A fan tower section forming mold

Abstract

The present invention discloses a wind turbine tower section barrel forming mold, which relates to the technical field of concrete section barrel forming. The present invention forms an outer template through a plurality of first curved plates arranged in a surrounding manner, and cooperates with a first rotating shaft to be fixedly installed on the outer side of the first curved plate, so that the first curved plate can rotate around the first rotating shaft to open the mold, and forms an inner template through a plurality of second curved plates and a support plate arranged in a surrounding manner, and the second rotating shaft is fixedly installed on the outer side of the second curved plate, and cooperates with the movement and withdrawal of the support plate, so that the second curved plate can rotate around the second rotating shaft to open the mold, so that after the forming mold is assembled and formed, there is no need to frequently disassemble and assemble bolts, which can effectively improve the orderliness and efficiency of the opening and closing mold process, and during the mold opening process, the first curved plate and the second curved plate are separated from the surface of the section barrel by rotating and peeling off, and the demoulding is smooth. Under the cooperation with each other, the efficiency of the section barrel casting production through the forming mold can be effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of concrete segment barrel forming, in particular to a fan tower segment barrel forming die. Background Art

[0002] The wind turbine tower section is a structural component formed by casting concrete. It is an important supporting component in the wind turbine generator set. During the casting production of the section, in order to ensure the structural firmness of the section after forming, the section is usually cast as a whole in the forming mold.

[0003] Due to the large size of the section barrel body, the size of the forming mold used for section barrel production is also large, which makes the forming mold used for section barrel production in the existing technology mostly composed of arc-shaped plates. And because the section barrel has a cylindrical structure, the section barrel forming mold needs to be demoulded and separated not only from the outside, but also from the inside. As a result, a large number of bolts need to be disassembled and assembled during the assembly and demoulding of the forming mold, which is cumbersome to operate, and the disassembled mold is scattered in an unrestricted and chaotic manner, which not only poses certain safety hazards, but is also not conducive to ensuring the convenience of demoulding and separation. In addition, the operation is difficult during repeated assembly production, which affects the efficiency of section barrel forming production.

[0004] Therefore, a wind turbine tower section forming die is proposed to solve some problems existing in the above-mentioned prior art. Summary of the Invention

[0005] The purpose of the present invention is to solve the shortcomings of the wind turbine tower section barrel forming mold in the prior art, such as cumbersome disassembly and assembly during use, which is not conducive to rapid demoulding and reassembly production, and affects the section barrel production efficiency, and to propose a wind turbine tower section barrel forming mold.

[0006] In order to solve the problems existing in the prior art, the present invention adopts the following technical solutions:

[0007] A wind turbine tower section forming mold includes an outer template and an inner template. The inner template is coaxially arranged on the inner side of the outer template. A forming cavity is formed between the outer template and the inner template. The outer template is composed of a plurality of first curved plates arranged around, and a vertically arranged first rotating shaft is fixed on the side of the first curved plate away from the center of the outer template. The inner template is composed of a plurality of second curved plates arranged around and a support plate. The support plate is clamped between two adjacent second curved plates, and a vertically arranged second rotating shaft is fixedly installed on the side of the second curved plate close to the center of the inner template. A plurality of hydraulic push rods are arranged around the inner side of the inner template, and the support plate is fixedly connected to the telescopic end of the hydraulic push rod. A bottom plate is provided at the bottom of the outer template and the inner template, and the bottom plate is composed of a plurality of fan-shaped plates arranged around, and a first jack corresponding to the first rotating shaft and a second jack corresponding to the support plate are provided on the fan plate.

[0008] Preferably, the angle between the two end faces of the support plate and the second arc-shaped plates on both sides is greater than or equal to 0° and less than 30°, and the opening of the angle is toward the center of the inner template.

[0009] Preferably, the lower ends of the first rotating shaft and the second rotating shaft are both set to spline structures, and a first spline cylinder corresponding to the first socket and a second spline cylinder corresponding to the second socket are rotatably installed in the fan-shaped plate. The internal dimensions of the first spline cylinder are adapted to the external dimensions of the lower end of the first rotating shaft, and the internal dimensions of the second spline cylinder are adapted to the external dimensions of the lower end of the second rotating shaft. A first servo motor is fixedly installed on the outer side of the fan-shaped plate.

[0010] Preferably, a first worm wheel is coaxially fixed to the outer side of the first spline cylinder, and a first worm is meshed on the outer side of the first worm wheel; a second worm wheel is coaxially fixed to the outer side of the second spline cylinder, and a second worm is meshed on the outer side of the second worm wheel.

[0011] Preferably, the first worm is coaxially fixed with the driving shaft of the first servo motor, the first worm and the second worm are arranged in parallel, and a reversing transmission box is connected between the first worm and the second worm.

[0012] Preferably, a plurality of first brackets arranged around the outside of the outer template are vertically fixed on the top of the base plate, a first ring frame coaxially arranged with the outer template is fixedly installed on the top of the plurality of first brackets, and a first docking hole corresponding to the first rotating shaft is provided on the first ring frame, and a plurality of second brackets arranged around the inside of the inner template are vertically fixed on the top of the base plate, a second ring frame coaxially arranged with the inner template is fixedly installed on the top of the plurality of second brackets, and a second docking hole corresponding to the second rotating shaft is provided on the second ring frame.

[0013] Preferably, a connecting plate is fixedly connected between two adjacent second brackets, and the hydraulic push rod is fixedly mounted on the connecting plate.

[0014] Preferably, a vertically arranged guide roller is rotatably installed in each first bracket, a winding roller is fixedly installed on the outside of one of the guide rollers, a second servo motor is fixedly installed on the top of the first bracket on which the winding roller is installed, and the drive shaft of the second servo motor is transmission-connected to the winding roller, and a pull rope is fixedly connected to the side of each first curved plate away from the first rotating shaft, and the pull rope is wrapped around the outside of many guide rollers and fixedly connected to the winding roller.

[0015] Preferably, an assembly platform is provided at the bottom of the base plate, and the assembly platform includes a central platform arranged in the middle position, and a plurality of outward extending extension beams are fixed around the outer side of the central platform, and a plurality of evenly distributed spiral support legs are fixedly installed at the bottom of the central platform and the extension beams.

[0016] Preferably, the first ring frame and the second ring frame are both composed of a plurality of arc beams distributed around, and the two adjacent sector plates, the first bracket, the second bracket and the sector plate, the two adjacent arc beams, the second bracket and the connecting plate, and the central platform and the extension beam are all fastened by bolts.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In the present invention, an outer template is formed by a plurality of first curved plates arranged in a surrounding manner, and a first rotating shaft is fixedly installed on the outer side of the first curved plate, so that the first curved plate can rotate around the first rotating shaft to open the mold; an inner template is formed by a plurality of second curved plates and a support plate arranged in a surrounding manner, and the second rotating shaft is fixedly installed on the outer side of the second curved plate, and the support plate is moved and withdrawn, so that the second curved plate can rotate around the second rotating shaft to open the mold, so that after the forming mold is assembled and formed, the mold opening and closing demolding operations can be realized without frequent disassembly and assembly of bolts, which can effectively improve the orderliness and efficiency of the mold opening and closing process, and during the mold opening process, the first curved plate and the second curved plate are separated from the surface of the section barrel by rotating and peeling off, which is conducive to improving the smoothness of demolding, and with mutual cooperation, the efficiency of casting production of the section barrel through the forming mold can be effectively improved;

[0019] 2. In the present invention, a first servo motor is provided as a power source, and the first spline cylinder and the second spline cylinder are driven to rotate by means of the transmission connection of the first worm gear, the first worm, the second worm gear, the second worm and the reversing transmission box, so as to provide power for the rotation of the first curved plate and the second curved plate, which can effectively reduce the labor burden of the staff in the process of opening and closing the mold. At the same time, by means of the one-way self-locking property of the meshing transmission between the first worm and the first worm gear, and the one-way self-locking property of the meshing transmission between the second worm and the second worm gear, when the first servo motor is not powered on, the first rotating shaft inserted in the first spline cylinder and the second rotating shaft inserted in the second spline cylinder cannot be driven to rotate by other external forces, so that the first curved plate and the second curved plate are automatically positioned and firmly after rotation adjustment, which improves the convenience and stability of the molding mold in actual use to a certain extent.

[0020] 3. In the present invention, by providing a first worm gear, a first worm, a second worm gear, a second worm, and a reversing transmission box for transmission connection, during the mold opening process, the first curved plate on the outside and the second curved plate on the inside can be rotated and opened simultaneously, thereby simultaneously applying the force during demoulding and separation to the inner and outer end walls of the formed segment barrel. This is conducive to ensuring that the force applied to the inside and outside of the segment barrel during demoulding is uniform, avoiding cracking of the segment barrel due to uneven force applied inside and outside during demoulding, and to a certain extent ensuring the quality of the segment barrel after demoulding from the forming mold;

[0021] 4. In the present invention, the winding roller is rotatably installed in one of the first brackets and a second servo motor is provided to drive it, so that the second servo motor can drive the winding roller to rotate after being powered on, and reel the pull rope, thereby applying a pulling force to the first curved plate connected to the other end of the pull rope. This can strengthen the force of the first curved plate rotating outward when the mold is opened, which is beneficial to assisting the first curved plate to separate more smoothly from the surface of the section cylinder, thereby further improving the smoothness of the demolding and separation of the molding mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0023] Figure 1 This is a three-dimensional diagram of the present invention in the mold closing state from the front perspective;

[0024] Figure 2 For the present invention Figure 1 A three-dimensional view from above the middle structure;

[0025] Figure 3 For the present invention Figure 1 Front view of the middle structure;

[0026] Figure 4 For the present invention Figure 3 Cross-sectional view at AA in the middle;

[0027] Figure 5 For the present invention Figure 3 Cross-sectional view at the middle BB;

[0028] Figure 6 A three-dimensional diagram of the outer template of the present invention;

[0029] Figure 7 A three-dimensional diagram of the inner template of the present invention;

[0030] Figure 8 is a three-dimensional diagram of the base plate of the present invention;

[0031] Figure 9 This is a disassembled diagram of the internal structure of the sector plate of the present invention;

[0032] Figure 10 A perspective view of the first bracket, the winding roller and the pull rope of the present invention;

[0033] Figure 11 A three-dimensional diagram of the assembly platform of the present invention;

[0034] Figure 12 This is a three-dimensional diagram of the present invention in the mold opening state;

[0035] Figure 13 For the present invention Figure 12 Front view of the middle structure;

[0036] Figure 14 For the present invention Figure 13 Cross-sectional view at CC.

[0037] Serial number in the picture:

[0038] 1. External template; 101. First curved plate; 102. First rotating shaft;

[0039] 2. Inner template; 201. Second curved plate; 202. Support plate; 203. Second rotating shaft; 204. Hydraulic push rod;

[0040] 3. Bottom plate; 301. Sector plate; 302. First jack; 303. Second jack; 304. First spline cylinder; 305. Second spline cylinder; 306. First servo motor; 307. First worm gear; 308. First worm; 309. Second worm gear; 310. Second worm; 311. Reversing gear box;

[0041] 4. First bracket; 401. First ring bracket; 402. First docking hole; 403. Second bracket; 404. Second ring bracket; 405. Second docking hole; 406. Connecting plate;

[0042] 5. Guide roller; 501. Winding roller; 502. Second servo motor; 503. Pull rope;

[0043] 6. Assembly platform; 601. Center platform; 602. Extension beam; 603. Spiral support leg. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0045] Example: This example provides a fan tower section forming die, see Figure 1 - Figure 14Specifically, it includes an outer template 1 and an inner template 2, the inner template 2 is coaxially arranged on the inner side of the outer template 1, and a molding cavity is formed between the outer template 1 and the inner template 2. The outer template 1 is composed of a plurality of first curved plates 101 arranged around, and a vertically arranged first rotating shaft 102 is fixed on the side of the first curved plate 101 away from the center of the outer template 1. The first curved plate 101 rotates with the first rotating shaft 102 as the axis, and the rotation trajectory of the first curved plate 101 does not invade the spatial range of the molding cavity. The inner template 2 is composed of a plurality of second curved plates 201 and a support plate 202 arranged around. The support plate 202 is clamped between two adjacent second curved plates 201, and the second curved plates A second vertically arranged rotating shaft 203 is fixedly installed on one side of 201 close to the center of the inner template 2. The second curved plate 201 rotates around the second rotating shaft 203. The rotation trajectory of the second curved plate 201 will not invade the spatial range of the forming cavity. A plurality of hydraulic push rods 204 are arranged around the inner side of the inner template 2. The support plate 202 is fixedly connected to the telescopic end of the hydraulic push rod 204. A bottom plate 3 is provided at the bottom of the outer template 1 and the inner template 2, and the bottom plate 3 is composed of a plurality of surrounding fan-shaped plates 301. The fan-shaped plate 301 is provided with a first socket 302 corresponding to the first rotating shaft 102 and a second socket 303 corresponding to the support plate 202.

[0046] During the use of the forming mold, a plurality of first curved plates 101 are arranged around and assembled with each other to form an outer template 1 with a stable structure, and a plurality of second curved plates 201 and support plates 202 are arranged around and assembled with each other to form an inner template 2 with a stable structure. Since the forming cavity is located on the outside of the inner template 2, when concrete is poured into the forming cavity, a force is applied from the outside to the second curved plates 201 and the support plates 202 to move toward the center of the inner template 2. Since the support plate 202 remains stable and cannot move under the support of the hydraulic push rod 204, the second curved plate 201 is pressed against the second curved plate 201 by means of the fitting position of the support plate 202 and the second curved plate 201. 1, so that the second curved plate 201 is also unable to move, thereby ensuring the structural stability of the inner template 2 after being closed and formed. Under the constraints of the outer template 1 and the inner template 2, the bottom plate 3 is blocked from the bottom, so that the forming cavity becomes a ring structure with only an opening at the top. At this time, the forming mold is in a closed mold state. The staff can place a steel frame into the interior through the opening above the forming cavity, and pour concrete into the forming cavity through the opening. After the concrete solidifies, a cylindrical wind turbine tower section is formed in the forming cavity, hereinafter referred to as the section. Then the staff can open the mold and take out the material.

[0047] When the mold is opened, the staff applies a pulling force from the side of the first curved plate 101 away from the first rotating shaft 102. Under the action of the pulling force, the first curved plate 101 rotates around the first rotating shaft 102 to the side away from the center of the outer template 1, so that the first curved plate 101 is separated from the outer surface of the section barrel in the molding cavity. The two end surfaces of the two adjacent first curved plates 101 that are in contact with each other are located in the same plane as the central axis of the outer template 1, and the first rotating shaft 102 is not within the fan-shaped range starting from the center of the outer template 1 and limited by the end surfaces on both sides of the first curved plate 101. The first rotating shaft 102 is obliquely set on the outside of the first curved plate 101. This ensures that when the first curved plate 101 rotates around the first rotating shaft 102, the rotation trajectory of the first curved plate 101 will not invade the molding cavity, thereby ensuring the smooth separation of the first curved plate 101 from the outer surface of the section barrel in the molding cavity.

[0048] Subsequently, the staff controlled the hydraulic push rod 204 to retract the telescopic end of the hydraulic push rod 204, driving the support plate 202 to move toward the center of the inner template 2. Since the angle between the two end faces of the support plate 202 and the second curved plates 201 on both sides is set to 10° (the angle is greater than or equal to 0° and less than 30°), and the opening of the angle is toward the center of the inner template 2, the top view cross-section of the structure in which the support plate 202 is clamped between the two second curved plates 201 is approximately trapezoidal, and the width of the side close to the molding cavity is greater than the width of the side close to the center of the inner template 2, so that the hydraulic push rod 204 can smoothly drive the support plate 202 to move toward the center of the inner template 2, so that the support plate 202 is moved from the two second curved plates 201, after losing the support restriction of the support plate 202, the staff can apply a pulling force from the side of the second curved plate 201 away from the second rotating shaft 203. Under the action of the pulling force, the second curved plate 201 rotates around the second rotating shaft 203 toward the center of the inner template 2, so that the second curved plate 201 is separated from the inner surface of the section barrel in the molding cavity. The second rotating shaft 203 is not set in the fan-shaped area formed by the center of the inner template 2 and the outer end wall of the second curved plate 201. The second rotating shaft 203 is obliquely set on the outside of the second curved plate 201. This makes it possible for the second curved plate 201 to rotate around the second rotating shaft 203 without its rotation trajectory invading the range of the molding cavity, thereby ensuring the smoothness of the separation of the second curved plate 201 from the inner surface of the section barrel in the molding cavity.

[0049] During the process of opening the mold and taking out the material, the first curved plate 101 is separated from the section barrel by rotating around the first rotating shaft 102, and the second curved plate 201 is separated from the section barrel by rotating around the second rotating shaft 203. This allows it to be demoulded and separated by applying force on one side, which can improve the demoulding convenience to a certain extent and help avoid damage to the section barrel surface during demoulding and taking out the material. During the process of opening the mold and taking out the material, the various components of the molding mold move in an orderly manner and will not be scattered. Subsequently, the mold can be reset and closed by rotating to start a new round of casting production, so that the molding mold can continuously and efficiently cast the section barrel after assembly is completed, which is beneficial to improving production efficiency.

[0050] In the specific implementation process, Figure 5 and Figure 9 As shown, the lower ends of the first rotating shaft 102 and the second rotating shaft 203 are both provided with a spline structure, and a first spline cylinder 304 corresponding to the first jack 302 and a second spline cylinder 305 corresponding to the second jack 303 are rotatably installed in the sector plate 301. The inner size of the first spline cylinder 304 is adapted to the outer size of the lower end of the first rotating shaft 102, and the inner size of the second spline cylinder 305 is adapted to the outer size of the lower end of the second rotating shaft 203. The outer side of the sector plate 301 is fixedly provided with a first servo motor 3 06. A first worm gear 307 is coaxially fixed to the outer side of the first spline cylinder 304, and a first worm 308 is meshed with the outer side of the first worm gear 307. A second worm gear 309 is coaxially fixed to the outer side of the second spline cylinder 305, and a second worm 310 is meshed with the outer side of the second worm gear 309. The first worm 308 is coaxially fixed to the driving shaft of the first servo motor 306. The first worm 308 and the second worm 310 are arranged in parallel. A reversing transmission box 311 is connected between the first worm 308 and the second worm 310.

[0051] During the use of the forming mold, when it is necessary to control the rotation of the first curved plate 101 and the second curved plate 201, the staff can power on the first servo motor 306, and use the first servo motor 306 to drive the first spline cylinder 304 and the second spline cylinder 305 to rotate, thereby driving the first rotating shaft 102 inserted in the first spline cylinder 304 and the second rotating shaft 203 inserted in the second spline cylinder 305 to rotate, thereby realizing the rotation control of the first curved plate 101 and the second curved plate 201. By controlling the rotation direction of the driving shaft of the first servo motor 306, the rotation direction of the first curved plate 101 and the second curved plate 201 can be controlled, which can be achieved to a certain extent. In order to improve the control flexibility of the forming mold during actual use, when the first servo motor 306 is powered on and started to drive the first spline cylinder 304 and the second spline cylinder 305 to rotate, the drive shaft of the first servo motor 306 rotates, driving the first worm 308 fixedly connected thereto to rotate synchronously, and with the help of the meshing transmission between the first worm 308 and the first worm wheel 307, power is provided for the rotation of the first spline cylinder 304. Synchronously, with the help of the transmission connection of the reversing transmission box 311, the second worm 310 rotates synchronously with the first worm 308, and then with the help of the meshing transmission between the second worm 310 and the second worm wheel 309, power is provided for the rotation of the second spline cylinder 305.

[0052] Since the lower ends of the first rotating shaft 102 and the second rotating shaft 203 are respectively configured as spline structures adapted to the internal dimensions of the first spline cylinder 304 and the second spline cylinder 305, the first spline cylinder 304 can drive the first rotating shaft 102 to rotate stably during the process of being driven to rotate, and the second spline cylinder 305 can drive the second rotating shaft 203 to rotate stably during the process of being driven to rotate, which is beneficial to ensuring the stability of the rotational power acting on the first curved plate 101 and the second curved plate 201. During the mold opening and closing process, the first servo motor 306 is used to drive instead of manually opening or closing the first curved plate 101 and the second curved plate Plate 201 can effectively reduce the labor burden of the staff, and when power is transmitted, by means of the one-way self-locking property of the meshing transmission between the first worm 308 and the first worm wheel 307, and the one-way self-locking property of the meshing transmission between the second worm 310 and the second worm wheel 309, when the first servo motor 306 is not powered on, the first rotating shaft 102 inserted in the first spline cylinder 304 and the second rotating shaft 203 inserted in the second spline cylinder 305 cannot be driven to rotate by other external forces, so that the first curved plate 101 and the second curved plate 201 are automatically positioned and stabilized after rotation adjustment.

[0053] Under the reversing drive of the reversing transmission box 311, the first worm 308 and the second worm 310 rotate in opposite directions, thereby causing the first spline cylinder 304 and the second spline cylinder 305 to be driven to rotate in opposite directions. During the mold opening process, when the first curved plate 101 rotates around the first rotating shaft 102 in the direction away from the center of the outer template 1, the second curved plate 201 will be driven to rotate around the second rotating shaft 203 toward the center of the inner template 2. During the mold closing process, when the first curved plate 101 rotates around the first rotating shaft 102 toward the center of the outer template 1, the second curved plate 201 will be driven to rotate around the second rotating shaft 203 toward the center of the inner template 2. 1 will be driven to rotate around the second rotating shaft 203 in the direction away from the center of the inner template 2, so that the rotation of the first curved plate 101 and the second curved plate 201 are synchronously controlled without interfering with each other. During the mold opening process, the first curved plate 101 on the outside and the second curved plate 201 on the inside are synchronously rotated and uncovered, and at the same time, the demoulding separation force is applied to the inner and outer end walls of the formed segment barrel, which is conducive to ensuring that the force applied to the inside and outside of the segment barrel is uniform during demoulding, avoiding the segment barrel from cracking due to uneven force inside and outside during demoulding, and to a certain extent ensuring the quality of the segment barrel after demoulding by the forming mold.

[0054] In the specific implementation process, Figure 1 - Figure 4 、 Figure 12 and Figure 14 As shown, a plurality of first brackets 4 arranged around the outside of the outer formwork 1 are vertically fixed on the top of the base plate 3, a first ring frame 401 coaxially arranged with the outer formwork 1 is fixedly installed on the top of the plurality of first brackets 4, and a first docking hole 402 corresponding to the first rotating shaft 102 is opened on the first ring frame 401, a plurality of second brackets 403 arranged around the inside of the inner formwork 2 are vertically fixed on the top of the base plate 3, a second ring frame 404 coaxially arranged with the inner formwork 2 is fixedly installed on the top of the plurality of second brackets 403, and a second docking hole 405 corresponding to the second rotating shaft 203 is opened on the second ring frame 404, a connecting plate 406 is fixedly connected between two adjacent second brackets 403, and the hydraulic push rod 204 is fixedly installed on the connecting plate 406.

[0055] During use of the forming mold, with the support of multiple vertically arranged first brackets 4, the first ring frame 401 can be stably positioned above the outer template 1. Then, with the first docking hole 402 in the first ring frame 401 restricting the upper end of the first rotating shaft 102, the stability of the multiple first curved plates 101 assembled to form the outer template 1 can be guaranteed, and the stability of the first curved plates 101 during rotation can be guaranteed. Similarly, with the support of multiple vertically arranged second brackets 403, the second ring frame 404 can be stably positioned above the inner template 2. Then, with the second docking hole 405 in the second ring frame 404 restricting the upper second rotating shaft 203, the stability of the multiple second curved plates 201 assembled to form the inner template 2 with the support plate 202 can be guaranteed, and the stability of the second curved plates 201 during rotation can be guaranteed. In addition, the connecting plate 406 connects two adjacent second brackets 403, which not only further improves the stability of the second bracket 403 supporting the second ring frame 404, but also provides an adaptive installation position for the hydraulic push rod 204.

[0056] In the specific implementation process, Figure 1 、 Figure 4 、 Figure 10 and Figure 14 As shown, a vertically arranged guide roller 5 is rotatably installed in each first bracket 4, a winding roller 501 is fixedly installed on the outside of one of the guide rollers 5, a second servo motor 502 is fixedly installed on the top of the first bracket 4 on which the winding roller 501 is installed, and the drive shaft of the second servo motor 502 is transmission-connected to the winding roller 501, and a pull rope 503 is fixedly connected to the side of each first curved plate 101 away from the first rotating shaft 102, and the pull rope 503 is wrapped around the outside of the numerous guide rollers 5 and fixedly connected to the winding roller 501. During the use of the forming mold, when controlling the first curved plate 101 to rotate around the first rotating shaft 1 02 rotates in the direction away from the center of the outer template 1, it can not only be driven and controlled by the first servo motor 306, but also a pulling force can be applied synchronously by the pull rope 503. When it is necessary to pull outward to open the first curved plate 101 for mold opening operation, the staff will connect the other end of the pull rope 503 connected to the first curved plate 101 to the winding roller 501, and then control the second servo motor 502 to power on and start, drive the winding roller 501 to rotate and reel the pull rope 503, and generate tension on the first curved plate 101 through reeling, which can assist in better separation of the first curved plate 101 from the surface of the section cylinder when opening the mold.

[0057] When controlling the first curved plate 101 to rotate and open the mold, the first servo motor 306 and the second servo motor 502 need to be started synchronously to keep the first rotating shaft 102 rotating to drive the first curved plate 101 to open, and the pull rope 503 pulling the auxiliary first curved plate 101 to open in coordination. The staff can control the first curved plates 101 to rotate and open one by one according to actual needs, or can also control all the first curved plates 101 to rotate and open synchronously. When the first curved plates 101 are driven to rotate and open one by one, the first curved plates 101 are The single pull rope 503 corresponding to 101 is firmly connected to the winding roller 501. When it is necessary to simultaneously control all the first curved plates 101 to rotate and open, all the pull ropes 503 are wound around the outside of the numerous guide rollers 5 in an orderly manner along a uniform direction. After being guided by the guide rollers 5, they are firmly connected to the winding roller 501, and the numerous pull ropes 503 after connection are all in a taut state. Under the traction of the pull ropes 503, it can be ensured that the numerous first curved plates 101 are assisted to be pulled open together, which is conducive to ensuring the operational flexibility of the forming mold during actual use.

[0058] In the specific implementation process, Figure 1 and Figure 11 As shown, an assembly platform 6 is provided at the bottom of the base plate 3, and the assembly platform 6 includes a central platform 601 arranged in the middle position, and a plurality of outwardly extending extension beams 602 are fixed around the outer side of the central platform 601, and a plurality of evenly distributed spiral support legs 603 are fixedly installed at the bottom of the central platform 601 and the extension beam 602. During the use of the forming mold, the bottom is supported by the assembly platform 6, and the horizontality of the top of the assembly platform 6 can be adjusted with the help of the numerous evenly distributed spiral support legs 603 at the bottom of the central platform 601 and the extension beam 602. The spiral support legs 603 can be composed of a screw barrel and a screw that are screwed together. By rotating the screw barrel and the screw relative to each other, the actual length of the spiral support legs 603 is driven to change, and support is provided at the bottom of the central platform 601 and the extension beam 602, so that the assembly platform 6 can provide horizontal support for the outer formwork 1, inner formwork 2 and base plate 3 above on uneven ground, which is beneficial to ensure the stability of the section tube casting and molding.

[0059] In the specific implementation process, Figure 1 - Figure 14As shown, the first ring frame 401 and the second ring frame 404 are both composed of a plurality of arc-shaped beams distributed around each other, and the two adjacent sector plates 301, the first bracket 4, the second bracket 403 and the sector plate 301, the two adjacent arc-shaped beams, the second bracket 403 and the connecting plate 406, and the central platform 601 and the extension beam 602 are all fastened together by bolts. During the use of the forming mold, the above-mentioned structural setting allows the forming mold to be flexibly disassembled and assembled. By disassembling and assembling the bolts at the connecting structure, the forming mold can be decomposed into multiple relatively independent small structures during transportation, which is convenient for transportation and storage. When needed, it can be modularly assembled and quickly assembled and formed, which is conducive to improving the convenience of the forming mold in actual use.

[0060] Specifically, the working principle and operation method of the present invention are as follows:

[0061] The forming mold can be assembled and formed by plugging and bolting at the connection position. By adjusting the support height of each spiral support leg 603, it is ensured that the forming mold can be used for casting and producing the section tube in a horizontal environment. When the mold is closed, the many surrounding first curved plates 101 are closed to form a closed outer template 1, and the many surrounding second curved plates 201 and support plates 202 constitute a closed inner template 2. The outer template 1, the inner template 2 and the bottom plate 3 cooperate to form a forming cavity for casting the section tube. The staff puts a steel frame into the forming cavity and pours concrete. After solidification, the section tube is formed. When the mold is opened, the hydraulic push rod 204 is powered on and started to control the support plate 202 to move toward the center of the inner template 2, so that the support plate 202 withdraws from between the two second curved plates 201. Subsequently, the first servo motor 306 and the second servo motor 502 are simultaneously When the power is turned on and the first servo motor 306 is started, the first worm 308 and the second worm 310 rotate synchronously relative to each other with the help of the reversing transmission of the reversing transmission box 311, and then the first spline cylinder 304 and the second spline cylinder 305 rotate synchronously relative to each other with the help of the meshing transmission of the first worm 308 and the first worm wheel 307, and the meshing transmission of the second worm 310 and the second worm wheel 309, thereby controlling the first rotating shaft 102 to drive the first curved plate 101 to rotate and open, and controlling the second rotating shaft 203 to drive the second curved plate 201 to rotate and open. During the rotation and opening process of the first curved plate 101, the second servo motor 502 drives the winding roller 501 to rotate and rewind the pull rope 503. Under the guidance of the guide roller 5, the pull rope 503 applies an outward auxiliary pulling force to the first curved plate 101, thereby achieving a smoother mold opening and separation operation.

[0062] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A fan tower section forming mold, comprising an outer template (1) and an inner template (2), characterized in that: The inner template (2) is coaxially arranged on the inner side of the outer template (1), and a molding cavity is formed between the outer template (1) and the inner template (2). The outer template (1) is composed of a plurality of first curved plates (101) arranged in a surrounding manner, and a vertically arranged first rotating shaft (102) is fixed on the side of the first curved plate (101) away from the center of the outer template (1). The inner template (2) is composed of a plurality of second curved plates (201) arranged in a surrounding manner and a support plate (202). The support plate (202) is clamped between two adjacent second curved plates (201), and the second curved plate (201) is close to the inner template. A second vertically arranged rotating shaft (203) is fixedly installed on one side of the center position of the plate (2), a plurality of hydraulic push rods (204) are arranged around the inner side of the inner template (2), and the support plate (202) is fixedly connected to the telescopic end of the hydraulic push rod (204). A bottom plate (3) is provided at the bottom of the outer template (1) and the inner template (2), and the bottom plate (3) is composed of a plurality of surrounding fan-shaped plates (301), and a first plug hole (302) corresponding to the first rotating shaft (102) and a second plug hole (303) corresponding to the support plate (202) are provided on the fan-shaped plate (301).

2. A fan tower section forming mold according to claim 1, characterized in that: The included angle between the two end faces of the support plate (202) and the second curved plates (201) on both sides is greater than or equal to 0° and less than 30°, and the opening of the included angle is oriented towards the center of the inner template (2).

3. The wind turbine tower section forming mold according to claim 1, characterized in that: The lower ends of the first rotating shaft (102) and the second rotating shaft (203) are both configured as spline structures. A first spline cylinder (304) corresponding to the first insertion hole (302) and a second spline cylinder (305) corresponding to the second insertion hole (303) are rotatably mounted in the sector plate (301). The internal dimensions of the first spline cylinder (304) are adapted to the external dimensions of the lower end of the first rotating shaft (102), and the internal dimensions of the second spline cylinder (305) are adapted to the external dimensions of the lower end of the second rotating shaft (203). A first servo motor (306) is fixedly mounted on the outer side of the sector plate (301).

4. A fan tower section forming die according to claim 3, characterized in that: A first worm gear (307) is coaxially fixed to the outer side of the first spline cylinder (304), and a first worm (308) is meshed with the outer side of the first worm gear (307). A second worm gear (309) is coaxially fixed to the outer side of the second spline cylinder (305), and a second worm (310) is meshed with the outer side of the second worm gear (309).

5. The wind turbine tower section forming die according to claim 4, characterized in that: The first worm (308) is coaxially fixed to the drive shaft of the first servo motor (306), the first worm (308) and the second worm (310) are arranged in parallel, and a reversing transmission box (311) is connected between the first worm (308) and the second worm (310).

6. The wind turbine tower section forming mold according to claim 1, characterized in that: A plurality of first brackets (4) arranged around the outside of the outer template (1) are vertically fixed to the top of the base plate (3); a first ring frame (401) coaxially arranged with the outer template (1) is fixedly mounted on the tops of the plurality of first brackets (4); and a first docking hole (402) corresponding to the first rotating shaft (102) is provided on the first ring frame (401); a plurality of second brackets (403) arranged around the inside of the inner template (2) are vertically fixed to the top of the base plate (3); a second ring frame (404) coaxially arranged with the inner template (2) is fixedly mounted on the tops of the plurality of second brackets (403); and a second docking hole (405) corresponding to the second rotating shaft (203) is provided on the second ring frame (404).

7. A fan tower section forming die according to claim 6, characterized in that: A connecting plate (406) is fixedly connected between two adjacent second brackets (403), and the hydraulic push rod (204) is fixedly mounted on the connecting plate (406).

8. The wind turbine tower section forming die according to claim 6, characterized in that: A vertically arranged guide roller (5) is rotatably installed in each of the first brackets (4), a winding roller (501) is fixedly installed on the outside of one of the guide rollers (5), a second servo motor (502) is fixedly installed on the top of the first bracket (4) on which the winding roller (501) is installed, and a driving shaft of the second servo motor (502) is transmission-connected to the winding roller (501), and a pull rope (503) is fixedly connected to the side of each of the first curved plates (101) away from the first rotating shaft (102), and the pull rope (503) is wrapped around the outside of the plurality of guide rollers (5) and fixedly connected to the winding roller (501).

9. The wind turbine tower section forming die according to claim 1, characterized in that: An assembly platform (6) is provided at the bottom of the base plate (3), and the assembly platform (6) includes a central platform (601) provided in the middle, a plurality of outwardly extending extension beams (602) are fixed around the outer side of the central platform (601), and a plurality of evenly distributed spiral support legs (603) are fixedly installed at the bottom of both the central platform (601) and the extension beams (602).

10. The wind turbine tower section forming die according to claim 6, characterized in that: The first ring frame (401) and the second ring frame (404) are both composed of a plurality of arc-shaped beams distributed around each other. The two adjacent sector plates (301), the first bracket (4), the second bracket (403) and the sector plate (301), the two adjacent arc-shaped beams, the second bracket (403) and the connecting plate (406), and the central platform (601) and the extension beam (602) are all fastened and connected by bolts.

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