so that the pressure column 235 is separated from the push block 238, so that the mounting block 234 moves upward and resets under the action of the reset spring 237, so that the mounting block 234 drives the pressure block 232 and the pressure knife 233 to move upward and reset, so that the pressure knife 233 returns to the upper position between the first profiling plate 221 and the second profiling plate 222.

[0065] Reference Figure 2 and Figure 9 The fastening mechanism 3 includes a fastening frame 31, a conveying assembly 32, a fine-tuning assembly 33, a mounting seat 34, a lifting assembly 35, a grabbing assembly 36 and a monitoring assembly 37. The fastening frame 31 is mounted on the angle adjustment mechanism 1 and the forming mechanism 2, the conveying assembly 32 is mounted on the fastening frame 31, the fine-tuning assembly 33 is mounted on the conveying assembly 32, the mounting seat 34 is mounted on the fine-tuning assembly 33, the lifting assembly 35 and the monitoring assembly 37 are both mounted on the mounting seat 34, and the monitoring assembly 37 is connected to the lifting assembly 35, the grabbing assembly 36 is mounted on the lifting assembly 35, and the grabbing assembly 36 is also connected to the monitoring assembly 37. The monitoring assembly 37 is used to detect the lifting distance and fastening force of the grabbing assembly 36.

[0066] Reference Figure 2 and Figure 9The transport assembly 32 includes a moving part 321 and a lifting part. The moving part 321 includes a linear motor. The linear motor is fixedly mounted on the side wall of the snap-fit ​​frame 31 in the horizontal direction. The lifting part is mounted on the output end of the linear motor. The linear motor is a prior art in this field and will not be described in detail here. In some other embodiments of the present application, the moving part 321 can also be a moving motor and a moving screw. The moving motor is fixedly mounted on the side wall of the snap-fit ​​frame 31, and the moving screw is rotatably mounted on the side wall of the snap-fit ​​frame 31 in the horizontal direction. One end of the moving screw is coaxially connected to the output shaft of the moving motor, and the lifting part is slidably mounted on the side wall of the snap-fit ​​frame 31 and is threadedly connected to the moving screw.

[0067] Reference Figure 2 and Figure 9 The lifting member includes a lifting cylinder 322 and a lifting plate 323. The lifting cylinder 322 is fixedly mounted on the output end of the linear motor in the vertical direction. The lifting plate 323 is fixedly mounted on the output end of the lifting cylinder 322 in the vertical direction. The fine-tuning assembly 33 is mounted on the lifting plate 323. The lifting cylinder 322 is a prior art in this field and will not be described in detail here. In some other embodiments of the present application, the lifting member can be a lifting cylinder, which is fixedly mounted on the output end of the linear motor in the vertical direction, and the fine-tuning assembly 33 is mounted on the output end of the lifting cylinder; or the lifting member can also be a lifting screw 352 motor, which is fixedly mounted on the output end of the linear motor in the vertical direction, and the output shaft of the lifting screw 352 motor is connected to the fine-tuning assembly 33.

[0068] Reference Figure 9 The fine-tuning assembly 33 includes a left adjustment member and a right adjustment member. The left and right adjustment members have the same structure and each includes a fine-tuning motor 331, an adjustment screw 332, and a support frame 333. The support frame 333 is fixedly mounted horizontally on the side wall of the lifting plate 323, wherein the axis of the support frame 333 in the left adjustment member is perpendicular to the axis of the support frame 333 in the right adjustment member. The fine-tuning motor 331 is fixedly mounted horizontally on one end of the support frame 333, and the adjustment screw 332 is rotatably mounted horizontally on the support frame 333. One end of the adjustment screw 332 is coaxially connected to the output shaft of the fine-tuning motor 331. There are two groups of mounting seats 34, lifting components 35, grabbing components 36 and monitoring components 37, and one group of mounting seats 34, lifting components 35, grabbing components 36 and monitoring components 37 is installed on the left adjustment member, and the other group of mounting seats 34, lifting components 35, grabbing components 36 and monitoring components 37 is installed on the right adjustment member, and the mounting seats 34 are slidably installed on the support frame 333, and the mounting seats 34 are threadedly connected to the adjustment screw rod 332.

[0069] Reference Figure 10 and Figure 11The lifting assembly 35 includes a lifting power part and a lifting slider 354. The lifting power part includes a lifting motor 351, a lifting screw rod 352 and a linear guide rail 353. The lifting motor 351 is fixedly mounted on the side wall of the upper end of the mounting seat 34. The lifting motor 351 adopts a screw motor. The linear guide rail 353 is fixedly mounted on the side wall of the mounting seat 34 in the vertical direction, and the linear guide rail 353 is located below the lifting motor 351. The lifting screw rod 352 is mounted on the lifting motor 351 in the vertical direction. The lifting screw rod 352 is connected to the output end of the lifting motor 351. The lifting motor 351 and the way in which the lifting motor 351 drives the lifting screw rod 352 to move are both existing technologies in this field and will not be elaborated here. The lower end of the lifting screw 352 extends downward to the linear guide rail 353, and a lifting guide rod 355 is fixedly mounted vertically on the lower section of the lifting screw 352. A lifting slider 354 is slidably mounted vertically on the linear guide rail 353. Both the lifting guide rod 355 and the lifting slider 354 are connected to the monitoring assembly 37. In some other embodiments of the present application, the lifting motor 351 and the lifting screw 352 can be replaced by a cylinder, the piston rod of the cylinder being connected to the monitoring assembly 37; or the lifting motor 351 and the lifting screw 352 can be replaced by a voice coil motor, the output end of the voice coil motor being connected to the monitoring assembly 37; or the lifting motor 351 and the lifting screw 352 can be replaced by a cam mechanism, the follower of the cam mechanism being connected to the monitoring assembly 37. The linear guide rail 353 used to achieve lifting limit can also be replaced by a dovetail groove or a bushing.

[0070] Reference Figure 11 and Figure 12 The grabbing assembly 36 includes a vacuum rod 361 and a vacuum suction head 362. The vacuum rod 361 is rotatably mounted on the lifting slider 354 through a connecting piece in the vertical direction. The vacuum rod 361 is a tubular rod with a hollow interior, and a rotary joint is fixedly mounted on the upper end of the vacuum rod 361. The rotary joint is used to connect to an external air source. A magnet 363 is fixedly mounted on the lower end of the vacuum rod 361. The magnet 363 is annular. The vacuum suction head 362 is sleeved on the lower end of the vacuum rod 361, and the vacuum suction head 362 is connected to the inside of the vacuum rod 361. The vacuum suction head 362 is used to adsorb the terminals of the cable. A metal ring 364 for adsorbing with the magnet 363 is fixedly mounted on the top wall of the vacuum suction head 362. A positioning hook 365 is also fixedly mounted on the lower end of the vacuum rod 361. The positioning hook 365 is located above the magnet 363. The positioning hook 365 is used to engage with the metal ring 364. Refer to Figure 13In another embodiment of the present application, a suction guide nozzle 366 is slidably installed in the vacuum suction head 362. The suction guide nozzle 366 is hollow inside and connected to the vacuum rod 361. When the terminal of the cable is adsorbed, the external air source draws air to the vacuum suction head 362 through the vacuum rod 361, thereby sucking the suction guide nozzle 366 toward the vacuum rod 361, so that the air in the vacuum suction head 362 is extracted from the suction guide nozzle 366, thereby accelerating the flow rate of the air in the vacuum suction head 362, thereby facilitating improving the adsorption effect of the cable terminal.

[0071] In some other embodiments of the present application, the grabbing assembly 36 may be a clamping claw 123 cylinder, which clamps the terminal of the cable through the clamping claw 123 cylinder.

[0072] Reference Figure 11 The connecting parts include a connecting block 367, a connecting rod 368, a bearing 369 and a limit plate 3610. The vacuum rod 361 is rotatably mounted on the lifting slider 354 through the bearing 369. The limit plate 3610 is coaxially mounted on the vacuum rod 361, and the limit plate 3610 is located above the bearing 369. The connecting rod 368 is slidably mounted on the top wall of the lifting slider 354 along the vertical direction. The connecting block 367 is fixedly mounted on the top wall of the connecting rod 368, and a bushing 3620 is fixedly mounted on the bottom wall of the connecting block 367. The bushing 3620 is coaxially arranged with the vacuum rod 361, and the bushing 3620 is slidably connected to the vacuum rod 361.

[0073] Reference Figure 11 and Figure 12A reset part is also installed on the vacuum rod 361, and the reset part includes a reset torsion spring 3630. An abutment groove 3541 is opened in the vertical direction on the side wall of the lifting slider 354 below the limit plate 3610. A fixed seat 3640 is fixedly installed on the vacuum rod 361 near the abutment groove 3541, and two stop blocks 3650 are fixedly installed on the fixed seat 3640. A gap is left between the two stop blocks 3650. The reset torsion spring 3630 is installed on the vacuum rod 361, and one end of the reset torsion spring 3630 extends to the gap between the two stop blocks 3650, and the other end extends into the abutment groove 3541. After the terminal of the cable is adsorbed, the shape of the cable will be adjusted to adapt to the shape of the cable installation groove in the mobile phone case. When the shape of the cable is adjusted, the terminal of the cable will be deflected to a certain extent, thereby driving the vacuum suction head 362 to rotate a certain angle, so that the vacuum suction head 362 drives the vacuum rod 361 to rotate through the positioning hook 365, and the vacuum rod 361 drives the fixing seat 3640 to rotate, so that the fixing seat 3640 drives one end of the return torsion spring 3630 to rotate around the vacuum rod 361 through the stop block 3650, thereby causing the return torsion spring 3630 to produce a certain twist, and after the cable is installed, the return torsion spring 3630 drives the fixing seat 3640 to rotate and reset, thereby driving the vacuum rod 361 and the vacuum suction head 362 to rotate and reset, so that the vacuum suction head 362 can adsorb the terminal of the new cable.

[0074] Reference Figure 10 and Figure 11 The monitoring component 37 includes a pressure sensor 371, a sensing spring 372, a magnetic scale 373 and a reading head 374. One end of the pressure sensor 371 is fixedly connected to the lower end of the guide rod, and the other end is fixedly connected to the top wall of the connecting block 367.

[0075] Reference Figure 10 , the sensing spring 372 is mounted on the vacuum rod 361, and one end of the sensing spring 372 is in contact with the top wall of the limit plate 3610, and the other end is in contact with the bottom wall of the bushing 3620. The pressure sensor 371 is used to detect the pressure value of the sensing spring 372 and transmit it to the control system. The magnetic scale 373 is fixedly mounted on the side wall of the mounting seat 34 in the vertical direction, and the reading head 374 is fixedly mounted on the side wall of the lifting slider 354 near the magnetic scale 373, and a gap is left between the reading head 374 and the magnetic scale 373, and the reading head 374 is used to read the data of the magnetic scale 373 and transmit the data information to the external control system. The value read by the reading head 374 is the displacement value of the lifting slider 354. The external control system is a prior art and will not be elaborated here. In some other embodiments of the present application, the component used to measure the displacement of the lifting slider 354 is not limited to the magnetic scale 373, but can also be a grating scale, a contact displacement sensor, or a laser displacement sensor.

[0076] Reference Figure 10 The monitoring assembly 37 also includes a first sensor 375, a second sensor 376, and a baffle 377. The first sensor 375 and the second sensor 376 are fixedly mounted on the side wall of the mounting base 34 along a vertical line, and the first sensor 375 and the second sensor 376 are both located above the magnetic scale 373, and the second sensor 376 is located between the first sensor 375 and the magnetic scale 373. The distance between the first sensor 375 and the second sensor 376 is the maximum distance that the lifting slider 354 can move. The first sensor 375 and the second sensor 376 are both photoelectric sensors and are used to transmit signals to the external control system. The photoelectric sensor is a prior art and will not be described in detail here. The baffle 377 is fixedly mounted on the side wall of the lifting slider 354 near the first sensor 375 and the second sensor 376, and the baffle 377 extends to the vertical plane where the first sensor 375 and the second sensor 376 are located, and the baffle 377 is used to block the photoelectric signals of the first sensor 375 and the second sensor 376. By providing the first sensor 375 and the second sensor 376 , when the lifting slider 354 drives the blocking piece 377 to move to block the photoelectric signal of the first sensor 375 or the second sensor 376 , the lifting motor 351 stops working, thereby protecting the lifting motor 351 .

[0077] Reference Figure 2 and Figure 9 After the angle of the cable terminal is adjusted, the vacuum suction head 362 sucks the cable terminal and the cable is transported to the forming mechanism 2 for forming by the transport component 32 and the fine-tuning component 33. During the cable forming process, the fine-tuning component 33 fine-tunes the position of the lifting component 35 and the grabbing component 36 so that the cable terminal can be moved above the terminal installation position of the cable installation groove on the workpiece. Figure 10 and Figure 11 Then, after adjusting the shape of the cable, the lifting motor 351 drives the lifting screw rod 352 to descend, thereby driving the lifting guide rod 355 to descend, so that the lifting guide rod 355 drives the connecting block 367 to descend through the pressure sensor 371, so that the connecting block 367 pushes the limit plate 3610 downward through the sensor spring 372, thereby driving the lifting slider 354 to move downward, thereby driving the vacuum rod 361 to move downward, so that the vacuum suction head 362 drives the terminal of the cable to gradually move downward.

[0078] Reference Figure 10 and Figure 11When the terminal of the cable contacts the installation position on the workpiece, the vacuum suction head 362 is subjected to resistance, so that the descent of the vacuum rod 361 is also subjected to resistance and slowed down, while the lifting motor 351 continues to operate, thereby driving the lifting screw rod 352 to continue to descend, thereby driving the connecting block 367 to continue to approach the direction of the lifting slider 354, thereby compressing the sensing spring 372, so that the elastic force generated by the sensing spring 372 is transmitted to the connecting block 367, so that the connecting block 367 generates a force on the pressure sensor 371, so that the force can be captured by the pressure sensor 371, and the pressure sensor 371 transmits the detected pressure value of the sensing spring 372 to the control system. At the same time, as the lifting slider 354 descends, the reading head 374 also continuously reads the value on the magnetic scale 373 and transmits it to the control system. When the control system determines that the pressure value and the displacement value are both within the normal range set by the system, the control system sends a control instruction to the lifting motor 351, so that the lifting motor 351 continues to work, thereby driving the lifting screw rod 352 to continue to descend, thereby causing the connecting block 367 to continue to descend, and driving the vacuum rod 361 and the lifting slider 354 to continue to descend through the sensing spring 372, so that the vacuum suction head 362 on the vacuum rod 361 drives the terminal of the cable to continue to move downward, thereby fastening the terminal of the cable to the workpiece.

[0079] Reference Figure 10 and Figure 11 When fastening the cable terminal to the workpiece, the control system detects whether the pressure and displacement values ​​are within the set normal range. If the pressure value detected by the control system reaches the system's set value, the control system determines that the cable terminal is fastened and sends a stop command to the lifting motor 351, at which point the fastening operation is complete. If, during the process of fastening the cable terminal and before the baffle 377 descends to the second sensor 376, the pressure value received by the control system exceeds the set normal range, or the displacement value does not meet the standard, the control system sends a stop command to the lifting motor 351 and determines that the cable terminal has failed to fasten.

[0080] Reference Figure 2 and Figure 14The visual inspection mechanism 4 includes a bracket 41, a traveling assembly 42, an adjustment assembly 43, a test seat 44, a shooting assembly 45 and a switching assembly 46. The bracket 41 is arranged on the side of the forming frame 21 away from the adjustment seat 11. The traveling assembly 42 includes a traveling motor 421, a first traveling pulley 422, a second traveling pulley 423 and a traveling synchronous belt 424. The first traveling pulley 422 and the second traveling pulley 423 are rotatably mounted on both ends of the bracket 41 respectively, and the rotation axes of the first traveling pulley 422 and the second traveling pulley 423 are parallel to each other. The traveling motor 421 is fixedly mounted on the bottom wall of the bracket 41, and the output shaft of the traveling motor 421 passes through the bottom wall of the bracket 41 and is coaxially connected to the first traveling pulley 422. The traveling synchronous belt 424 connects the first traveling pulley 422 with the second traveling pulley 423.

[0081] In another embodiment of the present application, the traveling assembly 42 includes a servo motor and a traveling screw. The traveling screw is rotatably installed on the top wall of the bracket 41 along the length direction of the bracket 41. The servo motor is fixedly installed at one end of the bracket 41, and the output shaft of the servo motor is coaxially connected to one end of the traveling screw.

[0082] Reference Figure 14 and Figure 15 The adjustment assembly 43 includes an adjustment plate 431 and an adjustment power member, which includes an adjustment motor 432, a first adjustment pulley 433, a second adjustment pulley 434, and an adjustment timing belt 435. The adjustment plate 431 is slidably mounted on the bracket 41 along the length direction of the bracket 41, and the longitudinal axis of the adjustment plate 431 is perpendicular to the longitudinal axis of the bracket 41. The adjustment plate 431 is also fixedly connected to the side wall of the travel timing belt 424. The test seat 44 is fixedly mounted on one end of the adjustment plate 431. The first adjustment pulley 433 and the second adjustment pulley 434 are rotatably mounted on both ends of the adjustment plate 431, and the rotation axes of the first adjustment pulley 433 and the second adjustment pulley 434 are parallel to each other. The adjustment motor 432 is fixedly mounted on the bottom wall of one end of the adjustment plate 431, and the output shaft of the adjustment motor 432 passes through the bottom wall of the adjustment plate 431 and is coaxially connected to the first adjustment pulley 433. The adjustment timing belt 435 connects the first adjustment pulley 433 and the second adjustment pulley 434.

[0083] In another embodiment of the present application, the adjustment power component in the adjustment assembly 43 can also be replaced by a transfer motor and a transfer screw, wherein the transfer screw is rotatably installed on the adjustment plate 431 along the length direction of the adjustment plate 431, and the transfer motor is fixedly installed at one end of the adjustment plate 431, and the output shaft of the transfer motor is coaxially connected to one end of the transfer screw, and the transfer screw is also connected to the test seat 44.

[0084] Reference Figure 14 and Figure 15The test seat 44 is slidably mounted on one end of the adjustment plate 431, and one end of the test seat 44 extends along the length of the bracket 41 toward the forming frame 21. The test seat 44 is fixedly connected to the side wall of the adjustment timing belt 435, and the interior of the test seat 44 is hollow. The shooting assembly 45 includes a detection camera 451 and a lens 452. The detection camera 451 is fixedly mounted in the test seat 44 near one end of the adjustment plate 431. The lens 452 is fixedly mounted at the input end of the detection camera 451 and extends along the length of the test seat 44 away from the adjustment plate 431.

[0085] Reference Figure 15 The switching component 46 includes an upper light source 461, a semi-transparent and semi-reflective mirror 462, a reflector 463 and a lower light source 464. The semi-transparent and semi-reflective mirror 462 is fixedly installed in the test seat 44 and is located at the end of the lens 452 away from the detection camera 451. The semi-transparent and semi-reflective mirror 462 and the principle of use of the semi-transparent and semi-reflective mirror 462 are existing technologies in the field and are not elaborated here. The reflector 463 is also fixedly installed in the test seat 44, and the reflector 463 is located on the side of the semi-transparent and semi-reflective mirror 462 away from the lens 452. An upper light inlet is provided on the top wall of the test seat 44, above the semi-transparent and semi-reflective mirror 462; a lower light inlet is provided on the bottom wall of the test seat 44, below the semi-transparent and semi-reflective mirror 462; the centers of the upper light inlet and the lower light inlet are located on the same vertical line; the upper light source 461 is fixedly installed at the upper light inlet on the top wall of the test seat 44; and the lower light source 464 is fixedly installed at the lower light inlet on the bottom wall of the test seat 44.

[0086] Reference Figure 2 and Figure 14 When it is necessary to detect the relative position between the terminal installation position of the cable installation groove on the workpiece and the terminal of the cable in the forming mechanism 2, one end of the test seat 44 is transported to the workpiece through the traveling component 42 and the adjusting component 43, and the reference Figure 2 and Figure 15, so that the lower light source 464 on the test seat 44 can be aligned with the terminal installation position of the cable installation groove on the workpiece, and at the same time, the upper light source 461 of the test seat 44 is aligned with the terminal of the cable in the forming mechanism 2, and then, by turning on the upper light source 461, the terminal of the cable in the forming mechanism 2 is illuminated by the upper light source 461, and the detection camera 451 can use the semi-transparent and semi-reflective mirror 462 through the lens 452 to capture the position information of the terminal of the cable, and then turn off the upper light source 461, and turn on the lower light source 464, so that the lower light source 464 illuminates the installation position of the terminal of the cable installation groove on the workpiece, and the semi-transparent and semi-reflective mirror 462 reflects the terminal installation position of the cable installation groove onto the reflector 463, so that the detection camera 451 can use the lens 452 to capture the position information of the terminal of the cable The semi-transparent and semi-reflective mirror 462 captures the image in the reflector 463, that is, the installation position of the terminal of the cable installation groove, so that the image of the terminal of the cable in the forming mechanism 2 and the terminal installation position in the cable installation groove in the workpiece are captured at the same position, so that the terminal of the cable and the terminal installation position in the cable installation groove are presented in the same photo, which is convenient for comparing the coincidence between the terminal of the cable and the terminal installation position in the cable installation groove, so that the terminal of the cable can be fine-tuned in the future to align the terminal of the cable with the terminal installation position of the cable installation groove on the workpiece, thereby improving the accuracy of the cable installation on the workpiece. As for the specific imaging principle of the detection camera 451 taking pictures, it is the existing technology in this field and will not be elaborated here.

[0087] Reference Figure 2 and Figure 14 After the coincidence detection of the terminal at one end of the cable and the terminal installation position of the cable installation groove on the workpiece is completed, the travel component 42 moves the test seat 44 in the direction away from the workpiece, and the adjustment component 43 transports the test seat 44 toward the other end of the cable, and then the travel component 42 transports the test seat 44 to the other end of the cable, and then the coincidence detection of the terminal at the other end of the cable and the terminal installation position at the other end of the cable installation groove of the workpiece is performed again in the above manner. After the detection is completed, the travel component 42 moves the test seat 44 in the direction away from the workpiece, so that the cable can be accurately fastened to the workpiece.

[0088] The working principle of the embodiment of the present application is as follows: by conveying bundled cables to the branching mechanism 6, the branching mechanism 6 disperses the bundled cables, and then the feeding mechanism 5 grabs the scattered cables one by one and conveys them to the angle adjustment mechanism 1, and the angle adjustment mechanism 1 adjusts the angle of the cable terminal so that the angle of the cable terminal is in a vertical downward state. Then, the conveying component 32 and the fine-tuning component 33 drive the grabbing component 36 to move to the angle adjustment mechanism 1, and the lifting component 35 drives the grabbing component 36 to descend so that the grabbing component 36 absorbs the cable terminal, and then the cable is conveyed to the forming mechanism 2, and the forming mechanism 2 shapes the cable so that the shape of the cable is consistent with the shape of the cable installation groove on the workpiece. In the shaping process, the fine-tuning component 33 adjusts the position of the grabbing component 36 so that the cable terminal can be moved above the terminal installation position of the cable installation groove of the workpiece.

[0089] At the same time, the workpiece is transported to the forming frame 21 by the feeding mechanism, and the cable installation groove of the workpiece is aligned with the shaped cable. Then, the visual inspection mechanism 4 is used to detect the degree of overlap between the cable terminal and the terminal installation position of the cable installation groove on the workpiece. When the cable terminal and the terminal installation position of the cable installation groove coincide with each other, the lifting assembly 35 drives the grabbing assembly 36 to descend, so that the grabbing assembly 36 drives the cable terminal to descend. At the same time, the cable is pressed down by the pushing assembly 23, so that the cable is pressed into the cable installation groove of the workpiece, and the cable terminal is buckled at the terminal installation position of the cable installation groove of the workpiece, thereby completing the installation of the cable.

[0090] The above are preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A cable assembly device, characterized in that: The invention comprises an angle adjustment mechanism (1), a forming mechanism (2), a fastening mechanism (3), a visual inspection mechanism (4), a loading mechanism (5) and a feeding mechanism, wherein the angle adjustment mechanism (1) is installed on one side of the forming mechanism (2), the visual inspection mechanism (4) is installed on the other side of the forming mechanism (2), the fastening mechanism (3) is arranged above the angle adjustment mechanism (1) and the forming mechanism (2), the feeding mechanism is arranged below the forming mechanism (2), the loading mechanism (5) is arranged on the side of the angle adjustment mechanism (1) away from the forming mechanism (2), the loading mechanism (5) is used to transport the cable to the angle adjustment mechanism (1), and the angle adjustment mechanism (1) is used to adjust the angle of the cable terminal. The forming mechanism (2) is used to shape the cable into the shape of the cable installation groove in the workpiece, the feeding mechanism is used to transport the workpiece to the forming mechanism (2), the fastening mechanism (3) is used to transport the cable in the angle adjustment mechanism (1) to the forming mechanism (2), and the fastening mechanism (3) and the forming mechanism (2) are used to fasten the cable to the workpiece, the angle adjustment mechanism (1) includes an adjustment seat (11), a clamping assembly (12), a detection assembly (13) and a rotating assembly (14), the clamping assembly (12) includes a clamping plate (121) and a clamping cylinder (122), the clamping plate (121) is installed on the adjustment seat (11), and the clamping cylinder (122) is installed on the clamping The output end of the clamping cylinder (122) is mounted on the holding plate (121) for clamping the cable. The detection assembly (13) and the rotating assembly (14) are both mounted on the adjustment seat (11). The detection assembly (13) is used to take photos of the cable terminals. The rotating assembly (14) is used to drive the cable terminals to rotate. The rotating assembly (14) includes a mounting plate (141), a rotating power member, a rotating plate (142), a supporting member, and a limiting member. The mounting plate (141) is mounted on the adjustment seat (11). The rotating plate (142) is rotatably mounted on the mounting plate (141). The rotating power member is mounted on the adjustment seat (11), and the rotating power member is connected to the rotating plate (142). The rotating power member is used to drive the rotating plate (142) to rotate, the supporting member and the limiting member are both installed on the rotating plate (142), and the supporting member is used to support the terminal of the cable, and the limiting member is used to limit the terminal of the cable on the supporting member, and the supporting member includes a supporting motor (148) and a supporting block (149), and the supporting motor (148) and the supporting block (149) are both installed on the side wall of the rotating plate (142), and the supporting block (149) is connected to the output end of the supporting motor (148), and a supporting groove (1491) is provided at one end of the supporting block (149) close to the rotation axis of the rotating plate (142), and the supporting groove (1491) is used to place the terminal of the cable,The limiting member comprises a limiting motor (1410), a limiting block (1420), a limiting rod (1430) and a limiting torsion spring (1440); the limiting motor (1410) and the limiting block (1420) are both mounted on the side wall of the rotating plate (142); the limiting block (1420) is connected to the output end of the limiting motor (1410); the axis of the limiting block (1420) is perpendicular to the axis of the support block (149); the limiting rod (1430) is connected to the output end of the limiting motor (1410); the axis of the limiting block (1420) is perpendicular to the axis of the support block (149); the limiting rod (1430) is connected to the output end of the limiting motor (1410); the limiting block (1420) is connected to the output end of the limiting motor (1410); the limiting block (1430) is connected to the output end of the limiting block (149); the limiting rod (1430) is connected to the output end of the limiting block (1410); the limiting block (1430) is connected to the output end of the limiting block (149 ... (1430) is installed on one end of the limiting block (1420) close to the supporting block (149), and the end of the limiting rod (1430) is used to be inserted into the supporting groove (1491), and the limiting rod (1430) is used to limit the terminal of the cable in the supporting groove (1491), and the limiting torsion spring (1440) is installed on the side wall of the limiting block (1420), and the limiting torsion spring (1440) is connected to the limiting rod (1430).

2. The cable assembly device according to claim 1, characterized in that: The forming mechanism (2) comprises a forming frame (21) and a forming assembly (22); the forming frame (21) is arranged on one side of the angle adjustment mechanism (1); the forming assembly (22) comprises a profiling member and a driving member; the profiling member comprises a first profiling plate (221) and a second profiling plate (222); the driving member, the first profiling plate (221) and the second profiling plate (222) are all mounted on the forming frame (21); the driving member is connected to the first profiling plate (221) and is used to drive the first profiling plate (221) and the second profiling plate (222) to close together; a gap for placing a cable is left between the first profiling plate (221) and the second profiling plate (222); and the gap between the first profiling plate (221) and the second profiling plate (222) has the same shape as a cable installation groove on a workpiece.

3. The cable assembly device according to claim 2, characterized in that: The forming mechanism (2) further comprises a pushing assembly (23), wherein the pushing assembly (23) comprises a power source and a pressure block (232), wherein the power source comprises a pushing motor (231), a pushing plate (239) is mounted on the output end of the pushing motor (231), a pushing block (238) is mounted on the side wall of the pushing plate (239), an end of the pushing block (238) is provided with a contact inclined surface, a pressing column (235) is mounted on the pressure block (232), the side wall of the pressing column (235) is used to contact the contact inclined surface, a pressing knife (233) is mounted on the bottom wall of the pressure block (232), the pressing knife (233) is used to contact the cable, and the shape of the pressing knife (233) is the same as the shape of the cable installation groove on the workpiece, and a return spring (237) is mounted on the second profiling plate (222), and the return spring (237) is connected to the pressure block (232).

4. The cable assembly device according to claim 1, wherein: The fastening mechanism (3) comprises a fastening frame (31), a conveying assembly (32), a fine-tuning assembly (33), a lifting assembly (35), a grabbing assembly (36) and a monitoring assembly (37); the fastening frame (31) is arranged at the angle adjustment mechanism (1) and the forming mechanism (2); the conveying assembly (32) is mounted on the fastening frame (31); the fine-tuning assembly (33) is mounted on the conveying assembly (32); the lifting assembly (35) is mounted on the fine-tuning assembly (33); the grabbing assembly (36) is mounted on the lifting assembly (35); the monitoring assembly (37) is also mounted on the lifting assembly (35), and the monitoring assembly (37) is also connected to the grabbing assembly (36).

5. The cable assembly device according to claim 4, characterized in that: The grabbing assembly (36) includes a vacuum rod (361) and a vacuum suction head (362). The vacuum rod (361) is installed on the lifting assembly (35), and the vacuum rod (361) is connected to the monitoring assembly (37). The vacuum suction head (362) is installed at the lower end of the vacuum rod (361). The upper end of the vacuum rod (361) is used to be connected to an external air source, and the interior of the vacuum rod (361) is hollow and connected to the vacuum suction head (362). The vacuum suction head (362) is used to contact the cable terminal. The lower end of the vacuum rod (361) is also installed with a magnet (363). The vacuum suction head (362) is installed with a metal ring (364) adsorbed by the magnet (363). The lower end of the vacuum rod (361) is also installed with a positioning hook (365), and the positioning hook (365) is clamped with the metal ring (364).

6. The cable assembly device according to claim 5, characterized in that: The monitoring assembly (37) includes a pressure sensor (371), a sensing spring (372), a magnetic scale (373) and a reading head (374). One end of the pressure sensor (371) is connected to the lifting assembly (35), and the other end is connected to the vacuum rod (361). The sensing spring (372) is installed on the vacuum rod (361), and the sensing spring (372) is also connected to the lifting assembly (35). The magnetic scale (373) is installed on the fine-tuning assembly (33). The reading head (374) is installed on the lifting assembly (35), and the reading head (374) is used to read information on the magnetic scale (373).

7. The cable assembly device according to claim 1, characterized in that: The visual inspection mechanism (4) comprises a bracket (41), a traveling assembly (42), an adjusting assembly (43), a test seat (44), a shooting assembly (45) and a switching assembly (46); the bracket (41) is arranged on a side of the forming mechanism (2) away from the angle adjustment mechanism (1); the traveling assembly (42) is mounted on the bracket (41); the adjusting assembly (43) is mounted on the traveling assembly (42); the test seat (44) is mounted on the adjusting assembly (43); the shooting assembly (45) and the switching assembly (46) are both mounted on the test seat (44); the shooting assembly (45) is used to take pictures of the terminal installation positions of the cable terminal and the cable installation slot of the workpiece at the same position through the switching assembly (46).

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