Rotation detection device of mechanical part
By designing a rotation detection device and using the automated detection mechanism of the conveyor belt and rotating table, the problem of incomplete manual detection in bearing quality inspection is solved, and the automated defect detection and classification collection of bearings is realized, which improves detection accuracy and efficiency and reduces the Manual operation cost.
Patent Information
- Application Number
- CN202411478273.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2044-10-22
AI Technical Summary
In the prior art, bearing quality inspection mainly relies on manual quality inspection, and it is impossible to comprehensively detect all parts of the product. There is a possibility of missing inspection of defective products, and the operation is cumbersome and the detection effect is poor, which increases the cost of manual use.
A rotation detection device for mechanical components is designed to realize automatic detection of bearings through conveyor belts and rotating tables, and drive the transmission gears and friction wheels with the drive blocks, and drive the inner and outer rings of the bearings to rotate through friction to determine whether the bearings are stuck. , and sort and collect to ensure that each bearing can be rotated and tested.
It realizes automatic defect detection and quality classification and collection of bearings, improves the accuracy and efficiency of inspection, and reduces the cumbersomeness and cost of manual operation.
Smart Images

Figure CN119321895A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical component detection, and in particular to a rotation detection device for a mechanical component. Background Art
[0002] Mechanical parts (machine element), also known as machine components (machine part), are the basic components of machinery and are inseparable single parts that make up machinery and machines. Bearings are a common mechanical component in the industrial field. Shaft industrial parts with cylindrical geometric shapes, such as machine tool spindles, bearings, sleeves, etc., play a pivotal role in the industrial field. Their quality affects the service life of the parts and even the entire equipment. However, in the production process of shaft parts, it is inevitable that the physical or chemical properties of local areas on their surfaces are uneven due to process or other accidental reasons, resulting in quality problems. Therefore, it is of great significance to detect the quality inspection information of shaft parts online so as to take relevant measures to improve product quality and product economic benefits.
[0003] After the bearing is produced, it is usually necessary to conduct quality inspection. If the bearing is stuck inside, it needs to be recycled. However, the current inspection method is mostly manual quality inspection, which cannot fully detect all parts of the product. There is a possibility of missing defective products, and the operation is relatively cumbersome. Summary of the invention
[0004] An object of the present invention is to provide a rotation detection device for a mechanical component to solve the problems raised in the above background.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a rotation detection device for a mechanical part, comprising a workbench, a fixed frame is arranged inside the workbench, a conveyor belt is arranged inside the fixed frame, a plurality of detection bearings are arranged on the surface of the conveyor belt, a transmission frame is arranged inside the workbench on the right side of the fixed frame, a rotating table is rotatably connected to the upper end of the transmission frame, a conveying port is fixedly opened on the front side of the interior of the rotating table, the transmission frame is connected to the conveying port, and a driving card block is arranged inside the workbench;
[0006] The middle part of the driving block is rotatably connected with a transmission shaft, the upper end surface of the transmission shaft is fixedly connected with an upper rotating wheel, the lower side of the middle part of the transmission shaft is fixedly connected with a transmission gear, the lower end surface of the transmission shaft is fixedly connected with a lower rotating wheel, the inside of the driving block is slidably connected with a driving rack, the driving gear is meshed with the lower rotating wheel, the upper rotating wheel is located inside the rotating table, the lower side of the driving block is rotatably connected with a friction wheel, the upper end of the friction wheel is fixedly connected with a driven gear, and the driven gear is meshed with the transmission gear.
[0007] Furthermore, a fixing rod is fixedly connected to the inside of the workbench, a driving part is movably connected to the surface of the fixing rod, a matching frame is provided at the left end of the driving part, a fixed slide groove is fixedly provided on the surface of the matching frame, a limiting shaft is slidably connected to the inside of the fixed slide groove, the front and rear ends of the limiting shaft are fixedly connected to the limiting block, the upper end surface of the limiting block is fixedly connected to the limiting rod, the front and rear sides of the fixing frame are fixedly connected to the limiting ring, and the limiting rod is slidably connected to the inside of the limiting ring.
[0008] Furthermore, the right side of the driving part is rotatably connected to a hinge plate, the lower side of the hinge plate is rotatably connected to a connecting shaft, the front and rear sides of the connecting shaft are fixedly connected to extrusion blocks, and the extrusion blocks are slidably connected to the inside of the driving block drive card block.
[0009] Furthermore, a connecting plate is fixedly connected to the right side of the driving rack, a connecting plate is rotatably connected to the lower side of the connecting plate, a plurality of elastic bands are fixedly connected between the connecting plate and the bearing plate, and two groups of elastic rods are fixedly connected to the right end face of the connecting plate.
[0010] Furthermore, the workbench is fixedly connected to a limiting frame inside, a limiting slide groove is fixedly provided inside the limiting frame, the driving block is slidably connected to the inside of the limiting slide groove, an electric telescopic rod is fixedly installed inside the workbench, and the upper end surface of the electric telescopic rod is fixedly connected to the lower end surface of the driving block.
[0011] Furthermore, elastic limiting plates are arranged on the front and rear sides of the interior of the fixing frame, and the detection bearing is located between the front and rear elastic limiting plates.
[0012] Furthermore, a conveying inclined plate is fixedly connected to the right end face of the transmission frame, an opening is provided at the lower end of the transmission frame, the opening is located at the right end of the conveyor belt, and a collecting box is detachably connected to the right end of the workbench, and the lower right end of the conveying inclined plate is located at the upper left end of the collecting box.
[0013] Furthermore, a plurality of blocks are rotatably connected to the rear side of the upper end surface of the transmission frame, and the rotating platform is arranged to be inclined forward.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The driving part moves up and down with the driving block, and drives the upper rotating wheel and the lower rotating wheel to rotate in coordination with the meshing transmission of the rack and the transmission gear. When the upper rotating wheel drives the surface bearing to move upward, it drives the inner ring of the bearing to rotate through friction. Defect detection is performed by judging whether the inner ring of the bearing drives the outer ring to rotate. If the bearing is stuck inside, the inner ring of the bearing drives the rotating sleeve to rotate ninety degrees through the outer ring. The outer ring of the bearing with qualified quality is inspected in coordination with the lower rotating wheel and the friction wheel. Compared with the existing technical solutions, the present invention can perform automatic defect detection on the bearing and classify and collect the bearings according to their quality, effectively improving the detection effect of the present invention.
[0016] The present invention realizes automatic detection of bearings by setting up a conveyor belt, and elastic limit plates are set on the front and rear sides of the conveyor belt to ensure that all bearings are in the same straight line, ensuring that each bearing can fall on the transmission shaft to realize rotation detection, thereby further improving the detection accuracy of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a rotation detection device for a mechanical component proposed by the present invention;
[0018] Figure 2 A top view of a rotation detection device for a mechanical component proposed by the present invention;
[0019] Figure 3 A schematic diagram of the internal structure of a rotation detection device for a mechanical component proposed by the present invention;
[0020] Figure 4 This is a schematic diagram of the internal rear structure of a rotation detection device for a mechanical component proposed by the present invention;
[0021] Figure 5 This is a schematic diagram of the connection relationship between the driving card block and the transmission shaft proposed by the present invention;
[0022] Figure 6 This is a schematic diagram of the structure of the driving rod controlling the left and right movement of the driving rack proposed by the present invention;
[0023] Figure 7 This is a schematic diagram of the structure of the transmission shaft proposed by the present invention controlling the rotation of the friction wheel through the transmission gear and the driven gear;
[0024] Figure 8 A schematic diagram of the structure of the transmission frame proposed by the present invention;
[0025] In the figure: 1, workbench; 2, fixed frame; 3, conveyor belt; 4, elastic limit plate; 5, collection box; 6, detection bearing; 7, transmission frame; 8, rotating table; 9, conveying inclined plate; 10, conveying port; 11, limit shaft; 12, limit block; 13, limit ring; 14, limit rod; 15, driving part; 16, fixed slide; 17, fixed rod; 18, hinge plate; 19, connecting shaft; 20, extrusion block; 21, driving card block; 22, electric telescopic rod; 23, limit frame; 24, limit slide; 25, opening; 26, elastic rod; 27, elastic belt; 28, bearing plate; 29, connecting plate; 30, card block; 31, matching frame; 151, driving rack; 152, transmission gear; 153, driven gear; 154, friction wheel; 155, lower rotating wheel; 156, transmission shaft; 157, upper rotating wheel. DETAILED DESCRIPTION
[0026] If the inner ring of the bearing rotates while the stuck ball drives the outer ring to rotate, it needs to be recycled. However, the manual appearance inspection performed after the bearing is assembled cannot detect all parts of the product, and there is a possibility that defective products will be missed. When the existing inspection equipment detects a defect, it will prompt the staff by issuing an alarm, and the staff will then collect the defective bearings. However, the above operation is relatively cumbersome, the inspection effect is poor, and the labor cost is increased.
[0027] For example, see Figures 1 to 8 The present invention provides a technical solution: a rotation detection device for a mechanical part, comprising a workbench 1, a fixed frame 2 is arranged inside the workbench 1, a conveyor belt 3 is arranged inside the fixed frame 2, a plurality of detection bearings 6 are arranged on the surface of the conveyor belt 3, a transmission frame 7 is arranged inside the workbench 1 on the right side of the fixed frame 2, a rotating table 8 is rotatably connected to the upper end of the transmission frame 7, a conveying port 10 is fixedly opened on the front side of the rotating table 8, the transmission frame 7 is connected to the conveying port 10, and a driving card block 21 is arranged inside the workbench 1;
[0028] The middle part of the driving block 21 is rotatably connected with a transmission shaft 156, the upper end surface of the transmission shaft 156 is fixedly connected with an upper rotating wheel 157, the lower side of the middle part of the transmission shaft 156 is fixedly connected with a transmission gear 152, the lower end surface of the transmission shaft 156 is fixedly connected with a lower rotating wheel 155, the inside of the driving block 21 is slidably connected with a driving rack 151, the driving rack 151 is meshingly connected with the lower rotating wheel 155, the upper rotating wheel 157 is located inside the rotating table 8, the lower side of the driving block 21 is rotatably connected with a friction wheel 154, the upper end of the friction wheel 154 is fixedly connected with a driven gear 153, and the driven gear 153 is meshingly connected with the transmission gear 152.
[0029] When the driving block 21 drives the driving rack 151 to move downward, the driving rack 151 drives the driving portion 15 fixedly connected thereto to move downward, and the driving portion 15 moves rightward under the drive of the fixing rod 17;
[0030] When the driving block 21 drives the driving rack 151 to move upward, the driving part 15 moves leftward under the limit of the fixed rod 17, and the driving rack 151 drives the transmission gear 152 meshing with it to rotate while the driving gear 152 drives the transmission shaft 156 to rotate while driving the driven gear 153 to rotate, and the driven gear 153 drives the friction wheel 154 fixedly connected to it to rotate; when the transmission shaft 156 drives the upper rotating wheel 157 to descend to the lowest point, the bearing 6 moves rightward under the conveyance of the conveyor belt 3 and is sleeved on the upper side of the upper rotating wheel 157, and the upper rotating wheel 157 drives the bearing 6 to move upward while rotating the inner ring;
[0031] If the inner ring and the outer ring of the bearing 6 are stuck, the inner ring drives the outer ring to rotate together, and the outer ring forms a friction transmission with the inner part of the rotating platform 8. The rotating platform 8 rotates 90 degrees under the drive of the stuck bearing 6, and the upper rotating wheel 157 drives the bearing 6 to move upward. When the upper rotating wheel 157 drives the bearing 6 to move downward, the bearing 6 is gradually released from the connection with the upper rotating wheel 157, thereby realizing the detection of the inner ring of the bearing 6;
[0032] If the inner ring of the bearing 6 is of qualified quality, the upper rotating wheel 157 only drives the inner ring of the bearing 6 to rotate. When the transmission shaft 156 drives the lower rotating wheel 155 to move downward, the driving rack 151 drives the connecting plate 29 fixedly connected thereto to move rightward during the downward movement, and the connecting plate 29 drives the bearing plate 28 rotatably connected thereto to move rightward. The bearing plate 28 moves rightward to release the limit on the lower rotating wheel 155, and the lower rotating wheel 155 moves downward and contacts the bearing 6. The bearing 6 is sleeved on the surface of the lower rotating wheel 155 and moves upward. At this time, the upper rotating wheel 157 detects the inner ring of the next group of bearings 6, and then the transmission shaft 156 moves upward, the driving rack 151 drives the bearing plate 28 to move leftward, the lower rotating wheel 155 drives the inner ring of the bearing 6 to rotate, and the friction wheel 154 drives the outer ring of the bearing 6 to rotate in the opposite direction. The secondary detection is achieved by controlling the rotation of the inner and outer rings of the bearing 6 in different directions.
[0033] In the second embodiment, a fixing rod 17 is fixedly connected inside the workbench 1, and a driving part 15 is movably connected on the surface of the fixing rod 17. A matching frame 31 is arranged at the left end of the driving part 15. A fixed slide groove 16 is fixedly provided on the surface of the matching frame 31. A limiting shaft 11 is slidably connected inside the fixed slide groove 16. The front and rear ends of the limiting shaft 11 are fixedly connected to the limiting block 12. The upper end surface of the limiting block 12 is fixedly connected to the limiting rod 14. The front and rear sides of the fixing frame 2 are fixedly connected to the limiting ring 13. The limiting rod 14 is slidably connected to the inside of the limiting ring 13.
[0034] The right side of the driving part 15 is rotatably connected to a hinge plate 18 , and the lower side of the hinge plate 18 is rotatably connected to a connecting shaft 19 . The front and rear sides of the connecting shaft 19 are fixedly connected to an extrusion block 20 , and the extrusion block 20 is slidably connected to the inside of the driving block 21 .
[0035] When the lower rotating wheel 155 rises to the limit position and starts to descend, the driving part 15 drives the extrusion block 20 to move rightward through the hinge plate 18, and the bearing 6 sleeved on the surface of the lower rotating wheel 155 falls on the surface of the bearing plate 28 under the push of the arc surface of the extrusion block 20, and then the bearing plate 28 drives the bearing 6 to move to the upper side of the inner groove. When the bearing plate 28 drives the bearing 6 into the inner groove and moves downward, the bearing plate 28 controls the bearing 6 to move into the inner groove. At the same time, the upper rotating wheel 157 has completed the inner ring rotation detection of the next group of bearings 6;
[0036] Embodiment 3, further, a connecting plate 29 is fixedly connected to the right side of the driving rack 151, a supporting plate 28 is rotatably connected to the lower side of the connecting plate 29, a plurality of elastic bands 27 are fixedly connected between the supporting plate 28 and the connecting plate 29, and two groups of elastic rods 26 are fixedly connected to the right end face of the connecting plate 29.
[0037] A limiting frame 23 is fixedly connected inside the workbench 1, a limiting slide groove 24 is fixedly provided inside the limiting frame 23, the driving block 21 is slidably connected inside the limiting slide groove 24, and an electric telescopic rod 22 is fixedly installed inside the workbench 1, and the upper end surface of the electric telescopic rod 22 is fixedly connected to the lower end surface of the driving block 21.
[0038] Elastic limiting plates 4 are provided on the front and rear sides of the fixing frame 2 , and the detection bearing 6 is located between the front and rear elastic limiting plates 4 .
[0039] Embodiment 4, further, in order to further facilitate the collection of unqualified bearings, the right end face of the transmission frame 7 is fixedly connected with a conveying inclined plate 9, the lower end of the transmission frame 7 is provided with an opening 25, the opening 25 is located at the right end of the conveyor belt 3, the right end of the workbench 1 is detachably connected with a collection box 5, and the lower right end of the conveying inclined plate 9 is located at the upper left end of the collection box 5.
[0040] A plurality of blocks 30 are rotatably connected to the rear side of the upper end surface of the transmission frame 7, and the rotating platform 8 is arranged to be tilted forward.
[0041] While embodiments of the present invention have been shown and described, those skilled in the art will appreciate that numerous changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and scope of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A rotation detection device for a mechanical component, comprising a workbench (1), characterized in that: A fixed frame (2) is arranged inside the workbench (1), a conveyor belt (3) is arranged inside the fixed frame (2), a plurality of detection bearings (6) are arranged on the surface of the conveyor belt (3), a transmission frame (7) is arranged inside the workbench (1) on the right side of the fixed frame (2), a rotating table (8) is rotatably connected to the upper end of the transmission frame (7), a conveying port (10) is fixedly opened on the front side of the interior of the rotating table (8), the transmission frame (7) is connected to the conveying port (10), and a driving card block (21) is arranged inside the workbench (1); The middle part of the driving block (21) is rotatably connected to a transmission shaft (156), the upper end surface of the transmission shaft (156) is fixedly connected to an upper rotating wheel (157), the lower side of the middle part of the transmission shaft (156) is fixedly connected to a transmission gear (152), the lower end surface of the transmission shaft (156) is fixedly connected to a lower rotating wheel (155), the interior of the driving block (21) is slidably connected to a driving rack (151), the driving gear (151) is meshingly connected to the lower rotating wheel (155), the upper rotating wheel (157) is located inside the rotating platform (8), the lower side of the driving block (21) is rotatably connected to a friction wheel (154), the upper end of the friction wheel (154) is fixedly connected to a driven gear (153), and the driven gear (153) is meshingly connected to the transmission gear (152).
2. A rotation detection device for a mechanical component according to claim 1, characterized in that: The workbench (1) is fixedly connected with a fixed rod (17) inside, and the surface of the fixed rod (17) is movably connected with a driving part (15). The left end of the driving part (15) is provided with a matching frame (31). The surface of the matching frame (31) is fixedly provided with a fixed slide groove (16). The fixed slide groove (16) is slidably connected with a limit shaft (11) inside. The front and rear ends of the limit shaft (11) are fixedly connected with a limit block (12). The upper end surface of the limit block (12) is fixedly connected with a limit rod (14). The front and rear sides of the fixed frame (2) are fixedly connected with a limit ring (13), and the limit rod (14) is slidably connected to the inside of the limit ring (13).
3. A rotation detection device for a mechanical component according to claim 2, characterized in that: The right side of the driving part (15) is rotatably connected to a hinge plate (18), the lower side of the hinge plate (18) is rotatably connected to a connecting shaft (19), the front and rear sides of the connecting shaft (19) are fixedly connected to an extrusion block (20), and the extrusion block (20) is slidably connected to the inside of a driving block driving card block (21).
4. The rotation detection device for a mechanical component according to claim 1, characterized in that: A connecting plate (29) is fixedly connected to the right side of the driving rack (151), a connecting plate (28) is rotatably connected to the lower side of the connecting plate (29), a plurality of elastic bands (27) are fixedly connected between the connecting plates (28) and (29), and two groups of elastic rods (26) are fixedly connected to the right end surface of the connecting plate (29).
5. The rotation detection device for a mechanical component according to claim 1, characterized in that: The workbench (1) is fixedly connected to a limiting frame (23) inside, a limiting slide groove (24) is fixedly provided inside the limiting frame (23), the driving block (21) is slidably connected to the inside of the limiting slide groove (24), an electric telescopic rod (22) is fixedly installed inside the workbench (1), and the upper end surface of the electric telescopic rod (22) is fixedly connected to the lower end surface of the driving block (21).
6. The rotation detection device for a mechanical component according to claim 1, characterized in that: Elastic limiting plates (4) are provided on the front and rear sides of the interior of the fixing frame (2), and the detection bearing (6) is located between the front and rear elastic limiting plates (4).
7. The rotation detection device for a mechanical component according to claim 1, characterized in that: The right end surface of the transmission frame (7) is fixedly connected to a conveying inclined plate (9), the lower end of the transmission frame (7) is provided with an opening (25), and the opening (25) is located at the right end of the conveyor belt (3). The right end of the workbench (1) is detachably connected to a collection box (5), and the lower right end of the conveying inclined plate (9) is located at the upper left end of the collection box (5).
8. The rotation detection device for a mechanical component according to claim 1, characterized in that: A plurality of clamping blocks (30) are rotatably connected to the rear side of the upper end surface of the transmission frame (7), and the rotating platform (8) is arranged to be inclined forward.
Citation Information
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