A pneumatic telescopic overhead ground wire automatic clamping device
The 180° swing design and adjustable support structure of the pneumatic telescopic high-altitude grounding wire automatic clamping device solve the problems of difficult grounding wire operation and high safety risks in high-voltage equipment maintenance, and achieve efficient and safe grounding wire clamping, adapting to various working environments.
Patent Information
- Application Number
- CN202411541764.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2044-10-31
AI Technical Summary
Existing technologies for power outage maintenance of 500kV open-type ultra-high voltage equipment and 1000kV extra-high voltage equipment have problems such as high equipment installation height, heavy grounding wires, difficult operation, high safety risks, and long operation time. In particular, the use of bucket trucks increases on-site risks and management difficulties.
A pneumatic telescopic high-altitude grounding wire automatic clamping device was designed. It adopts a 180° swing design, adjustable horizontal and adjustable angle support, and combines a pneumatic telescopic mast and wire clamping mechanism. The automatic clamping and adjustment of the grounding wire is realized through ground remote control, and a camera is equipped to monitor the clamping process in real time.
It enables convenient operation of high-altitude grounding wires, reduces operational risks, improves operational safety and efficiency, adapts to various working environments, and reduces the possibility of equipment damage and personal injury.
Smart Images

Figure CN119297628B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of ground wire clamping, in particular to a pneumatic telescopic high-altitude ground wire automatic clamping device. BACKGROUND
[0002] The ground wire is an important tool for ensuring the safety of workers when unexpected voltage appears on the already powered-off equipment and line in the power system, and its function is to prevent the sudden power supply of the equipment or the induced voltage of the adjacent high-voltage live equipment from harming the human body when the high-voltage equipment is powered off for maintenance or other work, and to discharge the residual charge of the powered-off equipment. Installing and removing the temporary ground wire is an important safety measure in the power system. At present, short-circuit ground wire is usually used in the maintenance work of the power transformation equipment, and the insulating operating rod is used to hang it on the wire.
[0003] At present, there are many problems in the power-off maintenance or other work of 500kV open-type extra-high voltage equipment and 1000kV ultra-high voltage equipment:
[0004] 1. When the equipment is maintained, due to the large safety distance of the equipment and the high installation height of the equipment, it is often difficult to achieve the manual hanging of the ground wire by using the insulating rod;
[0005] 2. The length of the conventional ground operating rod is relatively difficult to use in this working environment, and the weight of the ground wire is large, and when the ground rod is too long, there is a risk of high-altitude falling and induced electric shock when manually hanging the wire;
[0006] 3. When the boom truck is used, due to the wide distribution range of the substation, the boom truck needs to arrive at the substation site one day in advance for each power-off maintenance, and due to the high-altitude operation of the special vehicle, the driver, the boom truck operator, the special operation commander and other personnel are required to be equipped, so that the ground wire installation work can be carried out, the whole process takes a long time, which wastes a lot of time for emergency repair and maintenance work. The large size of the boom truck increases the risk coefficient and the difficulty of management and control of the site, and increases the risk of equipment damage, induced electric shock and high-altitude falling. SUMMARY
[0007] In view of the above shortcomings, the present application provides a pneumatic telescopic high-altitude ground wire automatic clamping device, which can greatly facilitate the operation and ensure the safety of the operation, has a clever structure design and convenient operation, and the specific technical scheme is as follows:
[0008] A pneumatic telescopic high-altitude ground wire automatic clamping device, comprising:
[0009] a base, the base is provided with a mounting table;
[0010] The bottom end of the pneumatic telescopic mast is detachably connected to the mounting table, and one side of the pneumatic telescopic mast is provided with a control box for controlling the operation of the pneumatic telescopic mast.
[0011] The wire clamp mechanism comprises a fixed seat, a grounding wire clamp, a bearing seat and a mounting frame. The fixed seat is fixedly connected to the top of the pneumatic telescopic mast. The wire clamp mechanism comprises a fixed seat, a grounding wire clamp, a bearing seat and a mounting frame. The grounding wire clamp comprises a first clamping part and a second clamping part, and the second clamping part is slidably connected to the first clamping part. An adjustable clamping space is formed between the first clamping part and the second clamping part. Two spaced support plates are arranged on the fixed seat, and a rotating shaft is arranged between the two support plates. One end of the mounting frame is mounted on the rotating shaft, and a swing motor is connected to the outside of the rotating shaft. A bearing seat is fixedly arranged on the top plate of the mounting frame, and a lead screw is connected to the bearing seat. One end of the lead screw is fixedly connected to the first clamping part and the second clamping part, and the other end of the lead screw is connected to a wire clamp tensioning motor.
[0012] The adjustable support frame comprises a movable adjustment locking ring and a plurality of angle adjustment support rods. The movable adjustment locking ring is sleeved on the pneumatic telescopic mast. One end of each angle adjustment support rod is movably connected to the movable adjustment locking ring, and the other end of each angle adjustment support rod is movably connected to the base.
[0013] Preferably, a horizontal swing limiter is arranged on the opposite side of the swing motor. The horizontal swing limiter has an arc-shaped structure, and an arc-shaped limiting hole is formed in the side close to the support plate. A limiting sliding block is arranged on the side wall of the mounting frame, and the limiting sliding block can freely slide in the arc-shaped limiting hole.
[0014] Preferably, a left sensor and a right sensor are arranged in the limiting limiter. The left sensor is arranged at the left end of the arc-shaped limiting hole, and the right sensor is arranged at the right end of the arc-shaped limiting hole.
[0015] Preferably, the wire clamp mechanism further comprises a guide plate, which is arranged below the grounding wire clamp and parallel to the grounding wire clamp.
[0016] Preferably, a multi-angle adjustment positioning plate is arranged at each corner of the base. A plurality of positioning holes are formed in the multi-angle adjustment positioning plate. A support rotating arm is rotatably connected to each multi-angle adjustment positioning plate, and a fixed ground support is arranged on the support rotating arm.
[0017] Preferably, an active support foot corresponding to the multi-angle adjustment positioning plate is arranged at the bottom end of the angle adjustment support rod. The active support foot is detachably mounted on the positioning hole of the multi-angle adjustment positioning plate.
[0018] Preferably, the swing limiter is internally provided with a left sensor and a right sensor.
[0019] Preferably, the base is internally provided with a plurality of fixed ground anchors.
[0020] Preferably, the base is a movable roller base, and one side of the base is fixed with a push handle.
[0021] Preferably, the wire clamp mechanism further comprises a camera fixed to the mounting frame through a support, and the camera is arranged to be aligned with the ground wire clamp.
[0022] Compared with the prior art, the present application has the following advantages:
[0023] 1. In the present application, the device adopts a 180° swing design, which is easier to operate and more practical in structure. The swing function of the mechanism can be realized by ground remote control, greatly facilitating operation and ensuring operation safety. The structure design is ingenious and the operation is convenient.
[0024] 2. The present application adopts an adjustable level design. In actual use environment, the working site and environment are not flat. The device adopts an adjustable level fixing design, which can adapt to more working environments. Moreover, the fixed anchor makes the large device have better stability and smoothness, and the overall structure is flexible, light and easy to operate.
[0025] 3. The present application adopts an adjustable angle support design. In actual use of the device, the pneumatic telescopic mast needs to be fine-tuned or even inclined to enable the device to be accurately connected. The adjustable angle design can greatly meet the design requirements. The structure is relatively simple and the strength is more reliable. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. In all the drawings, similar elements or parts are generally identified by similar reference signs. In the drawings, each element or part is not necessarily drawn according to the actual proportion.
[0027] Figure 1 is a schematic view of the device of the present application;
[0028] Figure 2 is a schematic view of the wire clamp mechanism in the present application;
[0029] Figure 3 is a schematic view of the wire clamp mechanism in the present application;
[0030] Figure 4 is a schematic view of the wire clamp mechanism in the present application;
[0031] Figure 5 Figure 1 is a schematic diagram of the base structure in the present application;
[0032] Figure 6 Figure 2 is a schematic diagram of the adjustable support frame structure in the present application.
[0033] 1-base, 2-mounting table, 3-pneumatic telescopic mast, 4-control box, 5-fixed seat, 6-adjustable position turntable, 7-grounding clamp, 8-first clamping part, 9-second clamping part, 10-clamping space, 11-supporting plate, 12-bearing seat, 13-mounting frame, 14-rotation shaft, 15-tilting motor, 16-screw rod, 17-wire clamp tensioning motor, 18-adjustable support frame, 19-movable adjustment locking ring, 20-angle adjustment supporting rod, 21-horizontal tilting limiter, 22-arc-shaped limiting hole, 23-limiting sliding block, 24-guiding plate, 25-multi-angle adjustment positioning plate, 26-positioning hole, 27-supporting rotating arm, 28-fixed ground support, 29-movable supporting foot, 30-push handle, 31-camera, 32-bracket, 33-mast mounting flange, 34-first connecting plate, 35-second connecting plate, 36-third connecting plate, 37-fourth connecting plate, 38-take-up reel, 39-drill, 40-lock pin, 41-connection horn, 41-left sensor, 42-right sensor. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0035] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0036] In the description of the present application, the meaning of one or more is one or more, the meaning of multiple is more than two, greater than, less than, more than, etc. are understood as not including the number, above, below, within, etc. are understood as including the number. If the terms "first", "second", "third" are described, they are only for the purpose of description and for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.
[0037] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0038] Embodiment 1
[0039] Please refer to Figures 1-6 A kind of pneumatic telescopic overhead ground wire automatic clamping device, comprising: base 1, base 1 is equipped with installation platform 2;
[0040] Pneumatic telescopic mast 3, the bottom end of pneumatic telescopic mast 3 is detachably connected to installation platform 2, one side of pneumatic telescopic mast 3 is equipped with control box 4 for controlling the work of pneumatic telescopic mast 3;
[0041] Wire clamp mechanism, wire clamp mechanism includes fixed seat 5, ground wire clamp 7, bearing seat 12 and installation frame 13;Fixed seat 5 is fixedly connected with the top of pneumatic telescopic mast 3;Ground wire clamp 7 includes first clamping part 8 and second clamping part 9, second clamping part 9 is slidably connected to first clamping part 8, first clamping part 8 forms an adjustable clamping space 10 between second clamping part 9;Fixed seat 5 is equipped with two interval support plates 11, a rotating shaft 14 is arranged between the two support plates 11, one end of installation frame 13 is fixedly installed on rotating shaft 14, rotating shaft 14 is connected with swing motor 15 outside, bearing seat 12 is fixed on the top plate of installation frame 13, bearing seat 12 is connected with lead screw 16, one end of lead screw 16 passes through first clamping part 8 and second clamping part 9 and is fixedly connected, the other end of lead screw 16 is connected with wire clamp tensioning motor 17;
[0042] The adjustable support frame 18 comprises a movable adjustment locking ring 19 sleeved on the pneumatic telescopic mast 3 and a plurality of angle adjustment support rods 20, one end of the angle adjustment support rod 20 is movably connected with the movable adjustment locking ring 19, and the other end is movably connected with the base 1.
[0043] As a preferred embodiment, horizontal swing limiters 21 are arranged on opposite sides of the swing motor 15, the horizontal swing limiter 21 is an arc structure, and an arc limiting hole 22 is formed in the side close to the support plate 11, and a limiting sliding block 23 is arranged on the side wall of the mounting frame 13, and the limiting sliding block 23 can freely slide in the arc limiting hole 22.
[0044] In the above scheme, under the action of the swing motor 15, the mounting frame 13 will rotate in the horizontal position with the rotation of the swing motor 15, and the limiting sliding block 23 arranged on the side of the mounting frame 13 rotates in the arc limiting hole 22, when the swing is needed to realize the operation, the ground operator uses the remote control at the same time, drives the motor to work through the remote control, and the motor drives the whole mechanism to start to swing when working, which can realize 180° swing, so that the ground clamp 7 can realize multi-angle operation when clamping, and the horizontal swing limiter 21 and the limiting sliding block 23 cooperate with each other to prevent the angle of swing from being too large.
[0045] As a preferred embodiment, the horizontal swing limiter 21 is provided with a left sensor 41 and a right sensor 42 inside the limiter, the left sensor 41 is arranged corresponding to the left end of the arc limiting hole 22, and the right sensor 42 is arranged corresponding to the right end of the arc limiting hole 22. It can be understood that the position sensor is arranged in the horizontal swing limiter, when the mechanism swings to the leftmost, the sensor is touched to stop the motor working to complete the swing operation, and similarly, when it swings to the rightmost, the position sensor is also touched to stop the swing, in addition, combined with the adjustable position turntable, the mechanism can be swung at any angle, which can realize a wider operation range and a larger operation angle.
[0046] As a preferred embodiment, the wire clamp mechanism further comprises a guide plate 24, the guide plate 24 is located below the ground clamp 7 and is arranged parallel to the ground clamp 7. It can be understood that the ground clamp 7 is guided by the guide plate 24 to correctly fall into the position.
[0047] As a preferred embodiment, the base 1 is provided with a plurality of angle adjustment positioning plates 25 at four corners, a plurality of positioning holes 26 are formed in the angle adjustment positioning plate 25, and a support swing arm 27 is rotatably connected to each angle adjustment positioning plate 25, and a fixed ground brace 28 is arranged on the support swing arm 27.
[0048] It can be understood that the support swing arm 27 is inserted on the positioning hole 26 through the locking pin 40, the support swing arm 27 and the fixed ground support 28 are opened, the support swing arm 27 can be adjusted to the required swing angle through the multi-angle adjusting positioning plate 25, and then is fixed in the positioning hole 26 through the locking pin 40, and part of the positioning hole 26 is distributed along the arc-shaped edge of the multi-angle adjusting positioning plate 25, and the other part is distributed inside the plate. All the fixed ground supports 28 are fixed to support the whole base 1 platform, and if the device is inclined, the height is adjusted through the foot cup in the fixed ground support 28, so that the overall level of the device is adjusted.
[0049] As a preferred embodiment, the bottom end of the angle adjusting support rod 20 is provided with a movable support foot 29 corresponding to the multi-angle adjusting positioning plate 25, and the movable support foot 29 is detachably installed on the positioning hole 26 inside the multi-angle adjusting positioning plate 25. It can be understood that the bottom of the movable support foot 29 is a disc with a round hole, and the pin is inserted through the round hole and the positioning hole 26 to achieve movable installation. In order to accurately connect the device, the pneumatic telescopic mast 3 needs to be fine-tuned or even inclined, and the inclination angle of the pneumatic telescopic mast 3 can be adjusted by adjusting the position of the movable support foot 29 installed on the positioning hole 26 of the multi-angle adjusting positioning plate 25.
[0050] As a preferred embodiment, a plurality of fixed ground supports 28 are further provided in the base 1. It can be understood that the fixed ground supports 28 inside the base 1 have the functions of assisting in adjusting the level and improving the overall stability of the device.
[0051] As a preferred embodiment, the base 1 is a movable roller base 1, and one side of the ground plate is fixed with a push handle 30. It can be understood that the push plate is a foldable structure, which is helpful for pulling the base 1 and folding in the unused state to occupy less space.
[0052] As a preferred embodiment, the wire clamp mechanism further comprises a camera 31, and the camera 31 is fixed on the installation frame 13 through a support 32, and the camera 31 is arranged in alignment with the grounding wire clamp 7.
[0053] It can be understood that the camera 31 is helpful for observing whether the grounding wire clamp 7 is clamped on the power supply equipment, and the picture is transmitted to the terminal on the ground to display the clamping condition in real time.
[0054] It needs to be explained that the mounting table 2 on the base 1 is provided with a plurality of mounting holes, wherein the bottom of the pneumatic telescopic mast 3 is detachably and position-adjustably mounted on the mounting table 2 through the mast mounting flange 33, and the mounting frame 13 is mainly surrounded by the first connecting plate 34, the second connecting plate 35, the third connecting plate 36 and the fourth connecting plate 37, the first connecting plate 34 is used for fixing the bearing seat 12, the third connecting plate 36 and the fourth connecting plate 37 are fixedly connected on the rotating shaft 14, the wire clamp tensioning motor 17 passes through the second connecting plate 35 and is fixed below the first connecting plate 34, the wire clamp tensioning motor 17 is used for controlling the rotation of the lead screw 16 so as to adjust the position of the second clamping part 9 on the first clamping part 8, so as to realize the clamping and loosening of the ground wire clamp 7, in order to facilitate the installation of the lead screw 16 on the bearing seat 12 and the rotation connection of the wire clamp tensioning motor 17, an adjustable connector connected through a latch is arranged on the bearing seat 12, and a horn head 41 is connected, which is helpful for the installation and position adjustment of the lead screw 16, in addition, in order to adjust the position of the fixing seat 5, the fixing seat 5 and the top end of the pneumatic telescopic mast 3 are connected through the position-adjustable turntable 6; in the embodiment, a winding disc and a drive device of the take-up disc 38 are arranged on the outside of the base 1, for example, an electric drill 39 is used to drive the take-up disc 38 to rotate to complete the winding of the ground wire.
[0055] In summary, in the working process of the device, the device is pushed to the position where the power equipment needs to be maintained, the support rotating arm 27 and the fixed ground support 28 are opened after the safety of the operation environment is determined, and the device is fixed stably, if the device is inclined, the overall level of the device is adjusted by adjusting the height of the fixed ground support on the device, specifically, after the device is fixed horizontally and stably, the next step of device operation is carried out, that is, the pneumatic mast is raised, the pneumatic mast lifting control box 4 on the device is used to control the lifting of the pneumatic mast, until the height required for maintenance is reached, and the lifting of the pneumatic mast is completed; when the device is lifted to the height required for maintenance, the first clamping part 8 and the second clamping part 9 of the ground wire clamp 7 are clamped to a part of the power equipment through ground remote control, the ground operator monitors whether the wire clamp is deviated and the position required to be clamped through the camera 31 during the clamping process; after the clamping of the ground wire is completed, when the angle is not suitable, the operator can control the ground wire clamp to swing to the required position for operation through remote control, and the ground operator monitors whether the wire clamp is deviated and the position required to be clamped through the camera 31 during the clamping process. The clamping of the ground wire is completed; when the work is finished, the device is sequentially collected in order, and finally the wire is collected by the take-up disc 38.
[0056] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A pneumatic telescopic aerial ground wire automatic clamping device, characterized in that, The utility model relates to a kind of adjustable ground wire clamp mechanism, including: Base (1), installation platform (2) are equipped on the base (1); Pneumatic telescopic mast (3), the bottom end of the pneumatic telescopic mast (3) is detachably connected on the installation platform (2), one side of the pneumatic telescopic mast (3) is equipped with control box (4) for controlling the work of the pneumatic telescopic mast (3); Wire clamp mechanism, the wire clamp mechanism includes fixed seat (5), ground wire clamp (7), bearing seat (12) and installation frame (13);The fixed seat (5) is fixedly connected with the top of the pneumatic telescopic mast (3);The ground wire clamp (7) includes first clamping part (8) and second clamping part (9), the second clamping part (9) is slidably connected on the first clamping part (8), and the first clamping part (8) forms an adjustable clamping space (10) between the second clamping part (9);Two interval support plates (11) are provided on the fixed seat (5), a rotating shaft (14) is arranged between the two support plates (11), one end of the installation frame (13) is fixedly installed on the rotating shaft (14), a swing motor (15) is connected outside the rotating shaft (14), the top plate of the installation frame (13) is fixed with the bearing seat (12), a lead screw (16) is connected to the bearing seat (12), one end of the lead screw (16) is fixedly connected with the first clamping part (8) and the second clamping part (9) by penetrating the first clamping part (8), and the other end of the lead screw (16) is connected with wire clamp tension motor (17); Adjustable support frame (18), including movable adjustment lock ring (19) and a plurality of angle adjustment support rods (20), the movable adjustment lock ring (19) is sleeved on the pneumatic telescopic mast (3), one end of the angle adjustment support rod (20) is movably connected with the movable adjustment lock ring (19), and the other end is movably connected to the base (1); The opposite side of the swing motor (15) is provided with horizontal swing limiter (21), the horizontal swing limiter (21) is arc structure, and arc limiting hole (22) is formed in the side close to the support plate (11), and the side wall of the installation frame (13) is provided with limiting slide block (23), the limiting slide block (23) can freely slide in the arc limiting hole (22).
2. The automatic clamping device for the pneumatic telescopic overhead ground wire according to claim 1, characterized in that, The inside of the horizontal swing limiter (21) is provided with left sensor (41) and right sensor (42), the left sensor (41) is arranged corresponding to the left end of the arc limiting hole (22), and the right sensor (42) is arranged corresponding to the right end of the arc limiting hole (22).
3. The automatic clamping device of the pneumatic telescopic overhead ground wire according to claim 1, characterized in that, The wire clamp mechanism further includes a guide plate (24), which is located below the ground wire clamp (7) and is parallel to the ground wire clamp (7).
4. The automatic clamping device of the pneumatic telescopic overhead ground wire according to claim 1, characterized in that, A plurality of angle adjustment positioning plates (25) are arranged at the four corners of the base (1), a plurality of positioning holes (26) are formed in the angle adjustment positioning plate (25), and a support swing arm (27) is rotatably connected to each angle adjustment positioning plate (25). A fixed ground support (28) is arranged on the support swing arm (27).
5. The automatic clamping device of the pneumatic telescopic overhead ground wire according to claim 4, characterized in that, The bottom end of the angle adjusting support rod (20) is provided with a movable support foot (29) corresponding to the multi-angle adjusting positioning plate (25), and the movable support foot (29) is detachably installed on the positioning hole (26) in the multi-angle adjusting positioning plate (25).
6. The automatic clamping device of the pneumatic telescopic overhead ground wire according to claim 4, characterized in that, A plurality of fixed ground supports (28) are further arranged in the base (1).
7. The automatic clamping device of the pneumatic telescopic overhead ground wire according to claim 1, characterized in that, The base (1) is a movable roller base (1), and one side of the base (1) is fixedly provided with a push handle (30).
8. The automatic clamping device of the pneumatic telescopic overhead ground wire according to claim 1, characterized in that, The wire clamp mechanism further comprises a camera (31), and the camera (31) is fixed on the mounting frame (13) through a support (32), and the camera (31) is arranged in alignment with the grounding wire clamp (7).
Citation Information
Patent Citations
Clamping jaw, thread end binding device and winding machine
CN114834968A
Adjusting device of wire fixing seat
CN117293744A