Antiskid chain pressurization butt welding equipment
By using clamping components and pressurization mechanisms in anti-slip link welding equipment and combined with airbag cooling system, the shortcomings in stability and pressure distribution of traditional welding equipment are solved, high-quality welding results are achieved, and the performance of anti-slip links is ensured. and security.
Patent Information
- Application Number
- CN202411779186.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional anti-slip chain welding equipment is difficult to ensure the absolute stability of the chain during welding, resulting in the unsatisfactory tightening effect of the welded joint and is prone to loosening, which affects the performance and safety of the anti-slip chain. Uneven pressure distribution may lead to stress concentration in the welding interface. and crack risk.
An anti-slip chain pressurization butt welding equipment is designed, using clamping components and pressurization mechanisms to achieve a strong pressurization fixation effect through clamping plates and electromagnet rings, and to cool the assembly through symmetrically distributed pressurization components and airbag cooling components. Provides uniform pressurization and cooling to ensure quality of the welded joints.
It effectively prevents loosening during welding, ensures the firmness of the welded joints, reduces the risk of cracks, extends the service life of the anti-slip chain, and improves welding quality and efficiency.
Smart Images

Figure CN119260136A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of anti-skid chain production, and in particular relates to an anti-skid chain pressurized butt welding device. Background Art
[0002] Anti-skid chains are made of a series of chain links that are linked one by one to form a metal bar chain. They are necessary items for safe driving of cars with anti-skid functions. Generally, they protect tires and prevent them from slipping on snowy and muddy roads, thereby ensuring the normal driving of the vehicle.
[0003] Anti-skid chains are a device widely used in vehicle tires to enhance driving safety. One of the key steps in their manufacturing process is to firmly press and weld the ends of the chains to ensure the stability and durability of the chains under extreme conditions.
[0004] At present, when welding anti-skid chains, traditional welding equipment usually uses pneumatic lockers or hydraulic lockers to clamp the chain firmly to achieve the purpose of welding, but these devices are difficult to ensure the absolute stability of the chain during the welding process. Since these locking devices often only provide local or instantaneous pressure and cannot maintain the stability of the chain for a long time, this directly leads to unsatisfactory fastening effect of the chain end during welding, and it is easy to loosen after welding, which seriously affects the overall performance and safety reliability of the anti-skid chain. In addition, when applying pressure, traditional welding equipment often has the problem of uneven pressure distribution. This uneven pressure application may not only cause the materials at the welding site to fail to fully fuse, but also may cause stress concentration at the welding interface, thereby increasing the risk of cracks at the welding site. In some cases, even if no obvious defects appear in the short term, it will gradually loosen due to stress accumulation under long-term use, eventually affecting the performance and life of the anti-skid chain. Therefore, there are deficiencies and it cannot meet the production and use needs of manufacturers. Therefore, it is necessary to further improve it.
[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and an anti-skid chain pressurized butt welding device is provided, in order to achieve a more practical purpose. Summary of the invention
[0006] In order to solve the above technical problems, the present invention provides a skid chain pressurized butt welding device, which is achieved by the following specific technical means: A skid chain pressurized butt welding device comprises a machine base, a clamping assembly and a welding assembly arranged on the machine base, and a pressurizing mechanism arranged on the clamping assembly; A fixing bracket is fixedly installed on the upper side of the machine base, and a welding assembly is located on the fixing bracket, and the anti-skid chain clamped on the clamping assembly is welded by the welding assembly; The clamping assembly comprises a clamping portion for positioning and clamping the anti-skid chain; The pressurizing mechanism comprises a first pressurizing assembly and a second pressurizing assembly fixedly mounted on the clamping portion, the first pressurizing assembly comprising a first locking block fixedly mounted on the clamping portion, a locking column fixedly mounted on one side of the first locking block, a locking iron sheet fixedly embedded on a side wall of the first locking block facing the locking column, the second pressurizing assembly comprising a second locking block fixedly mounted on the clamping portion, a locking groove for inserting the locking column being provided on the second locking block, and an electromagnet ring fixedly embedded on a side wall of the second locking block facing the first locking block; An airbag assembly, a sensing assembly and a cooling assembly are provided inside the second locking block. The locking column is inserted into the locking groove, and the electromagnet ring is energized synchronously to attract the locking iron sheet for clamping and pressurizing. At the same time, the cooling airflow in the airbag assembly is transported to the cooling assembly, and the cooling airflow is sprayed to the anti-skid chain welding area by the cooling assembly for synchronous welding cooling.
[0007] As a further description of the above technical solution: the clamping part is driven by the clamping plate to fix and clamp the anti-skid chain to be welded, and at the same time, the first locking block and the second locking block are tightly adsorbed by the electromagnet ring and the locking iron sheet, thereby achieving a strong pressurized fixing effect, thereby enhancing the locking force of the anti-skid chain, and by arranging multiple groups of pressurizing mechanisms on the clamping part, the symmetrically distributed first pressurizing component and the second pressurizing component can be used to achieve a strong and uniform pressurizing force on the anti-skid chain. This uniform pressurizing force can promote good pressing of the chain ends, thereby forming a good welding joint, and at the same time effectively avoids cracks caused by excessive local stress at the welding joint, reduces the risk of damage to the anti-skid chain, and extends its service life.
[0008] Furthermore, the clamping assembly includes a fixed base plate fixedly mounted on the machine base, two symmetrical fixed seats are fixedly mounted on the upper side of the fixed base plate, and electric retractors are provided on the two fixed seats. Slide rods are fixedly mounted on the fixed base plate and on the front and rear sides of the fixed seats, and a clamping plate is slidably mounted on the slide rod. The electric retractor is fixedly connected to the clamping plate by a piston rod passing through the fixed seat. The clamping part is fixedly mounted on the clamping plate, and a clamping groove for clamping and positioning the anti-skid chain is provided on the clamping part.
[0009] As a further description of the above technical solution: through this arrangement, the clamping plate can drive the clamping part to fix and clamp the anti-skid chain to be welded, and the clamping part can firmly clamp and fix the anti-skid chain to be welded.
[0010] Furthermore, the welding assembly includes a welding seat fixedly mounted on a fixed bracket, a driving cylinder fixedly mounted on the welding seat, one end of the driving cylinder passes through the welding seat via a piston rod and is connected to a movable block, a stabilizing rod is slidably mounted on the welding seat, one end of the stabilizing rod is fixedly connected to the movable block, and a welding gun for welding with an anti-skid chain is fixedly mounted on the movable block.
[0011] As a further description of the above technical solution: the kinetic energy is generated by driving the cylinder to operate, the piston rod of the driving cylinder is used to push the welding gun to move above the anti-skid chain to be welded, and then the welding gun is used to weld the anti-skid chain.
[0012] Furthermore, a movable frame is slidably mounted on the locking column, an extrusion block is fixedly mounted on a side of the movable frame away from the locking column, and an elastic rod is arranged inside the locking column; A damping protrusion is fixedly installed inside the second locking block, and the damping protrusion is fixedly assembled on the side wall of the locking groove.
[0013] As a further description of the above technical solution: when the locking column is inserted into the locking groove, the extrusion block and the damping protrusion on the inner wall of the locking groove contact each other. The damping force when the extrusion block contacts the damping protrusion can compress and accumulate force on the elastic rod. When the locking column is fully inserted into the locking groove, the cooling airbag can be squeezed based on the elastic force of the elastic rod.
[0014] Further, the sensing component includes a sensing shell fixedly mounted on the second locking block, a first movable plate is movably mounted inside the sensing shell, a sensing movable inclined block is fixedly mounted on one side of the first movable plate, and an end of the sensing movable inclined block away from the first movable plate passes through the sensing shell and protrudes from the outer wall of the sensing shell, and a first return spring is fixedly connected between the first movable plate and the inner wall of the sensing shell; A first electrode sheet is arranged on a side of the first movable plate away from the inductive movable inclined block, a second electrode sheet is arranged on the inner wall of the inductive shell, and the first electrode sheet is electrically connected to the second electrode sheet.
[0015] As a further description of the above technical solution: the locking column will come into contact with the inductive movable bevel block and push it to move toward the inside of the inductive shell, causing the first electrode sheet to fit and contact with the second electrode sheet, and send out an electrical signal to drive the electromagnet ring to energize and generate magnetism.
[0016] Further, the airbag assembly includes a cooling airbag arranged inside the second locking block, an extrusion plate is arranged on one side of the cooling airbag, a connecting spring is fixedly connected between the side of the extrusion plate away from the cooling airbag and the inner wall of the second locking block, and a ventilation pipe is fixedly installed on one side of the cooling airbag; Wherein, a one-way inflation valve is arranged on the second locking block, and one end of the one-way inflation valve is connected to the cooling airbag.
[0017] As a further description of the above technical solution: the extrusion block is used to push the extrusion plate to extrude the cooling airbag, driving the cooling airflow in the cooling airbag to be transmitted along the ventilation pipe to the cooling head, and then the cooling ball is used to spray the cooling airflow onto the anti-skid chain being welded, thereby cooling the anti-skid chain, and the cooling airbag can be automatically inflated by the setting of a one-way inflation valve.
[0018] Further, the cooling assembly includes a cooling shell fixedly mounted on the second locking block, a second movable plate is movably mounted inside the cooling shell, a cooling movable inclined block is fixedly mounted on one side of the second movable plate, and an end of the cooling movable inclined block away from the second movable plate passes through the cooling shell and protrudes from the outer wall of the cooling shell, and a second return spring is fixedly connected between the second movable plate and the inner wall of the cooling shell; A cooling head is fixedly mounted on one side of the second movable plate away from the cooling movable inclined block. One side of the cooling head is fixedly connected to the ventilation pipe, and the ventilation pipe located in the cooling shell is made of a hose material.
[0019] As a further description of the above technical solution: when the locking column is inserted into the locking groove, it comes into contact with the cooling movable inclined block and pushes the cooling head to extend outward, and aligns the cooling head with the welded anti-skid chain.
[0020] Furthermore, a cooling ball is rotatably installed inside the cooling head through a movable pin, a cooling hole for cooling air flow is provided inside the cooling ball, a limit block for rotation limiting is fixedly installed on the outside of the cooling ball, and a limit groove corresponding to the limit block is provided on the inner wall of the cooling head.
[0021] As a further description of the above technical solution: the cooling air flow is sprayed onto the anti-skid chain being welded through the cooling ball to cool the anti-skid chain, and the rotation angle of the cooling ball can be limited by the matching limit between the limit block and the limit groove.
[0022] Furthermore, a swing assembly is provided inside the cooling head, and the swing assembly includes a movable shaft movably mounted on the inner wall of the cooling head, a swing frame movably mounted on the movable shaft, a force plate and a vibration fork are fixedly mounted on the swing frame, and the vibration fork is located in the cooling hole of the cooling ball, and a vibration spring is fixedly connected between the upper and lower sides of the swing frame and the inner wall of the cooling head.
[0023] As a further description of the above technical solution: through this arrangement, the vibration fork can knock on the cooling ball, and the cooling ball can change its angle back and forth under the knocking force of the vibration fork, and form a sweeping shape with up and down angles, thereby increasing the cooling range of the anti-skid chain.
[0024] Furthermore, a rotating clamp for initially clamping and positioning the anti-skid chain is fixedly mounted on the fixed bottom plate; The machine base is provided with a conveying mechanism for conveying the anti-skid chain, and the conveying mechanism is located at the rear side of the clamping assembly, and the front side of the machine base is fixedly equipped with a collection box for collecting the welded anti-skid chain; Wherein, guide frames for guiding the transmission of the anti-skid chain are fixedly mounted on the machine base and located at the front and rear sides of the clamping assembly, and guide rollers are movably mounted in the guide frames.
[0025] As a further description of the above technical solution: the anti-skid chain can be transported accurately and timely through the conveying mechanism so that it can pass smoothly through the center of the clamping assembly. At the same time, the rotary clamp can respond quickly to stably clamp and accurately position the passing anti-skid chain. The setting of the guide frame is beneficial to the transmission and guidance of the anti-skid chain, and the collection box can be used to collect and process the welded anti-skid chains.
[0026] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. The anti-skid chain pressurized butt welding equipment achieves a strong pressurized fixing effect by the cooperation between the clamping assembly and the pressurizing mechanism, through the clamping plate driving the clamping part to fix and clamp the anti-skid chain to be welded, and at the same time, the first locking block and the second locking block are tightly adsorbed by the electromagnet ring and the locking iron sheet, thereby enhancing the locking force of the anti-skid chain, which effectively prevents the anti-skid chain from loosening during the welding process, ensures the firmness of the welded joint, and thus improves the overall quality of the anti-skid chain, and by arranging multiple sets of pressurizing mechanisms on the clamping part, the symmetrically distributed first pressurizing assembly and the second pressurizing assembly can be used to achieve a strong and uniform pressurizing force on the anti-skid chain, which can promote good pressing of the chain ends, thereby forming a good welded joint, and effectively avoids cracks caused by excessive local stress at the welded joint, reduces the risk of damage to the anti-skid chain, and extends its service life.
[0027] 2. The anti-skid chain pressurized butt welding equipment, through the cooperation between the pressurizing mechanism, the airbag assembly, the cooling assembly and the swing assembly, pushes the extrusion block and the extrusion plate to squeeze the cooling airbag based on the elastic force of the elastic rod, drives the cooling airflow in the cooling airbag to be transmitted along the ventilation pipe to the cooling head, and then uses the cooling ball to spray the cooling airflow onto the anti-skid chain being welded, so as to achieve cooling and cooling of the anti-skid chain, and based on the force of the airflow flow, the swing frame generates an up and down vibration frequency under the action of the vibration spring, so that the vibration fork knocks the cooling ball, and the cooling ball changes its angle back and forth under the knocking force of the vibration fork, and forms an up and down angle sweeping shape, thereby increasing the cooling range of the anti-skid chain, and through this setting, not only the precise transmission of the cooling airflow is achieved, but also the cooling range is expanded by the up and down sweeping method, ensuring effective cooling at the welding source, thereby greatly improving the quality and efficiency of the anti-skid chain welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0029] Figure 1 It shows a schematic diagram of an overall three-dimensional structure provided according to an embodiment of the present invention; Figure 2 A schematic diagram of the installation structure of a clamping assembly and a welding assembly provided in an embodiment of the present invention is shown; Figure 3 A schematic diagram of the structure of a clamping assembly according to an embodiment of the present invention is shown; Figure 4 A schematic structural diagram of a welding assembly provided in an embodiment of the present invention is shown; Figure 5 A schematic diagram of the installation structure of the clamping assembly and the rotating clamper provided in an embodiment of the present invention is shown; Figure 6 A partial structural schematic diagram of a clamping assembly provided according to an embodiment of the present invention is shown; Figure 7 A schematic diagram of the installation structure of the clamping assembly and the pressurizing mechanism provided in an embodiment of the present invention is shown; Figure 8 A partial structural schematic diagram of a first pressurizing assembly and a second pressurizing assembly provided according to an embodiment of the present invention is shown; Fig. 9 A schematic diagram of a local structure of a locking column provided according to an embodiment of the present invention is shown; Fig.10A schematic diagram of the internal structure of a second locking block provided according to an embodiment of the present invention is shown; Fig.11 The embodiment of the present invention provides Fig.10 The enlarged schematic diagram of part A in the middle; Fig.12 The embodiment of the present invention provides Fig.10 The enlarged schematic diagram of part B in the middle; Fig.13 A schematic diagram of a local structure of a cooling head provided according to an embodiment of the present invention is shown; Fig.14 A schematic diagram of the installation structure of the swing assembly and the cooling ball provided according to an embodiment of the present invention is shown.
[0030] Legend: 10. Machine base; 11. Conveying mechanism; 12. Fixed bracket; 13. Collection box; 14. Guide frame; 20. Clamping assembly; 21. Fixed bottom plate; 22. Fixed seat; 23. Electric telescopic device; 24. Sliding rod; 25. Clamping plate; 26. Clamping part; 27. Clamping groove; 30. Welding assembly; 31. Welding seat; 32. Driving cylinder; 33. Movable block; 34. Stabilizing rod; 35. Welding gun; 40. Rotating clamp; 50, pressurizing mechanism; 51, first pressurizing assembly; 511, first locking block; 512, locking column; 5121, movable frame; 5122, extrusion block; 5123, elastic rod; 513, locking iron sheet; 52, second pressurizing assembly; 521, second locking block; 5211, locking groove; 522, electromagnet ring; 523, damping convex block; 60. airbag assembly; 61. cooling airbag; 62. extrusion plate; 621. connecting spring; 63. vent pipe; 64. one-way inflation valve; 70, induction component; 71, induction shell; 72, first movable plate; 721, first return spring; 73, induction movable inclined block; 74, first electrode sheet; 75, second electrode sheet; 80, cooling assembly; 81, cooling shell; 82, second movable plate; 821, second return spring; 83, cooling movable inclined block; 84, cooling head; 85, cooling ball; 851, movable pin; 852, cooling hole; 853, limit block; 90. Swing assembly; 91. Movable shaft; 92. Swing frame; 93. Force plate; 94. Vibration fork; 95. Vibration spring. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0032] See also Figures 1 to 14 A skid chain pressurized butt welding device comprises a machine base 10, a clamping assembly 20 and a welding assembly 30 arranged on the machine base 10, and a pressurizing mechanism 50 arranged on the clamping assembly 20; a fixing bracket 12 is fixedly installed on the upper side of the machine base 10, and the welding assembly 30 is located on the fixing bracket 12, and the anti-skid chain clamped on the clamping assembly 20 is welded by the welding assembly 30; the clamping assembly 20 comprises a clamping part 26 for positioning and clamping the anti-skid chain; the pressurizing mechanism 50 comprises a first pressurizing assembly 51 and a second pressurizing assembly 52 fixedly assembled on the clamping part 26, The first pressurizing assembly 51 includes a first locking block 511 fixedly mounted on the clamping portion 26, a locking column 512 is fixedly mounted on one side of the first locking block 511, and a locking iron sheet 513 is fixedly embedded on the side wall of the first locking block 511 facing the locking column 512. The second pressurizing assembly 52 includes a second locking block 521 fixedly mounted on the clamping portion 26, a locking groove 5211 for inserting the locking column 512 is provided on the second locking block 521, and an electromagnet ring 522 is fixedly embedded on the side wall of the second locking block 521 facing the first locking block 511; the second locking block 52 1 is provided with an airbag assembly 60, a sensing assembly 70 and a cooling assembly 80. The locking column 512 is inserted into the locking groove 5211, and the electromagnet ring 522 is synchronously driven to be energized to attract the locking iron sheet 513 to clamp and pressurize. At the same time, the cooling airflow in the airbag assembly 60 is transported to the cooling assembly 80, and the cooling airflow is sprayed to the anti-skid chain welding area by the cooling assembly 80 for welding and cooling synchronization. The clamping plate 25 drives the clamping part 26 to fix and clamp the anti-skid chain to be welded, and at the same time, the first locking block 511 and the second locking block 521 are driven by the electromagnet ring 5 22 is tightly adsorbed with the locking iron sheet 513, achieving a strong pressurized fixing effect, thereby enhancing the locking force of the anti-skid chain, and by arranging multiple sets of pressurizing mechanisms 50 on the clamping portion 26, a strong and uniform pressurizing force on the anti-skid chain can be achieved by utilizing the symmetrically distributed first pressurizing component 51 and the second pressurizing component 52. This uniform pressurizing force can promote good pressing of the chain ends, thereby forming a good welding joint, and at the same time effectively avoid cracks caused by excessive local stress at the welding joint, thereby reducing the risk of damage to the anti-skid chain and extending its service life.
[0033] See also Figures 1 to 6The clamping assembly 20 includes a fixed base plate 21 fixedly mounted on the machine base 10, two symmetrical fixed seats 22 are fixedly mounted on the upper side of the fixed base plate 21, and electric retractors 23 are arranged on the two fixed seats 22. Slide rods 24 are fixedly mounted on the fixed base plate 21 and located on the front and rear sides of the fixed seats 22. A clamping plate 25 is slidably mounted on the slide rod 24. The electric retractor 23 is fixedly connected to the clamping plate 25 by passing the fixed seat 22 through the piston rod. The clamping portion 26 is fixedly mounted on the clamping plate 25, and the clamping portion 26 is provided with a A clamping groove 27 for clamping and positioning the anti-skid chain; by driving the electric retractor 23 to generate kinetic energy and operate, the piston rod on the electric retractor 23 is used to push the clamping plate 25 and the clamping part 26 to move relative to each other, and the clamping plate 25 moves while sliding stably on the slide bar 24, which can improve the stability of the clamping plate 25 when moving. As the clamping plate 25 continues to move, the clamping plate 25 drives the clamping part 26 to fix the anti-skid chain to be welded, and the clamping part 26 can firmly clamp and fix the anti-skid chain to be welded.
[0034] See also Figures 1 to 5 A rotating clamp 40 for initially clamping and positioning the anti-skid chain is fixedly mounted on the fixed base plate 21; a conveying mechanism 11 for conveying the anti-skid chain is provided on the machine base 10, and the conveying mechanism 11 is located on the rear side of the clamping assembly 20, and a collecting box 13 for collecting the welded anti-skid chains is fixedly mounted on the front side of the machine base 10; wherein, a guide frame 14 for transmitting and guiding the anti-skid chain is fixedly mounted on the machine base 10 and located on the front and rear sides of the clamping assembly 20, and a guide roller is movably mounted in the guide frame 14; the anti-skid chain can be accurately and timely conveyed by the conveying mechanism 11 so that it can pass smoothly through the center of the clamping assembly 20, and at the same time, the rotating clamp 40 can respond quickly to stably clamp and accurately position the passing anti-skid chain.
[0035] See also Figures 1 to 4 The welding assembly 30 includes a welding seat 31 fixedly assembled on the fixed bracket 12, a driving cylinder 32 fixedly assembled on the welding seat 31, one end of the driving cylinder 32 passes through the welding seat 31 through a piston rod and is connected to a movable block 33, a stabilizing rod 34 is slidably mounted on the welding seat 31, one end of the stabilizing rod 34 is fixedly connected to the movable block 33, and a welding gun 35 for welding anti-skid chains is fixedly assembled on the movable block 33; the driving cylinder 32 generates kinetic energy for operation, and the piston rod of the driving cylinder 32 is used to push the welding gun 35 to move to the top of the anti-skid chain to be welded, and then the welding gun 35 is used to weld the anti-skid chain.
[0036] See also Figures 8 to 10 , Fig.12A movable frame 5121 is slidably installed on the locking column 512, and an extrusion block 5122 is fixedly installed on the side of the movable frame 5121 away from the locking column 512, and an elastic rod 5123 is arranged inside the locking column 512; a damping protrusion 523 is fixedly installed inside the second locking block 521, and the damping protrusion 523 is fixedly assembled on the side wall of the locking groove 5211; in the process of inserting the locking column 512 into the locking groove 5211, the extrusion block 5122 will contact the damping protrusion 523 on the inner wall of the locking groove 5211, and the damping force based on the contact between the extrusion block 5122 and the damping protrusion 523 can be compressed and stored on the elastic rod 5123. When the locking column 512 is fully inserted into the locking groove 5211, the cooling airbag 61 can be squeezed based on the elastic force of the elastic rod 5123.
[0037] See also Figures 8 to 11 The sensing assembly 70 includes a sensing shell 71 fixedly assembled on the second locking block 521, a first movable plate 72 is movably installed inside the sensing shell 71, a sensing movable inclined block 73 is fixedly installed on one side of the first movable plate 72, and an end of the sensing movable inclined block 73 away from the first movable plate 72 passes through the sensing shell 71 and protrudes out of the outer wall of the sensing shell 71, and a first return spring 721 is fixedly connected between the first movable plate 72 and the inner wall of the sensing shell 71; a first electrode sheet 74 is arranged on the side of the first movable plate 72 away from the sensing movable inclined block 73, and a second electrode sheet 75 is arranged on the inner wall of the sensing shell 71, and the first electrode sheet 74 and the second electrode sheet 75 are electrically connected; the locking column 512 will come into contact with the sensing movable inclined block 73 and push it to move toward the inner direction of the sensing shell 71, so that the first electrode sheet 74 and the second electrode sheet 75 are in contact with each other, and an electrical signal is sent to drive the electromagnet ring 522 to be energized to generate magnetism.
[0038] See also Figures 8 to 10 The airbag assembly 60 includes a cooling airbag 61 arranged inside the second locking block 521, an extrusion plate 62 is arranged on one side of the cooling airbag 61, a connecting spring 621 is fixedly connected between the side of the extrusion plate 62 away from the cooling airbag 61 and the inner wall of the second locking block 521, and a ventilation pipe 63 is fixedly assembled on one side of the cooling airbag 61; wherein, a one-way inflation valve 64 is arranged on the second locking block 521, and one end of the one-way inflation valve 64 is connected to the cooling airbag 61; the extrusion block 5122 is used to push the extrusion plate 62 to extrude the cooling airbag 61, so that the cooling airflow in the cooling airbag 61 is transmitted along the ventilation pipe 63 to the cooling head 84, and then the cooling ball 85 is used to spray the cooling airflow onto the anti-skid chain being welded, so as to realize the cooling of the anti-skid chain, and the cooling airbag 61 can be automatically inflated by the setting of the one-way inflation valve 64.
[0039] See also Figures 10 to 13The cooling assembly 80 includes a cooling shell 81 fixedly mounted on the second locking block 521, a second movable plate 82 is movably installed inside the cooling shell 81, a cooling movable inclined block 83 is fixedly installed on one side of the second movable plate 82, and the end of the cooling movable inclined block 83 away from the second movable plate 82 passes through the cooling shell 81 and protrudes out of the outer wall of the cooling shell 81, and a second return spring 821 is fixedly connected between the second movable plate 82 and the inner wall of the cooling shell 81; a cooling head 84 is fixedly installed on the side of the second movable plate 82 away from the cooling movable inclined block 83, one side of the cooling head 84 is fixedly connected to the ventilation pipe 63, and the ventilation pipe 63 located in the cooling shell 81 is set to be a hose material; in the process of inserting the locking column 512 into the locking groove 5211, the locking column 512 will contact the cooling movable inclined block 83 and push it to move toward the inside of the cooling shell 81, and then use the second movable plate 82 to push the cooling head 84 to extend outward, and align the cooling head 84 with the welded anti-skid chain.
[0040] See also Figure 13 to Figure 14 A cooling ball 85 is rotatably installed inside the cooling head 84 through a movable pin 851, and a cooling hole 852 for cooling air flow is provided inside the cooling ball 85. A limit block 853 for rotation limiting is fixedly installed on the outer side of the cooling ball 85, and a limit groove corresponding to the limit block 853 is provided on the inner wall of the cooling head 84; the cooling air flow is sprayed onto the anti-skid chain being welded through the cooling ball 85 to cool the anti-skid chain, and the rotation angle of the cooling ball 85 can be limited by the cooperation between the limit block 853 and the limit groove.
[0041] See also Figure 13 to Figure 14 A swing assembly 90 is provided inside the cooling head 84, and the swing assembly 90 includes a movable shaft 91 movably mounted on the inner wall of the cooling head 84, a swing frame 92 movably mounted on the movable shaft 91, a force plate 93 and a vibration fork 94 are fixedly mounted on the swing frame 92, and the vibration fork 94 is located in the cooling hole 852 of the cooling ball 85, and a vibration spring 95 is fixedly connected between the upper and lower sides of the swing frame 92 and the inner wall of the cooling head 84; based on the force of the air flow, the force plate 93 is impacted, and the swing frame 92 is driven to generate an up and down vibration frequency under the action of the vibration spring 95, and then the vibration fork 94 knocks the cooling ball 85, so that the cooling ball 85 changes its angle back and forth under the knocking force of the vibration fork 94, and forms a sweeping shape with an up and down angle, thereby increasing the cooling range of the anti-skid chain.
[0042] The specific usage and function of this embodiment are as follows: Working principle: When in use, the anti-skid chain is accurately and timely conveyed by the conveying mechanism 11 so that it can smoothly pass through the center of the clamping assembly 20. At this time, the rotating clamp 40 responds quickly to stably clamp and accurately position the anti-skid chain passing by. Subsequently, the electric retractor 23 is driven to generate kinetic energy and operate through the precise control of the external program. The piston rod on the electric retractor 23 is used to push the clamping plate 25 and the clamping part 26 to move relative to each other, and the clamping plate 25 slides stably on the slide bar 24 while moving, which can improve the stability of the clamping plate 25 when moving. With the continuous movement of the clamping plate 25, the clamping plate 25 is driven to drive the clamping part 26 to fix and clamp the anti-skid chain to be welded, and the clamping part 26 can firmly clamp and fix the anti-skid chain to be welded, and the synergistic effect of the rotating clamp 40 and the clamping assembly 20 can achieve accurate positioning and stable clamping of the anti-skid chain. In addition, when the clamping part 26 moves relatively to clamp the anti-skid chain, since the first pressurizing component 51 and the second pressurizing component 52 are provided on the clamping part 26, when the first pressurizing component 51 and the second pressurizing component 52 contact each other, the locking column 512 on the first locking block 511 is driven to insert into the locking groove 5211 in the second locking block 521, and in the process of the locking column 512 inserting into the locking groove 5211, the locking column 512 will come into contact with the inductive movable bevel block 73 and push it to move toward the inside of the inductive shell 71, so as to make the first electrode sheet 74 and the second electrode sheet 75 fit and contact, and send out an electrical signal to drive the electromagnet ring 522 to be energized to generate magnetism, and the magnetic force of the electromagnet ring 522 after being energized can be used to The locking iron sheet 513 is firmly adsorbed, and the first locking block 511 and the second locking block 521 are closely adsorbed with the locking iron sheet 513 through the electromagnet ring 522, thereby achieving a strong pressurized fixing effect, thereby enhancing the locking force of the anti-skid chain, which effectively prevents the anti-skid chain from loosening during the welding process, ensures the firmness of the welded joint, and thus improves the overall quality of the anti-skid chain; and by arranging a plurality of groups of pressurizing mechanisms 50 on the clamping portion 26, a strong and uniform pressurizing force on the anti-skid chain can be achieved by utilizing the symmetrically distributed first pressurizing components 51 and the second pressurizing components 52, and such uniform pressurizing force can promote good pressing of the chain ends, thereby forming a good welded joint, and reducing the risk of damage to the anti-skid chain; When the locking column 512 is inserted into the locking groove 5211, the locking column 512 will contact the cooling movable inclined block 83 and push it to move toward the inside of the cooling shell 81, and then use the second movable plate 82 to push the cooling head 84 outward and align the cooling head 84 with the anti-skid chain to be welded; at the same time, through the precise control of the external program, the driving cylinder 32 generates kinetic energy to operate, and the piston rod of the driving cylinder 32 is used to push the welding gun 35 to move above the anti-skid chain to be welded, and then the welding gun 35 is used to weld the anti-skid chain; In addition, when the locking column 512 is inserted into the locking groove 5211, the extrusion block 5122 will contact the damping protrusion 523 on the inner wall of the locking groove 5211. The damping force when the extrusion block 5122 contacts the damping protrusion 523 can compress the elastic rod 5123. When the locking column 512 is fully inserted into the locking groove 5211, the elastic force of the elastic rod 5123 pushes the extrusion block 5122 to move, and the extrusion block 5122 pushes the extrusion plate 62 to squeeze the cooling airbag 61, so that the cooling airflow in the cooling airbag 61 is transmitted along the ventilation pipe 63. The cooling air is input to the cooling head 84, and then the cooling ball 85 is used to spray the cooling airflow onto the anti-skid chain being welded, so as to cool down the anti-skid chain; and in the process of the airflow flowing through the cooling head 84, the force of the airflow flows to hit the force-bearing plate 93, driving the swing frame 92 to generate an up and down vibration frequency under the action of the vibration spring 95, and then the vibration fork 94 knocks the cooling ball 85, so that the cooling ball 85 changes its angle back and forth under the knocking force of the vibration fork 94, and forms a sweeping shape with an up and down angle, thereby increasing the cooling range of the anti-skid chain.
[0043] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A skid chain pressurized butt welding device, comprising a machine base (10), a clamping assembly (20) and a welding assembly (30) arranged on the machine base (10), characterized in that: It also includes a pressurizing mechanism (50) disposed on the clamping assembly (20); A fixing bracket (12) is fixedly mounted on the upper side of the machine base (10), and a welding assembly (30) is located on the fixing bracket (12), and a welding operation is performed on the anti-skid chain clamped on the clamping assembly (20) through the welding assembly (30); The clamping assembly (20) comprises a clamping portion (26) for positioning and clamping the anti-skid chain; The pressurizing mechanism (50) comprises a first pressurizing component (51) and a second pressurizing component (52) fixedly mounted on the clamping portion (26); the first pressurizing component (51) comprises a first locking block (511) fixedly mounted on the clamping portion (26); a locking column (512) is fixedly mounted on one side of the first locking block (511); a locking iron sheet (513) is fixedly embedded on a side wall of the first locking block (511) facing the locking column (512); the second pressurizing component (52) comprises a second locking block (521) fixedly mounted on the clamping portion (26); a locking groove (5211) for inserting the locking column (512) is formed on the second locking block (521); and an electromagnet ring (522) is fixedly embedded on the side wall of the second locking block (521) facing the first locking block (511); The second locking block (521) is provided with an airbag assembly (60), a sensing assembly (70) and a cooling assembly (80) therein. The locking column (512) is inserted into the locking groove (5211), and the electromagnet ring (522) is synchronously driven to be energized to attract the locking iron sheet (513) for clamping and pressurizing. At the same time, the cooling airflow in the airbag assembly (60) is transported to the cooling assembly (80), and the cooling airflow is sprayed to the anti-skid chain welding area by the cooling assembly (80) for synchronous welding cooling.
2. The anti-skid chain pressurized butt welding device according to claim 1, characterized in that: The clamping assembly (20) comprises a fixed base plate (21) fixedly mounted on the machine base (10), two symmetrical fixed seats (22) being fixedly mounted on the upper side of the fixed base plate (21), both fixed seats (22) being provided with an electric telescopic device (23), a sliding rod (24) being fixedly mounted on the fixed base plate (21) and located at the front and rear sides of the fixed seats (22), a clamping plate (25) being slidably mounted on the sliding rod (24), the electric telescopic device (23) being fixedly connected to the clamping plate (25) by a piston rod passing through the fixed seat (22), the clamping portion (26) being fixedly mounted on the clamping plate (25), and a clamping groove (27) for clamping and positioning an anti-skid chain being provided on the clamping portion (26).
3. The anti-skid chain pressurized butt welding device according to claim 1, characterized in that: The welding assembly (30) comprises a welding seat (31) fixedly mounted on a fixed bracket (12); a driving cylinder (32) fixedly mounted on the welding seat (31); one end of the driving cylinder (32) passes through the welding seat (31) by means of a piston rod and is connected to a movable block (33); a stabilizing rod (34) is slidably mounted on the welding seat (31); one end of the stabilizing rod (34) is fixedly connected to the movable block (33); and a welding gun (35) for welding with an anti-skid chain is fixedly mounted on the movable block (33).
4. The anti-skid chain pressurized butt welding device according to claim 1, characterized in that: A movable frame (5121) is slidably mounted on the locking column (512); a squeezing block (5122) is fixedly mounted on a side of the movable frame (5121) away from the locking column (512); and an elastic rod (5123) is disposed inside the locking column (512); A damping protrusion (523) is fixedly mounted inside the second locking block (521), and the damping protrusion (523) is fixedly assembled on the side wall of the locking groove (5211).
5. The anti-skid chain pressurized butt welding device according to claim 1, characterized in that: The sensing component (70) comprises a sensing shell (71) fixedly mounted on a second locking block (521); a first movable plate (72) is movably mounted inside the sensing shell (71); a sensing movable inclined block (73) is fixedly mounted on one side of the first movable plate (72); an end of the sensing movable inclined block (73) away from the first movable plate (72) passes through the sensing shell (71) and protrudes from the outer wall of the sensing shell (71); and a first return spring (721) is fixedly connected between the first movable plate (72) and the inner wall of the sensing shell (71); A first electrode sheet (74) is provided on a side of the first movable plate (72) away from the inductive movable inclined block (73), a second electrode sheet (75) is provided on the inner wall of the inductive shell (71), and the first electrode sheet (74) and the second electrode sheet (75) are electrically connected.
6. The anti-skid chain pressurized butt welding device according to claim 1, characterized in that: The airbag assembly (60) comprises a cooling airbag (61) arranged inside the second locking block (521); an extrusion plate (62) is arranged on one side of the cooling airbag (61); a connecting spring (621) is fixedly connected between a side of the extrusion plate (62) away from the cooling airbag (61) and an inner wall of the second locking block (521); and a ventilation pipe (63) is fixedly mounted on one side of the cooling airbag (61); Wherein, a one-way inflation valve (64) is provided on the second locking block (521), and one end of the one-way inflation valve (64) is in communication with the cooling air bag (61).
7. The anti-skid chain pressurized butt welding device according to claim 6, characterized in that: The cooling assembly (80) comprises a cooling shell (81) fixedly mounted on a second locking block (521); a second movable plate (82) is movably mounted inside the cooling shell (81); a cooling movable inclined block (83) is fixedly mounted on one side of the second movable plate (82); an end of the cooling movable inclined block (83) away from the second movable plate (82) passes through the cooling shell (81) and protrudes from the outer wall of the cooling shell (81); and a second return spring (821) is fixedly connected between the second movable plate (82) and the inner wall of the cooling shell (81); A cooling head (84) is fixedly mounted on a side of the second movable plate (82) away from the cooling movable inclined block (83); one side of the cooling head (84) is fixedly connected to the ventilation pipe (63); and the ventilation pipe (63) located in the cooling shell (81) is made of a hose material.
8. The anti-skid chain pressurized butt welding device according to claim 7, characterized in that: A cooling ball (85) is rotatably mounted inside the cooling head (84) via a movable pin shaft (851); a cooling hole (852) for cooling air flow is provided inside the cooling ball (85); a limit block (853) for rotational limiting is fixedly mounted on the outside of the cooling ball (85); and a limit groove corresponding to the limit block (853) is provided on the inner wall of the cooling head (84).
9. The anti-skid chain pressurized butt welding device according to claim 7, characterized in that: A swing assembly (90) is provided inside the cooling head (84), and the swing assembly (90) includes a movable shaft (91) movably mounted on the inner wall of the cooling head (84), a swing frame (92) movably mounted on the movable shaft (91), a force plate (93) and a vibration fork (94) fixedly mounted on the swing frame (92), and the vibration fork (94) is located in the cooling hole (852) of the cooling ball (85), and a vibration spring (95) is fixedly connected between the upper and lower sides of the swing frame (92) and the inner wall of the cooling head (84).
10. The anti-skid chain pressurized butt welding device according to claim 2, characterized in that: The fixed bottom plate (21) is fixedly equipped with a rotating clamp (40) for initially clamping and positioning the anti-skid chain; A conveying mechanism (11) for conveying anti-skid chains is provided on the machine base (10), and the conveying mechanism (11) is located at the rear side of the clamping assembly (20), and a collection box (13) for collecting welded anti-skid chains is fixedly mounted on the front side of the machine base (10); Wherein, guide frames (14) for guiding the transmission of the anti-skid chain are fixedly mounted on the machine base (10) and located on both the front and rear sides of the clamping assembly (20), and guide rollers are movably mounted in the guide frames (14).
Citation Information
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