A Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment and process
Through the indirect heating and reverse rotation stirring technology of Fischer-Tropsch synthesis gear oil production equipment for long-term vehicle use, the problems of local overheating and slow cooling speed in lubricant production are solved, and the temperature uniformity and lubricant performance are improved.
Patent Information
- Application Number
- CN202411884771.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-20
AI Technical Summary
The prior art has a risk of local overheating in lubricant production, resulting in additive failure, reducing lubricant performance, and slow cooling.
Fischer-Tropsch synthetic long-range vehicle gear oil production equipment is used. The equipment is indirectly heated through a pump and a heating coil, heats the inner shell with high temperature air, and controls the pressure through the pressure relief component to ensure uniform temperature. At the same time, the driving assembly realizes the reverse rotation of the inner shell and the stirring rod, creating strong turbulence and enhancing the mixing effect.
More precise temperature control is achieved, the risk of local overheating is reduced, the temperature of the lubricant is maintained uniformly, additive failure is avoided, the performance of the lubricant is improved, and the cooling speed is accelerated.
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Figure CN119327409B_ABST
Abstract
Description
Technical Field
[0001] The present invention mainly relates to the technical field of lubricating oil blending production, and specifically relates to a Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment and process. Background Art
[0002] Gears are the most important transmission mechanism in machinery. They have a wide power transmission range and high transmission efficiency. They can transmit motion and power between any two axes. However, the curvature radius of gears is small, and the conditions for forming oil wedges during lubrication are poor. Each meshing of gears requires the oil film to be re-established to prevent wear. The existing new gearboxes are compact in structure and smaller in size, requiring gear oils to have higher thermal oxidation stability, higher oil film strength, better thermal conductivity and resistance to micropitting.
[0003] A high-efficiency reactor specially used for lubricating oil production and preparation described in the prior art includes a reactor shell, a controller, a stirring mechanism, an ultrasonic vibration plate and a bottom heating mechanism; the stirring mechanism includes a motor, a motor rotating shaft, a stirring bracket and a central stirring shaft, and the bottom heating mechanism includes a heating mechanism shell, and a heating tube and a heating plate are fixedly arranged on the top of the heating mechanism shell. The special stirring mechanism is arranged to extend into the reactor shell through the motor rotating shaft, the stirring bracket and the central stirring shaft to achieve mixing of the oil in the barrel.
[0004] Although the above technology can make the heating area larger, making it easier to accumulate heat, and adopts a centrally symmetrical two-row heating tube design to make both sides heated evenly and avoid uneven heating, direct heating of the lubricating oil is prone to the risk of local overheating. Overheated areas can easily cause certain additives in the lubricating oil, such as anti-wear agents and preservatives, to lose their effectiveness, thereby reducing the performance of the lubricating oil. At the same time, natural cooling is required after preparation, and the cooling speed is slow. Summary of the invention
[0005] Based on this, the purpose of the present invention is to provide a Fischer-Tropsch synthesis long-mileage automotive gear oil production equipment and process to solve the technical problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a Fischer-Tropsch synthesis long-mileage automotive gear oil production equipment, comprising a blending kettle, a stirring rod, a temperature sensor and a processing mechanism for heating, stirring and pressure relief, the blending kettle comprising an outer shell and an inner shell, the inner diameter of the outer shell is larger than the outer diameter of the inner shell, and the stirring rod is vertically arranged in the inner shell;
[0007] The processing mechanism is composed of a driving component, a heating component and a pressure relief component. The driving component is used to control the rotation of the inner shell and the stirring rod. The heating component is used to heat the air drawn from the outside and send it into the space between the outer shell and the inner shell. The pressure relief component is used to avoid pressure changes caused by high-temperature gas in the space.
[0008] The heating component includes an exhaust pump and a heating box. The top of the exhaust pump is connected to an exhaust pipe, and the exhaust pipe passes through the heating box and is connected to a serpentine elbow. The end of the serpentine elbow passes through the heating box and extends to the outside. Two groups of heating coils are sleeved on the serpentine elbow. An outer wall on one side of the exhaust pump is connected to an exhaust pipe, and the exhaust pipe passes through the outer shell and extends to the interior.
[0009] Specifically, a base plate is welded to the bottom of the outer wall of the shell, the vacuum pump is installed on the upper surface of the base plate by screws, the heating box is installed on the top of the vacuum pump by screws, and a rock wool board insulation material is provided in the box wall of the heating box. The two groups of heating coils are connected to the inner wall screws on both sides of the heating box through a horizontal plate, and a dust cover is threadedly engaged with the port of the serpentine elbow, and a filter plate is clamped on the dust cover.
[0010] Specifically, the top and bottom ends of the outer shell are provided with through grooves, baffles are integrally connected to the two through grooves, the top and bottom ends of the inner shell are respectively in contact with the end faces of the two baffles and are slidably connected, and the temperature sensor is installed on the inner wall of the outer shell.
[0011] The technical solution is specific, the upper surface of the shell is located on one side of the through groove and a pressure relief port is provided, the pressure relief assembly includes a fixed block, the fixed block is installed on the upper surface of the shell by screws, the fixed block is located at the pressure relief port, and the bottom wall of the fixed block is provided with a movable groove, the movable groove is provided with an abutment ball, the bottom outer wall of the abutment ball is in sealing contact with the pressure relief port, and the fixed block is provided with interconnected L-shaped through holes on both sides of the movable groove.
[0012] Specifically, the diameter of the movable groove is larger than the diameter of the pressure relief port, the outer wall of the abutment ball is in contact with the groove wall of the movable groove and is slidably connected, a support spring is provided above the abutment ball, and the two ends of the support spring are respectively fixedly connected to the groove top wall of the movable groove and the outer wall of the abutment ball.
[0013] Specifically, the driving assembly includes a protective shell, a driving motor and a protective shell, the shell wall of the shell is provided with a through slot, the protective shell is located at the through slot and is fixedly connected to the shell wall of the shell by screws, a driving gear is provided in the protective shell, one side tooth surface of the driving gear passes through the through slot and is located inside the shell, the outer wall of the inner shell is fixedly sleeved with a gear ring, the gear ring is meshed with the driving gear, the driving motor is mounted on the bottom wall of the protective shell by screws, the output end of the driving motor passes through the protective shell and is connected to the transmission shaft by a flange, and the driving gear is fixedly sleeved on the transmission shaft;
[0014] The protective shell is installed on the top of the outer shell by screws, the top of the transmission shaft passes through the bottom wall of the protective shell and is rotatably connected to the inner top wall, a connecting shaft is provided in the protective shell at the through groove, the bottom end of the connecting shaft passes through the bottom wall of the protective shell and is connected to the top of the stirring rod through a flange, and the stirring rod is located on the outer wall of the inner shell and three groups of stirring blades are evenly installed.
[0015] Specifically, the transmission shaft and the connecting shaft are both fixedly sleeved with transmission wheels, the two transmission wheels are connected by a transmission chain, the bottom of the protective shell is provided with a groove at the through groove, the top of the inner shell is located on one side of the stirring rod and is connected to a feeding pipe, and the groove matches the feeding pipe.
[0016] Specifically, the outer shell has mounting blocks welded symmetrically above and below the inner wall, each mounting block has a ball embedded on one side close to the inner shell, and each ball contacts the outer wall of the inner shell and is connected in a rolling manner.
[0017] Specifically, the center of the bottom end of the inner shell is connected with a discharge pipe, a solenoid valve is installed on the discharge pipe, and four supporting legs are evenly installed on the bottom end of the outer shell.
[0018] According to the above technical scheme, a process for producing a Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment is also provided, comprising the following steps:
[0019] Step 1: Add and heat the raw materials. The selected raw materials are sequentially fed into the inner shell through the feeding pipe. Then the vacuum pump and the heating coil work to feed the external air into the space between the outer shell and the inner shell. The heating coil heats the air. The high-temperature air heats the inner shell to 55-65°C. The temperature sensor monitors the temperature value in real time.
[0020] Step 2: Stirring and mixing, the driving motor works, and the driving gear and the transmission wheel are driven to rotate through the transmission shaft. The driving gear and the meshing gear ring drive the inner shell to rotate in the outer shell under the contact of the baffle and the ball, and the transmission wheel drives the connecting shaft to rotate through the transmission chain, and controls the stirring rod to rotate in the opposite direction, which can produce stronger turbulence and uniform mixing;
[0021] Step 3: Add composite additives and discharge. Add the composite additives into the inner shell through the feeding pipe, and stir it for 30-40 minutes under the action of the heating component and the driving component to form a uniform gear oil. Then stop the heating coil and use the vacuum pump to send external cold air between the outer shell and the inner shell to speed up the cooling of the gear oil. Finally, discharge it through the discharge pipe to obtain the final finished gear oil.
[0022] In summary, the present invention mainly has the following beneficial effects: the present application starts the vacuum pump and the heating coil, and the vacuum pump draws external air into the serpentine curved pipe, and heats it through the heating coil, and then sends the high-temperature gas from the exhaust pipe into the space between the outer shell and the inner shell to heat the inner shell. As more high-temperature gas is injected, the pressure will also increase. When the pressure is greater than the elasticity of the supporting spring, the abutment ball will be pushed upward to expose the L-shaped through hole. At this time, excessive gas will be discharged from the pressure relief port, the movable groove and the L-shaped through hole, which is helpful to control the pressure in the reactor and improve the safety of operation. This indirect heating method can control the temperature more accurately, reduce the local overheating problem that may be caused by direct contact heating, and help to keep the temperature of the lubricating oil uniform, avoiding local overheating that causes additives in the lubricating oil such as anti-wear agents and preservatives to lose their effects, thereby reducing the performance of the lubricating oil.
[0023] Then the drive motor starts to work, driving the transmission shaft to rotate, so that the driving gear drives the inner shell to rotate through the meshing gear ring. At the same time, the transmission shaft will also drive the connecting shaft to rotate through the transmission wheel and the transmission chain. The connecting shaft controls the rotation of the stirring rod, so that the stirring rod and the inner shell rotate at the same time and in opposite directions. This reverse rotation stirring method can produce strong turbulence, enhance the mixing effect of the lubricating oil, and make the blending more uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the device of the present invention.
[0025] Figure 2 It is a cross-sectional structural diagram of the device of the present invention.
[0026] Figure 3 For the present invention Figure 2 Main view.
[0027] Figure 4 It is a schematic diagram of the bottom of the housing of the present invention.
[0028] Figure 5 It is an enlarged view of point A of the present invention.
[0029] Figure 6 It is an axial structural diagram of the processing mechanism of the present invention.
[0030] Figure 7 For the present invention Figure 5 Side view of the structure.
[0031] Figure 8 It is a schematic diagram of the dust cover of the present invention.
[0032] Fig. 9 It is an enlarged view of B of the present invention.
[0033] Fig.10 It is a process flow chart of the present invention.
[0034] Description of the drawings: 1. blending kettle; 101. outer shell; 1011. through groove; 1012. baffle; 102. inner shell; 1021. feeding pipe; 1022. discharge pipe; 1023. solenoid valve; 1024. gear ring; 103. temperature sensor; 104. pressure relief port; 105. through groove; 106. support leg; 2. stirring rod; 201. stirring blade; 3. processing mechanism; 4. driving assembly; 401. protective shell; 4011. driving gear; 402. transmission shaft; 403. protective shell; 404. transmission wheel ; 405, transmission chain; 406, connecting shaft; 407, driving motor; 408, groove; 5, heating component; 501, bottom plate; 502, vacuum pump; 5021, exhaust pipe; 5022, vacuum pipe; 503, serpentine elbow; 5031, dust cover; 5032, filter plate; 504, heating coil; 505, heating box; 6, pressure relief component; 601, fixing block; 602, movable groove; 603, abutment ball; 6031, supporting spring; 604, L-shaped through hole; 7, mounting block; 701, ball. DETAILED DESCRIPTION
[0035] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0036] The following describes an embodiment of the present invention based on its overall structure.
[0037] All electrical components in this application are controlled by external controllers.
[0038] See also Figure 1-2As shown, a Fischer-Tropsch synthesis long-mileage automotive gear oil production device includes a blending kettle 1, a stirring rod 2, a temperature sensor 103 and a processing mechanism 3 for heating, stirring and pressure relief. The blending kettle 1 includes an outer shell 101 and an inner shell 102. The inner diameter of the outer shell 101 is larger than the outer diameter of the inner shell 102. The stirring rod 2 is vertically arranged in the inner shell 102. The top and bottom ends of the outer shell 101 are both provided with through grooves 1011. Baffles 1012 are integrally connected at the two through grooves 1011. The top and bottom ends of the inner shell 102 are respectively in contact with the end faces of the two baffles 1012 and are in a sliding manner. The temperature sensor 103 is installed on the inner wall of the outer shell 101, and a discharge pipe 1022 is connected at the center of the bottom end of the inner shell 102, and a solenoid valve 1023 is installed on the discharge pipe 1022. The top of the inner shell 102 is located on one side of the stirring rod 2 and is connected to a feeding pipe 1021. Four supporting legs 106 are evenly installed at the bottom end of the outer shell 101. Mounting blocks 7 are symmetrically welded above and below the inner wall of the outer shell 101. A ball 701 is embedded on one side of each mounting block 7 close to the inner shell 102, and each ball 701 is in contact with the outer wall of the inner shell 102 and is in rolling connection;
[0039] The processing mechanism 3 is composed of a driving component 4, a heating component 5 and a pressure relief component 6. The driving component 4 is used to control the rotation of the inner shell 102 and the stirring rod 2. The heating component 5 is used to heat the air drawn from the outside and send it into the space between the outer shell 101 and the inner shell 102. The pressure relief component 6 is used to avoid pressure changes caused by high-temperature gas in the space.
[0040] When producing Fischer-Tropsch synthesis long-mileage automotive gear oil, the staff selects the required base oil and additives according to the formula ratio, and sequentially adds them into the inner shell 102 in the blending kettle 1 through the feeding pipe 1021, and then starts the heating component 5 and the driving component 4 in the processing mechanism 3. The heating component 5 heats the extracted external air and transports the heated high-temperature gas to between the outer shell 101 and the inner shell 102 to heat the inner shell 102. During transportation, the internal pressure will increase with the increase of high-temperature gas. When the pressure intensity is greater than the abutment strength of the pressure relief component 6, the high-temperature gas will push the pressure relief component 6 to open and enter. The pressure relief operation is performed, and at this time, the driving component 4 will drive the inner shell 102 to rotate in the outer shell 101 under the action of the gear system, and the stirring rod 2 will rotate in the inner shell 102. At this time, the mounting block 7 and the ball 701 can support the rotating inner shell 102 to prevent the inner shell 102 from displacement, and the rotation directions of the two are opposite. The base oil and the additive are heated and mixed. After a period of time, the composite defoamer and the pour point depressant are added to the mixed oil through the feeding pipe 1021, and heated and mixed to form a uniform gear oil. Finally, the solenoid valve 1023 is opened to discharge the gear oil through the discharge pipe 1022;
[0041] Therefore, the indirect heating method adopted in the present application can control the temperature more accurately, reduce the local overheating problem that may be caused by direct contact heating, and help maintain the uniform temperature of the lubricating oil, avoiding local overheating that causes additives in the lubricating oil such as anti-wear agents, preservatives, etc. to lose their effectiveness, thereby reducing the performance of the lubricating oil; at the same time, the reverse rotating stirring method can produce stronger turbulence, enhance the mixing effect of the lubricating oil, and make the blending more uniform.
[0042] See also Figure 2-8 As shown, the heating assembly 5 includes an air extraction pump 502 and a heating box 505. The top of the air extraction pump 502 is connected to an air extraction pipe 5022. The air extraction pipe 5022 passes through the heating box 505 and is connected to a serpentine elbow 503. The end of the serpentine elbow 503 passes through the heating box 505 and extends to the outside. Two groups of heating coils 504 are sleeved on the serpentine elbow 503. An outer wall of one side of the air extraction pump 502 is connected to an exhaust pipe 5021. The exhaust pipe 5021 passes through the outer shell 101 and extends to the inside. A bottom plate 501 is welded to the bottom of the outer wall of the housing 101, an air pump 502 is installed on the upper surface of the bottom plate 501 by screws, a heating box 505 is installed on the top of the air pump 502 by screws, a rock wool board insulation material is provided in the wall of the heating box 505, two sets of heating coils 504 are connected to the inner wall screws on both sides of the heating box 505 by horizontal plates, a dust cover 5031 is threadedly engaged with the port of the serpentine elbow 503, and a filter plate 5032 is clamped on the dust cover 5031;
[0043] A pressure relief port 104 is provided on one side of the through groove 1011 on the upper surface of the housing 101. The pressure relief assembly 6 includes a fixed block 601, which is mounted on the upper surface of the housing 101 by screws. The fixed block 601 is located at the pressure relief port 104, and a movable groove 602 is provided on the bottom wall of the fixed block 601. An abutment ball 603 is provided in the movable groove 602. The bottom outer wall of the abutment ball 603 is in sealing contact with the pressure relief port 104. Interconnected L-shaped through holes 604 are provided on both sides of the movable groove 602 in the fixed block 601. The diameter of the movable groove 602 is larger than the diameter of the pressure relief port 104. The outer wall of the abutment ball 603 is in contact with the groove wall of the movable groove 602 and is slidably connected. A support spring 6031 is provided above the abutment ball 603. The two ends of the support spring 6031 are respectively fixedly connected to the groove top wall of the movable groove 602 and the outer wall of the abutment ball 603.
[0044] The vacuum pump 502 and the heating coil 504 work, and the vacuum pump 502 extracts the external air through the vacuum pipe 5022 and the serpentine elbow 503. The dust contained in the extracted air is filtered out by the filter plate 5032 to ensure the quality of the air. At the same time, the dust cover 5031 can be rotated to separate it from the serpentine elbow 503, and the filter plate 5032 can be replaced or cleaned. The extracted air is heated by the heating coil 504 when passing through the serpentine elbow 503. The heated air enters the space between the outer shell 101 and the inner shell 102 through the exhaust pipe 5021, and the inner shell 102 is evenly heated. At this time, the temperature sensor 103 with the model GDHT-20 detects the temperature of the air in real time to ensure that the heating temperature is between 55-65°C;
[0045] As the high-temperature air enters, the pressure will also increase. When the pressure is greater than the elasticity of the supporting spring 6031, the abutment ball 603 will be pushed upward, and the upward abutment ball 603 will squeeze the supporting spring 6031. The abutment ball 603 moves along the movable groove 602 to expose the L-shaped through hole 604. At this time, the high-temperature air will be discharged through the pressure relief port 104, the movable groove 602 and the L-shaped through hole 604 to achieve a pressure relief operation.
[0046] See also Figure 3 , Figure 6 , Figure 7 and Fig. 9 As shown, the drive assembly 4 includes a protective shell 401, a drive motor 407 and a protective shell 403. The shell wall of the outer shell 101 is provided with a through slot 105. The protective shell 401 is located at the through slot 105 and is fixedly connected to the shell wall of the outer shell 101 by screws. A driving gear 4011 is provided in the protective shell 401. One side tooth surface of the driving gear 4011 passes through the through slot 105 and is located inside the outer shell 101. The outer wall of the inner shell 102 is fixedly sleeved with a gear ring 1024, and the gear ring 1024 is meshed and connected with the driving gear 4011. The drive motor 407 is installed on the bottom wall of the protective shell 401 by screws. The output end of the drive motor 407 passes through the protective shell 401 and is connected to the transmission shaft 402 by a flange. The driving gear 4011 is fixedly sleeved on the transmission shaft 402.
[0047] The protective shell 403 is installed on the top of the outer shell 101 by screws, the top of the transmission shaft 402 penetrates the bottom wall of the protective shell 403 and is rotatably connected to the inner top wall, a connecting shaft 406 is provided in the protective shell 403 at the through groove 1011, the bottom end of the connecting shaft 406 penetrates the bottom wall of the protective shell 403 and is connected to the top of the stirring rod 2 through a flange, the stirring rod 2 is located on the outer wall of the inner shell 102 and three groups of stirring blades 201 are evenly installed, the transmission shaft 402 and the connecting shaft 406 are fixedly sleeved with a transmission wheel 404, the two transmission wheels 404 are connected by a transmission chain 405, and a groove 408 is provided at the bottom of the protective shell 403 at the through groove 1011, and the groove 408 matches the feeding tube 1021.
[0048] When stirring, the driving motor 407 works and its output end drives the transmission shaft 402 to rotate. The rotating transmission shaft 402 drives the driving gear 4011 and the installed transmission wheel 404 to rotate. The driving gear 4011 drives the meshing ring gear 1024 to rotate. The ring gear 1024 drives the inner shell 102 to rotate in the outer shell 101. The rotating inner shell 102 will drive the feeding tube 1021 to rotate in the baffle 1012. Under the action of the groove 408, the protective shell 403 will not affect the rotation of the feeding tube 1021. At this time, the transmission wheel 404 on the transmission shaft 402 drives another transmission wheel 404 to rotate through the transmission chain 405. The other transmission wheel 404 drives the penetrating connecting shaft 406 to rotate. The connecting shaft 406 drives the flange-connected stirring rod 2 to rotate, and the stirring rod 2 drives the stirring blade 201 to rotate. At this time, the rotation directions of the inner shell 102 and the stirring rod 2 are opposite, so that a strong turbulence is generated between the oils, the mixing effect of the lubricating oil is enhanced, and the blending is more uniform.
[0049] See also Figure 1-10 As shown, according to the above embodiment, a process for producing a Fischer-Tropsch synthesis long-mileage vehicle gear oil production device is also provided, comprising the following steps:
[0050] Step 1, adding and heating raw materials, the selected raw materials are sequentially fed into the inner shell 102 through the feeding pipe 1021, and then the vacuum pump 502 and the heating coil 504 work to feed the external air into the space between the outer shell 101 and the inner shell 102, and the heating coil 504 heats the air, and the high-temperature air heats the inner shell 102 to raise its temperature to 55-65°C, and the temperature sensor 103 monitors the temperature value in real time; wherein the raw materials in this step are all raw materials and proportions used in a long-mileage automotive gear oil and a preparation method thereof in the prior art;
[0051] Step 2: Stirring and mixing. The driving motor 407 works to drive the driving gear 4011 and the transmission wheel 404 to rotate through the transmission shaft 402. The driving gear 4011 and the meshing gear ring 1024 drive the inner shell 102 to rotate in the outer shell 101 under the contact of the baffle 1012 and the ball 701, and the transmission wheel 404 drives the connecting shaft 406 to rotate through the transmission chain 405, and controls the stirring rod 2 to rotate in the opposite direction, which can generate stronger turbulence and uniform mixing.
[0052] Step three, add the composite additive and mix, add the composite additive into the inner shell 102 through the feeding pipe 1021, and under the action of the heating component 5 and the driving component 4, stir it for 30-40 minutes to form a uniform gear oil, then stop the heating coil 504, and use the vacuum pump 502 to send external cold air into between the outer shell 101 and the inner shell 102 to accelerate the cooling of the gear oil, and finally discharge it through the discharge pipe 1022 to obtain the final finished gear oil, in which the composite additive is a composite defoamer and a pour point depressant.
[0053] The working principle of the present invention is:
[0054] The staff selects the required base oil and additives according to the formula ratio, and sequentially adds them into the inner shell 102 in the blending kettle 1 through the feeding pipe 1021, and then starts the heating component 5 and the driving component 4 in the processing mechanism 3, and the vacuum pump 502 and the heating coil 504 of the heating component 5 work, and the vacuum pump 502 extracts the external air through the vacuum pipe 5022 and the serpentine elbow 503, and the dust contained in the extracted air is filtered out by the filter plate 5032 to ensure the quality of the air, and the anti- The dust cover 5031 separates it from the serpentine bend 503, and the filter plate 5032 is replaced or cleaned. The extracted air is heated by the heating coil 504 when passing through the serpentine bend 503. The heated air enters the space between the outer shell 101 and the inner shell 102 through the exhaust pipe 5021, and the inner shell 102 is evenly heated. At this time, the temperature sensor 103 of model GDHT-20 detects the temperature of the air in real time to ensure that the heating temperature is between 55-65°C;
[0055] As the high-temperature air enters, the pressure will also increase. When the pressure is greater than the elasticity of the support spring 6031, the abutment ball 603 will be pushed upward, and the upward abutment ball 603 will squeeze the support spring 6031. The abutment ball 603 moves along the movable groove 602 to expose the L-shaped through hole 604. At this time, the high-temperature air will be discharged through the pressure relief port 104, the movable groove 602 and the L-shaped through hole 604, realizing the pressure relief operation;
[0056] At this time, the driving motor 407 in the driving assembly 4 works and its output end drives the transmission shaft 402 to rotate. The rotating transmission shaft 402 drives the driving gear 4011 and the installed transmission wheel 404 to rotate. The driving gear 4011 drives the meshing ring gear 1024 to rotate. The ring gear 1024 drives the inner shell 102 to rotate in the outer shell 101. The rotating inner shell 102 drives the feeding tube 1021 to rotate in the baffle 1012. Under the action of the groove 408, the protective shell 403 will not affect the rotation of the feeding tube 1021. At this time, the transmission wheel 404 on the transmission shaft 402 is rotated by The transmission chain 405 drives another transmission wheel 404 to rotate, and the other transmission wheel 404 drives the penetrating connecting shaft 406 to rotate, and the connecting shaft 406 drives the flange-connected stirring rod 2 to rotate, and the stirring rod 2 drives the stirring blade 201 to rotate. At this time, the rotation directions of the inner shell 102 and the stirring rod 2 are opposite, and the base oil and additives are heated and mixed. After a period of time, the composite defoamer and pour point depressant are added to the mixed oil through the feeding pipe 1021, and heated and mixed to form a uniform gear oil. Finally, the solenoid valve 1023 is opened to discharge the gear oil through the discharge pipe 1022.
[0057] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A Fischer-Tropsch synthesis long-mileage vehicle gear oil production device, comprising a blending kettle (1), a stirring rod (2), a temperature sensor (103) and a processing mechanism (3) for heating, stirring and pressure relief, characterized in that: The blending kettle (1) comprises an outer shell (101) and an inner shell (102); the inner diameter of the outer shell (101) is larger than the outer diameter of the inner shell (102); and the stirring rod (2) is vertically arranged in the inner shell (102); The processing mechanism (3) is composed of a driving component (4), a heating component (5) and a pressure relief component (6); the driving component (4) is used to control the rotation of the inner shell (102) and the stirring rod (2); the heating component (5) is used to heat the air drawn from the outside and send it into the space between the outer shell (101) and the inner shell (102); and the pressure relief component (6) is used to avoid pressure changes caused by high-temperature gas in the space; The heating component (5) comprises an air extraction pump (502) and a heating box (505); the top end of the air extraction pump (502) is connected to an air extraction pipe (5022); the air extraction pipe (5022) passes through the heating box (505) and is connected to a serpentine curved pipe (503); a port of the serpentine curved pipe (503) passes through the heating box (505) and extends to the outside; two groups of heating coils (504) are sleeved on the serpentine curved pipe (503); an outer wall on one side of the air extraction pump (502) is connected to an exhaust pipe (5021); the exhaust pipe (5021) passes through the outer shell (101) and extends to the inside.
2. The Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment according to claim 1, characterized in that: A bottom plate (501) is welded to the bottom of the outer wall of the shell (101); the vacuum pump (502) is mounted on the upper surface of the bottom plate (501) by means of screws; the heating box (505) is mounted on the top of the vacuum pump (502) by means of screws; a rock wool board insulation material is provided in the box wall of the heating box (505); the two groups of heating coils (504) are screw-connected to the inner walls of the heating box (505) on both sides by means of a horizontal plate; a dust cover (5031) is threadedly engaged with the port of the serpentine elbow (503); and a filter plate (5032) is clamped onto the dust cover (5031).
3. The Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment according to claim 1, characterized in that: The top and bottom ends of the outer shell (101) are both provided with through grooves (1011), and baffles (1012) are integrally connected to the two through grooves (1011); the top and bottom ends of the inner shell (102) are respectively in contact with the end surfaces of the two baffles (1012) and are slidably connected; and the temperature sensor (103) is mounted on the inner wall of the outer shell (101).
4. The Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment according to claim 1, characterized in that: The upper surface of the housing (101) is provided with a pressure relief port (104) on one side of the through slot (1011); the pressure relief assembly (6) comprises a fixing block (601); the fixing block (601) is mounted on the upper surface of the housing (101) by means of screws; the fixing block (601) is located at the pressure relief port (104); a movable slot (602) is provided on the bottom wall of the fixing block (601); an abutment ball (603) is provided in the movable slot (602); the bottom outer wall of the abutment ball (603) is in sealing contact with the pressure relief port (104); and interconnected L-shaped through holes (604) are provided on both sides of the movable slot (602) in the fixing block (601).
5. The Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment according to claim 4, characterized in that: The diameter of the movable groove (602) is greater than the diameter of the pressure relief port (104); the outer wall of the abutment ball (603) contacts and is slidably connected to the groove wall of the movable groove (602); a support spring (6031) is provided above the abutment ball (603); and two ends of the support spring (6031) are respectively fixedly connected to the groove top wall of the movable groove (602) and the outer wall of the abutment ball (603).
6. The Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment according to claim 3, characterized in that: The driving assembly (4) comprises a protective shell (401), a driving motor (407) and a protective shell (403); a through slot (105) is formed on the shell wall of the outer shell (101); the protective shell (401) is located at the through slot (105) and is fixedly connected to the shell wall of the outer shell (101) by means of screws; a driving gear (4011) is provided in the protective shell (401); a tooth surface on one side of the driving gear (4011) passes through the through slot (105) and is located inside the outer shell (101); a gear ring (1024) is fixedly sleeved on the outer wall of the inner shell (102); the gear ring (1024) is meshingly connected to the driving gear (4011); the driving motor (407) is mounted on the bottom wall of the protective shell (401) by means of screws; an output end of the driving motor (407) passes through the protective shell (401) and is connected to a transmission shaft (402) by means of a flange; and the driving gear (4011) is fixedly sleeved on the transmission shaft (402); The protective shell (403) is mounted on the top of the outer shell (101) by means of screws, the top of the transmission shaft (402) penetrates the bottom wall of the protective shell (403) and is rotatably connected to the inner top wall, a connecting shaft (406) is provided in the protective shell (403) at the through groove (1011), the bottom end of the connecting shaft (406) penetrates the bottom wall of the protective shell (403) and is connected to the top of the stirring rod (2) via a flange, and the stirring rod (2) is evenly mounted with three groups of stirring blades (201) on the outer wall of the inner shell (102).
7. The Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment according to claim 6, characterized in that: The transmission shaft (402) and the connecting shaft (406) are both fixedly sleeved with a transmission wheel (404), and the two transmission wheels (404) are connected to each other by a transmission chain (405). The bottom of the protective shell (403) is provided with a groove (408) at the through groove (1011), and the top of the inner shell (102) is located on one side of the stirring rod (2) and is connected to a feeding pipe (1021), and the groove (408) matches the feeding pipe (1021).
8. The Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment according to claim 7, characterized in that: Mounting blocks (7) are symmetrically welded above and below the inner wall of the outer shell (101), and a ball (701) is embedded on a side of each mounting block (7) close to the inner shell (102), and each ball (701) is in contact with the outer wall of the inner shell (102) and is connected in a rolling manner.
9. The Fischer-Tropsch synthesis long-mileage vehicle gear oil production equipment according to claim 8, characterized in that: The center of the bottom end of the inner shell (102) is connected to a discharge pipe (1022), and a solenoid valve (1023) is installed on the discharge pipe (1022). Four supporting legs (106) are evenly installed at the bottom end of the outer shell (101).
10. The process for producing a Fischer-Tropsch synthesis long-mileage vehicle gear oil according to claim 9, characterized in that: The following steps are involved: Step 1: adding and heating raw materials. The selected raw materials are sequentially fed into the inner shell (102) through the feeding tube (1021). Then, the vacuum pump (502) and the heating coil (504) are operated to feed external air into the space between the outer shell (101) and the inner shell (102). The heating coil (504) heats the air. The high-temperature air heats the inner shell (102) to raise its temperature to 55-65° C. The temperature sensor (103) monitors the temperature value in real time. Step 2: Stirring and mixing, the driving motor (407) works, and drives the driving gear (4011) and the transmission wheel (404) to rotate through the transmission shaft (402), and the driving gear (4011) and the meshing gear ring (1024) drive the inner shell (102) to rotate in the outer shell (101) under the contact of the baffle (1012) and the ball (701), while the transmission wheel (404) drives the connecting shaft (406) to rotate through the transmission chain (405), controls the stirring rod (2) to rotate in the opposite direction, and generates stronger turbulence and uniform mixing; Step 3: Add the composite additive and mix. The composite additive is added into the inner shell (102) through the feeding pipe (1021), and is fully stirred for 30-40 minutes under the action of the heating component (5) and the driving component (4) to form a uniform gear oil. Then, the heating coil (504) stops working, and the vacuum pump (502) sends external cold air into between the outer shell (101) and the inner shell (102) to accelerate the cooling of the gear oil. Finally, the gear oil is discharged through the discharge pipe (1022) to obtain the final finished gear oil.
Citation Information
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