Grinding equipment for grinding shafts with key grooves
By designing the clamping mechanism and grinding mechanism, using clamping abrasive belt and longitudinal moving members, grinding on the surface of the shaft-type workpiece is achieved, solving the problem of wear of keyway edges in conventional grinding methods and improving grinding efficiency and quality.
Patent Information
- Application Number
- CN202411855045.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When using abrasive belt for conventional shaft grinding, it is easy to wear the keyway edges of shaft parts with keyways or half-keyways.
A shaft-type grinding device including a clamping mechanism and a grinding mechanism is designed to achieve synchronous clamping of shaft-type workpieces by clamping the spindle and auxiliary members, and to make the grinding belt sticking with clamping abrasive belt and longitudinal moving members. The outer wall of the shaft-type workpiece is transformed into surface grinding to avoid wear of keyway edges.
The grinding efficiency and quality of keyway shaft-type workpieces are improved, the keyway edge wear is avoided, and the clamping efficiency and convenient clamping process of shaft-type workpieces are enhanced.
Smart Images

Figure CN119304752A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shaft workpiece processing, and in particular to a grinding device for grinding shafts with keyways. Background Art
[0002] In industrial products, shaft parts are suitable for one or more CNC machined parts maintenance operations. Shaft parts are one of the typical parts often encountered in hardware accessories. They are mainly used to support transmission parts, transmit torque and bear loads. According to the different structural forms of shaft parts, they can generally be divided into three categories: smooth shaft, stepped shaft and special-shaped shaft, or divided into solid shaft, hollow shaft, etc.; Conventional shaft grinding, when using abrasive belts, is to press the abrasive belt onto the shaft surface for grinding, grinding a point on the shaft. This grinding method is easy to grind off the keyway edge of shafts with through keyways or half keyways. Summary of the invention
[0003] The object of the present invention is to provide a grinding device for grinding shafts with keyways to solve the following technical problems: Conventional shaft grinding, when using abrasive belts, is to press the abrasive belt onto the shaft surface for grinding, grinding a point on the shaft. This grinding method is easy to grind off the keyway edge of shafts with through keyways or half keyways.
[0004] The object of the present invention can be achieved by the following technical scheme: A grinding device for grinding shafts with keyways, comprising a base, a sheet metal shell is fixedly connected to the outer side of the upper surface of the base, a control panel is arranged on one side of the bottom of the front surface of the base, a control cabinet is arranged at a position parallel to the control panel at the rear end of the base, and a clamping mechanism is arranged at the top front end of the base; The clamping mechanism includes two protrusions, the inner sides of the two protrusions are rotatably connected with a first screw rod, the front and rear ends of the first screw rod are provided with a slide rail, the outer side of the top end of the outer wall of the slide rail is slidably connected with a slide table, the side surface of one of the protrusions is threadedly connected to a servo motor through a flange, the tops of the two slide tables are fixedly connected with a clamping spindle, the front ends of the two clamping spindles are provided with auxiliary components, and the two auxiliary components are symmetrical with each other with the center of the first screw rod as the central axis, the two protrusions are threadedly connected to the top front end of the base by bolts, and the bottom of the slide rail is fixedly connected to the top of the base.
[0005] As a further solution of the present invention, completely opposite threads are processed on both sides of the outer wall of the first screw rod, and the side of the first screw rod close to the servo motor is locked with the output shaft of the servo motor through a coupling, and the bottoms of the two slides are respectively connected to the outer wall threads of the first screw rod.
[0006] As a further solution of the present invention, the auxiliary component includes a support plate, one side of the top end of the support plate is fixedly connected to a limiting guide rod, a cylinder is arranged on the side of the limiting guide rod, the top end of the cylinder is threadedly connected to a connecting plate via a bolt, a bottom end of one side of the connecting plate is fixedly connected to a support rod, the other side of the support plate is threadedly connected to the front end side of the clamping spindle via a bolt, and the other side of the connecting plate is slidably connected to the outer wall of the limiting guide rod.
[0007] As a further solution of the present invention, a grinding mechanism is provided at the top rear end of the base, and the grinding mechanism includes two transmission boxes, two second screw rods are provided on the inner sides of the two transmission boxes, and slide rails 2 are provided at the front and rear ends of the two second screw rods, and slide platforms 2 are provided on both sides of the top of the slide rails 2, respectively, and a traditional grinding belt is provided on the top of one of the slide platforms 2, and a clamping grinding belt is provided on the top of the other slide platform 2, and longitudinal moving components are provided at the bottoms of the traditional grinding belt and the clamping grinding belt, and a clamping assembly is provided on the inner side of the front end of the clamping grinding belt, and the two transmission boxes are threadedly connected to the top rear end of the base by bolts, and the bottom of the slide rail 2 is also fixedly connected to the top of the base.
[0008] As a further scheme of the present invention, the output shaft at the rear end of the side of the transmission box located at the top end of the base close to the control panel and the side of the second screw rod located at the rear end are locked with each other through a coupling, and the other side of the second screw rod located at the rear end is rotatably connected to the rear end of the side of another transmission box, the output shaft at the front end of the side of the transmission box located at the top end away from the control panel and the side of the second screw rod located at the front end are transmission-connected to the front end of the side of another transmission box, the bottom end of the slide table 2 arranged at the bottom end of the traditional abrasive belt is threadedly connected to the outer wall of the second screw rod located at the rear end, and the bottom end of the slide table 2 arranged at the bottom end of the clamping abrasive belt is threadedly connected to the outer wall of the second screw rod located at the front end.
[0009] As a further scheme of the present invention, the longitudinal moving member includes a fixed shell, the rear end of the fixed shell is threadedly connected to the cylinder 2 via a flange, the inner bottom end of the fixed shell is fixedly connected to a guide rail, the top end of the outer wall of the guide rail is slidably connected to a slider, the top end of the slider is threadedly connected to a fixed plate via a bolt, the front end side of the fixed shell is fixedly connected to a limiting guide rod 2, the outer wall of the limiting guide rod 2 is slidably connected to a limiting ring, the fixed shell is threadedly connected to the top of the slide table 2 via bolts, the top of the fixed plate can be threadedly connected to the bottom of a traditional grinding belt or the bottom of a clamping type grinding belt via bolts, the front end of the cylinder 2 is fixedly connected to the slider, and the top of the limiting ring can be threadedly connected to the bottom end of one side of the traditional grinding belt or the bottom end of one side of the clamping type grinding belt via bolts.
[0010] As a further solution of the present invention, the clamping assembly includes a fixed frame, one side of the fixed frame is fixedly connected to a cylinder three, the other side of the fixed frame is slidably connected to an upper slide plate at the top end thereof, and the other side of the fixed frame is slidably connected to a lower slide plate at the bottom end thereof, a plurality of guide columns are evenly distributed on the sides of the upper slide plate and the lower slide plate, the centers of the sides of the upper slide plate and the lower slide plate are threadedly connected to clamping blocks by bolts, the fixed frame is threadedly connected to the inner side of the front end of the clamping abrasive belt by bolts, and the abrasive belt of the clamping abrasive belt is wrapped around the outer sides of the two clamping blocks by a plurality of guide columns.
[0011] As a further solution of the present invention, the two clamping blocks are both made of rubber and have an arc-shaped groove on them. The specifications of the groove are the same as the curvature of the shaft being ground. A clamping block with the same specifications as the curvature of the outer wall of the shaft being ground can be selected according to the different specifications of the curvature of the outer wall of the shaft being ground. The two clamping blocks are symmetrically arranged with the center of the fixed frame as the central axis.
[0012] Beneficial effects of the present invention: Through the work of the clamping mechanism, when grinding shaft workpieces, two clamping spindles can clamp the shaft workpiece synchronously. Compared with the traditional clamping method, one spindle is fixed and the other spindle is manually controlled to move to clamp the workpiece, which can improve the clamping efficiency of the workpiece and clamp the workpiece quickly. Through the cooperation of auxiliary components, when clamping shaft workpieces, it is convenient to align the shaft workpiece with the rotation center of the clamping spindle, thereby achieving clamping. It can also assist manual loading and unloading of shaft workpieces. Through the cooperation of the clamping type grinding belt, the longitudinal moving member and the clamping assembly in the grinding mechanism, when grinding a shaft workpiece with a keyway thereon, the clamping block can be attached to the outer wall of the shaft workpiece, so that the grinding belt of the clamping type grinding belt can be attached to the outer wall of the shaft workpiece, so that the grinding is not done on a point, but on a surface, thereby avoiding grinding off the edge of the keyway on the shaft; Through the cooperation of the above-mentioned mechanisms, when grinding a shaft workpiece with a keyway thereon, it can assist manual loading and unloading of the shaft workpiece, and when clamping the shaft workpiece, it can more conveniently align the workpiece with the rotation center of the clamping spindle, and quickly clamp the shaft workpiece. When grinding the shaft workpiece, the grinding belt of the clamping grinding belt can be attached to the outer wall of the shaft workpiece, and the original grinding of a point on the shaft is converted into grinding on a surface, thereby avoiding grinding off the edge of the keyway opened on the shaft workpiece, making it more suitable for grinding shaft workpieces with keyways, thereby improving the quality of the workpiece after processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the connection structure of the grinding equipment for grinding shafts with keyways of the present invention; Figure 2 The present invention Figure 1 The schematic diagram of the connection structure after the sheet metal housing and the control cabinet are hidden; Figure 3 The present invention Figure 2 Another isometric connection structure schematic diagram; Figure 4 The present invention Figure 2 Schematic diagram of the connection structure between the clamping mechanism and the grinding mechanism; Figure 5 The present invention Figure 4 Schematic diagram of the connection structure of the clamping mechanism; Figure 6 The present invention Figure 5 Schematic diagram of the connection structure of the auxiliary components; Figure 7 The present invention Figure 4 Schematic diagram of the connection structure of the grinding mechanism; Figure 8 The present invention Figure 7 Schematic diagram of the connection structure between the conventional grinding belt and the longitudinal moving member; Fig. 9 The present invention Figure 7 Schematic diagram of the connection structure of the central clamping abrasive belt, the longitudinal moving member and the clamping assembly; Fig.10 The present invention Fig. 9Schematic diagram of the connection structure of the longitudinal moving member; Fig.11 The present invention Fig.10 The schematic diagram of another isometric connection structure after the fixing plate is hidden in the middle; Fig.12 The present invention Fig.10 Another isometric connection structure schematic diagram; Fig.13 The present invention Fig. 9 Schematic diagram of another axonometric connection structure of the clamping assembly.
[0014] In the figure: 1, base; 2, sheet metal shell; 3, control panel; 4, control cabinet; 5, clamping mechanism; 501, bump; 502, first screw rod; 503, slide rail 1; 504, slide table 1; 505, servo motor; 506, clamping spindle; 507, auxiliary component; 5071, support plate; 5072, limit guide rod 1; 5073, cylinder 1; 5074, connecting plate; 5075, support rod; 6, grinding mechanism; 601, transmission box; 602, second screw rod; 603, slide rail 2; 604, slide two; 605, traditional abrasive belt; 606, clamped abrasive belt; 607, longitudinal moving member; 6071, fixed shell; 6072, cylinder two; 6073, guide rail; 6074, slider; 6075, fixed plate; 6076, limit guide rod two; 6077, limit ring; 608, clamping assembly; 6081, fixed frame; 6082, cylinder three; 6083, upper slide; 6084, lower slide; 6085, guide column; 6086, clamping block. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] For example, see Figure 1-Figure 5 As shown, the present invention is a grinding device for grinding shafts with keyways, comprising a base 1, a sheet metal shell 2 is fixedly connected to the outer side of the upper surface of the base 1, the sheet metal shell 2 is used to enclose a clamping mechanism 5 and a grinding mechanism 6, a control panel 3 is arranged on one side of the bottom of the front surface of the base 1, a control cabinet 4 is arranged at a position parallel to the control panel 3 at the rear end of the base 1, the control panel 3 and the control cabinet 4 are used to control the clamping mechanism 5 and the grinding mechanism 6 to work, a clamping mechanism 5 is arranged at the top front end of the base 1, the clamping mechanism 5 is used to clamp and fix the shaft workpiece that needs to be ground, and enable it to rotate with the rotation center of the clamping spindle 506 as the axis; The clamping mechanism 5 includes two protrusions 501, and the inner sides of the two protrusions 501 are rotatably connected with the first screw rod 502, and the first screw rod 502 is used to drive the two slides 504 to move. The front end and the rear end of the first screw rod 502 are provided with a slide rail 503, and the slide rail 503 is used to limit the movement trajectory of the slide 504, so that the slide 504 can slide horizontally on the outer wall of the first screw rod 502. The outer side of the top of the outer wall of the slide rail 503 is slidably connected with the slide 504, and the slide 504 is used to drive the clamping spindle 506 to move. The side of one of the protrusions 501 is threadedly connected with a servo motor 505 through a flange, and the servo motor 505 is used to provide power to the first screw rod 502, so that the first screw rod 502 can rotate in the positive direction or the reverse direction. The tops of the two slides 504 are fixed. It is connected to a clamping spindle 506, which is used to center and clamp the shaft workpiece to be ground, and can drive the shaft workpiece to rotate with the rotation center of the clamping spindle 506 as the axis. An auxiliary component 507 is provided on one side of the front end of the two clamping spindles 506. The auxiliary component 507 is used to assist the staff in loading and unloading the shaft workpiece, so as to facilitate the clamping of the shaft workpiece to the inner side of the two clamping spindles 506, and the two auxiliary components 507 are symmetrical with each other with the center of the first screw rod 502 as the central axis. The two protrusions 501 are threadedly connected to the top front end of the base 1 by bolts. The two protrusions 501 are used to support the first screw rod 502 so that the first screw rod 502 can rotate on the inner side of the two protrusions 501, and the bottom of the slide rail 503 is fixedly connected to the top of the base 1.
[0017] In this embodiment, preferably, completely opposite threads are processed on both sides of the outer wall of the first screw rod 502, and the side of the first screw rod 502 close to the servo motor 505 is locked with the output shaft of the servo motor 505 through a coupling, and the bottoms of the two slides 504 are respectively connected to the outer wall threads of the first screw rod 502. Therefore, when the first screw rod 502 rotates, it will simultaneously drive the slides 504 threadedly connected on both sides of its outer wall to slide toward the center of the first screw rod 502, so that the two clamping spindles 506 can clamp the shaft workpiece synchronously.
[0018] In this embodiment, preferably, the auxiliary component 507 includes a support plate 5071, and a limiting guide rod 5072 is fixedly connected to one side of the top of the support plate 5071. The limiting guide rod 5072 is used to limit the lifting stroke of the connecting plate 5074. A cylinder 5073 is arranged on the side of the limiting guide rod 5072. The cylinder 5073 is used to drive the connecting plate 5074 to lift and lower. The top of the cylinder 5073 is connected to the connecting plate 5074 through a bolt thread. The connecting plate 5074 is used to drive the support rod 5075 to move. A support rod 5075 is fixedly connected to the bottom end of one side of 74, and the support rod 5075 is used to support the shaft workpiece to be loaded and unloaded, so as to clamp the shaft workpiece to the inner side of the two clamping spindles 506, or to assist in unloading the shaft workpiece after grinding. The other side of the support plate 5071 is threadedly connected to the front end side of the clamping spindle 506 by bolts, and the support plate 5071 is used to fix the limiting guide rod 5072 and the cylinder 5073. The other side of the connecting plate 5074 is slidably connected to the outer wall of the limiting guide rod 5072.
[0019] In summary, when the outer wall of the shaft workpiece needs to be ground, the servo motor 505 can drive the first screw rod 502 to rotate on the inner side of the two protrusions 501. Since the outer wall of the first screw rod 502 is processed with completely opposite threads on both sides, when the first screw rod 502 rotates, it can simultaneously drive the two slides 504 connected to its threads to slide toward the center of the first screw rod 502, so that the distance between the two slides 504 can be adjusted, so that the distance between the two slides 504 is roughly the same as the distance required for the grinding process. The length of the shaft workpiece is the same, and then the shaft workpiece is placed on the top of the support rod 5075 in the auxiliary component 507. Through the operation of the cylinder 5073, the connecting plate 5074 can be driven to slide upward, thereby driving the support rod 5075 to rise through the connecting plate 5074, and the shaft workpiece placed on the top thereof can be lifted to the inner side of the two clamping spindles 506. Then the servo motor 505 drives the first screw rod 502 to rotate again, so that the two clamping spindles 506 slide inward again, and the shaft workpiece can be clamped to the inner side of the two clamping spindles 506.
[0020] For example 2, please refer to Figure 1 , Figure 2 , Figure 4 and Figure 7-Figure 13As shown, a grinding mechanism 6 is provided at the top rear end of the base 1, and the grinding mechanism 6 is used to grind the outer wall of the shaft workpiece clamped in the clamping mechanism 5. The grinding mechanism 6 includes two transmission boxes 601. Two second screw rods 602 are provided on the inner sides of the two transmission boxes 601. The second screw rods 602 are used to drive the second slide 604 to move. The front and rear ends of the two second screw rods 602 are provided with slide rails 603. The second slide rails 603 are used to limit the movement trajectory of the second slide 604. Slide rails 604 are provided on both sides of the top of the second slide rails 603. The two slides 604 are used to drive the traditional grinding belt 605 and the clamping grinding belt 606 to move respectively. The top of one of the slides 604 is provided with a traditional grinding belt 605, and the traditional grinding belt 605 is used to grind the shaft workpiece without a keyway. The top of the other slide 604 is provided with a clamping grinding belt 606. The clamping grinding belt 606 Used for grinding shaft workpieces with keyways, the bottom of the traditional grinding belt 605 and the clamping grinding belt 606 are both provided with a longitudinal moving member 607, and the longitudinal moving member 607 is used to drive the traditional grinding belt 605 or the clamping grinding belt 606 to move longitudinally, so that it is convenient to grind the outer wall of the shaft workpiece clamped on the inner side of the two clamping spindles 506, and the front end inner side of the clamping grinding belt 606 is provided with a clamping assembly 608, and the clamping assembly 608 is used to press the grinding belt to the shaft surface for grinding, so that the grinding belt can fit to the outer wall of the shaft workpiece with the keyway, so that the grinding is not ground on a point, but turned into grinding on a surface, thereby avoiding grinding off the edge of the keyway on the shaft, and the two transmission boxes 601 are threadedly connected to the top rear end of the base 1 by bolts, and the transmission box 601 is used to drive the second screw rod 602 to rotate, and the bottom of the second slide rail 603 is also fixedly connected to the top of the base 1.
[0021] In this embodiment, preferably, the output shaft at the rear end of the side of the transmission box 601 located at the top end of the base 1 close to the control panel 3 and the side of the second screw rod 602 located at the rear end are locked with each other through a coupling, and the other side of the second screw rod 602 located at the rear end is rotatably connected to the rear end of the side of another transmission box 601, the output shaft at the front end of the side of the transmission box 601 located at the top end of the base 1 away from the control panel 3 and the side of the second screw rod 602 located at the front end are locked with each other through a coupling, and the other side of the second screw rod 602 located at the front end is transmission-connected to the front end of the side of another transmission box 601, the bottom end of the slide 2 604 arranged at the bottom end of the traditional abrasive belt 605 is threadedly connected to the outer wall of the second screw rod 602 at the rear end, and the bottom end of the slide 2 604 arranged at the bottom end of the clamping abrasive belt 606 is threadedly connected to the outer wall of the second screw rod 602 at the front end.
[0022] In this embodiment, preferably, the longitudinal moving member 607 includes a fixed shell 6071, and the rear end of the fixed shell 6071 is threadedly connected to a cylinder 6072 through a flange, and the cylinder 6072 is used to drive the slider 6074 to move longitudinally inside the fixed shell 6071. The inner bottom end of the fixed shell 6071 is fixedly connected to a guide rail 6073, and the guide rail 6073 is used to limit the movement trajectory of the slider 6074. The top of the outer wall of the guide rail 6073 is slidably connected to the slider 6074, and the slider 6074 is used to drive the fixed plate 6075 to move. The top of the slider 6074 is threadedly connected to the fixed plate 6075 through a bolt, and the fixed plate 6075 is used to drive the traditional grinding belt 605 or the clamping grinding belt 606 connected to its top thread to move. A limiting guide rod 6076 is fixedly connected to one side of the front end of the fixed shell 6071. The limiting guide rod 607 6 is used to limit the movement stroke of the limit ring 6077. The outer wall of the limit guide rod 6076 is slidably connected to the limit ring 6077. The limit ring 6077 cooperates with the limit guide rod 6076 to limit the longitudinal movement distance of the traditional grinding belt 605 or the clamping type grinding belt 606. The fixed shell 6071 is connected to the top of the slide 604 by bolts. The fixed shell 6071 is used to install the cylinder 6072 and the limit guide rod 6076. The top of the fixed plate 6075 can be connected to the bottom of the traditional grinding belt 605 or the bottom of the clamping type grinding belt 606 by bolts. The front end of the cylinder 6072 is fixedly connected to the slider 6074. The top of the limit ring 6077 can be connected to the bottom end of one side of the traditional grinding belt 605 or the bottom end of one side of the clamping type grinding belt 606 by bolts.
[0023] In this embodiment, preferably, the clamping assembly 608 includes a fixed frame 6081, and a cylinder three 6082 is fixedly connected to one side of the fixed frame 6081. The cylinder three 6082 is used to drive the upper slide 6083 and the lower slide 6084 to move. When the cylinder three 6082 is working, the upper slide 6083 and the lower slide 6084 can be driven to move toward the inner center of the fixed frame 6081 at the same time. The upper slide 6083 is slidably connected to the top end of the other side of the fixed frame 6081, and the lower slide 6084 is slidably connected to the bottom end of the other side of the fixed frame 6081. The upper slide 6083 and the lower slide 6084 are both used to fix the guide column 6085 and the clamp block 6086. The sides of the upper slide 6083 and the lower slide 6084 are There are multiple evenly distributed guide columns 6085, which are used to guide the grinding belt in the clamped grinding belt 606 so that the grinding belt can be wound around the outside of the two clamping blocks 6086. The center of the side of the upper slide plate 6083 and the lower slide plate 6084 are both connected with the clamping block 6086 through bolt threads. The clamping block 6086 is used to fit the grinding belt to the outer wall of the shaft workpiece. The fixed frame 6081 is connected to the inner side of the front end of the clamped grinding belt through bolt threads. The fixed frame 6081 is used to fix the cylinder three 6082, and can make the upper slide plate 6083 and the lower slide plate 6084 slide inside their sides, and the grinding belt of the clamped grinding belt is wound around the outside of the two clamping blocks 6086 through multiple guide columns 6085.
[0024] In this embodiment, preferably, the two clamping blocks 6086 are both made of rubber and have an arc-shaped groove on them. The specifications of the groove are the same as the curvature of the shaft to be ground. A clamping block 6086 with the same specifications as the curvature of the outer wall of the shaft to be ground can be selected according to the different specifications of the curvature of the outer wall of the shaft to be ground. The two clamping blocks 6086 are symmetrically arranged with the center of the fixed frame 6081 as the central axis.
[0025] In summary, after the shaft workpiece to be ground is clamped to the inner side of the clamping mechanism 5, a corresponding grinding belt machine is selected to grind it according to whether a keyway is provided on the shaft workpiece. If a keyway is not provided on the shaft workpiece to be processed, a traditional grinding belt 605 can be selected to grind it. After the traditional grinding belt 605 starts to work, the cylinder 2 6072 in the longitudinal moving member 607 installed at the bottom thereof also starts to work, and the slider 6074 is driven to slide forward by the cylinder 2 6072, thereby driving the fixed plate 6075 to slide forward together. Since the fixed plate 6075 is threadedly connected to the bottom end of the traditional grinding assembly by bolts, when the fixed plate 60 When the conventional grinding belt 605 slides forward, it can simultaneously drive the conventional grinding belt 605 to move together, so that the front bottom of the conventional grinding belt 605 is attached to the outer wall of the shaft workpiece. At the same time, the transmission box 601 located at the top of the base 1 near the control panel 3 starts to work, thereby driving the second screw rod 602 located at the rear end to start rotating. When the second screw rod 602 rotates, it can drive the slide 2 604 arranged at the bottom of the conventional grinding belt 605 to move, so that the shaft workpiece without a keyway can be ground. If the shaft workpiece to be ground has a keyway, the clamping grinding belt 606 is selected to grind it. First, by installing the clamping grinding belt 6 The operation of the longitudinal moving member 607 at the bottom of 06 drives the clamping type grinding belt 606 to move forward as a whole, so that the two clamping blocks 6086 in the clamping assembly 608 are on the same axis as the shaft workpiece to be ground. Through the operation of the cylinder three 6082, the upper slide plate 6083 can be synchronously driven to slide downward and the lower slide plate 6084 can slide upward. When the upper slide plate 6083 and the lower slide plate 6084 move, the clamping block 6086 fixed on the side thereof will be driven to move together, so that the clamping block 6086 can be attached to the outer wall of the shaft workpiece. Since the grinding belt at the front end of the clamping type grinding belt 606 is wound around the outer wall of the clamping block 6086 through a plurality of guide columns 6085, When the clamping block 6086 is attached to the outer wall of the shaft workpiece, the grinding belt will also be attached to the outer wall of the shaft workpiece. In this way, the grinding is not done at a point, but is transformed into grinding on a surface, thereby avoiding grinding off the edge of the keyway on the shaft workpiece. After the front end of the clamping grinding belt 606 is attached to the outer wall of the shaft workpiece with the keyway through the clamping assembly 608, the clamping grinding belt 606 starts to work, and drives the second screw 602 at the front end to rotate through the transmission box 601 located at the top of the base 1 away from the control panel 3, which can drive the slide 2 604 set at the bottom end of the clamping grinding belt 606 to move, thereby grinding the shaft workpiece with the keyway.
[0026] For example 3, please refer to Figure 1-Figure 13As shown, when the shaft grinding equipment for grinding shafts with keyways performs grinding processing on shaft workpieces with keyways, the sheet metal housing 2 is first opened, and then the shaft workpiece with keyways to be ground is placed on the top of the support rod 5075 in the auxiliary component 507, and the connecting plate 5074 is driven to rise by the cylinder 5073, thereby driving the support rod 5075 to move upward together, thereby assisting manual loading and unloading of the shaft workpiece, so that when the shaft workpiece is clamped, it is convenient to align it with the rotation center of the clamping spindle 506, and then clamp it. After the shaft workpiece is lifted up, the first screw rod 502 is driven to rotate by the servo motor 505, thereby synchronously driving the two clamping spindles 506. The shaft workpiece can be clamped by clamping both sides of the workpiece synchronously, and then the longitudinal moving components 607 in the grinding mechanism 6 cooperate with each other to enable the clamping abrasive belt 606 to move forward, and the clamping assembly 608 cooperates with each other to enable the clamping block 6086 to fit the outer wall of the shaft workpiece. Since the grinding belt of the clamping abrasive belt 606 is wound around the outer side of the clamping block 6086 through a plurality of guide columns 6085, grinding is not done at a point, but is transformed into grinding on a surface, thereby avoiding grinding off the edge of the keyway on the shaft. Finally, the second screw 602 is driven to rotate by the transmission box 601 to grind the outer wall of the shaft workpiece.
[0027] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope of application of the present invention.
Claims
1. A grinding device for grinding shafts with keyways, comprising a base, a sheet metal shell is fixedly connected to the outer side of the upper surface of the base, a control panel is arranged on one side of the bottom of the front surface of the base, and a control cabinet is arranged at a position parallel to the control panel at the rear end of the base, characterized in that: The top front end of the base is provided with a clamping mechanism, and the top rear end of the base is provided with a grinding mechanism; The clamping mechanism comprises two protrusions, the inner sides of the two protrusions are rotatably connected with a first screw rod, the front and rear ends of the first screw rod are provided with a slide rail 1, the outer side of the top end of the outer wall of the slide rail 1 is slidably connected with a slide table 1, the side surface of one of the protrusions is threadedly connected to a servo motor through a flange, the tops of the two slide tables 1 are fixedly connected with a clamping spindle, the front ends of the two clamping spindles are provided with an auxiliary component, and the two auxiliary components are symmetrical with each other with the center of the first screw rod as the central axis, the two protrusions are threadedly connected to the top front end of the base by bolts, and the bottom of the slide rail 1 is fixedly connected to the top of the base; The grinding mechanism comprises two transmission boxes, two second screw rods are arranged inside the two transmission boxes, two slide rails are arranged at the front and rear ends of the two second screw rods, two slide tables are arranged on both sides of the top of the two slide rails, a traditional grinding belt is arranged on the top of one of the two slide tables, and a clamping grinding belt is arranged on the top of the other slide table, the bottoms of the traditional grinding belt and the clamping grinding belt are both provided with longitudinal moving members, a clamping assembly is arranged on the inner side of the front end of the clamping grinding belt, the two transmission boxes are threadedly connected to the top and rear ends of the base by bolts, and the bottom of the two slide rails is also fixedly connected to the top of the base; The clamping assembly includes a fixed frame, one side of the fixed frame is fixedly connected to a cylinder three, the other side of the fixed frame is slidably connected to an upper slide plate at the top end thereof, and the other side of the fixed frame is slidably connected to a lower slide plate at the bottom end thereof, a plurality of guide columns are evenly distributed on the sides of the upper slide plate and the lower slide plate, the centers of the sides of the upper slide plate and the lower slide plate are both connected to clamping blocks by bolt threads, the fixed frame is connected to the inner side of the front end of the clamping abrasive belt by bolt threads, and the abrasive belt of the clamping abrasive belt is wound around the outer sides of the two clamping blocks by a plurality of guide columns.
2. A grinding device for grinding shafts with keyways according to claim 1, characterized in that: The outer wall of the first screw rod is processed with completely opposite threads on both sides, and the side of the first screw rod close to the servo motor is locked with the output shaft of the servo motor through a coupling, and the bottoms of the two slides are respectively connected to the outer wall threads of the first screw rod.
3. The grinding device for grinding shafts with keyways according to claim 1, characterized in that: The auxiliary component includes a support plate, one side of the top end of the support plate is fixedly connected to a limiting guide rod, a cylinder is arranged on the side of the limiting guide rod, the top end of the cylinder is threadedly connected to a connecting plate via a bolt, a bottom end of one side of the connecting plate is fixedly connected to a supporting rod, the other side of the support plate is threadedly connected to the front end side of the clamping spindle via a bolt, and the other side of the connecting plate is slidably connected to the outer wall of the limiting guide rod.
4. The grinding device for grinding shafts with keyways according to claim 1, characterized in that: The output shaft at the rear end of the side surface of the transmission box located at the top of the base close to the control panel is locked with the side surface of the second screw rod at the rear end through a coupling, and the other side of the second screw rod at the rear end is rotatably connected to the rear end of the side surface of another transmission box, the output shaft at the front end of the side surface of the transmission box located at the top end away from the control panel is locked with the side surface of the second screw rod at the front end through a coupling, and the other side of the second screw rod at the front end is transmission-connected to the front end of the side surface of another transmission box, the bottom end of the slide table 2 arranged at the bottom end of the traditional abrasive belt is threadedly connected to the outer wall of the second screw rod at the rear end, and the bottom end of the slide table 2 arranged at the bottom end of the clamping abrasive belt is threadedly connected to the outer wall of the second screw rod at the front end.
5. The grinding device for grinding shafts with keyways according to claim 1, characterized in that: The longitudinal moving member includes a fixed shell, the rear end of the fixed shell is threadedly connected to the cylinder 2 through a flange, the inner bottom end of the fixed shell is fixedly connected to a guide rail, the top end of the outer wall of the guide rail is slidably connected to a slider, the top end of the slider is threadedly connected to a fixed plate through a bolt, a front end side of the fixed shell is fixedly connected to a limiting guide rod 2, the outer wall of the limiting guide rod 2 is slidably connected to a limiting ring, the fixed shell is threadedly connected to the top of the slide table 2 through a bolt, the top of the fixed plate can be threadedly connected to the bottom of a traditional grinding belt or the bottom of a clamping type grinding belt through a bolt, the front end of the cylinder 2 is fixedly connected to the slider, and the top of the limiting ring can be threadedly connected to the bottom end of one side of the traditional grinding belt or the bottom end of one side of the clamping type grinding belt through a bolt.
6. The grinding device for grinding shafts with keyways according to claim 1, characterized in that: The two clamping blocks are both made of rubber and have an arc-shaped groove on them. The specifications of the groove are the same as the curvature of the shaft being ground. A clamping block with the same specifications can be selected according to the different curvature specifications of the outer wall of the shaft being ground. The two clamping blocks are symmetrically arranged with the center of the fixed frame as the central axis.
Citation Information
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