Coal mine belt conveyor speed regulation method, device, electronic equipment and storage medium
By calculating the minimum transmission speed and target transmission speed of coal mine belt conveyors, the problems of energy waste and wear of coal mine belt conveyors under different load conditions are solved, achieving more efficient transportation and lower wear.
Patent Information
- Application Number
- CN202411832823.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2044-12-13
AI Technical Summary
During the coal belt conveyor, the load conditions are different and they all run at the same speed at the same speed, resulting in increased energy waste and wear.
The coal flow rate on the belt drive is calculated to determine the minimum transmission speed and the transmission speed adjustment range is determined based on the preset maximum transmission speed. Then, based on the transmission speed adjustment range and coal flow rate, the transmission efficiency range and wear rate range are calculated, and the target transmission speed is finally determined to take into account both the transmission efficiency and wear rate.
It effectively reduces the energy loss and wear of coal mine belt conveyors, improves transportation efficiency and equipment sustainability.
Smart Images

Figure CN119284473B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of coal mine transportation, and in particular to a method, device, electronic equipment and storage medium for speed regulation of a coal mine belt conveyor. Background Art
[0002] Coal transportation is an important part of coal mining. With the continuous improvement of mechanization in coal enterprises, belt conveyors have become the main equipment for coal transportation in coal mines.
[0003] In the process of conveying coal by belt conveyor, the speed mode of belt conveyor is generally to run at low speed when no-load and at high speed when loaded, which can reduce the energy loss of no-load. However, if the load conditions are different and they all run at the same speed, it will waste energy and aggravate the wear of belt conveyor. Summary of the invention
[0004] In order to reduce energy loss and wear of a coal mine belt conveyor, the present application provides a method, device, electronic equipment and storage medium for speed regulation of a coal mine belt conveyor.
[0005] In the first aspect, the present application provides a method for speed regulation of a coal mine belt conveyor, which adopts the following technical solution:
[0006] The method of speed regulation of coal mine belt conveyor includes:
[0007] Calculating the minimum transmission speed of the belt conveyor according to the coal flow on the belt conveyor;
[0008] Determining a transmission speed adjustment range of the belt conveyor according to the minimum transmission speed and the preset maximum transmission speed;
[0009] According to the transmission speed adjustment range and the coal flow rate, the transmission efficiency range of the belt conveyor is calculated; wherein the transmission efficiency range includes a transmission time efficiency range and a transmission energy efficiency range, the transmission efficiency is positively correlated with the transmission speed, and the transmission efficiency is positively correlated with the coal flow rate;
[0010] According to the transmission speed adjustment range and the coal flow rate, the wear rate range of the belt conveyor is calculated; wherein the wear rate is positively correlated with the transmission speed, and the wear rate is positively correlated with the coal flow rate;
[0011] According to the transmission efficiency range and the wear rate range, a target transmission speed of the belt conveyor is determined.
[0012] By adopting the above technical scheme, before adjusting the speed of the coal mine belt conveyor, the minimum transmission speed of the belt conveyor is calculated based on the coal flow rate on the belt conveyor, and based on the preset maximum transmission speed, the transmission speed adjustment range is determined, and the transmission efficiency range of the belt conveyor is calculated according to the transmission speed adjustment range and the coal flow rate. The wear rate range of the belt conveyor is calculated again according to the transmission speed adjustment range and the coal flow rate. The target transmission speed of the belt conveyor is determined according to the transmission efficiency range and the wear rate range. The transmission efficiency and wear rate of the belt conveyor can be taken into account, thereby reducing the energy loss and wear of the coal mine belt conveyor.
[0013] Optionally, the calculating the minimum transmission speed of the belt conveyor according to the coal flow on the belt conveyor includes:
[0014] Obtaining the rated coal flow and rated transmission speed of the belt conveyor;
[0015] Determine the transport proportion of the belt conveyor according to the rated coal flow and the coal flow; wherein the transport proportion indicates the transport force proportion output by the belt conveyor;
[0016] The minimum transmission speed of the belt conveyor is determined according to the transport proportion and the rated transmission speed.
[0017] By adopting the above technical scheme, the transportation proportion of the belt conveyor is determined according to the rated coal flow rate and coal flow rate of the belt conveyor. Based on the transportation proportion and the rated transmission speed, the minimum transmission speed of the belt conveyor is determined to ensure the stability of the belt conveyor's coal transportation, laying the foundation for the subsequent determination of the target transmission speed.
[0018] Optionally, calculating the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate includes:
[0019] Obtaining the transmission distance of the coal flow;
[0020] Determining the transmission time range of the coal flow according to the transmission distance of the coal flow and the transmission speed adjustment range;
[0021] The transmission time efficiency range of the belt conveyor is determined according to the transmission time range and the preset standard transmission time.
[0022] By adopting the above technical scheme, the transmission time range is determined according to the transmission distance of the coal flow and the transmission speed adjustment range, and the transmission time efficiency range of the belt conveyor is determined based on the preset standard transmission time, which lays the foundation for the subsequent balancing of transmission time efficiency, transmission energy efficiency and wear rate.
[0023] Optionally, the calculating the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate further includes:
[0024] Acquiring parameter information of the belt conveyor; wherein the parameter information includes friction parameters;
[0025] Determining the positive pressure of the coal flow on the belt conveyor according to the coal flow and the inclination angle of the belt conveyor;
[0026] Determining the energy loss range of the belt conveyor according to the positive pressure, the parameter information and the transmission speed adjustment range;
[0027] Calculating the useful work of the belt conveyor according to the coal flow rate and the transmission distance of the coal flow rate;
[0028] The transmission energy efficiency range of the belt conveyor is determined according to the energy loss range and the useful work.
[0029] By adopting the above technical scheme, the positive pressure of the coal flow on the belt conveyor is determined according to the coal flow rate and the inclination angle of the belt conveyor. The energy loss range of the belt conveyor is determined according to the positive pressure, parameter information and transmission speed adjustment range. Based on the useful work of the belt conveyor, the transmission energy efficiency range of the belt conveyor is determined, which lays the foundation for the subsequent balancing of transmission time efficiency, transmission energy efficiency and wear rate.
[0030] Optionally, calculating the wear rate range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate includes:
[0031] Determine the unit wear information of the belt conveyor according to the transmission speed adjustment range, the coal flow rate and a preset influencing factor-wear table; wherein the preset influencing factor-wear table represents a relationship correspondence table between the transmission speed adjustment range, the coal flow rate and the unit wear degree;
[0032] The wear rate range of the belt conveyor is determined according to the unit wear information and the transmission distance of the coal flow.
[0033] By adopting the above technical scheme, the unit wear information of the belt conveyor is determined according to the transmission speed adjustment range, coal flow rate and the preset influencing factor-wear table, and the wear rate range of the belt conveyor is determined based on the transmission distance of the coal flow rate, which lays the foundation for the subsequent balancing of transmission time efficiency, transmission energy efficiency and wear rate.
[0034] Optionally, determining the target transmission speed of the belt conveyor according to the transmission efficiency range and the wear rate range includes:
[0035] respectively obtaining the preset weights of transmission time efficiency, transmission energy efficiency and wear rate;
[0036] The target transmission speed is determined according to the transmission time efficiency, the transmission energy efficiency, the wear rate and all the preset weights.
[0037] Optionally, determining the target transmission speed according to the transmission time efficiency, the transmission energy efficiency, the wear rate, and all the preset weights includes:
[0038] According to the transmission speed adjustment range, the transmission time efficiency range, the transmission energy efficiency range and the wear rate range are matched one by one, and the transmission time efficiency, the transmission energy efficiency and the wear rate corresponding to each transmission speed are determined;
[0039] Determining the balance of the transmission speed according to the transmission time efficiency, the transmission energy efficiency and the wear rate corresponding to the transmission speed and all the preset weights;
[0040] The target transmission speed is determined according to the balance of all the transmission speeds.
[0041] By adopting the above technical scheme, the transmission time efficiency range, transmission energy efficiency range and wear rate range are matched one by one according to the transmission speed adjustment range, the transmission time efficiency, transmission energy efficiency and wear rate corresponding to each transmission speed are determined, and based on all preset weights, the balance of the transmission speed is determined. According to the balance of all transmission speeds, the target transmission speed is obtained, which can take into account the transmission efficiency and wear rate of the belt conveyor, thereby reducing the energy loss and wear of the coal mine belt conveyor.
[0042] In the second aspect, the present application provides a device for regulating the speed of a coal mine belt conveyor, which adopts the following technical solution:
[0043] The device for regulating the speed of a coal mine belt conveyor includes:
[0044] A minimum transmission speed determination module, used for calculating the minimum transmission speed of the belt conveyor according to the coal flow on the belt conveyor;
[0045] A transmission speed adjustment range determination module, used to determine the transmission speed adjustment range of the belt conveyor according to the minimum transmission speed and the preset maximum transmission speed;
[0046] A transmission efficiency range determination module, used to calculate the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate; wherein the transmission efficiency includes transmission time efficiency and transmission energy efficiency, the transmission efficiency is positively correlated with the transmission speed, and the transmission efficiency is positively correlated with the coal flow rate;
[0047] A wear rate range determination module, used to calculate the wear rate range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate; wherein the wear rate is positively correlated with the transmission speed, and the wear rate is positively correlated with the coal flow rate;
[0048] The target transmission speed determination module is used to determine the target transmission speed of the belt conveyor according to the transmission efficiency range and the wear rate range.
[0049] By adopting the above technical scheme, before adjusting the speed of the coal mine belt conveyor, the minimum transmission speed of the belt conveyor is calculated based on the coal flow rate on the belt conveyor, and based on the preset maximum transmission speed, the transmission speed adjustment range is determined, and the transmission efficiency range of the belt conveyor is calculated according to the transmission speed adjustment range and the coal flow rate. The wear rate range of the belt conveyor is calculated again according to the transmission speed adjustment range and the coal flow rate. The target transmission speed of the belt conveyor is determined according to the transmission efficiency range and the wear rate range. The transmission efficiency and wear rate of the belt conveyor can be taken into account, thereby reducing the energy loss and wear of the coal mine belt conveyor.
[0050] In a third aspect, the present application provides an electronic device, which adopts the following technical solution:
[0051] An electronic device, comprising:
[0052] at least one processor;
[0053] Memory;
[0054] At least one application, wherein the at least one application is stored in a memory and configured to be executed by at least one processor, and the at least one application is configured to: execute any of the above methods.
[0055] In a fourth aspect, the present application provides a computer-readable storage medium, which adopts the following technical solution:
[0056] A computer-readable storage medium includes: a computer program that can be loaded by a processor and execute any of the above methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0057] Figure 1 It is a flow chart of the method for speed regulation of a coal mine belt conveyor according to an embodiment of the present application;
[0058] Figure 2 It is a structural block diagram of a device for speed regulation of a coal mine belt conveyor according to an embodiment of the present application;
[0059] Figure 3 It is a schematic diagram of an electronic device according to an embodiment of the present application. DETAILED DESCRIPTION
[0060] The present application is further described in detail below in conjunction with the accompanying drawings.
[0061] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0062] like Figure 1 The method for speed regulation of a coal mine belt conveyor is described as follows (steps S101 to S105):
[0063] S101: Calculate the minimum transmission speed of the belt conveyor according to the coal flow on the belt conveyor.
[0064] In this embodiment, the coal flow rate can be obtained according to the pressure sensor or the captured image. Since the coal flow rate of the belt conveyor is continuously large and the transmission speed is low, a large amount of coal will accumulate on the belt conveyor, exceeding the upper limit of the belt conveyor transportation, resulting in transportation failures. Therefore, this application calculates the minimum transmission speed of the belt conveyor based on the coal flow rate on the belt conveyor to ensure the normal transportation of the belt conveyor, laying the foundation for subsequently improving the transmission efficiency of the belt conveyor.
[0065] Specifically, the minimum transmission speed of the belt conveyor is calculated according to the coal flow on the belt conveyor, including: obtaining the rated coal flow and rated transmission speed of the belt conveyor; determining the transportation ratio of the belt conveyor according to the rated coal flow and the coal flow; wherein the transportation ratio represents the transportation force ratio output by the belt conveyor; determining the minimum transmission speed of the belt conveyor according to the transportation ratio and the rated transmission speed.
[0066] In this embodiment, the rated coal flow rate is the upper limit of the coal flow rate that the belt conveyor can withstand, the rated transmission speed is the minimum transmission speed under the rated coal flow rate, the rated coal flow rate and the rated transmission speed are both set in advance, the transportation ratio is the ratio of the coal flow rate to the rated coal flow rate, and the minimum transmission speed is the product of the transportation ratio and the rated transmission speed. Since the coal flow rate and the minimum transmission speed are roughly proportional, this application determines the transportation ratio based on the coal flow rate and the rated coal flow rate, and then obtains the minimum transmission speed based on the transportation ratio and the rated transmission speed, laying the foundation for subsequently improving the transmission efficiency of the belt conveyor.
[0067] S102: Determine a transmission speed adjustment range of the belt conveyor according to a minimum transmission speed and a preset maximum transmission speed.
[0068] In this embodiment, the preset maximum transmission speed is set in advance based on the performance of the belt conveyor or based on transportation experience. For example, the stable transportation speed of the belt conveyor under the rated coal flow rate is determined according to the width of the belt conveyor, friction factors, etc., and the transmission speed adjustment range is (minimum transmission speed, preset maximum transmission speed).
[0069] S103: Calculate the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate.
[0070] In this embodiment, the transmission efficiency range includes a transmission time efficiency range and a transmission energy efficiency range. The transmission time efficiency indicates the time spent by the belt conveyor to transport coal. The higher the transmission time efficiency, the less time it takes. The transmission energy efficiency indicates the energy loss of the belt conveyor to transport coal. The higher the transmission energy efficiency, the less energy loss. Since there are time limits and energy efficiency constraints in the process of transporting coal by the belt conveyor, the emphasis of the transmission time efficiency and the transmission energy efficiency is different in different situations. When the demand for coal production is high, the priority of the transmission time efficiency is higher than the priority of the transmission energy efficiency; when the demand for coal production is low, the priority of the transmission time efficiency is lower than the priority of the transmission energy efficiency. Therefore, in the process of transporting coal by the belt conveyor, it is necessary to take into account the transmission time efficiency and the transmission energy efficiency according to different situations. Therefore, this application determines the transmission time efficiency range and the transmission energy efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate, laying a foundation for the subsequent consideration of the transmission time efficiency and the transmission energy efficiency.
[0071] Specifically, the transmission efficiency range of the belt conveyor is calculated according to the transmission speed adjustment range and the coal flow rate, including: obtaining the transmission distance of the coal flow rate; determining the transmission time range of the coal flow rate according to the transmission distance of the coal flow rate and the transmission speed adjustment range; determining the transmission time efficiency range of the belt conveyor according to the transmission time range and the preset standard transmission time.
[0072] In this embodiment, the transmission distance of the coal flow is the transmission distance of the belt conveyor, which is determined by the coal dropping point and the transmission boundary point of the belt conveyor. The transmission time range is obtained by dividing the transmission distance of the coal flow by the transmission speed in the transmission speed adjustment range. The preset standard transmission time is set in advance. The transmission time efficiency range is obtained by dividing the preset standard transmission time and the transmission time in the transmission time range. For example, the transmission distance of the coal flow is 100m, the transmission speed adjustment range is (1m / s, 2m / s), then the transmission time range is (50s, 100s), the preset standard transmission time is 75s, and the transmission time efficiency range is (0.75, 1.5).
[0073] During the process of conveying coal by belt conveyor, it is necessary to maintain the transmission efficiency while taking into account the wear rate of the belt conveyor. The transmission efficiency can be reflected by the transmission time efficiency and the transmission energy efficiency. This application determines the transmission time range of the coal flow through the transmission distance and transmission speed adjustment range of the coal flow, and determines the transmission time efficiency range based on the preset standard transmission time, laying the foundation for the subsequent determination of the target transmission speed of the belt conveyor.
[0074] Furthermore, the transmission efficiency range of the belt conveyor is calculated based on the transmission speed adjustment range and the coal flow rate, and the method also includes: obtaining parameter information of the belt conveyor; wherein the parameter information includes friction parameters; determining the positive pressure of the coal flow rate on the belt conveyor based on the coal flow rate and the inclination of the belt conveyor; determining the energy loss range of the belt conveyor based on the positive pressure, parameter information and transmission speed adjustment range; calculating the useful work of the belt conveyor based on the coal flow rate and the transmission distance of the coal flow rate; and determining the transmission energy efficiency range of the belt conveyor based on the energy loss range and the useful work.
[0075] In this embodiment, the friction parameters include the dynamic friction coefficient and static friction coefficient of the belt conveyor, and the parameter information also includes the relationship between the positive pressure and the pressure of the belt and the motor. According to the gravity and inclination of the coal flow, the component force of the gravity of the coal flow perpendicular to the belt conveyor is determined as the positive pressure. When the inclination of the belt conveyor is not zero, the useful work of the belt conveyor is the product of the component force of the gravity of the coal flow along the belt conveyor and the transmission distance of the coal flow. When the inclination of the belt conveyor is zero, the useful work of the belt conveyor is the product of the gravity of the coal flow and the transmission distance.
[0076] The energy loss is divided into the energy loss caused by the sliding friction between the coal and the belt conveyor and the energy loss caused by the friction between the belt and the motor of the belt conveyor. When the transmission speed is lower than the preset slip speed, the energy loss caused by the sliding friction between the coal and the belt conveyor is not considered. At this time, the pressure between the belt and the motor of the belt conveyor is obtained based on the positive pressure and parameter information, and the energy loss caused by the friction between the belt and the motor of the belt conveyor is determined based on the transmission speed, the transmission distance of the coal flow and the static friction coefficient, so as to obtain the energy loss range; when the transmission speed is higher than the preset slip speed, based on the energy loss caused by the friction between the belt and the motor of the belt conveyor, the energy loss caused by the sliding friction between the coal and the belt conveyor is added, and the coal flow and the sliding friction of the belt conveyor are determined according to the dynamic friction coefficient and positive pressure of the belt conveyor. Based on the transmission speed and the dynamic friction coefficient, the sliding distance of the coal flow is determined, and the energy loss caused by the sliding friction between the coal and the belt conveyor is obtained based on the sliding friction and the sliding distance.
[0077] The total work is determined based on the useful work and the energy loss, and the transmission energy efficiency is obtained according to the ratio of the useful work to the total work. The transmission energy efficiency range includes all transmission energy efficiencies.
[0078] Since the energy loss in the process of transporting coal by a belt conveyor mainly comes from the friction between the coal and the belt conveyor and the friction caused by the belt conveyor transmission, when calculating the transmission energy efficiency, the present application divides the energy loss into two parts: the energy loss caused by the sliding friction between the coal and the belt conveyor and the energy loss caused by the friction between the belt of the belt conveyor and the motor, thereby improving the accuracy of the transmission energy efficiency.
[0079] S104: Calculate the wear rate range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate.
[0080] In this embodiment, the wear rate range determines the unit wear information of the belt conveyor through the transmission speed adjustment range, coal flow rate and the preset influencing factor-wear table, and then determines the wear range of the belt conveyor according to the unit wear information and the transmission distance of the coal flow rate. Since the higher the transmission efficiency, the higher the wear rate of the belt conveyor, the repair of the worn and damaged belt conveyor will lead to a decrease in transmission efficiency. While ensuring the transmission efficiency, the sustainable operation of the belt conveyor must also be taken into account. Therefore, this application determines the wear rate range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate, laying a foundation for the subsequent improvement of the transmission efficiency of the belt conveyor while taking into account the sustainable operation of the belt conveyor.
[0081] Specifically, the wear rate range of the belt conveyor is calculated according to the transmission speed adjustment range and the coal flow rate, including: determining the unit wear information of the belt conveyor according to the transmission speed adjustment range, the coal flow rate and the preset influencing factor-wear table; wherein the preset influencing factor-wear table represents a relationship correspondence table among the transmission speed adjustment range, the coal flow rate and the unit wear degree; determining the wear rate range of the belt conveyor according to the unit wear information and the transmission distance of the coal flow rate.
[0082] In this embodiment, the preset influencing factor-wear table characterizes the relationship between the transmission speed adjustment range, the coal flow rate and the unit wear degree. The unit wear degree of the belt conveyor can be determined by the transmission speed and the coal flow rate. The preset influencing factor-wear table can be obtained in advance based on a preliminary experiment. For example, the preliminary experiment can be to adjust the transmission speed once with a constant coal flow rate, and obtain the wear thickness of the belt conveyor under a long transmission distance, thereby determining the relationship between the coal flow rate, the transmission speed and the unit wear degree. It can also be obtained based on theoretical calculations, for example, according to the parameter information of the belt conveyor and the coal flow rate and the transmission speed, the relationship between the coal flow rate, the transmission speed and the unit wear degree is calculated. The unit wear information includes all unit wear degrees within the range of coal flow rate and transmission speed. The unit wear degree is the wear thickness of the belt conveyor under the unit transmission distance. The wear rate range is obtained based on the product of the unit wear degree in the unit wear information and the transmission distance.
[0083] S105: Determine a target transmission speed of the belt conveyor according to a transmission efficiency range and a wear rate range.
[0084] Specifically, the target transmission speed of the belt conveyor is determined according to the transmission efficiency range and the wear rate range, including: respectively obtaining the preset weights of the transmission time efficiency, the transmission energy efficiency and the wear rate; and determining the target transmission speed according to the transmission time efficiency, the transmission energy efficiency, the wear rate and all the preset weights.
[0085] In this embodiment, the preset weights can be set in advance according to the preferences of transmission time efficiency, transmission energy efficiency and wear rate in the process of coal transportation. For example, when the demand for coal mining output increases, transmission time efficiency takes precedence, transmission energy efficiency takes second place, and wear rate takes last place. Then the transmission time efficiency preset weight> transmission energy efficiency preset weight> wear rate preset weight; the transmission time efficiency, transmission energy efficiency and wear rate preset weights can also be set in advance according to the type of coal mine or coal cohesion. For example, since non-sticky coal has poor cohesion, the transmission speed cannot be too fast. At this time, the wear rate preset weight> transmission time efficiency preset weight> transmission energy efficiency preset weight. Transmission time efficiency preset weight+transmission energy efficiency preset weight+wear rate preset weight=1.
[0086] During the coal transportation process, preset weights are set for the transmission time efficiency, transmission energy efficiency and wear rate. The target transmission speed is determined based on the transmission time efficiency, transmission energy efficiency, wear rate and all preset weights. This can enable the belt conveyor to meet the coal transportation needs to the greatest extent while taking into account the transmission time efficiency, transmission energy efficiency and wear rate.
[0087] Furthermore, the target transmission speed is determined according to the transmission time efficiency, transmission energy efficiency, wear rate and all preset weights, including: according to the transmission speed adjustment range, the transmission time efficiency range, the transmission energy efficiency range and the wear rate range are matched one by one to determine the transmission time efficiency, transmission energy efficiency and wear rate corresponding to each transmission speed; according to the transmission time efficiency, transmission energy efficiency and wear rate corresponding to the transmission speed and all preset weights, the balance of the transmission speed is determined; according to the balance of all transmission speeds, the target transmission speed is determined.
[0088] In this embodiment, , where Y represents the balance of transmission speed, A represents the transmission time efficiency, B represents the transmission energy efficiency, C represents the wear rate, A1 represents the preset weight of transmission time efficiency, B1 represents the preset weight of transmission energy efficiency, and C1 represents the preset weight of wear rate.
[0089] The transmission speed corresponding to the highest balance is selected as the target transmission speed.
[0090] Figure 2 This is a structural block diagram of the device 200 for regulating the speed of a coal mine belt conveyor provided in an embodiment of the present application.
[0091] like Figure 2 As shown, the device 200 for regulating the speed of a coal mine belt conveyor mainly includes:
[0092] A minimum transmission speed determination module 201 is used to calculate the minimum transmission speed of the belt conveyor according to the coal flow on the belt conveyor;
[0093] The transmission speed adjustment range determination module 202 is used to determine the transmission speed adjustment range of the belt conveyor according to the minimum transmission speed and the preset maximum transmission speed;
[0094] The transmission efficiency range determination module 203 is used to calculate the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate; wherein the transmission efficiency includes the transmission time efficiency and the transmission energy efficiency, the transmission efficiency is positively correlated with the transmission speed, and the transmission efficiency is positively correlated with the coal flow rate;
[0095] The wear rate range determination module 204 is used to calculate the wear rate range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate; wherein the wear rate is positively correlated with the transmission speed, and the wear rate is positively correlated with the coal flow rate;
[0096] The target transmission speed determination module 205 is used to determine the target transmission speed of the belt conveyor according to the transmission efficiency range and the wear rate range.
[0097] In a possible implementation of an embodiment of the present application, the minimum transmission speed determination module 201 is also specifically used to calculate the minimum transmission speed of the belt conveyor based on the coal flow on the belt conveyor, including: obtaining the rated coal flow and rated transmission speed of the belt conveyor; determining the transportation ratio of the belt conveyor based on the rated coal flow and the coal flow; wherein the transportation ratio represents the transportation force ratio output by the belt conveyor; and determining the minimum transmission speed of the belt conveyor based on the transportation ratio and the rated transmission speed.
[0098] In a possible implementation method of an embodiment of the present application, the transmission efficiency range determination module 203 is also specifically used to calculate the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate, including: obtaining the transmission distance of the coal flow rate; determining the transmission time range of the coal flow rate according to the transmission distance of the coal flow rate and the transmission speed adjustment range; determining the transmission time efficiency range of the belt conveyor according to the transmission time range and the preset standard transmission time.
[0099] In a possible implementation of an embodiment of the present application, the transmission efficiency range determination module 203 is also specifically used to calculate the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate, and also includes: obtaining parameter information of the belt conveyor; wherein the parameter information includes friction parameters; determining the positive pressure of the coal flow rate on the belt conveyor according to the coal flow rate and the inclination angle of the belt conveyor; determining the energy loss range of the belt conveyor according to the positive pressure, parameter information and transmission speed adjustment range; calculating the useful work of the belt conveyor according to the coal flow rate and the transmission distance of the coal flow rate; and determining the transmission energy efficiency range of the belt conveyor according to the energy loss range and the useful work.
[0100] In a possible implementation of the embodiment of the present application, the wear rate range determination module 204 is also specifically used to calculate the wear rate range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate, including: determining the unit wear information of the belt conveyor according to the transmission speed adjustment range, the coal flow rate and the preset influencing factor-wear table; wherein the preset influencing factor-wear table represents a relationship correspondence table among the transmission speed adjustment range, the coal flow rate and the unit wear degree; determining the wear rate range of the belt conveyor according to the unit wear information and the transmission distance of the coal flow rate.
[0101] In a possible implementation method of an embodiment of the present application, the target transmission speed determination module 205 is also specifically used to determine the target transmission speed of the belt conveyor according to the transmission efficiency range and the wear rate range, including: respectively obtaining the preset weights of the transmission time efficiency, the transmission energy efficiency and the wear rate; determining the target transmission speed according to the transmission time efficiency, the transmission energy efficiency, the wear rate and all the preset weights.
[0102] In a possible implementation of an embodiment of the present application, the target transmission speed determination module 205 is also specifically used to determine the target transmission speed based on the transmission time efficiency, transmission energy efficiency, wear rate and all preset weights, including: according to the transmission speed adjustment range, the transmission time efficiency range, the transmission energy efficiency range and the wear rate range are matched one by one, and the transmission time efficiency, transmission energy efficiency and wear rate corresponding to each transmission speed are determined; according to the transmission time efficiency, transmission energy efficiency and wear rate corresponding to the transmission speed and all preset weights, the balance of the transmission speed is determined; according to the balance of all transmission speeds, the target transmission speed is determined.
[0103] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
[0104] The present application also introduces an electronic device from the perspective of a physical device, such as Figure 3 As shown, Figure 3The electronic device 300 shown includes: a processor 301 and a memory 303. The processor 301 and the memory 303 are connected, such as through a bus 302. Optionally, the electronic device 300 may also include a transceiver 304. It should be noted that in actual applications, the transceiver 304 is not limited to one, and the structure of the electronic device 300 does not constitute a limitation on the embodiments of the present application.
[0105] The processor 301 may be a CPU (Central Processing Unit), a general-purpose processor, a DSP (Digital Signal Processor), an ASIC (Application Specific Integrated Circuit), an FPGA (Field Programmable Gate Array) or other programmable logic devices, transistor logic devices, hardware components or any combination thereof. It may implement or execute various exemplary logic blocks, modules and circuits described in conjunction with the disclosure of this application. The processor 301 may also be a combination that implements computing functions, such as a combination of one or more microprocessors, a combination of a DSP and a microprocessor, etc.
[0106] The bus 302 may include a path to transmit information between the above components. The bus 302 may be a PCI (Peripheral Component Interconnect) bus or an EISA (Extended Industry Standard Architecture) bus. The bus 302 may be divided into an address bus, a data bus, a control bus, etc. For ease of representation, Figure 3 Only one thick line is used in the diagram, but this does not mean that there is only one bus or only one type of bus.
[0107] The memory 303 may be a ROM (Read Only Memory) or other types of static storage devices that can store static information and instructions, a RAM (Random Access Memory) or other types of dynamic storage devices that can store information and instructions, or an EEPROM (Electrically Erasable Programmable Read Only Memory), a CD-ROM (Compact Disc Read Only Memory) or other optical disk storage, optical disk storage (including compressed optical disk, laser disk, optical disk, digital versatile disk, Blu-ray disk, etc.), a magnetic disk storage medium or other magnetic storage device, or any other medium that can be used to carry or store the desired program code in the form of instructions or data structures and can be accessed by a computer, but is not limited thereto.
[0108] The memory 303 is used to store the application code for executing the solution of the present application, and the execution is controlled by the processor 301. The processor 301 is used to execute the application code stored in the memory 303 to implement the contents shown in the above method embodiment.
[0109] The electronic devices include, but are not limited to, mobile terminals such as mobile phones, laptop computers, digital broadcast receivers, PDAs (personal digital assistants), PADs (tablet computers), PMPs (portable multimedia players), vehicle-mounted terminals (such as vehicle-mounted navigation terminals), and fixed terminals such as digital TVs, desktop computers, etc. It can also be a server, etc. Figure 3 The electronic device shown is merely an example and should not bring any limitation to the functions and scope of use of the embodiments of the present application.
[0110] It should be understood that, although the steps in the flowchart of the accompanying drawings are displayed in sequence as indicated by the arrows, these steps are not necessarily executed in sequence in the order indicated by the arrows. Unless otherwise specified herein, there is no strict order restriction on the execution of these steps, and they can be executed in other orders. Moreover, at least a part of the steps in the flowchart of the accompanying drawings may include multiple sub-steps or multiple stages, and these sub-steps or stages are not necessarily executed at the same time, but can be executed at different times, and their execution order is not necessarily sequential, but can be executed in turn or alternately with other steps or at least a part of the sub-steps or stages of other steps.
[0111] The above are only some implementation methods of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A method for speed regulation of a coal mine belt conveyor, characterized in that: include: Calculating the minimum transmission speed of the belt conveyor according to the coal flow on the belt conveyor; Determining a transmission speed adjustment range of the belt conveyor according to the minimum transmission speed and the preset maximum transmission speed; According to the transmission speed adjustment range and the coal flow rate, the transmission efficiency range of the belt conveyor is calculated; wherein the transmission efficiency range includes a transmission time efficiency range and a transmission energy efficiency range, the transmission efficiency is positively correlated with the transmission speed, and the transmission efficiency is positively correlated with the coal flow rate; According to the transmission speed adjustment range and the coal flow rate, the wear rate range of the belt conveyor is calculated; wherein the wear rate is positively correlated with the transmission speed, and the wear rate is positively correlated with the coal flow rate; Determining a target transmission speed of the belt conveyor according to the transmission efficiency range and the wear rate range; Determining the target transmission speed of the belt conveyor according to the transmission efficiency range and the wear rate range includes: respectively obtaining the preset weights of transmission time efficiency, transmission energy efficiency and wear rate; Determining the target transmission speed according to the transmission time efficiency, the transmission energy efficiency, the wear rate and all the preset weights; The determining the target transmission speed according to the transmission time efficiency, the transmission energy efficiency, the wear rate and all the preset weights includes: According to the transmission speed adjustment range, the transmission time efficiency range, the transmission energy efficiency range and the wear rate range are matched one by one, and the transmission time efficiency, the transmission energy efficiency and the wear rate corresponding to each transmission speed are determined; Determining the balance of the transmission speed according to the transmission time efficiency, the transmission energy efficiency and the wear rate corresponding to the transmission speed and all the preset weights; The target transmission speed is determined according to the balance of all the transmission speeds.
2. The method according to claim 1, characterized in that The step of calculating the minimum transmission speed of the belt conveyor according to the coal flow rate on the belt conveyor comprises: Obtaining the rated coal flow and rated transmission speed of the belt conveyor; Determine the transport proportion of the belt conveyor according to the rated coal flow and the coal flow; wherein the transport proportion indicates the transport force proportion output by the belt conveyor; The minimum transmission speed of the belt conveyor is determined according to the transport proportion and the rated transmission speed.
3. The method according to claim 1, characterized in that The step of calculating the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate includes: Obtaining the transmission distance of the coal flow; Determining the transmission time range of the coal flow according to the transmission distance of the coal flow and the transmission speed adjustment range; The transmission time efficiency range of the belt conveyor is determined according to the transmission time range and the preset standard transmission time.
4. The method according to claim 3, characterized in that The step of calculating the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate further includes: Acquiring parameter information of the belt conveyor; wherein the parameter information includes friction parameters; Determining the positive pressure of the coal flow on the belt conveyor according to the coal flow and the inclination angle of the belt conveyor; Determining the energy loss range of the belt conveyor according to the positive pressure, the parameter information and the transmission speed adjustment range; Calculating the useful work of the belt conveyor according to the coal flow rate and the transmission distance of the coal flow rate; The transmission energy efficiency range of the belt conveyor is determined according to the energy loss range and the useful work.
5. The method according to claim 3, characterized in that: The step of calculating the wear rate range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate includes: Determine the unit wear information of the belt conveyor according to the transmission speed adjustment range, the coal flow rate and a preset influencing factor-wear table; wherein the preset influencing factor-wear table represents a relationship correspondence table between the transmission speed adjustment range, the coal flow rate and the unit wear degree; The wear rate range of the belt conveyor is determined according to the unit wear information and the transmission distance of the coal flow.
6. A device for speed regulation of a coal mine belt conveyor, characterized in that: include: A minimum transmission speed determination module, used for calculating the minimum transmission speed of the belt conveyor according to the coal flow on the belt conveyor; A transmission speed adjustment range determination module, used to determine the transmission speed adjustment range of the belt conveyor according to the minimum transmission speed and the preset maximum transmission speed; A transmission efficiency range determination module, used to calculate the transmission efficiency range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate; wherein the transmission efficiency includes transmission time efficiency and transmission energy efficiency, the transmission efficiency is positively correlated with the transmission speed, and the transmission efficiency is positively correlated with the coal flow rate; A wear rate range determination module, used to calculate the wear rate range of the belt conveyor according to the transmission speed adjustment range and the coal flow rate; wherein the wear rate is positively correlated with the transmission speed, and the wear rate is positively correlated with the coal flow rate; A target transmission speed determination module, used to determine the target transmission speed of the belt conveyor according to the transmission efficiency range and the wear rate range; The target transmission speed determination module, when determining the target transmission speed of the belt conveyor according to the transmission efficiency range and the wear rate range, is specifically used to: respectively obtaining the preset weights of transmission time efficiency, transmission energy efficiency and wear rate; Determining the target transmission speed according to the transmission time efficiency, the transmission energy efficiency, the wear rate and all the preset weights; The target transmission speed determination module, when determining the target transmission speed according to the transmission time efficiency, the transmission energy efficiency, the wear rate and all the preset weights, is specifically used to: According to the transmission speed adjustment range, the transmission time efficiency range, the transmission energy efficiency range and the wear rate range are matched one by one, and the transmission time efficiency, the transmission energy efficiency and the wear rate corresponding to each transmission speed are determined; Determining the balance of the transmission speed according to the transmission time efficiency, the transmission energy efficiency and the wear rate corresponding to the transmission speed and all the preset weights; The target transmission speed is determined according to the balance of all the transmission speeds.
7. An electronic device, characterized in that: The electronic device includes: at least one processor; Memory; At least one application, wherein the at least one application is stored in a memory and configured to be executed by at least one processor, and the at least one application is configured to: execute the method according to any one of claims 1 to 5.
8. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed in a computer, the computer is caused to execute the method according to any one of claims 1 to 5.
Citation Information
Patent Citations
Belt speed control method, device and equipment for belt conveyor and storage medium
CN114275487A
Conveyor Belt Wear Monitoring System
US20180354725A1