Tooth die-casting machine for machining resin teeth and hard teeth

By using a combination of sliding pressure plate, piston and material box in the tooth die-casting machine, combined with the synergistic effect of heating block and hydraulic cylinder, the problems of low process efficiency and low yield of existing tooth die-casting machines are solved, and efficient automated production and Increased yield.

CN119305113AInactive Publication Date: 2025-01-14NANJING CHENGLIAN MEDICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411245451.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing dental die casting machines have low process efficiency and high labor intensity. The volume shrinkage and pore phenomenon of raw materials during heating and pressing are caused by polymerization reaction, which reduces the yield rate.

Method used

A tooth die-casting machine is designed, using a combination of sliding plate, piston and material box to realize automatic injection of raw materials into the mold, and the synergistic effect of heating block and hydraulic cylinder is ensured that the raw materials can be replenished injected during the polymerization reaction to avoid pore phenomena.

Benefits of technology

It improves the production efficiency of tooth die casting, reduces labor intensity, significantly improves the yield rate, and realizes the composition of an automated production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a tooth die-casting machine for machining resin teeth and hard teeth. The tooth die-casting machine comprises a stand column, a lower fixing table, an upper fixing plate, an upper oil cylinder and a sliding pressing plate. The four stand columns are evenly arranged between the lower fixing table and the upper fixing table, a heating block is arranged between the sliding pressing plate and the lower fixing table, two sliding sleeves are fixedly arranged on the heating block, the sliding sleeves are arranged at the two opposite corners of the heating block respectively, the sliding sleeves are connected with the stand columns in a sliding mode, and material boxes are distributed above the heating block. The two sides of the material box are each provided with a fixing plate, each fixing plate is provided with two positioning rods, and the top ends of the positioning rods penetrate through the sliding pressing plate. The movable end of the upper oil cylinder is fixedly connected with the middle of the upper side of the sliding pressing plate. Through the use of the sliding pressing plate, the piston and the material box, raw materials are automatically injected into the mold, and different types of teeth are respectively produced according to a cavity formed by a specific injection channel in the mold.
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Description

Technical Field

[0001] The invention belongs to the field of false tooth production, in particular to a tooth die-casting machine used for processing resin teeth and hard teeth. Background Art

[0002] Dentures are formed by pressure inside a mold. In order to complete the city-shaped manufacturing of teeth, a specific mold is required. The mold has specific pressure and temperature requirements when forming teeth. Pressing equipment is needed to pressurize and humidify. At the same time, the problem of how to add raw materials into the mold must also be considered.

[0003] At present, most companies in the industry still use the process of adding raw materials of resin teeth or hard teeth before the mold is closed, and pressing after the mold is closed; this process requires manual filling of dough-like raw materials into each cavity of many teeth in the mold one by one. This process is very inefficient and labor-intensive, and the raw materials will shrink in volume due to the polymerization reaction when the teeth are heated and pressurized. If there is no material replenishment after shrinkage, the product teeth will have pores, resulting in a decrease in the yield rate. Some companies make composite molds, that is, die-casting the raw materials from a designed space in the mold into another layer of the tooth cavity, but in this way, the mold is already heated during pressurization, and the raw materials (including resin) have already undergone polymerization reaction and hardened after heating, resulting in poor injection effect and also low yield rate.

[0004] The purpose of the present invention is to create a die-casting machine that meets the needs of industrial high-efficiency production of teeth, reduces labor intensity, improves production efficiency, and saves raw materials. Therefore, a tooth die-casting machine for resin teeth and hard teeth processing is proposed. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0006] In view of the following technical problems in the prior art: the existing process requires manually filling dough-like raw materials into each cavity of many teeth in the mold one by one. This process is very inefficient and labor-intensive, and the raw materials will shrink in volume due to the polymerization reaction when the teeth are heated and pressurized. If there is no material replenishment after shrinkage, the product teeth will have pores, resulting in a decrease in the yield rate. Some Ding families also make composite molds, that is, die-cast the raw materials from a designed space in the mold into another layer of the tooth cavity, but in this way the mold is already heated during pressurization, and the resin has already undergone polymerization reaction and hardened after heating, resulting in poor injection effect and also low yield rate.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: A tooth die-casting machine for processing resin teeth and hard teeth, comprising: a column, a lower fixed platform, an upper fixed plate, an upper oil cylinder and a sliding pressure plate;

[0008] Four columns are evenly arranged between the lower fixed table and the upper fixed plate. A heating block is arranged between the sliding plate and the lower fixed table. Two sliding sleeves are fixedly arranged on the heating block. The sliding sleeves are arranged at two diagonal corners of the heating block. The sliding sleeves are connected to the columns in a sliding manner. The material box is located above the heating block. A fixed plate is arranged on both sides of the material box. The material box is connected to the fixed plate in a sliding manner. Two positioning rods are arranged on the fixed plates. The top ends of the positioning rods pass through the sliding plate.

[0009] The movable end of the upper oil cylinder is fixedly connected to the middle part of the upper side of the sliding pressing plate.

[0010] As a preferred technical solution for a tooth die-casting machine for processing resin teeth and hard teeth, a hole is opened in the middle of the heating block, the diameter of the hole is larger than the outer diameter of the mold for forming the teeth under the heating block, the mold is placed on a placement frame above the lower fixed platform, the top end of the limit pull rod is fixedly connected to the sliding pressure plate, the bottom end of the limit pull rod passes through the connecting plate at the edge of the heating block and is threadedly connected to the limit nut, the limit nut is movably abutted against the connecting plate on the heating block, and the limit pull rod can pull up the heating block through the limit nut when the sliding pressure plate rises;

[0011] The mold consists of an upper mold and a lower mold, and the upper mold and the lower mold are movably connected and can be used for die-casting teeth.

[0012] As an optimal technical solution for a tooth die-casting machine for processing resin teeth and hard teeth, a spring is disposed on the outer sleeve of a positioning rod connected between a material box and a fixed plate.

[0013] As an optimal technical solution for a tooth die-casting machine for processing resin teeth and hard teeth, the top of the material box is movably abutted against the bottom of the piston, and the piston is fixedly connected to the middle of the sliding pressure plate.

[0014] As a preferred technical solution for a tooth die-casting machine for processing resin teeth and hard teeth, the top of the lower fixed platform is provided with two mutually parallel receiving seats, the upper part of the receiving seat is movably plugged with a movable plate, a return spring is provided between the bottom end of the movable plate and the inner side of the receiving seat, the top end of the movable plate abuts against the bearing platform, and the top end of the bearing platform carries the mold;

[0015] The mold is squeezed and compacted by the piston and the carrier.

[0016] As a preferred technical solution for a tooth die-casting machine for processing resin teeth and hard teeth, a transfer assembly is installed on one side of the lower fixed platform, and the transfer assembly includes a suction frame, a moving frame, a hinge block, a limit block, a tension spring, an electric cylinder 1, a positioning block, a stabilizing platform, an adjustment box, an electric cylinder 2 and a lifting block;

[0017] The cam is provided with a plurality of movable members, and the movable members are connected to the movable member by the movable end of the electric cylinder 2 through the movable member, and the movable member is connected to the movable member by the movable member, and the movable member is connected to the movable member by the movable member, and the movable member is connected to the movable member by the movable member, and the movable member is connected to the movable member by the movable member, and the movable member is connected to the movable member by the movable member, and the movable member is connected to the movable member by the movable member, and the movable member is connected to the movable member by the movable member,

[0018] The electromagnet on the suction frame is energized to generate a magnetic field to attract the mold. The movable end of the electric cylinder controls the movement of the mobile frame, so that the suction frame at one end of the mobile frame extends above the load-bearing platform, and the current of the electromagnet on the suction frame is disconnected to release the mold onto the load-bearing platform.

[0019] As a preferred technical solution for a tooth die-casting machine for processing resin teeth and hard teeth, one end of a lower side of the electric cylinder is fixedly connected to the inner bottom wall of the adjustment box by a tension spring;

[0020] The tension spring can pull up one end of the movable frame located on the suction frame, thereby facilitating the removal of the mold on the suction frame.

[0021] The beneficial effects of the tooth die-casting machine for processing resin teeth and hard teeth of the present invention are as follows: the raw material is automatically injected into the mold by using the sliding pressure plate, the piston and the material box, and different types of teeth are produced according to the cavity formed by the specific sprue in the mold;

[0022] It can form an automatic production line with the automatic mold pushing mechanism and the automatic material box exchange device, which can greatly improve the automated production efficiency of the industry and completely change the semi-manual feeding process that is still in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention. Figure 2 It is a side structural schematic diagram of the present invention; Figure 3 It is a structural schematic diagram of the lifting state of the mobile frame of the present invention.

[0025] Figure numerals: 1. upper cylinder; 2. upper fixed plate; 3. column; 4. sliding pressure plate; 5. piston; 6. limit pull rod; 7. lower fixed platform; 9. heating block; 10. hole; 11. sliding sleeve; 12. material box; 13. fixed plate; 14. spring; 15. positioning rod. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0030] like Figure 1-3 As shown, the present invention provides a tooth die-casting machine for processing resin teeth and hard teeth, comprising: a column 3, a lower fixed platform 7, an upper fixed plate 2, an upper oil cylinder 1 and a sliding pressure plate 4;

[0031] Four columns 3 are evenly arranged between the lower fixed table 7 and the upper fixed plate 2. A heating block 9 is arranged between the sliding plate 4 and the lower fixed table 7. Two sliding sleeves 11 are fixedly arranged on the heating block 9. The sliding sleeves 11 are arranged at two diagonal corners of the heating block 9. The sliding sleeves 11 are slidably connected with the columns 3. A material box 12 is located above the heating block 9. A fixed plate 13 is respectively arranged on both sides of the material box 12. The material box 12 is slidably connected with the fixed plate 13. Two positioning rods 15 are respectively arranged on the fixed plate 13. The top of the positioning rod 15 passes through the sliding plate 4.

[0032] The movable end of the upper oil cylinder 1 is fixedly connected to the middle part of the upper side of the sliding pressure plate 4 .

[0033] A hole 10 is provided in the middle of the heating block 9, and the diameter of the hole 10 is larger than the outer diameter of the mold 8 for forming teeth below the heating block 9. The mold 8 is placed on a placement frame above the lower fixed platform 7. The top end of the limit rod 6 is fixedly connected to the sliding plate 4. The bottom end of the limit rod 6 passes through the connecting plate at the edge of the heating block 9 and is threadedly connected to the limit nut. The limit nut is movably abutted against the connecting plate on the heating block 9. The limit rod 6 can pull up the heating block 9 through the limit nut when the sliding plate 4 rises.

[0034] The mold 8 is composed of an upper mold and a lower mold, and the upper mold and the lower mold are movably connected and can be used for die-casting teeth.

[0035] A spring 14 is disposed on a positioning rod 15 connected between the material box 12 and the fixing plate 13 .

[0036] The top of the material box 12 is movably abutted against the bottom of the piston 5 , and the piston 5 is fixedly connected to the middle of the sliding pressure plate 4 .

[0037] A limiting ring is provided on the top of the material box 12 , and the lower side of the limiting ring abuts against the upper side of the fixing plate 13 .

[0038] The specific implementation method is as follows: the hydraulic cylinder 1 drives the sliding plate 4 and the piston 5 to press down, the piston 5 presses into the material box 12 in which the raw material is placed in advance, and the material box 12 descends to contact the lower mold of the mold 8, at which time the hole below the material box 12 and the hole on the mold 8 will overlap correspondingly;

[0039] The raw material is put into the material box 12, and the piston 5 extends into the material box 12. The piston 5 squeezes the raw material in the material box 12 under pressure to reach the upper mold of the mold 8. The injected raw material is respectively wept into the mold cavity of each tooth through the specific sprue in the mold. The lower mold of the mold 8 is covered on the upper mold of the mold 8. At this time, the heating block 9 also falls with the sliding plate 4. Since the hole 10 of the heating block 9 is larger than the outer diameter of the mold 8, the heating block 9 heats the mold at the outer circle of the mold at the same time, and the raw material in the mold also starts the polymerization reaction;

[0040] When the polymerization reaction volume shrinks, the material in the material box can be replenished and injected, which greatly improves the product qualification rate; after the injection process is completed, the hydraulic cylinder 1 pulls the sliding plate 4 and the piston 5 to rise; the heating block 9 also rises under the pull of the pull rod 6;

[0041] The lower material box frame 3 and the upper material box 12 also rise to the specified position under the pull of the spring 14, completing the whole process with this. After the mold is removed and the material is added again, the next repeated process is followed.

[0042] The raw materials are raw materials for resin teeth and hard teeth.

[0043] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A tooth die-casting machine for processing resin teeth and hard teeth, characterized in that: include: A column (3), a lower fixed platform (7), an upper fixed plate (2), an upper oil cylinder (1) and a sliding pressure plate (4); Four columns (3) are evenly arranged between the lower fixed platform (7) and the upper fixed plate (2); a heating block (9) is arranged between the sliding pressure plate (4) and the lower fixed platform (7); two sliding sleeves (11) are fixedly arranged on the heating block (9); the sliding sleeves (11) are arranged at two diagonal corners of the heating block (9); the sliding sleeves (11) are slidably connected to the columns (3); a material box (12) is located above the heating block (9); the material box (12) is slidably connected to the fixed plate (13); two positioning rods (15) are respectively arranged on the fixed plate (13); the top ends of the positioning rods (15) pass through the sliding pressure plate (4); The movable end of the upper oil cylinder (1) is fixedly connected to the middle part of the upper side of the sliding pressure plate (4).

2. A tooth die-casting machine for processing resin teeth and hard teeth according to claim 1, characterized in that: A hole (10) is provided in the middle of the heating block (9), and the diameter of the hole (10) is larger than the outer diameter of the mold (8) below the heating block (9). The mold (8) is placed on a mounting frame above the lower fixed platform (7). The top end of the limit rod (6) is fixedly connected to the sliding pressure plate (4). The bottom end of the limit rod (6) passes through the connecting plate at the edge of the heating block (9) and is threadedly connected to the limit nut. The limit nut is movably abutted against the connecting plate on the heating block (9). The limit rod (6) can pull up the heating block (9) through the limit nut when the sliding pressure plate (4) rises.

3. The tooth die-casting machine for processing resin teeth and hard teeth according to claim 1, characterized in that: A spring (14) is disposed on a positioning rod (15) connected between the material box (12) and the fixing plate (13).

4. The tooth die-casting machine for processing resin teeth and hard teeth according to claim 1, characterized in that: The top end of the material box (12) is movably abutted against the bottom end of the piston (5), and the piston (5) is fixedly connected to the middle portion of the sliding pressure plate (4).

Citation Information

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