A porridge material cart with integrated emulsification function
By integrating emulsification components with emulsification function in the porridge truck, the feed raw materials are divided into tiny particles using high shear force, which solves the problem that the existing porridge truck mixing method is difficult to mix into tiny particles, and improves the digestion and absorption efficiency of livestock.
Patent Information
- Application Number
- CN202411854691.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-17
AI Technical Summary
The mixing method of existing porridge trucks is difficult to mix feed raw materials into tiny particles, resulting in a reduction in the digestion and absorption efficiency of livestock.
A porridge truck with integrated emulsification function is designed, and the emulsification component is installed coaxially with the stirring component. When the rotor of the emulsification component rotates at high speed, the material is subjected to extremely high shear force when passing through the gap and is divided into smaller particles.
The feed raw materials are divided into tiny particles through the shear force of the emulsified component, increasing the contact area between livestock digestible fluid and feed, and improving the digestion and absorption efficiency of feed.
Smart Images

Figure CN119303473B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of porridge material carts, in particular to a porridge material cart with an integrated emulsifying function. Background Art
[0002] The porridge cart is mainly used to prepare and transport porridge feed for livestock such as pigs. It can mix feed and water in a certain proportion into porridge. This form of feed is easier for animals to digest and absorb, and is especially suitable for young animals or animals with fragile digestive systems. With the continuous and rapid development of the breeding industry, the breeding industry has gradually moved towards scale and specialization. Mobile feeding porridge carts provide farms with a more convenient and efficient way of processing and supplying porridge, thereby improving the production efficiency of farms. Various prepared feed raw materials, including liquid, solid feed and oil, are added to the porridge cart in turn, and then the stirring device of the porridge cart is used to mix and stir the feed. Finally, the stirred feed is transported to the trough or other feeding equipment for the livestock to eat.
[0003] The stirring method of the existing porridge feed cart is difficult to mix the feed raw materials into tiny particles, so that when livestock eat the feed raw materials, the contact area between the digestive fluid in the body and the feed raw materials is relatively small, resulting in reduced digestion and absorption efficiency of the feed raw materials, and the animals cannot fully utilize the energy and nutrients therein. For example, animals need a lot of energy in the process of growth, development, reproduction and production. The energy content of fat is extremely high, more than twice that of carbohydrates and proteins. Adding fat to porridge can significantly increase the energy level of feed and meet the high energy needs of animals. However, the stirring method of the existing porridge feed cart is difficult to mix the fat into tiny particles. For this reason, a porridge feed cart with integrated emulsification function is designed. Summary of the invention
[0004] The object of the present invention is to provide a porridge material cart with an integrated emulsifying function, so as to solve the problem that the stirring method of the existing porridge material cart is difficult to mix feed raw materials into tiny particles.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A porridge material cart with integrated emulsification function comprises a porridge material tank and a stirring component, wherein the stirring component is coaxially installed inside the porridge material tank, an emulsification component is installed inside the porridge material tank, and the emulsification component and the stirring component are coaxially installed, a docking block is coaxially movably connected to the top of the porridge material tank, a driving shaft is coaxially rotatably connected to the top of the porridge material tank, and the bottom end of the driving shaft and the top end of the docking block are coaxially detachably connected.
[0007] Preferably, the emulsifying assembly includes a fixed frame, an emulsifying head and a driven shaft, the emulsifying head includes a rotor and a stator, the fixed frame is fixedly installed in the porridge material tank, the fixed frame and the stator are coaxially fixedly connected, and the driven shaft coaxially moves through the surface of the fixed frame and is coaxially fixedly connected to the rotor.
[0008] Preferably, the docking block is coaxially connected to the upper end of the driven shaft so as to be slidable up and down, the docking block is detachably connected to the driving shaft by sliding up and down, and the docking block rotates synchronously with the driven shaft.
[0009] Preferably, the top end of the driven shaft is coaxially fixedly connected with a square slide rod, the square slide rod movably passes through the docking block, the top end of the docking block is fixedly connected with a plurality of docking rods arranged in a circular array, and the bottom end of the driving shaft is cooperated with to form a plurality of docking grooves for each docking rod to be embedded.
[0010] Preferably, the stirring assembly includes a driven ring, a rotating ring and a stirring rod, and there are multiple stirring rods. The multiple stirring rods are fixedly connected to the bottom end of the driven ring, and the multiple stirring rods are coaxially arranged in a circular array with the driven ring. The driven ring is coaxially arranged with the driving shaft, and the driving shaft can drive the driven ring to rotate. The rotating ring is coaxially rotatably connected to the top of the porridge tank, and the multiple stirring rods are fixedly connected to the rotating ring.
[0011] Preferably, the inner ring of the rotating ring is coaxially rotatably connected to a fixed plate, the bottom end of the fixed plate is fixedly connected to a fixed support rod, the bottom end of the fixed support rod is fixedly connected to the bottom end of the porridge material tank, the top end of the fixed plate is coaxially fixedly connected to a supporting tray through a third fixed rod, the driving shaft coaxially moves through the supporting tray, and the driven shaft coaxially moves through the fixed plate.
[0012] Preferably, a first slab gear is coaxially fixedly connected to the surface of the driving shaft, an internal gear ring is provided on the inner ring of the driven ring, a second slab gear is meshingly connected between the first slab gear and the internal gear ring, the first slab gear can drive the second slab gear to rotate and revolve, and the rotation and revolution of the second slab gear are independent of each other.
[0013] Preferably, the second spur gear can move up and down, and the second spur gear is detachably connected to the first spur gear by moving up and down.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. By setting up the emulsification component, the material is subjected to extremely high shear force when passing through the emulsification component, and large particles such as feed raw materials are quickly cut into smaller particles. The original large raw materials of the input feed can be continuously divided under the action of strong shear force and gradually become tiny raw materials. When the livestock eats the feed, the contact area between the digestive fluid in the body and the feed becomes relatively larger, which is conducive to the digestion and absorption of the feed by the livestock;
[0016] 2. By setting a docking block detachably connected to the driving shaft, when processing some feed raw materials that are not suitable for shearing by the emulsifying component, the docking block and the driving shaft are disassembled, so that the driving shaft will not drive the emulsifying component to operate, which is conducive to processing the emulsifiable feed raw materials first, and then stop the operation of the emulsifying component, and mix the feed raw materials that are not suitable for shearing through the stirring component when the porridge material cart is in normal use, which is convenient to use;
[0017] 3. By setting the first flat gear, the second flat gear and the internal gear ring on the driven ring, when the driving shaft rotates in a fixed direction, the driven ring can be controlled to rotate in the same or opposite direction as the driving shaft, so that the stirring component and the emulsifying component can be controlled to rotate in the same or opposite directions. When the initial mixing degree of the processed feed raw materials is low and it is necessary to quickly achieve overall uniform mixing, the stirring component and the emulsifying component can be selected to rotate in the same direction. When the material needs to be sheared and emulsified more strongly, the reverse rotation of the agitator and the emulsifier will produce a greater relative speed difference between the two, thereby increasing the shear force on the material, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic structural diagram of a vertical section of a porridge material pot of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the stirring assembly of the present invention;
[0021] Figure 4 It is a schematic diagram of the structure of the emulsification component of the present invention;
[0022] Figure 5 It is a schematic diagram of the structure of the second spur gear in a vertical section in the first state of the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the second spur gear in a vertical section in the second state of the present invention;
[0024] Figure 7 It is a schematic diagram of the vertical section structure of the second spur gear in the third state of the present invention;
[0025] Figure 8It is a schematic diagram of the vertical section structure of the second spur gear in the fourth state of the present invention;
[0026] Fig. 9 This is a schematic diagram of the vertical section structure of the support tray of the present invention;
[0027] Fig.10 It is a schematic diagram of the vertical section structure of the second spur gear of the present invention;
[0028] Fig.11 It is a schematic structural diagram of a vertical section of the driving shaft of the present invention;
[0029] Fig.12 This is a state effect diagram of the connection between the docking block and the driven shaft of the present invention.
[0030] In the figure: 1. porridge material tank; 2. discharge pipe; 3. feed pipe; 4. motor; 5. driving shaft; 6. first flat gear; 7. second flat gear; 8. square groove; 9. circular groove; 10. square fixed block; 11. square support rod; 12. first electric push rod; 13. connecting frame; 14. docking block; 15. docking rod; 16. docking groove; 17. square slide rod; 18. driven shaft; 19. emulsifying head; 20. fixed frame; 21. fixed plate; 22. supporting tray; 23. annular slide groove; 24. positioning hole; 25. driven ring; 26. rotating ring; 27. stirring rod; 28. scraper rod; 29. fixed support rod; 30. protective cover. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figures 1 to 12 , the present invention provides a technical solution:
[0033] A porridge material cart with integrated emulsification function comprises a porridge material tank 1 and a stirring component, wherein the stirring component is coaxially installed inside the porridge material tank 1, an emulsification component is installed inside the porridge material tank 1, and the emulsification component and the stirring component are coaxially installed, a docking block 14 is coaxially movably connected to the top of the emulsification component, a driving shaft 5 is coaxially rotatably connected to the top of the porridge material tank 1, and the bottom end of the driving shaft 5 and the top end of the docking block 14 are coaxially detachably connected, and the driving shaft 5 can drive the stirring component to rotate, and can also drive the emulsification component to rotate, so that one rod can be used for multiple purposes, which is conducive to improving cost performance;
[0034] By setting up an emulsifying component, when the rotor of the emulsifying component rotates at a high speed, a narrow gap is formed between the rotor and the stator. When the material passes through this gap, it is subjected to extremely high shear force, which quickly cuts large particles such as feed raw materials into smaller particles. The originally large feed raw materials can be continuously divided under the action of strong shear force and gradually become tiny raw materials. By setting a docking block 14 that is detachably connected to the driving shaft 5, such a design is used for some feed raw materials that are not suitable for shearing using an emulsifying component, for example, some enzyme proteins, whose activity depends on a specific structure, and emulsification treatment may destroy their active centers, resulting in enzyme inactivation. The docking block 14 can be first connected to the driving shaft 5 to rotate the emulsifying component, and the emulsified feed raw materials can be emulsified first, and then the docking block 14 can be removed to disconnect the connection with the driving shaft 5, and then the feed raw materials that are not suitable for shearing can be mixed by the stirring component.
[0035] The emulsifying assembly includes a fixed frame 20, an emulsifying head 19 and a driven shaft 18. The emulsifying head 19 includes a rotor and a stator. The rotor and the stator can be conventionally selected according to needs. The fixed frame 20 is fixedly installed in the porridge material tank 1. The fixed frame 20 and the stator are coaxially fixedly connected. The driven shaft 18 coaxially moves through the surface of the fixed frame 20 and is coaxially fixedly connected to the rotor. The rotor is placed in the inner ring of the stator. The shearing function of the rotor and the stator is a conventional function used in the emulsification process well known to those skilled in the art, and will not be repeated here. The docking block 14 is coaxially connected to the driven shaft 18 and can slide up and down. At the upper end of the shaft 18, the docking block 14 is detachably connected to the active shaft 5 by sliding up and down, and a docking block 14 that can slide up and down is provided. The docking block 14 can be connected to the active shaft 5 by sliding upward. At this time, rotating the active shaft 5 can drive the emulsification component to rotate. The docking block 14 can be disconnected from the active shaft 5 by sliding downward. At this time, rotating the active shaft 5 cannot rotate the emulsification component. The docking block 14 rotates synchronously with the driven shaft 18, ensuring that after the docking block 14 is connected to the active shaft 5, the active shaft 5 rotates, driving the docking block 14 to rotate, and the driven shaft 18 also rotates synchronously with the docking block 14.
[0036] The top end of the driven shaft 18 is coaxially fixedly connected with a square slide bar 17, and the square slide bar 17 movably passes through the docking block 14, that is, the docking block 14 slides up and down along the surface of the square slide bar 17, and passes through the docking block 14 through the square slide bar 17. Since the square slide bar 17 is square, the rotation of the docking block 14 will drive the driven shaft 18 to rotate. The top end of the docking block 14 is fixedly connected with a plurality of docking rods 15 arranged in a circular array, and the bottom end of the driving shaft 5 is provided with a plurality of docking grooves 16 for each docking rod 15 to be embedded. By moving the docking block 14 upward, the docking rod 15 is embedded in the docking groove 16 to complete the connection between the driving shaft 5 and the docking block 14. By moving the docking block 14 downward, the docking rod 15 is moved out of the docking groove 16 to complete the disconnection between the driving shaft 5 and the docking block 14.
[0037] The stirring assembly includes a driven ring 25, a rotating ring 26 and a stirring rod 27. There are multiple stirring rods 27, and multiple stirring rods 27 are fixedly connected to the bottom end of the driven ring 25. The multiple stirring rods 27 are coaxially arranged in a circular array with the driven ring 25. The driven ring 25 is coaxially arranged with the driving shaft 5. The driving shaft 5 can drive the driven ring 25 to rotate. The rotating ring 26 is coaxially rotatably connected to the top of the porridge tank 1. The multiple stirring rods 27 are fixedly connected to the rotating ring 26. With this arrangement, the driving shaft 5 can drive the stirring assembly and the emulsifying assembly to operate at the same time, realizing multiple uses of one rod, which is beneficial to improving cost performance.
[0038] The inner ring of the rotating ring 26 is coaxially connected to the fixed plate 21, and the bottom end of the fixed plate 21 is fixedly connected to the fixed support rod 29. The bottom end of the fixed support rod 29 is fixedly connected to the bottom end of the porridge material tank 1. By setting the fixed support rod 29 limit, the fixed plate 21 is ensured to be fixed. The fixed frame 20 is fixedly connected to the fixed plate 21 through the second fixed rod, so that the fixed frame 20 is fixedly installed inside the porridge material tank 1. The top of the fixed plate 21 is coaxially fixedly connected to the supporting tray 22 through the third fixed rod. The driving shaft 5 coaxially moves through the supporting tray 22, and the driven shaft 18 coaxially moves through the fixed plate 21. The supporting tray 22 can support the driven ring 25.
[0039] The surface of the driving shaft 5 is coaxially fixedly connected with a first spur gear 6, and the inner ring of the driven ring 25 is provided with an inner gear ring. A second spur gear 7 is meshedly connected between the first spur gear 6 and the inner gear ring. The first spur gear 6 can drive the second spur gear 7 to rotate and revolve, and the rotation and revolve of the second spur gear 7 are independent of each other, that is, the gear will not rotate when rotating, and will not rotate when revolving;
[0040] By setting the first flat gear 6, the second flat gear 7 and the internal gear ring on the driven ring 25, when the driving shaft 5 rotates in a fixed direction, that is, when the emulsifying component rotates in a fixed direction, the rotation direction of the driven ring 25 can be controlled, thereby controlling the rotation direction of the stirring component, so that the rotation direction of the stirring component is the same as or opposite to the rotation direction of the emulsifying component. When the initial mixing degree of the processed feed raw materials is low and it is necessary to quickly achieve overall uniform mixing, the stirring component and the emulsifying component can be selected to rotate in the same direction. The two components push the material in one direction together, which can shorten the mixing time and make different components blend with each other faster. When the material needs to be sheared and emulsified more strongly, the reverse rotation of the agitator and the emulsifier will produce a greater relative speed difference between the two, thereby increasing the shear force on the material;
[0041] The specific method of controlling the rotation of the stirring assembly is that when the second spur gear 7 cannot revolve, the rotation of the first spur gear 6 will drive the second spur gear 7 to rotate. At this time, due to the gear connection relationship, the rotation direction of the second spur gear 7 is opposite to that of the first spur gear 6, that is, opposite to the driving shaft 5, that is, opposite to the emulsifying assembly, and the second spur gear 7 drives the driven ring 25 to rotate when rotating. At this time, due to the gear connection relationship, the rotation direction of the driven ring 25 is the same as that of the second spur gear 7, that is, the same as the stirring assembly, that is, the stirring assembly and the emulsifying assembly rotate in opposite directions. When the wheel 7 cannot rotate on its own, the rotation of the first spherical gear 6 will drive the second spherical gear 7 to revolve around it. At this time, the position of the point of connection between the first spherical gear 6 and the second spherical gear 7 will not change, which is equivalent to the second spherical gear 7 being a part of the first spherical gear 6, so that the second spherical gear 7 will rotate in the direction of the first spherical gear 6, that is, the rotation direction of the second spherical gear 7 is the same as that of the first spherical gear 6, and the position of the point of connection between the second spherical gear 7 and the driven ring 25 will not change, that is, the driven ring 25 has the same rotation direction as the second spherical gear 7, that is, the stirring component and the emulsifying component have the same rotation direction.
[0042] The second spur gear 7 rotates and revolves independently of each other in the following manner: Figure 5 , Figure 7 , Fig. 9 , Fig.10 The second flat gear 7 is internally movably connected with a square fixed block 10 that can move up and down, and the bottom end of the square fixed block 10 is fixedly connected with a square support rod 11, and the square support rod 11 movably passes through the bottom end of the second flat gear 7. The second flat gear 7 is internally provided with a circular groove 9 for the square fixed block 10 to rotate, and the second flat gear 7 is internally provided with a square groove 8 for embedding. The square groove 8 is arranged at the upper end of the circular groove 9 and is communicated with the circular groove 9. The upper surface of the support tray 22 is provided with an annular groove 23 for the square support rod 11 to revolve around the driving shaft 5, and the surface of the support tray 22 is provided with a positioning hole 24 for the square support rod 11 to embed downward, and the annular groove 23 and the positioning hole 24 are communicated with each other;
[0043] The groove depth of the circular groove 9 is equal to the height of the square block 10, ensuring that the square block 10 can be completely moved into the circular groove 9. The groove depth of the positioning hole 24 is equal to the height of the square block 10, ensuring that when the square support rod 11 is moved down and embedded in the positioning hole 24, the square block 10 is just completely moved into the circular groove 9. By moving the square support rod 11 down and embedding it into the positioning hole 24, the second flat gear 7 can be restricted from revolving. At this time, since the height of the square block 10 is less than the groove depth of the positioning hole 24, when the square support rod 11 is embedded in the positioning hole 24, the square block 10 has been moved into the circular groove 9, so that the second flat gear 7 can rotate, that is, the square support rod 11 and the square block 10 are moved down, so that the square support rod 11 is embedded in the positioning hole 24. At the same time, when the square block 10 is completely located in the circular groove 9, the second flat gear 7 can rotate but cannot revolve.
[0044] When the distance that the square block 10 and the square strut 11 move up is equal to the height of the square block 10, the square strut 11 will move out of the positioning hole 24 and be completely located in the annular groove 23, and the square block 10 will move from the circular groove 9 into the square groove 8. At this time, the second spur gear 7 will be restricted from rotating. However, since the square strut 11 can move along the prescribed movement of the annular groove 23, the second spur gear 7 can revolve, that is, the square strut 11 and the square block 10 are moved up to move the square strut 11 out of the positioning hole 24. At the same time, when the square block 10 is embedded in the square groove 8, the second spur gear 7 can revolve but cannot rotate.
[0045] A vertically arranged first electric push rod 12 is installed at the bottom end of the support tray 22 through a fourth fixed rod, and the telescopic end of the first electric push rod 12 is located directly below the positioning hole 24. The positioning hole 24 is connected to the bottom surface of the support tray 22, so that the first electric push rod 12 can pass through the positioning hole 24 when it is extended upward. By setting the first electric push rod 12, when the square support rod 11 is aligned with the positioning hole 24 each time, the telescopic end of the first electric push rod 12 can be extended upward to push the square support rod 11 and the square fixed block 10 to move upward. After the thrust of the first electric push rod 12 is lost, the square support rod 11 and the square fixed block 10 will drop under their own weight, thereby realizing the up and down movement of the square fixed block 10 and the square support rod 11.
[0046] The second flat gear 7 can move up and down, and the second flat gear 7 is detachably connected to the first flat gear 6 by moving up and down. The second flat gear 7 that can move up and down is provided. The second flat gear 7 moves upward to be separated from the first flat gear 6 and the driven ring 25. At this time, the first flat gear 6 cannot transmit force to the driven ring 25, that is, the driving shaft 5 cannot drive the stirring assembly to rotate. The second flat gear 7 moves downward to be connected between the first flat gear 6 and the driven ring 25. At this time, rotating the driving shaft 5 can drive the stirring assembly to rotate, and the operation is performed as needed;
[0047] When the feed is mainly composed of one or several liquid ingredients, and these ingredients themselves have good fluidity and miscibility, only the emulsifying component is started. For example, when making a porridge with vegetable oil and nutrient solution as the main ingredients, a uniform emulsified state can be quickly achieved under the high-speed shearing action of the emulsifying component. At this time, there is no need to start the agitator, which can avoid the separation of ingredients caused by excessive agitation caused by the agitator.
[0048] The second flat gear 7 moves up and down in a manner that a second electric push rod is installed on the support tray 22, and the second flat gear 7 is driven to move up and down by the second electric push rod.
[0049] In order to improve the cost performance, the first electric push rod 12 can complete the work of the second electric push rod, driving the second flat gear 7 to move up and down, eliminating the need to install the second electric push rod. For details, please refer to Figure 6 , when the first electric push rod 12 is started to extend, the telescopic end of the first electric push rod 12 pushes the square support rod 11 to move upward. Because the moving distance of the square fixed block 10 in the second flat gear 7 is limited, when the square fixed block 10 moves to the maximum movable distance in the second flat gear 7, the first electric push rod 12 continues to extend. At this time, the extension of the first electric push rod 12 will push the second flat gear 7 to move upward. Similarly, after losing the thrust of the first electric push rod 12, the second flat gear 7 will drop under its own weight, so that the first electric push rod 12 drives the second flat gear 7 to move up and down.
[0050] The docking block 14 slides up and down in a manner that a third electric push rod is installed on the support tray 22, and the docking block 14 is driven to move up and down by the third electric push rod.
[0051] In order to improve the cost performance, the first electric push rod 12 can complete the work of the third electric push rod, driving the docking block 14 to move up and down, eliminating the need to install the third electric push rod. For details, please refer to Figure 8, a connecting frame 13 is fixedly connected to the surface of the docking block 14, and one end of the connecting frame 13 is fixedly connected to the surface of the telescopic end of the first electric push rod 12. Since the docking block 14 is connected to the telescopic end of the first electric push rod 12 through the connecting frame 13, the first electric push rod 12 will drive the docking block 14 to move up and down while extending and retracting. However, in the process of adjusting the forward and reverse rotation of the driven ring 25 and the upward and downward movement of the second flat gear 7, it is ensured that when the docking block 14 moves up and down, the docking rod 15 is always located in the docking groove 16. In this way, even in the process of adjusting the forward and reverse rotation of the driven ring 25 and the upward and downward movement of the second flat gear 7, the docking block 14 still maintains a state of being connected to the driving shaft 5, that is, the length of the designed docking rod 15 is greater than the distance that the square support rod 11 needs to move during the process of adjusting the forward and reverse rotation of the driven ring 25 and the upward and downward movement of the second flat gear 7, and the position where the connecting frame 13 is connected to the surface of the telescopic end of the first electric push rod 12 is far from the top of the telescopic end. It is necessary to ensure that when the telescopic end of the first electric push rod 12 is extended to separate the second flat gear 7 from the first flat gear 6, the connecting frame 13 is still below the supporting tray 22. Please refer to Figure 5-7 The distance state between the middle docking block 14 and the driving shaft 5 is such that when it is finally necessary to disconnect the connection between the docking block 14 and the driving shaft 5, the first electric push rod 12 is started to contract to drive the docking block 14 to move downward until the docking rod 15 is moved out of the docking groove 16. The first electric push rod 12 is used to control the docking block 14 to move up and down, thereby completing the detachable connection between the driving shaft 5 and the docking block 14.
[0052] The surface of the porridge material tank 1 is provided with a feeding pipe 3 for putting feed raw materials into the porridge material tank 1, and the bottom end of the porridge material tank 1 is provided with a discharging pipe 2 for discharging the mixed feed in the porridge material tank 1, and the discharging pipe 2 has a switching mechanism for switching the pipeline of the discharging pipe 2, and the technology of known switching pipelines familiar to those skilled in the art can be adopted. A protective cover 30 is installed on the top of the porridge material tank 1, and the protective cover 30 is used to protect the structure exposed from the top of the porridge material tank 1, and a motor 4 is fixedly installed on the top of the protective cover 30, and the output end of the motor 4 is coaxially fixedly connected with the top of the driving shaft 5.
[0053] A scraper rod 28 is fixedly connected to the surface of each stirring rod 27, and the scraper rod 28 is located between the stirring rod 27 and the inner wall of the porridge tank 1. The scraper rod 28 is used to rotate along the inner wall of the porridge tank 1 when the stirring rod 27 rotates, which helps to prevent the raw materials from adhering to the inner wall of the porridge tank 1.
[0054] The porridge material tank 1 is installed on a porridge material cart frame, which is not shown in the accompanying drawings, and a porridge material cart frame known in the art can be used.
[0055] The specific scheme is: add the prepared various feed raw materials into the porridge tank 1 from the feed pipe 3 in sequence, and make the stirring component and the emulsifying component rotate in the same direction. Figure 5, by starting the first electric push rod 12 to extend, the telescopic end of the first electric push rod 12 pushes the square support rod 11 to move upward, the square support rod 11 moves upward and drives the square fixed block 10 to move upward until the square fixed block 10 is embedded in the square groove 8, and then the first electric push rod 12 is stopped. At this time, the bottom end of the square support rod 11 is lifted to the height of the bottom of the annular groove 23, and the driving shaft 5 is driven to rotate by starting the motor 4. The driving shaft 5 rotates and drives the docking block 14 to rotate. The docking block 14 rotates and drives the square slide rod 17 to rotate. The square slide rod 17 rotates and drives the driven shaft 18 to rotate. The driven shaft 18 rotates and drives the rotor of the emulsifying head 19 to rotate, so as to realize the rotation of the emulsifying assembly. At the same time, the driving shaft 5 rotates and drives the first flat gear 6 to rotate. Since the second flat gear 7 is driven by the square fixed block 10 restriction, so that the second flat gear 7 cannot rotate, so that the first flat gear 6 rotates and drives the second flat gear 7 to revolve around the first flat gear 6. The second flat gear 7 revolves, so that the square support rod 11 moves along the track of the annular slide groove 23. The square support rod 11 is in the annular slide groove 23 and also restricts the second flat gear 7 from rotating. The second flat gear 7 revolves and drives the driven ring 25 to rotate with the driving shaft 5 as the axis. At this time, the direction of rotation of the driven ring 25 is the same as the direction of rotation of the first flat gear 6. The rotation of the driven ring 25 drives the rotating ring 26 to rotate. The rotation of the rotating ring 26 drives the stirring rod 27 to revolve around the driven shaft 18, so as to realize the rotation of the stirring component, and the stirring component has the same rotation direction as the emulsifying component. Finally, the opening of the discharge pipe 2 is opened to discharge the stirred and emulsified feed;
[0056] When you need to rotate only the emulsification component, please refer to Figure 6 , by starting the first electric push rod 12 to extend, the telescopic end of the first electric push rod 12 pushes the square support rod 11 to move upward, and the square support rod 11 moves upward to drive the square fixed block 10 to move upward. When the square fixed block 10 is embedded in the square groove 8 and fits in, the first electric push rod 12 is continued to extend. At this time, the extension of the first electric push rod 12 will push the second flat gear 7 to move upward until the second flat gear 7 is separated from the first flat gear 6. At this time, the motor 4 is started to drive the driving shaft 5 to rotate, and the emulsifying component rotates in the same way. When the driving shaft 5 rotates to drive the first flat gear 6 to rotate, since the second flat gear 7 is not connected to the first flat gear 6, the force cannot be transmitted to the driven ring 25, so that the stirring component does not rotate;
[0057] When the stirring component and the emulsifying component need to rotate in opposite directions, please refer to Figure 7, by starting the first electric push rod 12 to contract, the top end of the telescopic end of the first electric push rod 12 is contracted to the lower end of the support tray 22 and stops. At this time, if the square support rod 11 is still in the annular slide groove 23, the first flat gear 6 is controlled to rotate to drive the second flat gear 7 to revolve, so that the square support rod 11 moves to the upper end of the positioning hole 24 and is aligned. At this time, the square support rod 11 descends and is embedded in the positioning hole 24 under the action of its own weight. The descent of the square support rod 11 drives the square fixed block 10 to move downward, so that the square fixed block 10 is completely moved out of the square groove 8 and completely moved into the circular groove 9. At this time, the second flat gear 7 is restricted and cannot revolve, but can rotate. By starting the motor 4 to drive the driving shaft 5 to rotate, the emulsification component rotates in the same way, and the rotation of the driving shaft 5 drives the first flat gear 6 to rotate, and the rotation of the first flat gear 6 drives the second flat gear 7 to rotate, and the second The spur gear 7 rotates in the opposite direction to the first spur gear 6. The second spur gear 7 rotates by itself to drive the driven ring 25 to rotate with the driving shaft 5 as the axis. At this time, the driven ring 25 rotates in the same direction as the second spur gear 7, that is, the driven ring 25 rotates in the opposite direction to the first spur gear 6. Therefore, when the stirring assembly rotates, the stirring assembly rotates in the opposite direction to the emulsifying assembly. In this step, when the first electric push rod 12 shrinks and moves downward, it drives the connecting frame 13 to move downward, and the connecting frame 13 moves downward to drive the docking block 14 to move downward. The docking block 14 moves downward to drive the docking rod 15 to move downward along the track of the docking groove 16. However, the top end of the telescopic end of the first electric push rod 12 shrinks to the lower end of the support tray 22 and stops, so that the docking rod 15 is not completely moved out of the docking groove 16, so that the driving shaft 5 and the driven shaft 18 are still in a connected state. The rotation of the driving shaft 5 can also drive the emulsifying assembly to rotate.
[0058] When you need to rotate only the stirring component, please refer to Figure 8 , by starting the first electric push rod 12 to retract, after the top end of the telescopic end of the first electric push rod 12 retracts to the lower end of the support tray 22, it continues to retract, and the contraction of the telescopic end of the first electric push rod 12 drives the connecting frame 13 to move downward, and the connecting frame 13 moves downward to drive the docking block 14 to move downward, and the docking block 14 moves downward to drive the docking rod 15 to move downward along the track of the docking groove 16 until the docking rod 15 is completely moved out of the docking groove 16 and stops retracting. At this time, the connection between the active shaft 5 and the driven shaft 18 is interrupted, and the active shaft 5 is driven to rotate by starting the motor 4. The active shaft 5 can no longer drive the driven shaft 18 to rotate, so that the emulsifying component cannot rotate, and the active shaft 5 rotates to drive the first flat gear 6 to rotate, and the first flat gear 6 rotates to drive the second flat gear 7 to rotate, and the second flat gear 7 rotates to drive the driven ring 25 to rotate with the active shaft 5 as the axis, so that the stirring component rotates normally, and according to the needs of the porridge material car mixed feed, the start and stop of the stirring component and the emulsifying component are reasonably controlled.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A porridge material cart with integrated emulsification function, comprising a porridge material tank (1) and a stirring assembly, characterized in that: The stirring assembly is coaxially mounted inside the porridge material tank (1), an emulsifying assembly is mounted inside the porridge material tank (1), and the emulsifying assembly and the stirring assembly are coaxially mounted, the top end of the emulsifying assembly is coaxially movably connected to a docking block (14), the top end of the porridge material tank (1) is coaxially rotatably connected to a driving shaft (5), and the bottom end of the driving shaft (5) and the top end of the docking block (14) are coaxially detachably connected; The docking block (14) is coaxially connected to the upper end of the driven shaft (18) in an up-and-down sliding manner, the docking block (14) is detachably connected to the driving shaft (5) by sliding up and down, and the docking block (14) rotates synchronously with the driven shaft (18); The stirring assembly comprises a driven ring (25), a rotating ring (26) and a stirring rod (27), wherein the number of the stirring rods (27) is plural, the plurality of stirring rods (27) being fixedly connected to the bottom end of the driven ring (25), and the plurality of stirring rods (27) being coaxially arranged with the driven ring (25) in a circular array, the driven ring (25) being coaxially arranged with the driving shaft (5), the driving shaft (5) being capable of driving the driven ring (25) to rotate, the rotating ring (26) being coaxially rotatably connected to the top of the porridge material tank (1), and the plurality of stirring rods (27) being fixedly connected to the rotating ring (26); A first spur gear (6) is coaxially fixedly connected to the surface of the driving shaft (5); an inner ring of the driven ring (25) is provided with an inner gear ring; a second spur gear (7) is meshingly connected between the first spur gear (6) and the inner gear ring; The second flat gear (7) is movably connected to a square fixed block (10) that can move up and down. The second flat gear (7) is provided with a square groove (8) for the square fixed block (10) to be embedded and a circular groove (9) for the square fixed block (10) to rotate from top to bottom. The square groove (8) and the circular groove (9) are connected to each other. The second flat gear (7) is detachably connected to the first flat gear (6) by moving the docking block (14) and the square fixed block (10) up and down.
2. A porridge material cart with integrated emulsification function according to claim 1, characterized in that: The emulsifying assembly comprises a fixing frame (20), an emulsifying head (19) and a driven shaft (18); the emulsifying head (19) comprises a rotor and a stator; the fixing frame (20) is fixedly installed in the porridge material tank (1); the fixing frame (20) and the stator are coaxially fixedly connected; the driven shaft (18) coaxially moves through the surface of the fixing frame (20) and is coaxially fixedly connected to the rotor.
3. The porridge material cart with integrated emulsification function according to claim 2, characterized in that: The top end of the driven shaft (18) is coaxially fixedly connected to a square slide bar (17), the square slide bar (17) movably passes through the docking block (14), the top end of the docking block (14) is fixedly connected to a plurality of docking rods (15) arranged in a circular array, and the bottom end of the driving shaft (5) is provided with a plurality of docking grooves (16) for each docking rod (15) to be embedded.
4. The porridge material cart with integrated emulsification function according to claim 3, characterized in that: The inner ring of the rotating ring (26) is coaxially rotatably connected to a fixed plate (21); the bottom end of the fixed plate (21) is fixedly connected to a fixed support rod (29); the bottom end of the fixed support rod (29) is fixedly connected to the bottom end of the porridge material tank (1); the top end of the fixed plate (21) is coaxially fixedly connected to a support tray (22) via a third fixed rod; the driving shaft (5) coaxially movably penetrates the support tray (22); and the driven shaft (18) coaxially movably penetrates the fixed plate (21).
5. The porridge material cart with integrated emulsification function according to claim 4, characterized in that: The first spur gear (6) can drive the second spur gear (7) to rotate and revolve, and the rotation and revolve of the second spur gear (7) are independent of each other; The surface of the support tray (22) is provided with a positioning hole (24) for the square support rod (11) to be embedded downwardly, and the annular slide groove (23) and the positioning hole (24) are communicated with each other; The groove depth of the circular groove (9) is equal to the height of the square fixing block (10), and the groove depth of the positioning hole (24) is equal to the height of the square fixing block (10).
Citation Information
Patent Citations
Movable high-speed shearing emulsification device
CN204395796U
Defoaming agent emulsifying device
CN218012201U