A roll-changing auxiliary structure for photovoltaic welding tape winding
By designing a roll-changing auxiliary structure for photovoltaic welding tape rolling, the winding roller is replaced simultaneously during the winding process, solving the problem of the machine being suspended in the prior art when replacing the winding roller, and improving the winding efficiency and production efficiency.
Patent Information
- Application Number
- CN202411857683.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-17
AI Technical Summary
After the photovoltaic welding belt is retracted, the winding machine needs to be suspended for a long time to wait for the winding roller to be replaced, resulting in a large production time and reducing working efficiency.
A roll-changing auxiliary structure for photovoltaic welding tape is designed. By setting up a plug-in winding roller, one side winding roller is synchronized to replace the other side winding roller during the winding process, so as to avoid suspending winding during the replacement process.
It effectively avoids the time when replacing the rolling roller temporarily with the rolling photovoltaic welding tape, improves the rolling efficiency of the photovoltaic welding tape, and reduces the production time.
Smart Images

Figure CN119306042B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of photovoltaic welding tape winding, and in particular relates to a winding auxiliary structure for photovoltaic welding tape winding. Background Art
[0002] Photovoltaic welding ribbon, also known as tinned copper ribbon or tin-coated copper ribbon, is a branch current ribbon and interconnection strip. It is used to connect the solar cells of photovoltaic modules and plays an important role in conductivity and collection of electricity. The welding ribbon is an important raw material in the welding process of photovoltaic modules. The quality of the welding ribbon will directly affect the current collection efficiency of the photovoltaic module and has a great impact on the power of the photovoltaic module.
[0003] At present, after the photovoltaic welding tape is rolled up, the winding machine needs to be stopped for a long time during the process of replacing the winding roller. The photovoltaic welding tape can only be rolled up again after the winding roller is replaced, which takes up a lot of production time and reduces work efficiency. To this end, we provide a roll-changing auxiliary structure for photovoltaic welding tape rolling to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide a roll-changing auxiliary structure for winding up the photovoltaic welding tape. By arranging a plug-in winding roller, the winding roller on one side can be used to wind up the photovoltaic welding tape, and the winding roller on the other side can be replaced synchronously without affecting the winding of the winding roller that is winding up the photovoltaic welding tape. The time for replacing the winding roller to temporarily wind up the photovoltaic welding tape is effectively avoided, thereby improving the winding efficiency of the photovoltaic welding tape, and solving the problem that after the existing photovoltaic welding tape is wound up, the winding machine needs to be stopped for a long time during the process of replacing the winding roller, and the photovoltaic welding tape can be wound again only after the winding roller is replaced, which takes up a lot of production time, thereby reducing the work efficiency.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention discloses a roll-changing auxiliary structure for winding up a photovoltaic welding ribbon, comprising a roll-changing assembly; the roll-changing assembly comprises a base, the top of the base is fixedly connected to a support rod, the top of the support rod is fixedly connected to a first motor, the driving end of the first motor is fixedly connected to a rectangular frame, the two opposite inner side surfaces of the rectangular frame are penetrated by a rotating shaft connected for rotation, and the opposite ends of the two rotating shafts are fixedly connected to a driven gear; the two opposite outer side surfaces of the rectangular frame are penetrated by a notch, a plurality of sleeves are fixedly inserted on the peripheral side surface of the rotating shaft, the inner peripheral side surface of the sleeve is slidably connected to a first sliding rod, and a first sliding rod is fixedly connected to the sleeve. a first spring; a cylindrical tube is snap-fitted on the circumferential side surface of the rotating shaft, a first slot snap-fitted with the first sliding rod is provided on the inner circumferential side surface of the cylindrical tube, a fillet arranged in a ring shape is provided on the inner circumferential side surface of the cylindrical tube, a bolt is fixedly connected to one end of the cylindrical tube, a winding roller is threadedly connected to the circumferential side surface of the bolt; a power assembly is fixedly connected to the top of the base, the power assembly comprises a first L-shaped plate, a first electric push rod is fixedly connected to the inner top of the first L-shaped plate, a second motor is fixedly connected to the output end of the first electric push rod, and a driving gear meshing with the driven gear is fixedly connected to the output end of the second motor.
[0007] The present invention is further configured such that the roll changing assembly further comprises a control box fixedly connected to the top of the base, and a first sliding groove is provided on the top of the base.
[0008] The present invention is further configured that the top of the base is rotatably matched with a glue pressing assembly, and the glue pressing assembly includes a threaded rod rotatably connected to the top of the base, the peripheral side of the threaded rod is threadedly connected to a lifting plate, the top of the lifting plate passes through a lifting rod that is slidably connected, the bottom of the lifting rod is fixedly connected to a first mounting plate, the top of the lifting rod is fixedly connected to a first baffle, and a second spring sleeved on the lifting rod is fixedly connected between the first baffle and the lifting plate; a second slide groove is symmetrically opened at the bottom of the first mounting plate, and a slider is slidably connected to the inside of the second slide groove, and the slider and the second slide A first return spring is fixedly connected between the grooves, and the bottoms of the two sliding blocks are hingedly connected to the first rotating plate and the second rotating plate in sequence, the top of the first rotating plate is penetrated by a third sliding groove, and the second rotating plate is slidably matched with the third sliding groove; the bottom of the first mounting plate is fixedly connected to the first vertical plate, and a side surface of the first vertical plate is fixedly connected to the first rotating rod, the first rotating plate and the second rotating plate are rotatably matched with the first rotating rod, and the ends of the first rotating plate and the second rotating plate are hingedly connected to an arc plate adapted to the winding roller, the outer peripheral side surface of the arc plate is provided with an arc groove, and the inner peripheral side surface of the arc groove is provided with a plurality of glue guide holes.
[0009] The present invention is further configured such that the top end of the threaded rod is fixedly connected to a second baffle, the peripheral side surface of the threaded rod is fixedly connected to a limiting plate, the peripheral side surface of the threaded rod is fixedly connected to a first spur gear, the glue pressing assembly also includes a third motor fixedly connected to the top of the base, the output end of the third motor is fixedly connected to a second spur gear meshing with the first spur gear, and the glue pressing assembly includes a guide rod fixedly connected to the lifting plate.
[0010] The present invention is further configured that the top of the base is slidably matched with a guide traction assembly, the guide traction assembly includes a movable plate slidably matched with the top of the base, the movable plate is slidably matched with the first slide groove, and the top of the movable plate is fixedly connected with a second mounting plate; the top of the second mounting plate is symmetrically fixedly connected with a second vertical plate, a first screw rod is rotatably connected between the two second vertical plates, a servo motor is fixedly connected with the top of the second mounting plate, the output end of the servo motor is fixedly matched with the first screw rod, the peripheral side surface of the first screw rod is threadedly connected with a slide plate slidably matched with the second mounting plate, and the top of the second mounting plate is provided with a second guide groove slidably matched with the slide plate; the top of the slide plate is fixedly connected with a first U-shaped plate, the inner bottom of the first U-shaped plate is fixedly connected with a second electric push rod, the output end of the second electric push rod is fixedly connected with an extension rod, the top of the first U-shaped plate is fixedly connected with a second U-shaped plate slidably matched with the extension rod, a guide frame slidably sleeved on the extension rod is fixedly connected between the two opposite inner side surfaces of the second U-shaped plate, the top of the extension rod is fixedly connected with a pressure plate slidably matched with the guide frame, and trigger buttons are installed on the two opposite side surfaces of the two second vertical plates.
[0011] The present invention is further configured such that the top of the base is fixedly fitted with a power allocation component, and the power allocation component includes a first fixed plate fixedly connected to the top of the base, a side surface of the first fixed plate is rotatably connected to a second screw rod, and the second screw rod is threadedly matched with the movable plate; the peripheral side surface of the second screw rod is slidably matched with a first sleeve, and the peripheral side surface of the second screw rod is provided with a third guide groove, the inner peripheral side surface of the first sleeve is symmetrically fixedly connected with a second sliding rod slidably matched with the third guide groove, the outer peripheral side surface of the first sleeve is provided with a plurality of second card grooves, and the outer peripheral side surface of the first sleeve is provided with an annular groove; the power allocation component also includes a cylinder fixedly connected to the top of the base, the output end of the cylinder is fixedly connected to a second L-shaped plate, the end of the second L-shaped plate is fixedly connected to an annular plate, and the annular plate is rotatably matched with the annular groove.
[0012] The present invention is further configured such that the top of the base is rotatably cooperated with a transmission assembly, the transmission assembly includes a second rotating rod rotatably connected to the top of the base, the peripheral side surface of the second rotating rod is fixedly connected to the first bevel gear, and the top of the second rotating rod is fixedly connected to the first sprocket; the transmission assembly also includes a vertical plate fixedly connected to the top of the base, one side of the vertical plate passes through and is rotatably connected to a transmission rod, one end of the transmission rod is fixedly connected to a second bevel gear meshing with the first bevel gear, and the transmission assembly includes a second sprocket fixedly connected to the peripheral side surface of the threaded rod, and a chain meshing with the first sprocket and the second sprocket is engaged with.
[0013] The present invention is further configured such that the other end of the transmission rod is fixedly connected to a second sleeve, the outer peripheral side surface of the second sleeve is slidably penetrated by a plurality of clamping rods that are clamped and engaged with the second clamping groove, one end of the clamping rod is fixedly connected to a circular plate, and a second return spring mounted on the clamping rod is fixedly connected between the circular plate and the second sleeve.
[0014] The present invention is further configured such that a PLC controller is provided in the control box, and the PLC controller is electrically connected to the first motor, the second motor, the servo motor, the first electric push rod, the second electric push rod, the cylinder, and the trigger button.
[0015] The present invention has the following beneficial effects:
[0016] 1. The present invention winds the photovoltaic welding ribbon on the winding roller on one side, controls the first electric push rod to drive the second motor to move downward, so that the driving gear on the second motor passes through the notch on one side, and the driving gear is meshed with the driven gear on one side, and then starts the second motor to drive the driving gear to rotate, thereby driving the rotating shaft close to the photovoltaic welding ribbon to rotate, and further driving the cylindrical tube and the winding roller close to the photovoltaic welding ribbon to rotate, thereby completing the winding of the photovoltaic welding ribbon; after the photovoltaic welding ribbon is wound up, the photovoltaic welding ribbon is cut off, and then the first electric push rod is controlled to drive the second motor and the driving gear to move upward After reaching the initial position, the rectangular frame is then driven to rotate 180° by controlling the first motor, thereby driving the two winding rollers to rotate 180°, so that the winding roller after winding is rotated to the other side, and the unloaded winding roller rotates to the position of the photovoltaic welding tape to be wound, thereby quickly completing the rapid winding and rewinding of the photovoltaic welding tape. The setting of the two winding rollers allows the winding roller on one side to wind up the photovoltaic welding tape, and the winding roller on the other side can be replaced synchronously without affecting the winding of the winding roller that is winding up the photovoltaic welding tape, effectively avoiding the time of temporarily winding up the photovoltaic welding tape when replacing the winding roller, thereby improving the winding efficiency of the photovoltaic welding tape.
[0017] 2. The present invention controls the third motor to drive the second spur gear to rotate, so that the second spur gear drives the first spur gear to rotate, and then drives the threaded rod to rotate, so that the threaded rod drives the lifting plate to move downward, and the lifting plate drives the arc plate to move downward. When the arc plate moves downward until it contacts the winding roller, the glue in the glue storage box is injected into the arc groove through the glue guide head, so that the glue is spread on the outer wall of the winding roller through the glue guide hole, and the lifting plate is continuously controlled to move downward, so that the two arc plates move away from each other along the outer wall of the winding roller, so that the glue is evenly spread on the outer wall of the winding roller, and then the lifting plate is driven upward by the third motor, thereby driving the arc plate to move away from the winding roller. The lifting plate is driven by the third motor to move downward, and then the arc plate is driven to move toward the winding roller, so that the photovoltaic welding ribbon passes over the winding roller. The arc plate is used to make the photovoltaic welding ribbon adhere to the outer wall of the winding roller, and the photovoltaic welding ribbon is glued to the outside of the winding roller by glue. Finally, the arc plate is controlled to move upward to the initial position, and one end of the photovoltaic welding ribbon is quickly fixed on the outer wall of the winding roller, so that the photovoltaic welding ribbon can be more conveniently wound on the winding roller, thereby preventing the end of the photovoltaic welding ribbon from slipping off the outer wall of the winding roller, which affects the smoothness and tightness of the winding of the photovoltaic welding ribbon.
[0018] 3. The present invention drives the photovoltaic welding tape to move back and forth in the horizontal direction by the reciprocating movement of the guide frame in the horizontal direction, so that the photovoltaic welding tape is evenly rolled up on the winding roller, thereby ensuring the neatness and tightness of the photovoltaic welding tape after rolling up, thereby improving the rolling quality of the photovoltaic welding tape.
[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0021] Figure 1 The present invention is a structural schematic diagram of a roll-changing auxiliary structure for photovoltaic welding ribbon winding.
[0022] Figure 2 It is a schematic diagram of the structure of the roll changing assembly in the present invention.
[0023] Figure 3 for Figure 2 Schematic diagram of the rear view stereo structure.
[0024] Figure 4It is a schematic cross-sectional structural diagram of the connection between the sleeve, the first sliding rod and the first spring in the present invention.
[0025] Figure 5 It is a schematic structural diagram of the connection between the rectangular frame and the rotating shaft in the present invention.
[0026] Figure 6 It is a schematic structural diagram of the connection between the cylindrical tube, the first groove and the bolt in the present invention.
[0027] Figure 7 It is a schematic diagram of the structure of the power assembly in the present invention.
[0028] Figure 8 It is a schematic diagram of the structure of the glue coating and pressing assembly in the present invention.
[0029] Fig. 9 for Figure 8 Enlarged view of point A in the middle.
[0030] Fig.10 for Figure 8 A partial schematic diagram of the structure viewed from above.
[0031] Fig.11 It is a schematic structural diagram of the guide and traction assembly in the present invention.
[0032] Fig.12 for Fig.11 Enlarged view of point B in the middle.
[0033] Fig.13 It is a schematic diagram of the structure of the power allocation component in the present invention.
[0034] Fig.14 It is a schematic structural diagram of the connection between the second screw rod and the third guide groove in the present invention.
[0035] Fig.15 It is a schematic structural diagram of the connection between the first sleeve and the second sliding rod in the present invention.
[0036] Fig.16 It is a structural schematic diagram of the transmission component in the present invention.
[0037] Fig.17 for Fig.16 Schematic diagram of the local structure.
[0038] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0039] 1-roll changing assembly, 101-base, 102-support rod, 103-first motor, 104-rectangular frame, 105-rotating shaft, 106-driven gear, 107-notch, 108-sleeve, 109-first slide bar, 110-first spring, 111-cylindrical tube, 112-first slot, 113-rounded corner, 114-bolt, 115-winding roller, 116-control box, 117-first slide slot, 2-power assembly, 201-first L-shaped plate, 202-first electric push rod, 203-second motor, 2 04-driving gear, 3-glue coating and pressing assembly, 301-threaded rod, 302-lifting plate, 303-lifting rod, 304-first mounting plate, 305-first baffle, 306-second spring, 307-second slide, 308-slider, 309-first return spring, 310-first rotating plate, 311-second rotating plate, 312-third slide, 313-first vertical plate, 314-first rotating rod, 315-arc plate, 316-arc groove, 317-glue guide hole, 318-second baffle, 319-limiting plate , 320-first spur gear, 321-third motor, 322-second spur gear, 323-guide rod, 4-guide traction assembly, 401-moving plate, 402-second mounting plate, 403-second vertical plate, 404-first screw rod, 405-servo motor, 406-slide plate, 407-first U-shaped plate, 408-second electric push rod, 409-extension rod, 410-second U-shaped plate, 411-guide frame, 412-pressing plate, 413-trigger button, 5-power allocation assembly, 501-first fixed plate, 502-second screw rod, 503-first sleeve, 504-third guide groove, 505-second sliding rod, 506-second clamping groove, 507-annular groove, 508-cylinder, 509-second L-shaped plate, 510-annular plate, 6-transmission assembly, 601-second rotating rod, 602-first bevel gear, 603-first sprocket, 604-vertical plate, 605-transmission rod, 606-second bevel gear, 607-second sprocket, 608-second sleeve, 609-clamping rod, 610-circular plate, 611-second return spring. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] For example, see Figure 1-17The present invention provides the following technical solutions: a roll-changing auxiliary structure for winding a photovoltaic welding strip, comprising a roll-changing assembly 1; the roll-changing assembly 1 comprises a base 101, a support rod 102 is fixedly connected to the top of the base 101, a first motor 103 is fixedly connected to the top of the support rod 102, a rectangular frame 104 is fixedly connected to the driving end of the first motor 103, two opposite inner side surfaces of the rectangular frame 104 are penetrated by a rotating shaft 105, and the opposite ends of the two rotating shafts 105 are fixedly connected to a driven gear 106; notches 107 are penetrated by two opposite outer side surfaces of the rectangular frame 104 (the position of the notch 107 is adapted to the driven gear 106), a plurality of sleeves 108 are fixedly inserted on the peripheral side surface of the rotating shaft 105, and a first sliding rod 109 is slidably connected to the inner peripheral side surface of the sleeve 108, and the first sliding rod 109 is slidably connected to the first sliding rod 109. A first spring 110 is fixedly connected between the sleeve 108; a cylindrical tube 111 is snap-fitted on the circumferential side of the rotating shaft 105, a first slot 112 snap-fitted with the first slide bar 109 is provided on the inner circumferential side of the cylindrical tube 111, a fillet 113 arranged in a ring shape is provided on the inner circumferential side of the cylindrical tube 111, a bolt 114 is fixedly connected to one end of the cylindrical tube 111, a winding roller 115 is threadedly connected to the circumferential side of the bolt 114; a power assembly 2 is fixedly fitted on the top of the base 101, the power assembly 2 includes a first L-shaped plate 201, a first electric push rod 202 is fixedly connected to the inner top of the first L-shaped plate 201, an output end of the first electric push rod 202 is fixedly connected to a second motor 203, and an output end of the second motor 203 is fixedly connected to a driving gear 204 meshing with the driven gear 106.
[0042] The operation process of this embodiment is as follows: first, the bolt 114 on the cylindrical tube 111 is threadedly connected to the winding roller 115, and then the cylindrical tube 111 is aligned and inserted into the rotating shaft 105 on one side. During the process of inserting the cylindrical tube 111 into the rotating shaft 105, the cylindrical tube 111 is pressed and contacted with the first slide bar 109 (the first spring 110 is compressed at this time), and then the rotating shaft 105 on one side is controlled to be stationary, and then the cylindrical tube 111 is controlled to rotate, so that the first slide bar 109 is engaged with the first slot 112 under the elastic force of the first spring 110, thereby completing the installation of the winding roller 115, and pulling the winding roller 115 in the direction away from the rectangular frame 104, so that the cylindrical tube 111 on the winding roller 115 is separated from the contact with the first slide bar 109, thereby completing the removal of the winding roller 115, and according to the above operation steps, the other unloaded winding roller 115 is installed on the rotating shaft 105 on the other side;
[0043] Then, the photovoltaic welding ribbon is wound on the winding roller 115 on one side, and the first electric push rod 202 is controlled to drive the second motor 203 to move downward, so that the driving gear 204 on the second motor 203 passes through the notch 107 on one side, so that the driving gear 204 is meshed with the driven gear 106 on one side, and then the second motor 203 is started, so that the second motor 203 drives the driving gear 204 to rotate, and then drives the rotating shaft 105 close to the photovoltaic welding ribbon side to rotate, and further drives the cylindrical tube 111 and the winding roller 115 close to the photovoltaic welding ribbon side to rotate, thereby completing the winding of the photovoltaic welding ribbon;
[0044] After the photovoltaic welding tape is wound up, the photovoltaic welding tape is cut off, and then the first electric push rod 202 is controlled to drive the second motor 203 and the driving gear 204 to move upward to the initial position, and then the first motor 103 is controlled to drive the rectangular frame 104 to rotate 180°, thereby driving the two winding rollers 115 to rotate 180°, so that the winding roller 115 after winding is completed rotates to the other side, and the unloaded winding roller 115 rotates to the position of the photovoltaic welding tape to be wound up, thereby quickly completing the rapid winding and rewinding of the photovoltaic welding tape. The setting of the two winding rollers 115 allows the winding roller 115 on one side to wind up the photovoltaic welding tape, and the winding roller 115 on the other side can be replaced synchronously without affecting the winding of the winding roller 115 that is winding up the photovoltaic welding tape, effectively avoiding the time of replacing the winding roller 115 to temporarily wind up the photovoltaic welding tape, thereby improving the winding efficiency of the photovoltaic welding tape.
[0045] For example 2, please refer to Figure 1-17The second embodiment is improved on the basis of the first embodiment as follows: the roll changing assembly 1 also includes a control box 116 fixedly connected to the top of the base 101, a first slide groove 117 is provided on the top of the base 101, and a glue pressing assembly 3 is rotatably matched at the top of the base 101. The glue pressing assembly 3 includes a threaded rod 301 rotatably connected to the top of the base 101, and a lifting plate 302 is threadedly connected to the peripheral side of the threaded rod 301. A lifting rod 303 is slidably connected to the top of the lifting plate 302, and the bottom end of the lifting rod 303 is fixedly connected to the first mounting plate 304, and the top end of the lifting rod 303 is fixedly connected to There is a first baffle 305, and a second spring 306 sleeved on the lifting rod 303 is fixedly connected between the first baffle 305 and the lifting plate 302; a second slide groove 307 is symmetrically opened at the bottom of the first mounting plate 304, and a slider 308 is slidably connected inside the second slide groove 307, and a first return spring 309 is fixedly connected between the slider 308 and the second slide groove 307, and the bottoms of the two sliders 308 are hingedly connected with a first rotating plate 310 and a second rotating plate 311 in sequence, and a third slide groove 312 is opened through the top of the first rotating plate 310, and the second rotating plate 311 is slidably matched with the third slide groove 312; The bottom of a mounting plate 304 is fixedly connected to a first vertical plate 313, one side of the first vertical plate 313 is fixedly connected to a first rotating rod 314, the first rotating plate 310 and the second rotating plate 311 are rotatably matched with the first rotating rod 314, the ends of the first rotating plate 310 and the second rotating plate 311 are both hingedly connected to an arc plate 315 adapted to the winding roller 115, the outer peripheral side of the arc plate 315 is provided with an arc groove 316, and the inner peripheral side of the arc groove 316 is provided with a plurality of glue guide holes 317 (a glue spraying device is installed on one side of the first mounting plate 304, and the glue spraying device consists of a glue storage box, two conveying hoses and two glue guide heads , solenoid valves are provided on both glue guide heads, and the two glue guide heads are installed in the corresponding arc grooves 316), the top of the threaded rod 301 is fixedly connected to the second baffle 318, the peripheral side of the threaded rod 301 is fixedly connected to the limiting plate 319, the peripheral side of the threaded rod 301 is fixedly connected to the first spur gear 320, the glue pressing assembly 3 also includes a third motor 321 fixedly connected to the top of the base 101, the output end of the third motor 321 is fixedly connected to the second spur gear 322 meshing with the first spur gear 320, and the glue pressing assembly 3 includes a guide rod 323 fixedly connected to the lifting plate 302.
[0046] The operation process of this embodiment is as follows: (the photovoltaic welding tape is not initially wound around the to-be-wound roller 115, and the winding roller 115 is now mounted on the rotating shaft 105) by controlling the third motor 321 to drive the second spur gear 322 to rotate, so that the second spur gear 322 drives the first spur gear 320 to rotate, and then drives the threaded rod 301 to rotate, so that the threaded rod 301 drives the lifting plate 302 to move downward, and the lifting plate 302 drives the arc plate 315 to move downward, and when the arc plate 315 moves downward until it contacts the winding roller 115, the glue in the glue storage box is injected into the arc groove 316 through the glue guide head, so that the glue is spread on the outer wall of the winding roller 115 through the glue guide hole 317, and the lifting plate 302 is continued to be controlled to move downward, so that the two arc plates 315 move away from each other along the outer wall of the winding roller 115, so that the glue is evenly spread on the outer wall of the winding roller 115, and then through The third motor 321 drives the lifting plate 302 to move upward, thereby driving the arc plate 315 to move in the direction away from the winding roller 115, and then pulls the photovoltaic welding ribbon to move in the direction of the winding roller 115, so that the photovoltaic welding ribbon passes over the winding roller, and then continues to drive the lifting plate 302 downward through the third motor 321, thereby driving the arc plate 315 to move in the direction close to the winding roller 115, and the photovoltaic welding ribbon is attached to the outer wall of the winding roller 115 through the arc plate 315, and the photovoltaic welding ribbon is glued to the outside of the winding roller 115 by glue, and finally the arc plate 315 is controlled to move upward to the initial position, and one end of the photovoltaic welding ribbon is quickly fixed on the outer wall of the winding roller 115, so that the photovoltaic welding ribbon can be more conveniently wound on the winding roller 115, preventing the end of the photovoltaic welding ribbon from slipping off the outer wall of the winding roller 115, thereby affecting the smoothness and tightness of the winding of the photovoltaic welding ribbon.
[0047] For example 3, please refer to Figure 1-17, the third embodiment is improved as follows on the basis of the first embodiment, the top of the base 101 is slidably matched with a guide traction component 4, the guide traction component 4 includes a moving plate 401 slidably matched with the top of the base 101, the moving plate 401 is slidably matched with the first slide groove 117, and the top of the moving plate 401 is fixedly connected with a second mounting plate 402; the top of the second mounting plate 402 is symmetrically fixedly connected with a second vertical plate 403, and a first screw rod 404 is rotatably connected through the two second vertical plates 403, and a servo motor 405 is fixedly connected to the top of the second mounting plate 402, and the output end of the servo motor 405 is fixedly matched with the first screw rod 404, and the peripheral side of the first screw rod 404 is threadedly connected with a slide plate 406 that is slidably matched with the second mounting plate 402, and the second mounting plate 4 A second guide groove slidably matched with the slide plate 406 is provided on the top of 02; a first U-shaped plate 407 is fixedly connected to the top of the slide plate 406, a second electric push rod 408 is fixedly connected to the inner bottom of the first U-shaped plate 407, an extension rod 409 is fixedly connected to the output end of the second electric push rod 408, a second U-shaped plate 410 slidably matched with the extension rod 409 is fixedly connected to the top of the first U-shaped plate 407, a guide frame 411 slidably mounted on the extension rod 409 is fixedly connected between the two opposite inner side surfaces of the second U-shaped plate 410, a pressure plate 412 slidably matched with the guide frame 411 is fixedly connected to the top of the extension rod 409, and trigger buttons 413 (the trigger button 413 has the characteristic of automatic resetting) are installed on the two opposite side surfaces of the two second vertical plates 403.
[0048] The operation process of this embodiment is as follows: the photovoltaic welding ribbon is passed through the guide frame 411, and then the second electric push rod 408 is started, so that the second electric push rod 408 drives the pressure plate 412 to move upward, so that the photovoltaic welding ribbon is clamped between the guide frame 411 and the pressure plate 412, and then the movable plate 401 is controlled to move in the direction close to the winding roller 115, thereby driving the photovoltaic welding ribbon to move in the direction of the winding roller 115, so that the photovoltaic welding ribbon passes over the winding roller 115, providing power for the movement of the photovoltaic welding ribbon, and after the photovoltaic welding ribbon is adhered to the outer wall of the winding roller 115 by glue, the second electric push rod 408 is controlled to drive the pressure plate 412 to move downward, so that the photovoltaic welding ribbon is not clamped, and then the guide frame 411 is reset;
[0049] During the process of the photovoltaic welding tape being rolled up, the servo motor 405 is started, so that the servo motor 405 drives the first screw rod 404 to rotate, so that the first screw rod 404 drives the slide plate 406 to move in the direction away from the servo motor 405, and then drives the guide frame 411 to move in the direction away from the servo motor 405. When the slide plate 406 moves to contact with the trigger button 413 on the second vertical plate 403 on one side, the trigger button 413 controls the servo motor 405 to drive the first screw rod 404 to rotate in the opposite direction, thereby driving the slide plate 406 to move in the direction close to the servo motor 405, and then driving the guide frame 411 to move close to the servo motor 405. The servo motor 405 moves in the direction of the slide plate 406, and when the slide plate 406 moves to contact with the trigger button 413 on the second vertical plate 403 on the other side, the trigger button 413 controls the servo motor 405 to drive the first screw rod 404 to continue to rotate in the opposite direction, thereby driving the slide plate 406 to move away from the servo motor 405, thereby realizing the reciprocating movement of the guide frame 411 in the horizontal direction, thereby driving the photovoltaic welding strip to reciprocate in the horizontal direction, so that the photovoltaic welding strip is evenly wound on the winding roller 115, thereby ensuring the neatness and tightness of the photovoltaic welding strip after winding, thereby improving the winding quality of the photovoltaic welding strip.
[0050] Example 4, please refer to Figure 1-17The fourth embodiment of the present invention is improved on the basis of the first embodiment as follows: the top of the base 101 is fixedly matched with a power allocation component 5, and the power allocation component 5 includes a first fixed plate 501 fixedly connected to the top of the base 101, and a side of the first fixed plate 501 is rotatably connected to a second screw rod 502, and the second screw rod 502 is threadedly matched with the movable plate 401; the peripheral side surface of the second screw rod 502 is slidably matched with a first sleeve 503, and the peripheral side surface of the second screw rod 502 is provided with a third guide groove 504, and the inner peripheral side surface of the first sleeve 503 is symmetrically fixedly connected with a second sleeve 503 that is slidably matched with the third guide groove 504. The slide bar 505, the outer peripheral side of the first sleeve 503 is provided with a plurality of second slots 506, and the outer peripheral side of the first sleeve 503 is provided with an annular groove 507; the power allocation component 5 also includes a cylinder 508 fixedly connected to the top of the base 101, the output end of the cylinder 508 is fixedly connected to the second L-shaped plate 509, the end of the second L-shaped plate 509 is fixedly connected to the annular plate 510, the annular plate 510 is rotatably matched with the annular groove 507, the top of the base 101 is rotatably matched with the transmission component 6, the transmission component 6 includes a second rotating rod 601 rotatably connected to the top of the base 101, and the second rotating rod 60 The first bevel gear 602 is fixedly connected to the peripheral side of the threaded rod 301, and the first sprocket 603 is fixedly connected to the top of the second rotating rod 601; the transmission assembly 6 also includes a vertical plate 604 fixedly connected to the top of the base 101, and a transmission rod 605 is rotatably connected to one side of the vertical plate 604, and one end of the transmission rod 605 is fixedly connected to the second bevel gear 606 meshing with the first bevel gear 602. The transmission assembly 6 includes a second sprocket 607 fixedly connected to the peripheral side of the threaded rod 301, and a chain is meshed between the first sprocket 603 and the second sprocket 607, and the other end of the transmission rod 605 is fixedly connected There is a second sleeve 608, and the outer peripheral side surface of the second sleeve 608 is slidably penetrated and connected with a plurality of clamping rods 609 that are engaged with the second clamping groove 506. One end of the clamping rod 609 is fixedly connected with a circular plate 610, and a second return spring 611 mounted on the clamping rod 609 is fixedly connected between the circular plate 610 and the second sleeve 608. A PLC controller is arranged in the control box 116, and the PLC controller is electrically connected to the first motor 103, the second motor 203, the servo motor 405, the first electric push rod 202, the second electric push rod 408, the cylinder 508, the trigger button 413, and the solenoid valve.
[0051] The operation process of this embodiment is as follows: (when the arc plate 315 is controlled to move downward to apply glue on the outer wall of the winding roller 115 and the arc plate 315 is subsequently moved upward, the first sleeve 503 is not engaged with the second sleeve 608) before the arc plate 315 is controlled to move downward to attach the photovoltaic welding ribbon to the outer wall of the winding roller 115 with glue, the second L-shaped plate 509 and the annular plate 510 are driven to move toward the second sleeve 608 by controlling the cylinder 508, thereby driving the first sleeve 503 toward the second sleeve 608. 8, so that the first sleeve 503 is inserted into the inside of the second sleeve 608, and through the use of the second card slot 506 and the matching card rod 609, during the rotation of the second sleeve 608, the card rod 609 on the second sleeve 608 is engaged with the second card slot 506, thereby driving the first sleeve 503 to rotate, and then through the cooperation of the second sliding rod 505 and the third guide groove 504, the second screw rod 502 is driven to rotate, and then through the rotation of the second screw rod 502, the moving plate 401 is driven to move, providing power for the movement of the moving plate 401;
[0052] By rotating the threaded rod 301, the threaded rod 301 drives the second sprocket 607 to rotate, and the second sprocket 607 drives the first sprocket 603 to rotate through the chain, thereby driving the second rotating rod 601 to rotate, and the second rotating rod 601 drives the first bevel gear 602 to rotate, and then drives the second bevel gear 606 meshing therewith to rotate, so that the second bevel gear 606 drives the second sleeve 608 to rotate through the transmission rod 605, providing power for the rotation of the second sleeve 608.
[0053] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0054] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A roll-changing auxiliary structure for photovoltaic welding ribbon winding, comprising a roll-changing assembly (1); characterized in that: The roll changing assembly (1) comprises a base (101), the top of the base (101) is fixedly connected to a support rod (102), the top of the support rod (102) is fixedly connected to a first motor (103), the driving end of the first motor (103) is fixedly connected to a rectangular frame (104), two opposite inner side surfaces of the rectangular frame (104) are both rotatably connected to a rotating shaft (105), and the opposite ends of the two rotating shafts (105) are both fixedly connected to a driven gear (106); The rectangular frame (104) is provided with notches (107) on both opposite outer sides; a plurality of sleeves (108) are fixedly inserted into the peripheral side of the rotating shaft (105); a first sliding rod (109) is slidably connected to the inner peripheral side of the sleeve (108); and a first spring (110) is fixedly connected between the first sliding rod (109) and the sleeve (108); The circumferential side surface of the rotating shaft (105) is snap-fitted with a cylindrical tube (111), the inner circumferential side surface of the cylindrical tube (111) is provided with a first snap-fitting groove (112) snap-fitted with a first sliding rod (109), the inner circumferential side surface of the cylindrical tube (111) is provided with a rounded corner (113) arranged in a ring shape, one end of the cylindrical tube (111) is fixedly connected with a bolt (114), and the circumferential side surface of the bolt (114) is threadedly connected with a winding roller (115); The top of the base (101) is fixedly matched with a power assembly (2), and the power assembly (2) comprises a first L-shaped plate (201), the inner top of the first L-shaped plate (201) is fixedly connected with a first electric push rod (202), the output end of the first electric push rod (202) is fixedly connected with a second motor (203), and the output end of the second motor (203) is fixedly connected with a driving gear (204) meshing with a driven gear (106), and the photovoltaic welding ribbon is wound on a winding roller (115) on one side, and the first electric push rod (202) is controlled to rotate. 02) drives the second motor (203) to move downward, so that the driving gear (204) on the second motor (203) passes through the notch (107) on one side, so that the driving gear (204) meshes with the driven gear (106) on one side, and then starts the second motor (203), so that the second motor (203) drives the driving gear (204) to rotate, thereby driving the rotating shaft (105) close to the side of the photovoltaic welding strip to rotate, and further drives the cylindrical tube (111) and the winding roller (115) close to the side of the photovoltaic welding strip to rotate, thereby completing the winding of the photovoltaic welding strip.
2. The roll-changing auxiliary structure for photovoltaic welding tape winding according to claim 1 is characterized in that: The roll changing assembly (1) further comprises a control box (116) fixedly connected to the top of the base (101); a first sliding groove (117) is provided on the top of the base (101).
3. The roll-changing auxiliary structure for photovoltaic welding ribbon winding according to claim 2 is characterized in that: The top of the base (101) is rotatably coupled with a glue coating and pressing assembly (3), the glue coating and pressing assembly (3) comprising a threaded rod (301) rotatably connected to the top of the base (101), the peripheral side surface of the threaded rod (301) being threadedly connected to a lifting plate (302), the top of the lifting plate (302) being slidably connected to a lifting rod (303), the bottom end of the lifting rod (303) being fixedly connected to a first mounting plate (304), the top end of the lifting rod (303) being fixedly connected to a first baffle (305), and a second spring (306) sleeved on the lifting rod (303) being fixedly connected between the first baffle (305) and the lifting plate (302); A second slide groove (307) is symmetrically provided at the bottom of the first mounting plate (304), a slider (308) is slidably connected inside the second slide groove (307), a first return spring (309) is fixedly connected between the slider (308) and the second slide groove (307), a first rotating plate (310) and a second rotating plate (311) are hingedly connected at the bottom of the two sliders (308) in sequence, a third slide groove (312) is provided through the top of the first rotating plate (310), and the second rotating plate (311) is slidably matched with the third slide groove (312); The bottom of the first mounting plate (304) is fixedly connected to a first vertical plate (313), a side of the first vertical plate (313) is fixedly connected to a first rotating rod (314), the first rotating plate (310) and the second rotating plate (311) are rotatably matched with the first rotating rod (314), the ends of the first rotating plate (310) and the second rotating plate (311) are both hingedly connected to an arc plate (315) adapted to the winding roller (115), the outer peripheral side surface of the arc plate (315) is provided with an arc groove (316), and the inner peripheral side surface of the arc groove (316) is provided with a plurality of glue guide holes (317).
4. The roll-changing auxiliary structure for photovoltaic welding ribbon winding according to claim 3 is characterized in that: The top end of the threaded rod (301) is fixedly connected to a second baffle (318), the peripheral side surface of the threaded rod (301) is fixedly connected to a limit plate (319), the peripheral side surface of the threaded rod (301) is fixedly connected to a first spur gear (320), the glue coating and pressing assembly (3) further comprises a third motor (321) fixedly connected to the top of the base (101), the output end of the third motor (321) is fixedly connected to a second spur gear (322) meshing with the first spur gear (320), and the glue coating and pressing assembly (3) comprises a guide rod (323) fixedly connected to the lifting plate (302).
5. The roll-changing auxiliary structure for photovoltaic welding tape winding according to claim 4 is characterized in that: The top of the base (101) is slidably engaged with a guide and traction assembly (4), the guide and traction assembly (4) comprising a movable plate (401) slidably engaged with the top of the base (101), the movable plate (401) slidably engaged with the first slide groove (117), and the top of the movable plate (401) is fixedly connected with a second mounting plate (402); The second mounting plate (402) is symmetrically fixedly connected to the top with a second vertical plate (403), a first screw rod (404) is rotatably connected through the two second vertical plates (403), a servo motor (405) is fixedly connected to the top of the second mounting plate (402), an output end of the servo motor (405) is fixedly matched with the first screw rod (404), a sliding plate (406) slidably matched with the second mounting plate (402) is threadedly connected to the peripheral side surface of the first screw rod (404), and a second guide groove slidably matched with the sliding plate (406) is provided on the top of the second mounting plate (402); The top of the slide plate (406) is fixedly connected to a first U-shaped plate (407), the inner bottom of the first U-shaped plate (407) is fixedly connected to a second electric push rod (408), the output end of the second electric push rod (408) is fixedly connected to an extension rod (409), the top of the first U-shaped plate (407) is fixedly connected to a second U-shaped plate (410) slidably matched with the extension rod (409), a guide frame (411) slidably mounted on the extension rod (409) is fixedly connected between two opposite inner side surfaces of the second U-shaped plate (410), a pressure plate (412) slidably matched with the guide frame (411) is fixedly connected to the top of the extension rod (409), and trigger buttons (413) are installed on two opposite side surfaces of the two second vertical plates (403).
6. The roll-changing auxiliary structure for photovoltaic welding ribbon winding according to claim 5, characterized in that: The top of the base (101) is fixedly matched with a power allocation component (5), and the power allocation component (5) comprises a first fixed plate (501) fixedly connected to the top of the base (101), and a second screw rod (502) is rotatably connected to one side of the first fixed plate (501), and the second screw rod (502) is threadedly matched with the movable plate (401); The peripheral side surface of the second screw rod (502) is slidably matched with the first sleeve (503), the peripheral side surface of the second screw rod (502) is provided with a third guide groove (504), the inner peripheral side surface of the first sleeve (503) is symmetrically fixedly connected with a second slide rod (505) slidably matched with the third guide groove (504), the outer peripheral side surface of the first sleeve (503) is provided with a plurality of second clamping grooves (506), and the outer peripheral side surface of the first sleeve (503) is provided with an annular groove (507); The power allocation assembly (5) further comprises a cylinder (508) fixedly connected to the top of the base (101); the output end of the cylinder (508) is fixedly connected to a second L-shaped plate (509); the end of the second L-shaped plate (509) is fixedly connected to an annular plate (510); the annular plate (510) is rotatably engaged with the annular groove (507).
7. The roll-changing auxiliary structure for photovoltaic welding tape winding according to claim 6 is characterized in that: The top of the base (101) is rotatably coupled with a transmission assembly (6), the transmission assembly (6) comprising a second rotating rod (601) rotatably connected to the top of the base (101), a first bevel gear (602) being fixedly connected to the circumferential side of the second rotating rod (601), and a first sprocket (603) being fixedly connected to the top of the second rotating rod (601); The transmission assembly (6) further comprises a vertical plate (604) fixedly connected to the top of the base (101); a transmission rod (605) is rotatably connected to one side of the vertical plate (604); a second bevel gear (606) is fixedly connected to one end of the transmission rod (605) and meshes with the first bevel gear (602); the transmission assembly (6) comprises a second sprocket (607) fixedly connected to the peripheral side of the threaded rod (301); a chain is meshed between the first sprocket (603) and the second sprocket (607).
8. The roll-changing auxiliary structure for photovoltaic welding ribbon winding according to claim 7, characterized in that: The other end of the transmission rod (605) is fixedly connected to a second sleeve (608); the outer peripheral side surface of the second sleeve (608) is slidably penetrated by a plurality of clamping rods (609) that are clamped and matched with the second clamping groove (506); one end of the clamping rod (609) is fixedly connected to a circular plate (610); and a second return spring (611) sleeved on the clamping rod (609) is fixedly connected between the circular plate (610) and the second sleeve (608).
9. The roll-changing auxiliary structure for photovoltaic welding ribbon winding according to claim 7, characterized in that: A PLC controller is provided in the control box (116), and the PLC controller is electrically connected to the first motor (103), the second motor (203), the servo motor (405), the first electric push rod (202), the second electric push rod (408), the cylinder (508), and the trigger button (413).
Citation Information
Patent Citations
Multi-shaft roll changing device
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