A loading and unloading device for transformer oil tank welding and use method thereof
By designing a loading and unloading device for transformer oil tanks, the hollow frame sliding and the deformation of the rubber plate are driven by electric push rods, the problem of shaking and sliding of the oil tank during loading is solved, and a more efficient and safe loading process is achieved.
Patent Information
- Application Number
- CN202411523800.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-10-30
AI Technical Summary
During the loading process of transformer oil tank, the oil tank is prone to slip due to shaking, which poses safety hazards and affects efficiency.
A loading and unloading device for welding transformer oil tanks is designed, and an electric push rod is used to drive the hollow frame to slide on the guide rod to form four-sided clamping. Combined with the design of rubber plates and spring shafts, the contact area and friction force are increased, and the oil tank is ensured to stable clamping.
Through the enhanced clamping force and friction area, the oil tank is effectively prevented from sliding or falling off during the loading process, improving the conveying efficiency and safety of the loading.
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Figure CN119304435B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transformer loading, in particular to a loading and unloading device for transformer oil tank welding and a use method thereof. Background Art
[0002] The transformer oil tank is the outer shell of the transformer, which contains the core and windings and is filled with transformer oil, so that the core and windings are immersed in the oil;
[0003] Since the oil tank needs to be welded before use, it needs to be placed on the welding table through a loading device before welding. Generally, when loading the oil tank, most of the simple lifting equipment such as electric hoists and cranes are used to lift the oil tank and transport it to the welding table. When the oil tank is lifted by the lifting equipment, the oil tank will shake during the loading process. During the long loading process, the shaking of the oil tank can easily cause the oil tank and the lifting equipment to slip, which not only poses a safety hazard but also affects the feeding and transportation efficiency. Summary of the invention
[0004] The object of the present invention is to provide a loading and unloading device for transformer oil tank welding and a method of using the same, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a loading and unloading device for welding a transformer oil tank, comprising a main body, a connecting plate 1 is fixedly connected to the top of the main body, four limit plates are fixedly connected to the side of the connecting plate 1 close to the main body, a plurality of guide rods are fixedly connected to the inner wall of the main body, the plurality of guide rods are symmetrically distributed in pairs, and each group of guide rods is distributed at equal angles, and further comprising;
[0007] The transmission mechanism includes an electric push rod fixedly connected to the top outer wall of the connecting plate 1, the output end of the electric push rod penetrates the top outer wall of the connecting plate 1 and extends to the outside, the outer surface of the extended end of the electric push rod is rotatably connected to four hollow plates, the inside of the hollow plate is rotatably connected to the connecting plate 2, the end of the connecting plate 2 away from the hollow plate is rotatably connected to the output end of the electric push rod, the end of the hollow plate away from the electric push rod is rotatably connected to the L plate, the end of the L plate away from the hollow plate is fixedly connected to the hollow frame, the side wall of the L plate is slidably connected to the side wall of the limit plate, and the hollow frame is slidably connected to the outer surfaces of the two guide rods;
[0008] The fixing mechanism includes four rectangular plates fixedly connected to the side walls of the hollow frame, the four rectangular plates are grouped in pairs and symmetrically distributed with the L plate as the center, two inclined plates are fixedly connected to the bottom inner wall of the hollow frame, and a cross groove plate is fixedly connected to the side wall of the hollow frame;
[0009] The rotating mechanism includes a T-shaped plate rotatably connected to the inside of the hollow frame, a threaded groove is provided inside the T-shaped plate, a wave groove is provided on the side of the T-shaped plate close to the main body, a raised shaft is rotatably connected inside the T-shaped plate, and one end of the raised shaft close to the main body penetrates through the side wall of the hollow frame and is fixedly connected to the main body.
[0010] Furthermore, one end of the T-shaped plate away from the raised shaft is fixedly connected to a spiral rod, and two push rods are rotatably connected inside the wave groove. The end of the push rod away from the T-shaped plate is rotatably connected to a sliding block, and the sliding block is slidably connected between the two rectangular plates. The side of the sliding block close to the rubber plate is rotatably connected to a long plate.
[0011] Furthermore, a pushing mechanism is provided inside the hollow frame, and the pushing mechanism includes four obtuse-angle frames rotatably connected inside the hollow frame, a trapezoidal block is slidably connected between two obtuse-angle frames, a movable plate is rotatably connected to one end of the obtuse-angle frame away from the trapezoidal block, a rubber plate is rotatably connected between the two movable plates, a spring shaft is fixedly connected to the middle of the rubber plate, and an end of the spring shaft close to the trapezoidal block penetrates through the side wall of the rubber plate and extends to the outside.
[0012] Furthermore, the extended end of the spring shaft is rotatably connected to an arc plate, the end of the arc plate away from the spring shaft is rotatably connected to an intermediate plate, the end of the intermediate plate away from the arc plate is rotatably connected to a rotating disk, the rotating disk and the intermediate plate are eccentrically arranged, the end of the long plate away from the sliding block is rotatably connected to the rotating disk, the long plate and the rotating disk are eccentrically arranged, the bottom of the rotating disk penetrates to the bottom outer wall of the hollow frame and extends to the outside, the extended section of the rotating disk is fixedly connected to a plurality of square plates, and the side wall of the arc plate is in contact with the side wall of the inclined plate.
[0013] Furthermore, an adsorption mechanism is provided inside the hollow frame, and the adsorption mechanism includes a fixed sleeve rotatably connected to the outer surface of the spiral rod, the end of the fixed sleeve away from the T-plate is fixedly connected to the side wall of the cross-slot plate, the outer surface of the fixed sleeve is provided with four rectangular grooves, and the four rectangular grooves are arranged in a circular array with the spiral rod as the center, the outer surface of the fixed sleeve is fixedly connected to a piston box, the outer surface of the fixed sleeve is rotatably connected to four rotating bars, the end of the rotating bar away from the fixed sleeve is rotatably connected to a hollow bar, the interior of the hollow bar is hollow, and the end of the hollow bar away from the T-plate is rough.
[0014] Furthermore, a circular hole is provided at one end of the hollow bar close to the T-shaped disk, a cross rod is rotatably connected between the two hollow bars, the four cross rods are fixedly connected to a movable disk at one end away from the hollow bars, the movable disk is slidably connected to the inside of the piston box, four connecting tubes are fixedly connected to the outer surface of the piston box, the connecting tubes are connected to the piston box, one end of the connecting tubes away from the piston box is fixedly connected to the hollow bar, an insertion rod is fixedly connected to the surface of the hollow bar, the insertion rod penetrates the side wall of the rectangular groove and is slidably connected to the outer surface of the spiral rod.
[0015] Furthermore, a stabilizing mechanism is provided at the bottom of the hollow frame, and the stabilizing mechanism includes two rotating frames rotatably connected to the bottom of the hollow frame, the two rotating frames are symmetrically distributed with the T-shaped disk as the center, a ratchet shaft is rotatably connected inside the rotating frame, the top of the ratchet shaft is rotatably connected to the hollow frame, a spring disk is slidably connected inside the rotating frame, a connecting strip is rotatably connected to the side wall of the spring disk, an end of the connecting strip away from the spring disk is rotatably connected to the extended end of the rotating disk, the connecting strip is eccentrically arranged to the rotating disk, a ratchet belt is slidably connected between the two conveying ratchet shafts, a spring plate is fixedly connected to the side wall of the rotating frame, and the top of the spring plate is fixedly connected to the bottom of the hollow frame.
[0016] Furthermore, a method for using a loading and unloading device for welding a transformer oil tank, the method comprising the following steps:
[0017] S1: First, connect the connecting plate 1 with a manipulator. When the oil tank needs to be loaded, the manipulator moves the device to the top of the oil tank, and then drives the device to move downward and to the surface of the oil tank. Then, the electric push rod is started. When the electric push rod is working, its output end will move upward. When the output end of the electric push rod moves upward, it will drive the hollow plate and the connecting plate 2 to move upward. When the hollow plate moves upward, the hollow plate will pull the L plate to move;
[0018] S2: When the L plate moves, it drives the hollow frame to slide on the surface of the guide rod. When the four hollow frames slide, they will form a four-sided covering on the surface of the oil tank and clamp the oil tank;
[0019] S3: After the four hollow frames are clamped to the oil tank, the movement of the manipulator is controlled so that the device drives the oil tank to move to the welding table to complete the loading work.
[0020] The present invention has the following beneficial effects:
[0021] 1. In the present invention, when the L-plate pulls the hollow frame to make it slide on the surface of the guide rod, the sliding of the hollow frame will drive the T-shaped plate to move synchronously. When the hollow frame drives the T-shaped plate to move, the T-shaped plate will slide on the surface of the raised shaft. Since the raised sliding on the surface of the raised shaft is connected to the threaded groove inside the T-shaped plate, when the T-shaped plate slides on the surface of the raised shaft, the T-shaped plate will rotate. When the T-shaped plate rotates, it will squeeze the push rod through the wave groove on its side wall. After the push rod is squeezed, it will push the sliding block to slide. When the sliding block slides, it will squeeze the trapezoidal block. After the trapezoidal block is squeezed, it will slide between the two obtuse-angle frames and squeeze the front end of the obtuse-angle frame. When the front end of the obtuse-angle frame is squeezed, the obtuse-angle frame will rotate with its middle as the center. When the obtuse-angle frame rotates, the obtuse-angle frame will push the rubber plate through the movable plate to move it forward. When the rubber plate moves forward, the rubber The plate will fit on the surface of the oil tank. At the same time, when the sliding block slides, the sliding of the sliding block will drive the rotating disk to rotate through the long rod. When the rotating disk rotates, it will push the arc plate through the middle plate to make it rotate on the side wall of the inclined plate. When the arc plate rotates, the rotation of the arc plate will drive the middle of the rubber plate to move backward through the spring shaft. When the spring shaft moves backward, the spring shaft will pull the front end of the rubber plate. The front end of the rubber plate will form a depression after being pulled, and the edge of the rubber plate will form an outward convex deformation. When the rubber plate is deformed, the contact area with the oil tank will be significantly increased, which makes the clamping force more evenly distributed on the surface of the oil tank, reducing the risk of deformation or damage of the oil tank caused by excessive local pressure. At the same time, a larger friction area will be formed on the surface of the oil tank, which helps to ensure that the oil tank will not slide or fall off easily during the clamping and transportation process, thereby improving the feeding and conveying efficiency.
[0022] 2. In the present invention, when the movement of the sliding block drives the long rod to move, the movement of the long rod will drive the rotating disk to rotate. When the rotating disk rotates, the rotation of the rotating disk will drive several square plates of its extension section to rotate synchronously. When the square plates rotate, they will periodically push the rotating frame. When the rotating frame is pushed by the square plates, the rotating frame will drive the spring disk to rotate synchronously. At the same time, when the spring plate rotates, the spring plate will push the spring disk through the connecting strip, so that the spring disk contacts the surface of the ratchet shaft. Then, when the rotating frame rotates, the rotating frame will drive the spring disk to rotate synchronously. When the spring disk rotates, it pushes the ratchet shaft, so that the ratchet shaft rotates. When the ratchet shaft rotates, it will reel in both ends of the ratchet belt. Since the two ends of the ratchet belt are entangled together, it will generate a large amount of friction with itself. At this time, under the action of friction, the ratchet belt will reel in with the rotation of the ratchet shaft, and will not produce reverse relaxation. When the ratchet belt is wrapped around the surface of the oil tank, it can apply a tightening force to the oil tank from multiple directions, which can avoid the oil tank from slipping on the surface of the rubber sheet due to the downward gravity of the oil tank itself or impurities on the surface. It can also effectively prevent the oil tank from shaking and displacing during transportation, greatly improving the stability of the clamping, ensuring the tightening effect, and improving the feeding efficiency.
[0023] 3. In the present invention, when the T-shaped plate rotates on the surface of the raised shaft along with the movement of the hollow frame, the rotation of the T-shaped plate will drive the spiral rod to rotate synchronously. When the spiral rod rotates, the rotating spiral rod will drive the insertion rod slidably connected to the surface of the spiral rod to move. When the insertion rod moves, the insertion rod can slide in the rectangular groove on the surface of the fixed sleeve. At the same time, when the insertion rod slides, the sliding insertion rod will drive the movable plate and the hollow bar to move synchronously through the cross rod. When the cross rod pushes the hollow bar to move forward, the hollow bar will be pushed outward by the rotating bar. When the hollow bar expands outward, it will extend out of the outer surface of the cross-slot plate and generate an outward pushing force on the surface of the oil tank. Force, since the adsorption mechanism is arranged on all four sides of the oil tank, when the hollow bar expands, it will also form an additional driving force on the oil tank, and at the same time, when the cross rod drives the movable plate to move, the movement of the movable plate will slide inside the piston box, and the movable plate will generate adsorption force between the inside of the piston box and the movable plate when sliding. At this time, the adsorption force will extract the gas inside the hollow bar through the connecting pipe. When the gas inside the hollow bar is extracted, it will pass through the round hole at the front end of the hollow bar to make it firmly adsorbed on the surface of the oil tank, which helps to prevent the oil tank from detaching from the square frame due to shaking, vibration or external force impact during transportation, and can improve the stability of the loading process.
[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 For the present invention Figure 3 Enlarged view of point A in the middle;
[0028] Figure 3 It is a schematic diagram of a partial cross section of the whole of the present invention;
[0029] Figure 4 It is a schematic diagram of the main body of the present invention;
[0030] Figure 5 It is a schematic diagram of the transmission mechanism structure of the present invention;
[0031] Figure 6 It is a schematic diagram of the transmission mechanism structure of the present invention;
[0032] Figure 7 It is a schematic diagram of the structure of the rotating mechanism of the present invention;
[0033] Figure 8 This is a schematic diagram of the structure of the driving mechanism of the present invention;
[0034] Fig. 9 It is a schematic diagram of the partial structure of the driving mechanism of the present invention;
[0035] Fig.10 It is a schematic diagram of the structure of the adsorption mechanism of the present invention;
[0036] Fig.11 This is a schematic diagram of the stabilizing mechanism structure of the present invention;
[0037] Fig.12 The figure is a flow chart of the method for using the present invention.
[0038] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0039] In the figure: 1. main body; 101. connecting plate 1; 102. limiting plate; 103. guide rod; 2. transmission mechanism; 201. electric push rod; 202. hollow plate; 203. connecting plate 2; 204. L plate; 205. hollow frame; 3. fixing mechanism; 301. rectangular plate; 302. inclined plate; 303. cross groove plate; 4. rotating mechanism; 401. T-type plate; 402. raised shaft; 403. spiral rod; 404. pushing rod; 405. sliding block; 5. pushing mechanism; 501, obtuse angle frame; 502, trapezoidal block; 503, movable plate; 504, rubber plate; 505, rotating disk; 506, spring shaft; 507, arc plate; 508, middle plate; 6, adsorption mechanism; 601, fixed sleeve; 602, piston box; 603, rotating bar; 604, hollow bar; 605, cross rod; 606, connecting pipe; 7, stabilizing mechanism; 701, rotating frame; 702, ratchet shaft; 703, spring disk; 704, connecting bar; 705, spring plate. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1-Figure 11 As shown, the present invention is a loading and unloading device for welding a transformer oil tank, comprising a main body 1, a connecting plate 101 is fixedly connected to the top of the main body 1, four limit plates 102 are fixedly connected to the side of the connecting plate 101 close to the main body 1, a plurality of guide rods 103 are fixedly connected to the inner wall of the main body 1, and the plurality of guide rods 103 are symmetrically distributed in pairs, and each group of guide rods 103 is distributed at equal angles, and further comprising;
[0042] Transmission mechanism 2, the transmission mechanism 2 includes an electric push rod 201 fixedly connected to the top outer wall of the connecting plate 101, the output end of the electric push rod 201 penetrates the top outer wall of the connecting plate 101 and extends to the outside, the outer surface of the extended end of the electric push rod 201 is rotatably connected with four hollow plates 202, the inside of the hollow plate 202 is rotatably connected with a connecting plate 203, the end of the connecting plate 203 away from the hollow plate 202 is rotatably connected to the output end of the electric push rod 201, the end of the hollow plate 202 away from the electric push rod 201 is rotatably connected with an L plate 204, the end of the L plate 204 away from the hollow plate 202 is fixedly connected with a hollow frame 205, the side wall of the L plate 204 is slidably connected to the side wall of the limit plate 102, and the hollow frame 205 is slidably connected to the outer surfaces of the two guide rods 103;
[0043] The fixing mechanism 3 includes four rectangular plates 301 fixedly connected to the side wall of the hollow frame 205. The four rectangular plates 301 are arranged in pairs and symmetrically distributed around the L plate 204. Two inclined plates 302 are fixedly connected to the bottom inner wall of the hollow frame 205. A cross groove plate 303 is fixedly connected to the side wall of the hollow frame 205.
[0044] The rotating mechanism 4 includes a T-shaped plate 401 rotatably connected to the inside of the hollow frame 205, a threaded groove is provided inside the T-shaped plate 401, a wave groove is provided on the side of the T-shaped plate 401 close to the main body 1, and a raised shaft 402 is rotatably connected to the inside of the T-shaped plate 401, and one end of the raised shaft 402 close to the main body 1 penetrates through the side wall of the hollow frame 205 and is fixedly connected to the main body 1. First, the connecting plate 101 is connected with a manipulator. When the oil tank needs to be loaded, the movement of the manipulator makes this device be at the top of the oil tank, and then the manipulator drives this device to move downward and be on the surface of the oil tank, and then the electric push rod 201 is started. When the electric push rod 201 is working, its output end will move upward. When the output end of the electric push rod 201 moves upward, it will drive the hollow plate 202 and the connecting plate 203 to move upward. When the hollow plate 202 moves upward, the hollow plate 202 will pull the L plate 204 to move.
[0045] One end of the T-shaped disk 401 away from the raised shaft 402 is fixedly connected to a spiral rod 403, and the inside of the wave groove is rotatably connected to two push rods 404, and one end of the push rod 404 away from the T-shaped disk 401 is rotatably connected to a sliding block 405, and the sliding block 405 is slidably connected between the two rectangular plates 301, and the side of the sliding block 405 close to the rubber plate 504 is rotatably connected to a long plate. When the L plate 204 pulls the hollow frame 205 to slide on the surface of the guide rod 103, the sliding of the hollow frame 205 will drive the T-shaped disk 401 to move synchronously, and when the hollow frame 205 drives the T-shaped disk 401 to move, the T-shaped disk 401 will slide on the surface of the raised shaft 402.
[0046] The hollow frame 205 is provided with a pushing mechanism 5 inside. The pushing mechanism 5 includes four obtuse angle frames 501 rotatably connected to the inside of the hollow frame 205. A trapezoidal block 502 is slidably connected between two obtuse angle frames 501. An end of the obtuse angle frame 501 away from the trapezoidal block 502 is rotatably connected to a movable plate 503. A rubber plate 504 is rotatably connected between the two movable plates 503. A spring shaft 506 is fixedly connected to the middle of the rubber plate 504. An end of the spring shaft 506 close to the trapezoidal block 502 penetrates the rubber plate 504. The sliding block 405 penetrates the side wall of the rubber plate 504 and extends to the outside. When sliding, the sliding block 405 squeezes the trapezoidal block 502. After being squeezed, the trapezoidal block 502 slides between the two obtuse-angle frames 501 and squeezes the front end of the obtuse-angle frame 501. When the front end of the obtuse-angle frame 501 is squeezed, the obtuse-angle frame 501 rotates with its middle as the center. When the obtuse-angle frame 501 rotates, the obtuse-angle frame 501 pushes the rubber plate 504 through the movable plate 503 to move it forward.
[0047] The extended end of the spring shaft 506 is rotatably connected to the arc plate 507, and the end of the arc plate 507 away from the spring shaft 506 is rotatably connected to the middle plate 508, and the end of the middle plate 508 away from the arc plate 507 is rotatably connected to the rotating disk 505, and the rotating disk 505 and the middle plate 508 are eccentrically arranged, and the end of the long plate away from the sliding block 405 is rotatably connected to the rotating disk 505, and the long plate and the rotating disk 505 are eccentrically arranged, and the bottom of the rotating disk 505 penetrates to the bottom outer wall of the hollow frame 205 and extends To the outside, the extended section of the rotating disk 505 is fixedly connected with a plurality of square plates, and the side wall of the arc plate 507 contacts the side wall of the inclined plate 302. When the rubber plate 504 moves forward, the rubber plate 504 will fit on the surface of the oil tank. At the same time, when the sliding block 405 slides, the sliding of the sliding block 405 will drive the rotating disk 505 to rotate through the long rod. When the rotating disk 505 rotates, it will push the arc plate 507 through the middle plate 508 to make it rotate on the side wall of the inclined plate 302.
[0048] The hollow frame 205 is provided with an adsorption mechanism 6 inside. The adsorption mechanism 6 includes a fixed sleeve 601 rotatably connected to the outer surface of the spiral rod 403. The end of the fixed sleeve 601 away from the T-plate 401 is fixedly connected to the side wall of the cross groove plate 303. The outer surface of the fixed sleeve 601 is provided with four rectangular grooves. The four rectangular grooves are arranged in a circular array with the spiral rod 403 as the center. The outer surface of the fixed sleeve 601 is fixedly connected to a piston box 602. The outer surface of the fixed sleeve 601 is rotatably connected to four rotating bars 603. The end of the rotating bar 603 away from the fixed sleeve 601 is rotatably connected to the hollow bar 603. 04. The interior of the hollow bar 604 is hollow, and the end of the hollow bar 604 away from the T-shaped disk 401 is rough. The rotating spiral rod 403 will drive the insertion rod slidably connected to the surface of the spiral rod 403 to move. When the insertion rod moves, the insertion rod can slide in the rectangular groove on the surface of the fixed sleeve 601. At the same time, when the insertion rod slides, the sliding insertion rod will drive the movable disk and the hollow bar 604 to move synchronously through the cross rod 605. When the cross rod 605 pushes the hollow bar 604 to move forward, the hollow bar 604 will be pushed by the rotating bar 603 to expand outward.
[0049] A circular hole is provided at one end of the hollow bar 604 close to the T-shaped disk 401, a cross rod 605 is rotatably connected between the two hollow bars 604, and a movable disk is fixedly connected to one end of the four cross rods 605 away from the hollow bar 604, and the movable disk is slidably connected to the inside of the piston box 602, and four connecting pipes 606 are fixedly connected to the outer surface of the piston box 602, and the connecting pipe 606 is connected to the piston box 602, and the end of the connecting pipe 606 away from the piston box 602 is fixedly connected to the hollow bar 604, and the hollow bar 604 is fixedly connected to the outer surface of the piston box 602. An insertion rod is fixedly connected to the surface, which passes through the side wall of the rectangular groove and is slidably connected to the outer surface of the spiral rod 403. When the hollow bar 604 expands outward, it will extend from the outer surface of the cross-slot plate 303 and generate an outward thrust on the surface of the oil tank. Since the adsorption mechanism 6 is arranged on all four sides of the oil tank, when the hollow bar 604 expands, it will also generate an additional thrust for the oil tank. At the same time, when the cross rod 605 drives the movable disk to move, the movement of the movable disk will slide inside the piston box 602.
[0050] The bottom of the hollow frame 205 is provided with a stabilizing mechanism 7, which includes two rotating frames 701 rotatably connected to the bottom of the hollow frame 205, the two rotating frames 701 are symmetrically distributed with the T-shaped disk 401 as the center, the inside of the rotating frame 701 is rotatably connected with a ratchet shaft 702, the top of the ratchet shaft 702 is rotatably connected to the hollow frame 205, the inside of the rotating frame 701 is slidably connected with a spring disk 703, the side wall of the spring disk 703 is rotatably connected with a connecting strip 704, the end of the connecting strip 704 away from the spring disk 703 is rotatably connected to the extended end of the rotating disk 505, and the connecting strip 704 is rotatably connected to the rotating disk 505. It is eccentrically arranged, and a ratchet belt is slidably connected between the two conveying ratchet shafts 702. A spring plate 705 is fixedly connected to the side wall of the rotating frame 701, and the top of the spring plate 705 is fixedly connected to the bottom of the hollow frame 205. When the rotating frame 701 is pushed by the square plate, the rotating frame 701 will drive the spring disk 703 to rotate synchronously. At the same time, when the spring plate 705 rotates, the spring plate 705 will push the spring disk 703 through the connecting strip 704, so that the spring disk 703 contacts the surface of the ratchet shaft 702. Then, when the rotating frame 701 rotates, the rotating frame 701 will drive the spring disk 703 to rotate synchronously.
[0051] A method for using a loading and unloading device for welding a transformer oil tank, the method comprising the following steps:
[0052] S1: First, the connecting plate 101 is connected with a manipulator. When the oil tank needs to be loaded, the device is placed on the top of the oil tank through the movement of the manipulator. Then, the device is driven downward by the manipulator and placed on the surface of the oil tank. Then, the electric push rod 201 is started. When the electric push rod 201 is working, its output end moves upward. When the output end of the electric push rod 201 moves upward, it drives the hollow plate 202 and the connecting plate 203 to move upward. When the hollow plate 202 moves upward, the hollow plate 202 pulls the L plate 204 to move.
[0053] S2: When the L plate 204 moves, it drives the hollow frame 205 to slide on the surface of the guide rod 103. When the four hollow frames 205 slide, they will form a four-sided covering on the surface of the oil tank and clamp the oil tank;
[0054] S3: After the four hollow frames 205 are clamped to the oil tank, the movement of the manipulator is controlled so that the device drives the oil tank to move to the welding table to complete the loading work.
[0055] When in use, first connect the connecting plate 101 with a manipulator. When the oil tank needs to be loaded, the movement of the manipulator makes this device be at the top of the oil tank, and then the manipulator drives this device to move downward and be on the surface of the oil tank, and then start the electric push rod 201. When the electric push rod 201 is working, its output end will move upward. When the output end of the electric push rod 201 moves upward, it will drive the hollow plate 202 and the connecting plate 203 to move upward. When the hollow plate 202 moves upward, the hollow plate 202 will pull the L plate 204 to move. When the L plate 204 moves, it will drive the hollow frame 205 to make the hollow frame 205 slide on the surface of the guide rod 103. When the four hollow frames 205 slide, they will form a four-sided covering on the surface of the oil tank and clamp the oil tank. After the four hollow frames 205 are clamped to the oil tank, by controlling the movement of the manipulator, the device drives the oil tank to move to the welding table to complete the loading work.
[0056] When the L plate 204 pulls the hollow frame 205 to slide on the surface of the guide rod 103, the sliding of the hollow frame 205 will drive the T-shaped plate 401 to move synchronously. When the hollow frame 205 drives the T-shaped plate 401 to move, the T-shaped plate 401 will slide on the surface of the raised shaft 402. Since the raised sliding surface of the raised shaft 402 is connected to the threaded groove inside the T-shaped plate 401, when the T-shaped plate 401 slides on the surface of the raised shaft 402, the T-shaped plate 401 will rotate. When the T-shaped plate 401 rotates, the wave The wave groove squeezes the push rod 404, and the push rod 404 pushes the sliding block 405 to slide after being squeezed. The sliding block 405 squeezes the trapezoidal block 502 when sliding. The trapezoidal block 502 slides between the two obtuse-angle frames 501 and squeezes the front end of the obtuse-angle frame 501 after being squeezed. When the front end of the obtuse-angle frame 501 is squeezed, the obtuse-angle frame 501 rotates with its middle as the center. When the obtuse-angle frame 501 rotates, the obtuse-angle frame 501 pushes the rubber plate 504 through the movable plate 503 to move it forward. When the rubber plate 504 moves forward, the rubber plate 504 will fit on the surface of the oil tank. At the same time, when the sliding block 405 slides, the sliding of the sliding block 405 will drive the rotating disk 505 to rotate through the long rod. When the rotating disk 505 rotates, it will push the arc plate 507 through the middle plate 508 to make it rotate on the side wall of the inclined plate 302. When the arc plate 507 rotates, the rotation of the arc plate 507 will drive the spring shaft 506 to move backward in the middle of the rubber plate 504. When the spring shaft 506 moves backward, the spring shaft 506 The front end of the rubber sheet 504 will be pulled, and the front end of the rubber sheet 504 will be concave after being pulled, and the edge of the rubber sheet 504 will be deformed to bulge outward. When the rubber sheet 504 is deformed, the contact area with the oil tank will be significantly increased, which makes the clamping force more evenly distributed on the surface of the oil tank, reducing the risk of deformation or damage to the oil tank caused by excessive local pressure. At the same time, a larger friction area will be formed on the surface of the oil tank, which helps to ensure that the oil tank will not slide or fall off easily during the clamping and transportation process, thereby improving the feeding and conveying efficiency.
[0057] When the movement of the sliding block 405 drives the long rod to move, the movement of the long rod will drive the rotating disk 505 to rotate. When the rotating disk 505 rotates, the rotation of the rotating disk 505 will drive several square plates of its extended section to rotate synchronously. When the square plates rotate, they will periodically push the rotating frame 701. When the rotating frame 701 is pushed by the square plates, the rotating frame 701 will drive the spring disk 703 to rotate synchronously. At the same time, when the spring plate 705 rotates, the spring plate 705 will push the spring disk 703 through the connecting strip 704, so that the spring disk 703 contacts the surface of the ratchet shaft 702. Then, when the rotating frame 701 rotates, the rotating frame 701 will drive the spring disk 703 to rotate synchronously. When the spring disk 703 rotates The ratchet shaft 702 is pushed to rotate the ratchet shaft 702. When the ratchet shaft 702 rotates, the two ends of the ratchet belt will be reeled in. Since the two ends of the ratchet belt are entangled together, a large amount of friction will be generated between it and itself. At this time, under the action of friction, the ratchet belt will be reeled in as the ratchet shaft 702 rotates, and no reverse relaxation will occur. When the ratchet belt is wrapped around the surface of the oil tank, a tightening force can be applied to the oil tank from multiple directions, which can prevent the oil tank from slipping on the surface of the rubber plate 504 due to the downward gravity of the oil tank itself or impurities on the surface. It can also prevent the oil tank from shaking and shifting during transportation, greatly improving the stability of the clamping, ensuring the tightening effect, and improving the feeding efficiency.
[0058] When the T-disk 401 rotates on the surface of the raised shaft 402 as the hollow frame 205 moves, the rotation of the T-disk 401 will drive the spiral rod 403 to rotate synchronously. When the spiral rod 403 rotates, the rotating spiral rod 403 will drive the insertion rod slidably connected to the surface of the spiral rod 403 to move. When the insertion rod moves, the insertion rod can slide in the rectangular groove on the surface of the fixed sleeve 601. At the same time, when the insertion rod slides, the sliding insertion rod will drive the movable disk and the hollow bar 604 to move synchronously through the cross rod 605. When the cross rod 605 pushes the hollow bar 604 to move forward, the hollow bar 604 will be pushed by the rotating bar 603 to expand outward. When the hollow bar 604 expands outward, it will extend out of the outer surface of the cross groove plate 303 and move in the oil tank. An outward thrust is generated on the surface. Since the adsorption mechanism 6 is arranged on all four sides of the oil tank, when the hollow bar 604 expands, an additional thrust is generated on the oil tank. At the same time, when the cross rod 605 drives the movable disk to move, the movement of the movable disk will slide inside the piston box 602. When the movable disk slides, an adsorption force will be generated between the inside of the piston box 602 and the movable disk. At this time, the adsorption force will extract the gas inside the hollow bar 604 through the connecting tube 606. After the gas inside the hollow bar 604 is extracted, it will be firmly adsorbed on the surface of the oil tank through the circular hole at the front end of the hollow bar 604. This helps to prevent the oil tank from detaching from the square frame due to shaking, vibration or external force impact during transportation, and can improve the stability of the loading process.
[0059] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A loading and unloading device for welding a transformer oil tank, comprising a main body (1), a connecting plate 1 (101) being fixedly connected to the top of the main body (1), four limit plates (102) being fixedly connected to the side of the connecting plate 1 (101) close to the main body (1), a plurality of guide rods (103) being fixedly connected to the inner wall of the main body (1), the plurality of guide rods (103) being symmetrically distributed in pairs, and each group of guide rods (103) being distributed at equal angles, characterized in that: Also includes; The transmission mechanism (2) comprises an electric push rod (201) fixedly connected to the top outer wall of the connecting plate (101), the output end of the electric push rod (201) penetrates the top outer wall of the connecting plate (101) and extends to the outside, the outer surface of the extended end of the electric push rod (201) is rotatably connected to four hollow plates (202), the interior of the hollow plate (202) is rotatably connected to the connecting plate (203), and the connecting plate (203) is away from the hollow plate. One end of the core plate (202) is rotatably connected to the output end of the electric push rod (201); one end of the hollow plate (202) away from the electric push rod (201) is rotatably connected to an L plate (204); one end of the L plate (204) away from the hollow plate (202) is fixedly connected to a hollow frame (205); a side wall of the L plate (204) is slidably connected to a side wall of the limit plate (102); and the hollow frame (205) is slidably connected to the outer surfaces of the two guide rods (103); A fixing mechanism (3), the fixing mechanism (3) comprising four rectangular plates (301) fixedly connected to the side wall of the hollow frame (205), the four rectangular plates (301) being arranged in groups of two and symmetrically distributed around the L plate (204) as the center, two inclined plates (302) being fixedly connected to the bottom inner wall of the hollow frame (205), and a cross-groove plate (303) being fixedly connected to the side wall of the hollow frame (205); A rotating mechanism (4), the rotating mechanism (4) comprising a T-shaped plate (401) rotatably connected to the inside of the hollow frame (205), a threaded groove being provided inside the T-shaped plate (401), a wave groove being provided on a side of the T-shaped plate (401) close to the main body (1), a raised shaft (402) being rotatably connected inside the T-shaped plate (401), an end of the raised shaft (402) close to the main body (1) penetrating through a side wall of the hollow frame (205) and fixedly connected to the main body (1); One end of the T-shaped plate (401) away from the raised shaft (402) is fixedly connected to a spiral rod (403); two push rods (404) are rotatably connected inside the wave groove; one end of the push rod (404) away from the T-shaped plate (401) is rotatably connected to a sliding block (405); the sliding block (405) is slidably connected between the two rectangular plates (301); and a side of the sliding block (405) close to the rubber plate (504) is rotatably connected to a long plate; A pushing mechanism (5) is arranged inside the hollow frame (205), and the pushing mechanism (5) comprises four obtuse-angle frames (501) rotatably connected inside the hollow frame (205); a trapezoidal block (502) is slidably connected between two of the obtuse-angle frames (501); an end of the obtuse-angle frame (501) away from the trapezoidal block (502) is rotatably connected to a movable plate (503); a rubber plate (504) is rotatably connected between the two movable plates (503); a spring shaft (506) is fixedly connected to the middle of the rubber plate (504); an end of the spring shaft (506) close to the trapezoidal block (502) penetrates through the side wall of the rubber plate (504) and extends to the outside.
2. A loading and unloading device for transformer oil tank welding according to claim 1, characterized in that: The extended end of the spring shaft (506) is rotatably connected to an arc plate (507), one end of the arc plate (507) away from the spring shaft (506) is rotatably connected to an intermediate plate (508), one end of the intermediate plate (508) away from the arc plate (507) is rotatably connected to a rotating disk (505), the rotating disk (505) and the intermediate plate (508) are eccentrically arranged, one end of the long plate away from the sliding block (405) is rotatably connected to the rotating disk (505), the long plate and the rotating disk (505) are eccentrically arranged, the bottom of the rotating disk (505) penetrates through the bottom outer wall of the hollow frame (205) and extends to the outside, the extended section of the rotating disk (505) is fixedly connected to a plurality of square plates, and the side wall of the arc plate (507) is in contact with the side wall of the inclined plate (302).
3. A loading and unloading device for transformer oil tank welding according to claim 2, characterized in that: An adsorption mechanism (6) is arranged inside the hollow frame (205), and the adsorption mechanism (6) comprises a fixed sleeve (601) rotatably connected to the outer surface of the spiral rod (403), one end of the fixed sleeve (601) away from the T-shaped plate (401) is fixedly connected to the side wall of the cross-groove plate (303), four rectangular grooves are arranged on the outer surface of the fixed sleeve (601), and the four rectangular grooves are arranged in a circular array with the spiral rod (403) as the center, the outer surface of the fixed sleeve (601) is fixedly connected to a piston box (602), and the outer surface of the fixed sleeve (601) is rotatably connected to four rotating bars (603), and one end of the rotating bar (603) away from the fixed sleeve (601) is rotatably connected to a hollow bar (604), the interior of the hollow bar (604) is hollow, and the end of the hollow bar (604) away from the T-shaped plate (401) is rough.
4. A loading and unloading device for welding a transformer oil tank according to claim 3, characterized in that: A circular hole is formed at one end of the hollow bar (604) close to the T-shaped disk (401); a cross rod (605) is rotatably connected between two of the hollow bars (604); one end of the four cross rods (605) away from the hollow bar (604) is fixedly connected to a movable disk; the movable disk is slidably connected to the inside of the piston box (602); four connecting pipes (606) are fixedly connected to the outer surface of the piston box (602); the connecting pipes (606) are connected to the piston box (602); one end of the connecting pipe (606) away from the piston box (602) is fixedly connected to the hollow bar (604); an insertion rod is fixedly connected to the surface of the hollow bar (604); the insertion rod penetrates the side wall of the rectangular groove and is slidably connected to the outer surface of the spiral rod (403).
5. A loading and unloading device for transformer oil tank welding according to claim 4, characterized in that: A stabilizing mechanism (7) is provided at the bottom of the hollow frame (205), the stabilizing mechanism (7) comprising two rotating frames (701) rotatably connected to the bottom of the hollow frame (205), the two rotating frames (701) being symmetrically distributed with the T-shaped disk (401) as the center, a ratchet shaft (702) being rotatably connected inside the rotating frame (701), the top of the ratchet shaft (702) being rotatably connected to the hollow frame (205), and a spring disk (703) being slidably connected inside the rotating frame (701). The side wall of the spring disk (703) is rotatably connected to a connecting strip (704); one end of the connecting strip (704) away from the spring disk (703) is rotatably connected to an extended end of the rotating disk (505); the connecting strip (704) and the rotating disk (505) are eccentrically arranged; a ratchet belt is slidably connected between the two conveying ratchet shafts (702); a spring plate (705) is fixedly connected to the side wall of the rotating frame (701); and the top of the spring plate (705) is fixedly connected to the bottom of the hollow frame (205).
6. A method for using a loading and unloading device for welding a transformer oil tank, characterized in that: Using the loading and unloading device for transformer oil tank welding as claimed in claim 5, the method comprises the following steps: S1: First, the connecting plate 1 (101) is connected by a manipulator. When the oil tank needs to be loaded, the manipulator moves the device to the top of the oil tank, and then the manipulator drives the device to move downward and to the surface of the oil tank. Then, the electric push rod (201) is started. When the electric push rod (201) is working, its output end moves upward. When the output end of the electric push rod (201) moves upward, it drives the hollow plate (202) and the connecting plate 2 (203) to move upward. When the hollow plate (202) moves upward, the hollow plate (202) pulls the L plate (204) to move; S2: When the L plate (204) moves, it drives the hollow frame (205) so that the hollow frame (205) slides on the surface of the guide rod (103). When the four hollow frames (205) slide, they will form a four-sided covering on the surface of the oil tank and clamp the oil tank; S3: After the four hollow frames (205) are clamped to the oil tank, the movement of the manipulator is controlled so that the device drives the oil tank to move to the welding table to complete the loading work.
Citation Information
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