Three-phase four-wire lead stay wire crossing device and control method thereof

By designing a three-phase four-wire conductor wire pulling lever, and using the lifting support mechanism and the wire pulling lever mechanism, the three-phase four-wire power conductors are effectively crossed, solving the problems of time-consuming and labor-intensive operation and power line damage, and improving operation Convenience and safety.

CN119297839AActive Publication Date: 2025-01-10CHANGSHA UNIVERSITY OF SCIENCE AND TECHNOLOGY
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Patent Information

Application Number
CN202411512977.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-01-10
Estimated Expiration
2044-10-28

AI Technical Summary

Technical Problem

When the distribution network line transfer poles are connected, when the three-phase and four-wire power conductors cross other power lines, the operation is time-consuming and labor-intensive and easy to damage other power lines.

Method used

A three-phase four-wire conductor wire pulling spanner is designed, including a lifting support mechanism and a wire pulling spanner mechanism. The swing arm fixes the components, connecting rods, driving sources and detection elements to achieve automated wire spanning and height adjustment, avoiding manual labor. Repeat the operation and protect the power lines.

Benefits of technology

It realizes efficient traction of three-phase and four-wire power conductors, saves time and effort, and reduces damage to other power cables. It is suitable for wire pulling operations at different heights, improving operation convenience and safety.

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Abstract

The invention relates to a three-phase four-wire lead stay wire spanning device and a control method thereof. The three-phase four-wire lead stay wire spanning device comprises a lifting supporting mechanism, a base and a lead stay wire spanning mechanism. The wire pulling and crossing mechanism comprises a first driving source, a rotating shaft, at least four swing arm fixing assemblies and a second driving source. Each swing arm fixing assembly comprises a swing arm base, a swing arm, an upper roller and a lower roller, a sliding groove used for moving the connecting rod is formed in the swing arm, the connecting rod is connected with the second driving source through a push rod, and a detection element and a control element are arranged at the end, connected with the connecting rod, of the push rod. According to the three-phase four-wire lead stay wire spanning device, the lifting supporting mechanism is matched with the lead stay wire spanning mechanism, spanning traction of a three-phase four-wire power lead can be completed at the same time, time and labor are saved, operation is convenient and fast, the height of the three-phase four-wire lead stay wire spanning device can be flexibly increased through the lifting supporting mechanism, and the three-phase four-wire lead stay wire spanning device is convenient to use. The device is suitable for crossing stay wires with different heights.
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Description

Technical Field

[0001] The present application relates to the technical field of power grid line spanning, and in particular to a three-phase four-wire conductor spanning device and a control method thereof. Background Art

[0002] When the distribution network lines are moved and wired, it is often necessary to pull the three-phase four-wire power conductors, and the communication lines or other power lines need to be crossed during the pulling process. Since the distribution network power conductors themselves are heavy and the crossing line height is high, when pulling the wires on site, the operators usually need to stand on top of the engineering vehicle or ladder to increase the standing height, and then swing the power conductors to the opposite side of the communication lines or other power lines. In this way, the power conductors will be pressed on the communication lines or other power lines, which can easily cause damage to the communication lines or other power lines. In addition, since the power conductors are heavy, repeated operations are required to cross the power conductors from the communication lines or other power lines, and the operation process is time-consuming and laborious. Summary of the invention

[0003] The present application provides a three-phase four-wire conductor pull-over device and a control method thereof, which are used to solve the technical problems that the existing power conductor crossing line operation is time-consuming and labor-intensive, and is prone to damage other power cables.

[0004] In order to achieve the above objectives, this application provides the following technical solutions:

[0005] On the one hand, a three-phase four-wire conductor pull-wire jumper is provided, comprising:

[0006] Lifting support mechanism;

[0007] A base, used for supporting, wherein the base is arranged on the lifting support mechanism;

[0008] A wire pulling and crossing mechanism, used for crossing and conveying at least 4 cables to be crossed, the wire pulling and crossing mechanism is installed on the base, the wire pulling and crossing mechanism comprises a first driving source, a rotating shaft, at least four swing arm fixing assemblies, and a second driving source connected to all the swing arm fixing assemblies through a connecting rod, the first driving source is arranged on the base, the rotating shaft is connected to the first driving source and is arranged on the base through a first supporting rod;

[0009] Among them, each of the swing arm fixing components includes a swing arm base, a swing arm, an upper roller and a lower roller, the swing arm base is arranged on the base, one end of the swing arm is arranged on the swing arm base through a rotating support shaft, the upper roller is arranged on the other end of the swing arm, and the lower roller is sleeved on the rotating shaft. The swing arm is provided with a sliding groove for moving the connecting rod, the connecting rod is connected to the second driving source through a push rod, and the push rod at the end connected to the connecting rod is provided with a detection element for detecting the tightening of the wire and a control element for controlling the swing amplitude of the swing arm.

[0010] Preferably, the swing arm is hinged to the rotating support shaft, and a ratchet assembly for limiting and locking the swing arm is provided on the end of the swing arm connected to the rotating support shaft, the ratchet assembly includes an axial ratchet, a ratchet buckle and a first magnetic element, the axial ratchet is sleeved on the outer wall surface of the rotating support shaft and matches the ratchet buckle for limiting and locking the swing arm, the ratchet buckle is connected to the first magnetic element through a first elastic element, and the ratchet buckle is separated from the axial ratchet by providing magnetic force through the first magnetic element to release the limiting lock on the swing arm.

[0011] Preferably, the first magnetic element is arranged on a ratchet support seat, the ratchet support seat is arranged on the swing arm base, and a ratchet slide rail for moving the ratchet buckle is arranged on the outer side of the ratchet support seat.

[0012] Preferably, each of the swing arm fixing components further comprises a first supporting element and a second supporting element arranged on the swing arm base; when the upper roller is in a working state of clamping the wire, the first supporting element abuts against the inner wall surface of the swing arm to provide supporting force to the swing arm; when the upper roller is not in a working state of clamping the wire, the second supporting element abuts against the outer wall surface of the swing arm to provide supporting force to the swing arm.

[0013] Preferably, the first supporting element is located on one side of the inner wall surface of the swing arm, and the first supporting element is a spring plate, and the spring plate is installed on the swing arm base through a spring seat; and / or, the second supporting element is located on one side of the outer wall surface of the swing arm and is installed on the swing arm base, and the second supporting element is a clamping seat, and a second magnetic element for generating magnetic force to attract the swing arm is arranged in the clamping seat.

[0014] Preferably, the upper roller is used to compress the wire, the upper roller has an opening inside and a rotating shaft is arranged inside, and the two sides of the rotating shaft are fixedly connected to the swing arm through a bracket; and / or, a ratchet for compressing and unidirectionally locking the upper roller is arranged on the outer side of the rotating shaft.

[0015] Preferably, the lifting support mechanism includes a base plate support rod, two fixed support rods, a fixing clamp, a fixing knob, a connecting rod, a triangular support structure and a fixed base, the base plate support rod is arranged below the base, each of the fixed support rods is connected to the triangular support structure and fixed to the fixed base, the two fixed support rods are respectively provided with the fixing clamp and the fixing knob, and the fixing clamp can be tightened by rotating the fixing knob to fix the base plate support rod or the connecting rod; and / or, a threaded groove connected to the connecting rod is provided at the bottom of the base plate support rod, and threads matching the threaded groove are provided at the upper and lower ends of the corresponding connecting rod.

[0016] Preferably, the base is provided with a wire support frame for assisting the wire to cross and correspondingly matching each of the swing arm fixing components.

[0017] On the other hand, a control method for a three-phase four-wire wire cable spanning device is provided, which is applied to the three-phase four-wire wire cable spanning device described above. The control method for the three-phase four-wire wire cable spanning device comprises the following steps:

[0018] Obtain the height of the wire to be pulled for the crossing operation; adjust the length of the lifting support mechanism through the connecting rod according to the height;

[0019] The wire to be pulled is placed in the middle of the lower roller, and the second driving source is controlled to drive all the swing arms to move forward and the pressure data of all the upper rollers pressed downward are detected by the detection element;

[0020] According to the pressure data reaching the set value, it is judged that all swing arm fixing components are pressing the wires, the wire pulling and crossing mechanism is raised by the lifting support mechanism according to the height, and then the first driving source is controlled to drive the rotating shaft to rotate and transport the wires to be pulled on all the swing arm fixing components;

[0021] After the crossing operation of the wire to be pulled is completed, each swing arm is controlled to be set on the second supporting element through the ratchet assembly or all the swing arms are driven to move backward through the second driving source until all the swing arms are set on the second supporting element, and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

[0022] Preferably, after the crossing operation of the wire to be pulled is completed, the control method of the three-phase four-wire wire pulling crossover device further includes:

[0023] Obtain the shortest distance data between all the swing arms and surrounding obstacles, and determine whether there is interference between each of the swing arms and surrounding obstacles according to the distance data;

[0024] If there is no interference between each swing arm and surrounding obstacles, each swing arm is controlled to be set on the second support element by the ratchet assembly or all the swing arms are driven to move backward by the second driving source until all the swing arms are set on the second support element, and then the wire pulling and crossing mechanism is lowered by the lifting support mechanism;

[0025] If at least one of the swing arms interferes with surrounding obstacles, the swing amplitude data of each swing arm moving backward is set according to the distance data; by adjusting the rotation speed of the second driving source to drive all the swing arms to move backward and the driving control element to work, all the swing arms are moved to the target position corresponding to the swing amplitude data; and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

[0026] The three-phase four-wire wire pulling crossover and its control method, the three-phase four-wire wire pulling crossover comprises a lifting support mechanism, a base and a wire pulling crossover mechanism; the wire pulling crossover mechanism is used for crossing and conveying at least four cables to be crossed, the wire pulling crossover mechanism is installed on the base, the wire pulling crossover mechanism comprises a first driving source, a rotating shaft, at least four swing arm fixing components and a second driving source connected with all the swing arm fixing components through a connecting rod, the first driving source is arranged on the base, the rotating shaft is connected with the first driving source and is arranged on the base through a first supporting rod; each swing arm fixing component comprises a swing arm base, a swing arm, an upper roller and a lower roller, the swing arm base is arranged on the base, one end of the swing arm is arranged on the swing arm base through a rotating support shaft, the upper roller is arranged on the other end of the swing arm, the lower roller is sleeved and arranged on the rotating shaft, a sliding groove for moving the connecting rod is provided on the swing arm, the connecting rod is connected with the second driving source through a push rod, and a detection element for detecting wire compression and a control element for controlling the swing amplitude of the swing arm are arranged on the push rod at the end connected with the connecting rod.

[0027] It can be seen from the above technical scheme that the present application has the following advantages: the three-phase four-wire conductor pulling wire crossing device cooperates with the conductor pulling wire crossing mechanism through the lifting support mechanism, and can simultaneously complete the crossing and traction of the three-phase four-system power conductors, which saves time and effort, and is convenient and quick to operate. Moreover, the three-phase four-wire conductor pulling wire crossing device can flexibly increase the height through the lifting support mechanism, and is suitable for wire crossings at different heights, which solves the technical problems that the existing operation of crossing the power conductors is time-consuming and labor-intensive, and is easy to cause damage to other power cables.

[0028] The control method of the three-phase four-wire wire pulling crossover can fine-tune the three-phase four-wire wire pulling crossover in the limited environment of the swing arm by adjusting the speed of the second driving source to drive all the swing arms to move backward and the driving control element to work, which takes a long time. In the unlimited space of the swing arm, the second supporting element directly controls the swing arm to open, which can greatly save time, and the upper roller table is at the highest point, which is convenient for taking out the cables to be crossed. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0030] Figure 1 It is a front view structural schematic diagram of the three-phase four-wire conductor pull-wire jumper described in an embodiment of the present application;

[0031] Figure 2 It is a side view structural schematic diagram of the three-phase four-wire conductor pull-wire jumper described in an embodiment of the present application;

[0032] Figure 3 It is a structural schematic diagram of a wire pulling and crossing mechanism in a three-phase four-wire wire pulling and crossing device according to an embodiment of the present application in a locked state;

[0033] Figure 4 This is a schematic diagram of the top view of the structure of the three-phase four-wire conductor pull-wire jumper described in an embodiment of the present application;

[0034] Figure 5 This is a schematic diagram of the structure of a push rod in a three-phase four-wire conductor pull-wire spanner according to an embodiment of the present application;

[0035] Figure 6 It is a structural schematic diagram of a ratchet assembly in a three-phase four-wire conductor puller jumper according to an embodiment of the present application;

[0036] Figure 7 It is a structural schematic diagram of a wire pulling and crossing mechanism in a three-phase four-wire wire pulling and crossing device according to an embodiment of the present application in a released state;

[0037] Figure 8 This is a flow chart of the steps of the control method of the three-phase four-wire conductor wire jumper described in an embodiment of the present application.

[0038] Reference numerals: cable to be crossed 101, first support rod 102, swing arm fixing frame 103, spring seat 105; lifting support mechanism 10, bottom plate support rod 11, fixed support rod 12, fixing clamp 13, fixing knob 14, connecting rod 15, triangular support structure 16, fixed base 17; base 20, wire support frame 21; wire pulling wire crossing mechanism 30, first driving source 31, motor base 311; rotating shaft 32, swing arm fixing assembly 33, swing arm base 33 1, swing arm 332, upper roller 333, lower roller 334, rotating support shaft 335, slide groove 336, first support element 337, second support element 338, second magnetic element 339; connecting rod 34, second driving source 35, push rod 36, control element 361, push rod support rod 362; ratchet assembly 37, shaft ratchet 371, ratchet buckle 372, first magnetic element 373, first elastic element 374, ratchet support seat 375, ratchet slide rail 376. DETAILED DESCRIPTION

[0039] In order to make the purpose, features, and advantages of the invention of this application more obvious and easy to understand, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the embodiments described below are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0040] In the description of the embodiments of the present application, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0041] In the embodiments of the present application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0042] The embodiment of the present application provides a three-phase four-wire conductor pull-over device and a control method thereof, which solves the technical problems that the existing power conductor crossing line operation is time-consuming and labor-intensive, and is prone to damage to other power cables.

[0043] Embodiment 1:

[0044] Figure 1 This is a front view structural diagram of a three-phase four-wire conductor pull-through device according to an embodiment of the present application. Figure 2 This is a side view of the structure of the three-phase four-wire conductor cable jumper according to the embodiment of the present application. Figure 3 This is a structural schematic diagram of a wire pulling and crossing mechanism in a three-phase four-wire wire pulling and crossing device according to an embodiment of the present application in a locked state. Figure 4 This is a schematic diagram of the top view of the structure of the three-phase four-wire conductor cable jumper described in an embodiment of the present application.

[0045] like Figures 1 to 4 As shown, an embodiment of the present application provides a three-phase four-wire conductor wire crossing device, including a lifting support mechanism 10, a base 20 and a conductor wire crossing mechanism 30.

[0046] like Figure 1 and Figure 2 As shown, in the embodiment of the present application, the lifting support mechanism 10 is used to raise or lower the height of the base 20 and the wire pulling wire crossing mechanism 30, and to provide support for the base 20 and the wire pulling wire crossing mechanism 30.

[0047] It should be noted that the three-phase four-wire conductor pulling crossover can realize high-height conductor crossing line operation through the lifting support mechanism 10, and there is no need for the operator to stand above other tools to increase the standing height, so that the three-phase four-wire conductor pulling crossover can adjust the height of the conductor pulling crossover mechanism 30 through the lifting support mechanism 10 according to the height of the conductor crossing line, and the practicality is strong.

[0048] In the embodiment of the present application, the base 20 plays a supporting role, and the base 20 is arranged above the lifting support mechanism 10.

[0049] It should be noted that the base 20 provides support for the wire pulling and crossing mechanism 30 .

[0050] Figure 5 This is a schematic diagram of the structure of a push rod in a three-phase four-wire conductor pull jumper described in an embodiment of the present application.

[0051] like Figures 3 to 5As shown, in an embodiment of the present application, a wire pulling crossing mechanism 30 is used to cross and transport at least 4 cables 101 to be crossed, and the wire pulling crossing mechanism 30 is installed on a base 20. The wire pulling crossing mechanism 30 includes a first driving source 31, a rotating shaft 32, at least four swing arm fixing assemblies 33, and a second driving source 35 connected to all the swing arm fixing assemblies 33 through a connecting rod 34. The first driving source 31 is arranged on the base 20, and the rotating shaft 32 is connected to the first driving source 31 and is arranged on the base 20 through a first support rod 102. Among them, each swing arm fixing assembly 33 includes a swing arm base 331, a swing arm 332, an upper roller 333 and a lower roller 334. The swing arm base 331 is set on the base 20, one end of the swing arm 332 is set on the swing arm base 331 through a rotating support shaft 335, the upper roller 333 is set on the other end of the swing arm 332, and the lower roller 334 is sleeved on the rotating shaft 32. A sliding groove 336 for moving the connecting rod 34 is opened on the swing arm 332. The connecting rod 34 is connected to the second driving source 35 through a push rod 36. The push rod 36 at the end connected to the connecting rod 34 is provided with a detection element for detecting the tightening of the wire and a control element 361 for controlling the swing amplitude of the swing arm 332.

[0052] It should be noted that the detection element can be a pressure sensor, and the detection element is arranged at the groove of the push rod 36, and the groove of the push rod 36 is matched and connected with the connecting rod 34. When the pressure data detected by the detection element reaches the set value, it can be determined that the cable 101 to be crossed on the wire pulling and crossing mechanism 30 is matched with the corresponding upper roller 333 and the lower roller 334 to press the wire, and then control the second driving source 35 to reverse and reset. In this embodiment, the first driving source 31 and the second driving source 35 can be selected as motors, and the second driving source 35 can also be an electric or various forms of cylinder or push-type power device. When the wire pulling and crossing mechanism 30 needs to compress the wire, the second driving source 35 is started, and the second driving source 35 rotates to drive the threaded column of the push rod 36 to rotate and then drive the push rod 36 to move toward the connecting rod 34. When the push rod 36 is connected to the connecting rod 34, the connecting rod 34 is pushed to move upward in the slide groove 336, and the upper roller 333, the swing arm 332 and the rotating support shaft 335 cooperate with each other to rotate around the rotating support shaft 335 under the action of the connecting rod 34 moving upward in the slide groove 336, thereby realizing the function of tightening the wire.

[0053] like Figure 3 As shown, in the embodiment of the present application, the push rod 36 is set on the swing arm base 331 through the push rod support rod 362. The push rod 36 is composed of two threaded columns connected by threads, and a sliding hole for accommodating the movement of the push rod 36 is set on the corresponding push rod support rod 362.

[0054] Due to the complex and changeable working environment of the three-phase four-wire power conductor pulling site, the swing arm may have a large range of motion and space due to the limited conditions at the work site. If the swing arm moves, it may collide with obstacles in the surrounding environment (such as other wires, poles, etc.), causing damage to the three-phase four-wire conductor pulling jumper and / or obstacles in the surrounding environment, resulting in certain safety hazards. Figure 5 As shown, in the embodiment of the present application, the three-phase four-wire conductor wire jumper is provided with a control element 361 on the push rod head of the push rod 36. The control element 361 is used to limit the opening range (such as the swing amplitude) of the swing arm 332. The control element 361 can be a magnetic attraction area formed by an electromagnetic coil. When the upper roller 333 is out of the wire pressing state, it can be understood that the swing arm 332 needs to bounce back. The electromagnetic coil is energized to generate magnetic force, which can attract the connecting rod 34 and thus control the swing amplitude of the swing arm 332.

[0055] In the embodiment of the present application, the first driving source 31 is disposed on the base 20 via a motor base 311. The first driving source 31 is disposed on the top of the motor base 311.

[0056] In the embodiment of the present application, the lower roller 334 is disposed on the rotating shaft 32. The lower roller 334 has an opening inside. The rotating shaft 32 passes through the openings on both sides of the lower roller 334. When the rotating shaft 32 rotates, the lower roller 334 is driven to rotate.

[0057] In the embodiment of the present application, the swing arm 332 is disposed on the swing arm fixing frame 103 , and the swing arm fixing frame 103 is used to fix and assist the rotation of the rotation support shaft 335 . The swing arm fixing frame 103 is disposed on the swing arm base 331 .

[0058] In the embodiment of the present application, the first support rod 102 is disposed on the base 20. The first support rod 102 has a hole therein connected to the rotating shaft 32 to fix and support the rotating shaft 32.

[0059] The present application provides a three-phase four-wire conductor wire crossing device, comprising a lifting support mechanism, a base and a conductor wire crossing mechanism; the conductor wire crossing mechanism is used to cross and transport at least four cables to be crossed, the conductor wire crossing mechanism is installed on the base, the conductor wire crossing mechanism comprises a first driving source, a rotating shaft, at least four swing arm fixing components and a second driving source connected to all the swing arm fixing components through a connecting rod, the first driving source is arranged on the base, the rotating shaft is connected to the first driving source and is arranged on the base through a first support rod; each swing arm fixing component comprises a swing arm base, a swing arm, an upper roller and a lower roller, the swing arm base is arranged on the base, one end of the swing arm is arranged on the swing arm base through a rotating support shaft, the upper roller is arranged on the other end of the swing arm, the lower roller is sleeved on the rotating shaft, a sliding groove for moving the connecting rod is provided on the swing arm, the connecting rod is connected to the second driving source through a push rod, and a detection element for detecting wire compression and a control element for controlling the swing amplitude of the swing arm are arranged on the push rod at the end connected to the connecting rod. The three-phase four-wire conductor pulling wire crossing device cooperates with the conductor pulling wire crossing mechanism through the lifting support mechanism, and can simultaneously complete the crossing and traction of the three-phase four-wire power conductors, which saves time and labor and is convenient and quick to operate. Moreover, the three-phase four-wire conductor pulling wire crossing device can flexibly increase the height through the lifting support mechanism, and is suitable for wire crossings at different heights, solving the technical problems that the existing power conductor crossing line operation is time-consuming and labor-intensive, and is prone to damage to other power cables.

[0060] Figure 6 This is a schematic diagram of the structure of the ratchet assembly in the three-phase four-wire conductor wire jumper described in an embodiment of the present application.

[0061] like Figure 6 As shown, in one embodiment of the present application, the swing arm 332 is hinged to the rotating support shaft 335, and a ratchet assembly 37 for limiting and locking the swing arm is provided on the end of the swing arm 332 connected to the rotating support shaft 335. The ratchet assembly 37 includes an axial ratchet 371, a ratchet buckle 372 and a first magnetic element 373. The axial ratchet 371 is sleeved on the outer wall surface of the rotating support shaft 335 and matches with the ratchet buckle 372 for limiting and locking the swing arm 332. The ratchet buckle 372 is connected to the first magnetic element 373 through a first elastic element 374, and the first magnetic element 374 provides magnetic force to separate the ratchet buckle 372 from the axial ratchet 371 to release the limiting lock on the swing arm 332. The first magnetic element 373 is disposed on a ratchet support seat 375 , the ratchet support seat 375 is disposed on a swing arm base 331 , and a ratchet slide rail 376 for moving the ratchet buckle 372 is disposed on the outer side of the ratchet support seat 375 .

[0062] It should be noted that the first magnetic element 373 can be selected as a relay. The first elastic element 374 can be selected as a spring. The swing arm fixing frame 103 is arranged at the upper end of the swing arm base 331, and the rotating support shaft 335 is movably installed on the swing arm fixing frame 103. The shaft ratchet 371 is arranged on the outer side of the rotating support shaft 335, and the shaft ratchet 371 and the ratchet buckle 372 cooperate for one-way locking; the ratchet support seat 375 is arranged at the upper end of the swing arm base 331, and the ratchet support seat 375 is connected to the ratchet buckle 372, and the direction of the ratchet buckle 372 is opposite to the shaft ratchet 371. The ratchet slide rail 376 is arranged on the outer side of the ratchet support seat 375, and the ratchet buckle 372 can move along the ratchet slide rail 376. The first elastic element 374 is arranged inside the ratchet slide rail 376, and the first elastic element 374 is fixedly connected to the ratchet slide rail 376, pressing the ratchet buckle 372 to the lowest position; the first magnetic element 373 is arranged on the ratchet support seat 375, and the first magnetic element 373 is fixedly connected to the top of the first elastic element 374, and provides magnetic force to attract the ratchet buckle 372 to the top of the ratchet slide rail 376 when started.

[0063] Figure 7 This is a structural schematic diagram of a wire pulling crossing mechanism in a three-phase four-wire wire pulling crossing device described in an embodiment of the present application in a released state.

[0064] like Figure 3 and Figure 7 As shown, in one embodiment of the present application, each swing arm fixing assembly 33 further includes a first supporting element 337 and a second supporting element 338 disposed on the swing arm base 331; when the upper roller 333 is in the working state of pressing the wire, the first supporting element 337 abuts against the inner wall surface of the swing arm 332 to provide a supporting force to the swing arm; when the upper roller 333 is not in the working state of pressing the wire, the second supporting element 338 abuts against the outer wall surface of the swing arm 332 to provide a supporting force to the swing arm 332. The first supporting element 337 is located on one side of the inner wall surface of the swing arm 332, and the first supporting element 337 is a spring plate, which is mounted on the swing arm base 331 through the spring seat 105; and / or, the second supporting element 338 is located on one side of the outer wall surface of the swing arm 332 and is mounted on the swing arm base 331, and the second supporting element 338 is a holder, and a second magnetic element 339 for generating magnetic force to attract the swing arm is arranged in the holder.

[0065] It should be noted that the second magnetic element 339 can be selected as a relay. The spring seat 105 is arranged at the upper end of the swing arm base 331. The spring plate is composed of two springs and a connecting plate. There are two points on the right side of the spring seat 105 to connect the springs; the spring plate is arranged on the right side of the spring seat 105, and is compressed when the swing arm 332 is tightened. The second support element 338 is arranged on the base 20, and the top of the second support element 338 is provided with an arc-shaped bayonet, which is used to carry the swing arm 332. The second magnetic element 339 is arranged below the arc-shaped bayonet of the second support element 33, and generates magnetic force to attract the swing arm 332 for fixing when it is started.

[0066] In one embodiment of the present application, the upper roller 333 is used to compress the wire, and the upper roller 333 has an opening inside and a rotating shaft, and the two sides of the rotating shaft are fixedly connected to the swing arm 332 through a bracket; and / or, a ratchet for compressing and unidirectionally locking the upper roller 333 is provided on the outer side of the rotating shaft.

[0067] It should be noted that the upper roller 333 is arranged at the top of the swing arm 332, which plays the role of pressing the wire. The upper roller 333 has an opening inside and a rotating shaft is arranged inside. The two sides of the rotating shaft are fixed to the swing arm 332 through a bracket; the ratchet of the upper roller 333 is arranged on the outside of the rotating shaft of the upper roller 333, and the ratchet corresponding to the ratchet of the upper roller 333 is buckled on the bracket. After pressing, the upper roller 333 can be locked in one direction, thereby locking the wire to prevent the wire from slipping backward.

[0068] In one embodiment of the present application, a wire support frame 21 is provided on the base 20 for assisting the wire to cross and matching with each swing arm fixing assembly 33 .

[0069] It should be noted that the wire support frame 21 is disposed on the base 20 , and the wire support frame 21 is used to assist the wire to cross, so as to prevent the cable 101 to be crossed from being damaged by friction between the base 20 and the cable 101 to be crossed.

[0070] like Figure 1 and Figure 2 As shown, in one embodiment of the present application, the lifting support mechanism 10 includes a base support rod 11, two fixed support rods 12, a fixing clamp 13, a fixing knob 14, a connecting rod 15, a triangular support structure 16 and a fixed base 17. The base support rod 11 is arranged below the base 20, and each fixed support rod 12 is connected to the triangular support structure 16 and fixed on the fixed base 17. The two fixed support rods 12 are respectively provided with a fixing clamp 13 and a fixing knob 14. By rotating the fixing knob 14, the fixing clamp 13 can be tightened to fix the base support rod 11 or the connecting rod 15; and / or, a threaded groove connected to the connecting rod 15 is provided at the bottom of the base support rod 11, and threads matching the threaded groove are provided at the upper and lower ends of the corresponding connecting rod 15.

[0071] It should be noted that the bottom plate support rod 11 is arranged below the base 20, and a thread groove is arranged at the bottom of the bottom plate support rod 11. The fixed support rod 12 is connected to the triangular support structure 16 and fixed on the fixed base 17. The two fixed support rods 12 are respectively provided with a fixing clamp 13 and a fixing knob 14. By rotating the fixing knob 14, the fixing clamp 13 can be tightened to fix the bottom plate support rod 11 or the connecting rod 15. The upper and lower ends of the connecting rod 15 are threaded, which is convenient for connection and increases the height of the wire pulling wire crossing mechanism 30. The connecting rod 15 is connected to the bottom plate support rod 11 by thread rotation; the triangular support structure 16 is arranged at the bottom of the fixed support rod 12 to fix the fixed support rod 12 and increase the firmness of the lifting support mechanism 10; the fixed base 17 is arranged at the bottom of the entire three-phase four-wire wire pulling wire crossing device, and plays a supporting and fixing role for the entire three-phase four-wire wire pulling wire crossing device.

[0072] In an embodiment of the present application, when the three-phase four-wire conductor pulling crossover is performing a wire pulling and crossing operation on the cable 101 to be crossed, the base support rod 11 and the connecting rod 15 can be fixed in the fixing clamp 13, and the bottom of the base support rod 11 can be connected to the connecting rod 15 to increase the height of the conductor pulling and crossing mechanism 30. When in use, four cables 101 to be crossed are placed in the middle of the lower roller 334, and the control swing arm 332 is rotated manually or automatically so that the upper roller 333 presses the cable 101 to be crossed, and the cable 101 to be crossed is firmly clamped between the upper and lower rollers, and the spring plate is deformed under force to generate thrust, and the cable 101 to be crossed is maintained in a pressed state under the action of the shaft ratchet 371. When the cable 101 to be crossed reaches the target height, the first driving source 31 is started to drive the lower roller 334 to rotate, and the upper and lower rollers push the four cables 101 to be crossed forward through friction to achieve the wire traction crossing. When the wire traction crossing is completed, the first magnetic element 373 and the second magnetic element 339 are started at the same time. After the first magnetic element 373 is started, the magnetic force generated will suck the ratchet buckle 372 to the top along the ratchet slide rail 376, making the shaft ratchet 371 invalid. The spring plate thrust pushes the swing arm 332 open. After the swing arm 332 swings to the position of the second supporting element 338, the second magnetic element 339 generates a magnetic force to fix the swing arm 332 on the second magnetic element 339. The upper and lower rollers release the wire, and the three-phase four-wire wire pulling and crossing device is moved to complete the wire traction and wiring, which effectively solves the problem of power wire pulling and crossing.

[0073] Embodiment 2:

[0074] Figure 8 This is a flow chart of the steps of the control method of the three-phase four-wire conductor wire jumper described in an embodiment of the present application.

[0075] like Figure 8As shown, the embodiment of the present application provides a control method for a three-phase four-wire wire cable spanner, which is applied to the above-mentioned three-phase four-wire wire cable spanner. The control method for the three-phase four-wire wire cable spanner includes the following steps:

[0076] S1. Get the height of the wire to be pulled across the operation; adjust the length of the lifting support mechanism by connecting the rod according to the height;

[0077] S2. Place the wire to be pulled in the middle of the lower roller, control the second drive source to drive all swing arms to move forward, and detect the pressure data of all upper rollers pressing down through the detection element;

[0078] S3. According to the pressure data reaching the set value, it is determined that all swing arm fixing components are pressing the wires, and the wire pulling and crossing mechanism is raised by the lifting support mechanism, and then the first driving source is controlled to drive the rotating shaft to rotate and transport the wires to be pulled on all swing arm fixing components;

[0079] S4. After the crossing operation of the wire to be pulled is completed, each swing arm is controlled to be set on the second supporting element through the ratchet assembly or all the swing arms are driven to move backward through the second driving source until all the swing arms are set on the second supporting element, and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

[0080] It should be noted that the content of the three-phase four-wire conductor cable jumper has been described in the first embodiment, and the content of the three-phase four-wire conductor cable jumper will not be repeated in this embodiment. In this embodiment, the control method of the three-phase four-wire conductor pull-over device obtains the data (such as height) of the conductor to be pulled for the conductor traction and stringing in step S1, determines the length of the lifting support mechanism according to the height (the length is determined according to one or more connecting rods 15 and the bottom plate support rod 11), and then compresses all the conductors to be pulled 101 through the conductor pull-over mechanism 30 and obtains the pressure data, and judges whether all the swing arm fixing components compress the conductors according to whether the pressure data reaches the set value (judgment that all the swing arm fixing components compress the conductors according to whether the pressure data reaches the set value), and then controls the first driving source to drive the rotating shaft to rotate and transport the conductors to be pulled on all the swing arm fixing components after the cable 101 to be crossed reaches the target height through the lifting support mechanism; finally, after the crossing operation of the conductor to be pulled is completed, each swing arm is controlled by the ratchet assembly to be set on the second support element or all the swing arms are driven to move backward by the second driving source until all the swing arms are set on the second support element, and then the conductor pull-over mechanism is lowered by the lifting support mechanism. In this embodiment, the set value can be set according to the demand, and is not specifically limited here.

[0081] In one embodiment of the present application, after the crossing operation on the wire to be pulled is completed, the control method of the three-phase four-wire wire pulling crossover device further includes:

[0082] Obtain the shortest distance data between all swing arms and surrounding obstacles, and determine whether there is interference between each swing arm and surrounding obstacles based on the distance data;

[0083] If there is no interference between each swing arm and the surrounding obstacles, each swing arm is controlled to be set on the second support element by the ratchet assembly or all the swing arms are driven to move backward by the second driving source until all the swing arms are set on the second support element, and then the wire pulling crossover mechanism is lowered by the lifting support mechanism;

[0084] If at least one swing arm interferes with surrounding obstacles, the swing amplitude data of each swing arm moving backward is set according to the distance data; by adjusting the rotation speed of the second driving source to drive all the swing arms to move backward and the driving control element to work, all the swing arms are moved to the target position corresponding to the swing amplitude data; and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

[0085] It should be noted that after the crossing operation of the wire to be pulled is completed, the wire pulling crossing mechanism is also at the target height, and the shortest distance data between all swing arms and surrounding obstacles is obtained (such as measuring the distance between the swing arm and the surrounding limited space or surrounding objects through existing distance measurement technology, and selecting the smallest distance data from the measured distances). When the shortest distance data determines that there is a risk of collision between the swing arm and obstacles in the surrounding environment (such as interference between at least one swing arm and surrounding obstacles), the extension distance of the push rod is adjusted according to the measured distance data to ensure that the extension distance is sufficient for the cable to be crossed to smoothly detach from the roller of the wire pulling crossing mechanism, and the swing arm will not touch the object and damage the obstacle.

[0086] In the embodiment of the present application, the speed of the second driving source driving all the swing arms to move backward and the control mode of the driving control element can be controlled by the time control module. When the speed of the second driving source and the thread parameters of the push rod are known, the displacement distance per second driven by the second driving source to move the push rod can be obtained. When the second driving source completes the push rod work, it will be reset to the bottom. Under normal circumstances, the swing arm is opened and fixed on the second support element after the wire pulling work is completed, and the upper roller is fixed at the highest point. When at least one swing arm is restricted by the environment that interferes with the surrounding obstacles, the swing arm opening position is controlled by the push rod head. A swing arm position control instruction is provided, and the push rod amount is taken as the value of 0% according to the value that the cable 101 to be crossed can just be taken out, and the position of the push rod and the second support element The fixed swing arm position overlaps with the reference setting adjustment value of 100%. According to the analysis result, the value can be adjusted, and it can be moved to the place where the cable to be crossed can be detached first, and the time required to reach 100% is multiplied by the percentage to achieve the swing arm reaching the preset position, so that the cable to be crossed can be separated from the wire pulling crossing mechanism, and the swing arm can also be prevented from interfering with the surrounding obstacles.

[0087] In the embodiment of the present application, the push-pull fine-tuning button of the second driving source can be controlled by adjusting the speed at which the second driving source drives all the swing arms to move backward and the control mode of the driving control element. Under the action of the push-pull fine-tuning button, the second driving source rotates at a lower speed. When the swing arm needs to be opened at a preset position, it is directly controlled to the preset position or the push rod is pushed to the swing arm pressing position. The swing arm is in the opening mode, and the magnetic swing arm follows the push rod and moves slowly to the target position.

[0088] It should be noted that the control method of the three-phase four-wire wire pull-wire spanner can fine-tune the three-phase four-wire wire pull-wire spanner in the limited environment of the swing arm by adjusting the speed of the second driving source to drive all the swing arms to move backward and the driving control element to work, which takes a long time. In the unlimited space of the swing arm, the second supporting element directly controls the swing arm to open, which can greatly save time, and the upper roller table is at the highest point, which is convenient for taking out the cables to be crossed.

[0089] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.

[0090] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.

[0091] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0092] In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of software functional units.

[0093] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application is essentially or the part that contributes to the prior art or all or part of the technical solution can be embodied in the form of a software product. The computer software product is stored in a storage medium, including several instructions for a computer device (which can be a personal computer, server, or network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present application. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM), random access memory (RAM), disk or optical disk, etc., various media that can store program codes.

[0094] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A three-phase four-wire conductor pull-wire spanner, characterized in that: include: Lifting support mechanism; A base, used for supporting, wherein the base is arranged on the lifting support mechanism; A wire pulling and crossing mechanism, used for crossing and conveying at least 4 cables to be crossed, the wire pulling and crossing mechanism is installed on the base, the wire pulling and crossing mechanism comprises a first driving source, a rotating shaft, at least four swing arm fixing assemblies, and a second driving source connected to all the swing arm fixing assemblies through a connecting rod, the first driving source is arranged on the base, the rotating shaft is connected to the first driving source and is arranged on the base through a first supporting rod; Among them, each of the swing arm fixing components includes a swing arm base, a swing arm, an upper roller and a lower roller, the swing arm base is arranged on the base, one end of the swing arm is arranged on the swing arm base through a rotating support shaft, the upper roller is arranged on the other end of the swing arm, and the lower roller is sleeved on the rotating shaft. The swing arm is provided with a sliding groove for moving the connecting rod, the connecting rod is connected to the second driving source through a push rod, and the push rod at the end connected to the connecting rod is provided with a detection element for detecting the tightening of the wire and a control element for controlling the swing amplitude of the swing arm.

2. The three-phase four-wire conductor cable spanner according to claim 1, characterized in that: The swing arm is hinged to the rotating support shaft, and a ratchet assembly for limiting and locking the swing arm is arranged on the end of the swing arm connected to the rotating support shaft, the ratchet assembly includes an axial ratchet, a ratchet buckle and a first magnetic element, the axial ratchet is sleeved on the outer wall surface of the rotating support shaft and matched with the ratchet buckle for limiting and locking the swing arm, the ratchet buckle is connected to the first magnetic element through a first elastic element, and the ratchet buckle is separated from the axial ratchet by providing magnetic force through the first magnetic element to release the limiting lock on the swing arm.

3. The three-phase four-wire conductor pull-over device according to claim 2, characterized in that: The first magnetic element is arranged on a ratchet support seat, the ratchet support seat is arranged on the swing arm base, and a ratchet slide rail for moving the ratchet buckle is arranged on the outer side of the ratchet support seat.

4. The three-phase four-wire conductor pull-over device according to claim 1, characterized in that: Each of the swing arm fixing assemblies further comprises a first supporting element and a second supporting element arranged on the swing arm base; when the upper roller is in a working state of pressing the wire, the first supporting element abuts against the inner wall surface of the swing arm to provide supporting force to the swing arm; When the upper roller is not in the working state of pressing the wire, the second supporting element abuts against the outer wall surface of the swing arm to provide supporting force to the swing arm.

5. The three-phase four-wire conductor cable spanner according to claim 4, characterized in that: The first supporting element is located on one side of the inner wall of the swing arm, and the first supporting element is a spring plate, and the spring plate is installed on the swing arm base through a spring seat; and / or, the second supporting element is located on one side of the outer wall of the swing arm and is installed on the swing arm base, and the second supporting element is a clamping seat, and a second magnetic element for generating magnetic force to attract the swing arm is arranged in the clamping seat.

6. The three-phase four-wire conductor cable spanner according to any one of claims 1 to 5, characterized in that: The upper roller is used to compress the wire, and has an opening inside and a rotating shaft inside. Both sides of the rotating shaft are fixedly connected to the swing arm through brackets; and / or a ratchet for compressing and unidirectionally locking the upper roller is provided on the outer side of the rotating shaft.

7. The three-phase four-wire conductor cable spanner according to any one of claims 1 to 5, characterized in that: The lifting support mechanism includes a base plate support rod, two fixed support rods, a fixing clamp, a fixing knob, a connecting rod, a triangular support structure and a fixed base, the base plate support rod is arranged below the base, each of the fixed support rods is connected to the triangular support structure and fixed to the fixed base, the two fixed support rods are respectively provided with the fixing clamp and the fixing knob, and the fixing clamp can be tightened by rotating the fixing knob to fix the base plate support rod or the connecting rod; and / or, a threaded groove connected to the connecting rod is provided at the bottom of the base plate support rod, and threads matching the threaded groove are provided at the upper and lower ends of the corresponding connecting rod.

8. The three-phase four-wire conductor cable spanner according to any one of claims 1 to 5, characterized in that: The base is provided with a wire support frame for assisting the wire to cross and matching with each swing arm fixing assembly.

9. A control method for a three-phase four-wire conductor cable jumper, characterized in that: Applied to the three-phase four-wire conductor cable spanner as claimed in any one of claims 1 to 8, the control method of the three-phase four-wire conductor cable spanner comprises the following steps: Obtain the height of the wire to be pulled for the crossing operation; adjust the length of the lifting support mechanism through the connecting rod according to the height; The wire to be pulled is placed in the middle of the lower roller, and the second driving source is controlled to drive all the swing arms to move forward and the pressure data of all the upper rollers pressed downward are detected by the detection element; According to the pressure data reaching the set value, it is judged that all swing arm fixing components are pressing the wires, the wire pulling and crossing mechanism is raised by the lifting support mechanism according to the height, and then the first driving source is controlled to drive the rotating shaft to rotate and transport the wires to be pulled on all the swing arm fixing components; After the crossing operation of the wire to be pulled is completed, each swing arm is controlled to be set on the second supporting element through the ratchet assembly or all the swing arms are driven to move backward through the second driving source until all the swing arms are set on the second supporting element, and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

10. The control method of the three-phase four-wire conductor cable spanner according to claim 9, characterized in that: After the crossing operation of the wire to be pulled is completed, the control method of the three-phase four-wire wire pulling crossover device also includes: Obtain the shortest distance data between all the swing arms and surrounding obstacles, and determine whether there is interference between each of the swing arms and surrounding obstacles according to the distance data; If there is no interference between each swing arm and surrounding obstacles, each swing arm is controlled to be set on the second support element by the ratchet assembly or all the swing arms are driven to move backward by the second driving source until all the swing arms are set on the second support element, and then the wire pulling and crossing mechanism is lowered by the lifting support mechanism; If at least one of the swing arms interferes with surrounding obstacles, the swing amplitude data of each swing arm moving backward is set according to the distance data; by adjusting the rotation speed of the second driving source to drive all the swing arms to move backward and the driving control element to work, all the swing arms are moved to the target position corresponding to the swing amplitude data; and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

Citation Information

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