A crushing device for livestock farm feces fermentation

By designing a feces crushing device including multiple crushing components, the power component drives the rope body to rotate and clamp the feces, and improves the crushing efficiency by vibrating the motor and elastic rod, the problems of low feces crushing efficiency and large cleaning workload in the prior art are solved, and efficient feces crushing and chicken feather crushing effects are achieved.

CN119303692BActive Publication Date: 2025-03-11YANTAI RES INST OF CHINA AGRI UNIV +1
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Patent Information

Application Number
CN202411850961.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-03-11
Estimated Expiration
2044-12-16

AI Technical Summary

Technical Problem

In the prior art, during the crushing process of livestock manure, the crushing blade and the inner wall of the shell are prone to adhere to the feces, resulting in low crushing efficiency and requires manual cleaning by workers, affecting work efficiency.

Method used

A shell is designed including a top end and a bottom end opening. The inner cavity of the shell is provided with a plurality of crushing components in the vertical direction. Each crushing component is composed of a first circular shell and a second circular shell. The angle between the first rope body and the second rope body is constantly changing. The power component drives the second circular shell to rotate, driving the rope body to rotate, clamp and crush feces, and at the same time, the shell is rotated axially about its direction by vibrating the motor and the elastic rod to improve the crushing efficiency.

Benefits of technology

The workload of workers to clean up manure is reduced, the efficiency of crushing livestock manure is improved, and the combination of cutting teeth and spheres can effectively crush chicken feathers, reducing their impact on fermentation, and improving the reliability of the device.

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Abstract

The invention relates to the technical field of solid feces treatment, and specifically discloses a pulverizing device for feces fermentation in a livestock farm, comprising a shell with openings at both the top and the bottom, a plurality of pulverizing components arranged in the inner cavity of the shell in the vertical direction, the pulverizing components comprising a first round shell and a second round shell, the bottom end of the first round shell and the top end of the second round shell slidingly fitting, the outer circumference of the first round shell being fixedly connected to the inner wall of the shell, the outer circumference of the second round shell being rotatably connected to the inner wall of the shell, a plurality of second rope bodies being fixed at equal intervals on the top of the inner wall of the second round shell, a plurality of first rope bodies being fixed at equal intervals on the bottom of the inner wall of the first round shell, a power component for driving the second round shell to rotate being installed on the shell, the pulverizing device for feces fermentation in a livestock farm reduces the workload of workers in cleaning up adhered livestock feces and improves the pulverizing efficiency of livestock feces.
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Description

Technical Field

[0001] The invention relates to the technical field of solid excrement treatment, in particular to a pulverizing device for excrement fermentation in livestock farms. Background Art

[0002] Livestock manure fermentation first removes excess moisture from the livestock manure by drying or heating it to avoid hypoxia during the fermentation process caused by excessive moisture in the livestock manure. Then, sawdust, straw, stalks and other auxiliary materials are mixed into the livestock manure, and finally the livestock manure is piled up for fermentation.

[0003] After removing excess water from livestock manure, the livestock manure tends to clump, which will cause uneven contact with air during the fermentation process, reducing the activity space of microorganisms. The agglomeration of livestock manure will also make ammonia difficult to volatilize. The ammonia will accumulate in the livestock manure, inhibiting the activity of beneficial microorganisms and may even lead to the interruption or failure of livestock manure fermentation.

[0004] Before mixing livestock manure with auxiliary materials, the prior art mostly uses a rotating crushing blade in a crushing machine to crush the livestock manure. However, livestock manure is easily adhered to the crushing blade and the inner wall of the shell, and workers are required to clean the adhered livestock manure, which affects the crushing efficiency of the livestock manure. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide a crushing device for livestock manure fermentation, so as to reduce the workload of workers in cleaning up the attached livestock manure and improve the crushing efficiency of livestock manure.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pulverizing device for livestock farm manure fermentation, comprising a shell with openings at both the top and the bottom, a plurality of pulverizing components arranged in the inner cavity of the shell in the vertical direction, the pulverizing components comprising a first circular shell and a second circular shell, the bottom end of the first circular shell and the top end of the second circular shell slidingly fit together, the outer circumference of the first circular shell being fixedly connected to the inner wall of the shell, the outer circumference of the second circular shell being rotatably connected to the inner wall of the shell, a plurality of second rope bodies being fixedly fixedly arranged at equal intervals on the top of the inner wall of the second circular shell, and a plurality of first rope bodies being fixedly arranged at equal intervals on the bottom of the inner wall of the first circular shell.

[0007] A power assembly for driving the second round shell to rotate is installed on the shell.

[0008] The power assembly drives the second round shell to rotate, and the angle between the projections of the first rope body and the second rope body on the horizontal plane changes continuously.

[0009] Wherein, the vertical distance between the first rope body and the second rope body is 0-2.0 mm.

[0010] As a preferred technical solution of the present invention, a plurality of cutting teeth are provided on the first rope body and the second rope body.

[0011] As a preferred technical solution of the present invention, the crushing assembly further includes a plurality of spheres located in the inner cavity of the first circular shell, and the diameter of the spheres is greater than the distance between two adjacent first rope bodies.

[0012] The power assembly drives the second round shell to rotate, and the second rope body is in continuous contact with the sphere.

[0013] As a preferred technical solution of the present invention, it also includes a base located below the shell, three elastic rods are provided between the base and the shell, the two ends of the elastic rods are respectively fixedly connected to the base and the shell, a vibration motor is fixed on the shell, and the vibration direction of the vibration motor is perpendicular to the vertical direction.

[0014] As a preferred technical solution of the present invention, it also includes a tube body and a hot air component, the number of the crushing components is not less than two, the inner cavity of one of the first circular shells lower than the top first circular shell is connected to one end of the tube body, and the other end of the tube body is connected to the hot air outlet of the hot air component.

[0015] As a preferred technical solution of the present invention, a hollow gear is coaxially fixed on the outer circumference of the second circular shell, and an opening is provided in the shell at a position corresponding to the hollow gear.

[0016] The power assembly includes a driving motor fixed on the outer peripheral side of the shell, the power output shaft of the driving motor is coaxially fixedly connected with the rotating shaft, a driving gear meshing with the hollow gear is fixed on the rotating shaft, and the driving gear passes through the opening.

[0017] As a preferred technical solution of the present invention, a cover shell is fixed on the shell, and the driving gear is located in the cover shell.

[0018] As a preferred technical solution of the present invention, the top of the shell is fixedly connected to the outer edge of the annular pad, and the inner edge of the annular pad is in contact with the top of the uppermost first circular shell.

[0019] As a preferred technical solution of the present invention, the number of the crushing assemblies is not less than two, and the distance between two adjacent first rope bodies in the crushing assembly is the screening size of the crushing assembly.

[0020] Among them, the screening size of the crushing component gradually becomes smaller from top to bottom.

[0021] As a preferred technical solution of the present invention, the first rope body is a steel wire or an iron wire, and the second rope body is a steel wire or an iron wire.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The pulverizing device for livestock manure fermentation of the present invention is as follows: the power assembly drives the second round shell to rotate, the second round shell drives the second rope body to rotate, and the angle between the first rope body and the second rope body in the horizontal plane projection is constantly changing: on the one hand, the first rope body and the second rope body continuously clamp the livestock manure to crush the livestock manure, and the second rope body and the first rope body are constantly interlaced to make the livestock manure adhered to the first rope body and the second rope body fall off, reducing the workload of workers to clean the pulverizing assembly and improving the pulverizing efficiency of livestock manure; on the other hand, when the livestock manure is chicken manure, the chicken feathers are moved downward with the chicken manure. The chicken feathers are clamped by the first rope body and the second rope body, and the chicken feathers slide along the first rope body or the second rope body. The chicken feathers are cut by the cutting teeth during the sliding process, thereby achieving the crushing of the chicken feathers and reducing the influence of the chicken feathers on the fermentation of chicken manure. On the other hand, the second rope body is constantly in contact with the spherical body, and the spherical body pushes the chicken feathers wrapped on the first rope body to move along the first rope body. At the same time, the spherical body pushes the chicken feathers wrapped on the second rope body to move along the second rope body. The chicken feathers wrapped on the first rope body and the chicken feathers wrapped on the second rope body are cut by the cutting teeth, thereby improving the reliability of the crushing device for livestock farm manure fermentation.

[0024] 2. In the pulverizing device for livestock farm manure fermentation of the present invention, on the one hand, the vibration motor and the elastic rod cooperate to make the shell reciprocate around its axial direction, so that the livestock manure in the first round shell is evenly spread, thereby improving the pulverizing efficiency of the livestock manure by the pulverizing device for livestock farm manure fermentation; on the other hand, the hot air component makes the livestock manure in the falling process be located in a hot air environment, and heats the livestock manure during the pulverizing process to achieve moisture regulation of the livestock manure.

[0025] 3. In the pulverizing device for livestock farm manure fermentation illustrated in the present invention, the number of pulverizing components is not less than two, the spacing between two adjacent first rope bodies in the pulverizing component is the screening size of the pulverizing component, and the screening size of the pulverizing component gradually decreases from top to bottom, thereby achieving step-by-step pulverization of livestock manure and improving the pulverizing efficiency of the pulverizing device for livestock farm manure fermentation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of one viewing angle of the present invention;

[0027] Figure 2 for Figure 1 A schematic diagram of a partial cross-sectional structure;

[0028] Figure 3 for Figure 2 A schematic diagram of the structure at A;

[0029] Figure 4 It is a schematic diagram of the explosion structure of the crushing assembly of the present invention;

[0030] Figure 5 It is a structural schematic diagram of a crushing assembly from one perspective of the present invention;

[0031] Figure 6 It is a schematic diagram of the structure of the first rope body and the second rope body of the present invention.

[0032] In the figure: 1 shell, 2 tube, 3 hot air assembly, 4 vibration motor, 5 elastic rod, 6 base, 7 drive motor, 8 cover, 9 crushing assembly, 91 first round shell, 92 second round shell, 93 hollow gear, 94 first rope body, 95 sphere, 96 second rope body, 10 drive gear, 11 rotating shaft. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0034] Embodiment 1:

[0035] See also Figure 1-5 The present embodiment discloses a pulverizing device for livestock farm manure fermentation, comprising a shell 1 with openings at both the top and the bottom, a plurality of pulverizing assemblies 9 are arranged in the inner cavity of the shell 1 along the vertical direction, the pulverizing assembly 9 comprises a first round shell 91 and a second round shell 92, the bottom end of the first round shell 91 and the top end of the second round shell 92 are slidably fitted, the outer circumference of the first round shell 91 and the inner wall of the shell 1 are connected by bolts or buckles, the outer circumference of the second round shell 92 and the inner wall of the shell 1 are connected by bearings, a plurality of second rope bodies 96 are fixed at equal intervals on the top of the inner wall of the second round shell 92, and a plurality of first rope bodies 94 are fixed at equal intervals on the bottom of the inner wall of the first round shell 91.

[0036] The housing 1 is provided with a power assembly for driving the second round shell 92 to rotate.

[0037] The vertical distance between the first rope body 94 and the second rope body 96 is 0-2.0 mm.

[0038] Furthermore, the first rope body 94 is a steel wire or an iron wire, and the second rope body 96 is a steel wire or an iron wire.

[0039] The working process and principle of this embodiment are:

[0040] External conveying equipment or workers add livestock manure into the opening at the top of the shell 1, and then the livestock manure falls on the first rope body 94 in the first round shell 91, the power component drives the second round shell 92 to rotate, and the second round shell 92 drives the second rope body 96 to rotate, and the angle between the first rope body 94 and the second rope body 96 projected on the horizontal plane is constantly changing, the first rope body 94 and the second rope body 96 continuously clamp the livestock manure to crush the livestock manure, and the second rope body 96 and the first rope body 94 are constantly staggered to make the livestock manure adhered to the first rope body 94 and the second rope body 96 fall off, thereby reducing the workload of workers cleaning the crushing component 9 and improving the crushing efficiency of livestock manure.

[0041] Furthermore, workers add fermentation bacteria when the livestock manure enters the opening at the top of the shell 1, so as to achieve mixing of the livestock manure and the fermentation bacteria.

[0042] Embodiment 2:

[0043] like Figure 6 As shown, this embodiment discloses a pulverizing device for livestock farm manure fermentation, and its structure is substantially the same as that of the first embodiment, except that a plurality of cutting teeth are provided on the first rope body 94 and the second rope body 96 of this embodiment.

[0044] The working process and principle of this embodiment are:

[0045] When the livestock manure is chicken manure, the chicken manure contains chicken feathers that fall from the chickens. The chicken feathers are not easy to decompose during the fermentation process of the chicken manure, which hinders the activity of microorganisms, affects the decomposition rate of organic matter in the chicken manure, and reduces the overall fermentation efficiency of the chicken manure. Existing crushing machines mostly use impact to crush chicken manure, which has a poor effect on crushing chicken feathers.

[0046] The power assembly drives the second round shell 92 to rotate, and the second round shell 92 drives the second rope body 96 to rotate. The angle between the first rope body 94 and the second rope body 96 projected on the horizontal plane keeps changing. The chicken feathers are clamped by the first rope body 94 and the second rope body 96 as they move downward with the chicken manure, and the chicken feathers slide along the first rope body 94 or the second rope body 96. The chicken feathers are cut by the cutting teeth during the sliding process, thereby crushing the chicken feathers and reducing the influence of the chicken feathers on the fermentation of chicken manure.

[0047] Embodiment three:

[0048] like Figure 4 , 5 As shown, this embodiment discloses a crushing device for livestock farm manure fermentation, and its structure is roughly the same as that of the second embodiment, except that the crushing assembly 9 of this embodiment also includes a plurality of spheres 95 located in the inner cavity of the first circular shell 91, and the diameter of the sphere 95 is greater than the distance between two adjacent first rope bodies 94.

[0049] The working process and principle of this embodiment are:

[0050] The power assembly drives the second round shell 92 to rotate, and the second rope body 96 is constantly in contact with the spherical body 95. The spherical body 95 pushes the chicken feathers wrapped on the first rope body 94 to move along the first rope body 94. At the same time, the spherical body 95 pushes the chicken feathers wrapped on the second rope body 96 to move along the second rope body 96. The chicken feathers wrapped on the first rope body 94 and the chicken feathers wrapped on the second rope body 96 are cut by the cutting teeth, so as to prevent the chicken feathers wrapped on the first rope body 94 from affecting the chicken manure from falling downward through the gap of the first rope body 94, thereby improving the reliability of the crushing device for manure fermentation in livestock farms.

[0051] Furthermore, the ball 95 is made of metal or hard plastic.

[0052] Embodiment 4:

[0053] like Figure 1 , 2 As shown, this embodiment discloses a crushing device for livestock farm manure fermentation. Based on any one of embodiments one to three, this embodiment also includes a base 6 located below the shell 1, and three elastic rods 5 are provided between the base 6 and the shell 1. The two ends of the elastic rods 5 are respectively fixedly connected to the base 6 and the shell 1. A vibration motor 4 is fixed on the shell 1, and the vibration direction of the vibration motor 4 is perpendicular to the vertical direction.

[0054] The vibration motor 4 is electrically connected to an external power source, and the external power source supplies power to the vibration motor 4 .

[0055] The vibration motor 4 and the like used in the present invention are all common electronic components in the prior art, and their working methods and circuit structures are all well-known technologies, which will not be described in detail here.

[0056] The working process and principle of this embodiment are:

[0057] The vibration motor 4 and the elastic rod 5 drive the housing 1 to reciprocate around its axial direction, so that the livestock manure in the first round shell 91 is evenly spread and the livestock manure is accelerated to fall downward through the gap of the first rope body 94, thereby improving the pulverizing efficiency of the livestock manure by the pulverizing device for livestock farm manure fermentation.

[0058] Embodiment five:

[0059] like Figure 1 , 2As shown, this embodiment discloses a crushing device for livestock farm manure fermentation, and its structure is roughly the same as that of the fourth embodiment, except that this embodiment also includes a tube body 2 and a hot air component 3, and the number of crushing components 9 is not less than two, and the inner cavity of one of the first circular shells 91 lower than the top first circular shell 91 is connected to one end of the tube body 2, and the other end of the tube body 2 is connected to the hot air outlet of the hot air component 3.

[0060] The hot air component 3 is a common electric heater or fuel heater in the prior art. The hot air component 3 used in the present invention is a common device in the prior art. Its working method and structure are well-known technologies and will not be described in detail here.

[0061] The working process and principle of this embodiment are:

[0062] The hot air component 3 places the livestock manure in the hot air environment during the falling process, heats the livestock manure during the livestock manure crushing process, and achieves moisture regulation of the livestock manure.

[0063] Embodiment six:

[0064] like Figure 2 , 3 As shown, this embodiment discloses a crushing device for livestock farm manure fermentation, and its structure is roughly the same as that of the first embodiment, except that a hollow gear 93 is coaxially fixed on the outer circumference of the second circular shell 92 of this embodiment, and an opening is opened in the shell 1 at the position corresponding to the hollow gear 93.

[0065] The power assembly includes a driving motor 7 fixed to the outer peripheral side of the shell 1. The power output shaft of the driving motor 7 is coaxially fixedly connected with the rotating shaft 11. A driving gear 10 meshing with the hollow gear 93 is fixed on the rotating shaft 11, and the driving gear 10 passes through the opening.

[0066] The working process and principle of this embodiment are:

[0067] The driving motor 7 drives the second round shell 92 to rotate through the rotating shaft 11, the driving gear 10 and the hollow gear 93, and the speed of the second round shell 92 is easy to control.

[0068] Embodiment seven:

[0069] like Figure 2 As shown, this embodiment discloses a crushing device for livestock farm manure fermentation, and its structure is roughly the same as that of the sixth embodiment, except that a cover shell 8 is fixed on the shell 1 of this embodiment, and the driving gear 10 is located in the cover shell 8. The cover shell 8 prevents livestock manure from falling between the driving gear 10 and the hollow gear 93, thereby preventing livestock manure from affecting the driving gear 10 and driving the hollow gear 93 to rotate.

[0070] Embodiment eight:

[0071] like Figure 1 , 2 As shown, this embodiment discloses a crushing device for livestock farm manure fermentation, and its structure is roughly the same as that of the first embodiment, except that the top of the shell 1 of this embodiment is fixedly connected to the outer edge of the annular pad, and the inner edge of the annular pad is in contact with the top of the first circular shell 91 at the top, and the annular pad prevents livestock manure from falling between the first circular shell 91 and the shell 1.

[0072] Embodiment nine:

[0073] like Figure 1 , 2 As shown, this embodiment discloses a crushing device for livestock farm manure fermentation, and its structure is roughly the same as that of the first embodiment, except that the number of crushing components 9 in this embodiment is not less than two, and the distance between two adjacent first rope bodies 94 in the crushing component 9 is the screening size of the crushing component 9.

[0074] Among them, the screening size of the crushing assembly 9 gradually becomes smaller from top to bottom.

[0075] The working process and principle of this embodiment are:

[0076] The livestock excrement can be crushed step by step, thereby improving the crushing efficiency of the crushing device for livestock excrement fermentation.

[0077] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A pulverizing device for livestock farm feces fermentation, characterized in that: It comprises a shell (1) with openings at both the top and bottom ends, a plurality of crushing assemblies (9) being arranged in the inner cavity of the shell (1) in the vertical direction, the crushing assemblies (9) comprising a first circular shell (91) and a second circular shell (92), the bottom end of the first circular shell (91) and the top end of the second circular shell (92) being slidably fitted, the outer circumference of the first circular shell (91) being fixedly connected to the inner wall of the shell (1), the outer circumference of the second circular shell (92) being rotatably connected to the inner wall of the shell (1), a plurality of second rope bodies (96) being fixedly connected to the top of the inner wall of the second circular shell (92) at equal intervals, and a plurality of first rope bodies (94) being fixedly connected to the bottom of the inner wall of the first circular shell (91); The housing (1) is provided with a power assembly for driving the second circular housing (92) to rotate; The power assembly drives the second round shell (92) to rotate, and the angle between the projections of the first rope body (94) and the second rope body (96) on the horizontal plane continuously changes; The vertical distance between the first rope body (94) and the second rope body (96) is 0-2.0 mm.

2. The livestock farm manure fermentation pulverizing device according to claim 1, characterized in that: The first rope body (94) and the second rope body (96) are both provided with a plurality of cutting teeth.

3. The livestock farm manure fermentation pulverizing device according to claim 2, characterized in that: The pulverizing assembly (9) further comprises a plurality of spheres (95) located in the inner cavity of the first circular shell (91), and the diameter of the spheres (95) is greater than the distance between two adjacent first rope bodies (94); The power assembly drives the second round shell (92) to rotate, and the second rope body (96) is constantly in contact with the sphere (95).

4. The livestock farm excrement fermentation pulverizing device according to any one of claims 1 to 3, characterized in that: It also comprises a base (6) located below the shell (1), three elastic rods (5) are arranged between the base (6) and the shell (1), two ends of the elastic rods (5) are respectively fixedly connected to the base (6) and the shell (1), and a vibration motor (4) is fixed on the shell (1), and the vibration direction of the vibration motor (4) is perpendicular to the vertical direction.

5. The livestock farm excrement fermentation pulverizing device according to claim 4, characterized in that: It also includes a tube body (2) and a hot air component (3), the number of the pulverizing components (9) being no less than two, the inner cavity of one of the first round shells (91) below the topmost first round shell (91) being connected to one end of the tube body (2), and the other end of the tube body (2) being connected to the hot air outlet of the hot air component (3).

6. The livestock farm manure fermentation pulverizing device according to claim 1, characterized in that: A hollow gear (93) is coaxially fixed on the outer circumference of the second circular shell (92), and an opening is provided in the housing (1) at a position corresponding to the hollow gear (93); The power assembly comprises a drive motor (7) fixed to the outer peripheral side of the housing (1); a power output shaft of the drive motor (7) and a rotating shaft (11) are coaxially fixedly connected; a drive gear (10) meshing with a hollow gear (93) is fixed to the rotating shaft (11); and the drive gear (10) passes through the opening.

7. The livestock farm excrement fermentation pulverizing device according to claim 6, characterized in that: A cover shell (8) is fixed on the housing (1), and the driving gear (10) is located inside the cover shell (8).

8. The livestock farm manure fermentation pulverizing device according to claim 1, characterized in that: The top of the shell (1) is fixedly connected to the outer edge of the annular pad, and the inner edge of the annular pad is in contact with the top of the uppermost first circular shell (91).

9. The livestock farm manure fermentation pulverizing device according to claim 1, characterized in that: The number of the crushing assemblies (9) is not less than two, and the distance between two adjacent first rope bodies (94) in the crushing assemblies (9) is the screening size of the crushing assemblies (9); In the direction from top to bottom, the screening size of the crushing assembly (9) gradually decreases.

10. The livestock farm manure fermentation pulverizing device according to claim 1, characterized in that: The first rope body (94) is a steel wire or an iron wire, and the second rope body (96) is a steel wire or an iron wire.

Citation Information

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