Anti-settling vacuum mixer
By designing mixing rods and scrapers with multiple structural settings in the vacuum mixer and driving the mixing tank assembly to rotate as a whole, the problems of poor mixing and precipitation of existing vacuum mixers are solved, and better mixing and anti-precipitation effects are achieved.
Patent Information
- Application Number
- CN202421712286.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-18
AI Technical Summary
Due to the fixed force direction of the mixing rod, existing vacuum mixers are difficult to generate multiple trajectory movements and inject in different directions, resulting in a decrease in the mixing effect, insufficient friction and collision between particles, and precipitation is prone to occur.
A vacuum mixer that is anti-settlement is designed, and a stirring rod is arranged in various structures, including a first stirring rod, a second stirring rod and a third stirring rod. The first rotation shaft is driven by a first drive motor to rotate, so that the stirring rod penetrates the material in multiple directions, and scrapes off the material adhered to the inner wall through a scraper. At the same time, the stirring tank assembly is set up to drive the overall rotation of the material to increase the flowability of the material.
Through the multi-directional punching and scraper design, the mixing effect is significantly improved, the occurrence of precipitation is reduced, the fluidity and heat exchange efficiency of the material are improved, and the anti-precipitation effect is better than that of traditional devices.
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Figure CN222943354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vacuum mixers, in particular to an anti-sedimentation vacuum mixer. Background Art
[0002] A vacuum mixer is a device that combines dispersion and mixing. It is suitable for a variety of industries and application scenarios. Vacuum mixers are widely used in food, pharmaceuticals, chemicals, laboratories and other fields. In the food industry, it is used in the production process of candy, chocolate, fruit paste, jam and other foods to ensure the quality and taste of the products. In the pharmaceutical industry, it is used to mix a variety of raw materials to make finished drugs and improve the quality and stability of drugs. In the chemical industry, it is used for operations such as mixing and reaction, mixing a variety of chemical substances for reaction, and ensuring the uniformity and stability of the reaction process. Existing vacuum mixers usually stir the materials through a stirring rod with a single structure. The direction of the force is fixed, which is not convenient for generating multi-track motion and driving in different directions, resulting in a decrease in the mixing effect, insufficient friction and collision between particles, and easy precipitation. Utility Model Content
[0003] In order to overcome the existing vacuum mixer, the material is usually stirred by a stirring rod with a single structure. The direction of the force is fixed, which is not convenient for generating multi-track motion and beating in different directions, resulting in reduced mixing effect, insufficient friction and collision between particles, and easy precipitation.
[0004] The technical scheme of the utility model is: an anti-sedimentation vacuum mixer, comprising a stirring tank assembly, a stirring assembly, a rotating assembly, a supporting assembly, a feeding pipe, an exhaust pipe and a sealing cover, wherein the upper end of the stirring tank assembly is provided with a sealing cover for sealing, the middle part of the upper end of the sealing cover is provided with a stirring assembly for stirring and preventing sedimentation of materials, the lower end of the stirring tank assembly is provided with a rotating assembly for driving the stirring tank assembly to rotate, the lower end of the rotating assembly is provided with a supporting assembly for supporting, the upper left part of the sealing cover is provided with a feeding pipe for introducing materials, the upper right part of the sealing cover is provided with an exhaust pipe for extracting air in the stirring tank assembly, and the outer sides of the feeding pipe and the exhaust pipe are both provided with control valves for controlling inlet and outlet;
[0005] The stirring tank assembly includes a tank body, a threaded head, a support column and a sealing gasket. The upper end of the tank body is provided with a threaded head for threaded connection with the sealing cover. The outer side of the connection between the threaded head and the tank body is provided with a sealing gasket for increasing the sealing performance. The lower end side of the tank body is surrounded by multiple groups of support columns for sliding connection with the rotating assembly. By setting the support columns and the rotating assembly sliding connection, the supporting tank body can be synchronously rotated during the rotation of the rotating assembly, thereby maintaining the stability of the tank body. The stirring assembly includes a first driving motor, a first rotating shaft, a first stirring rod, a second stirring rod, a third stirring rod, a connecting column and a scraper. The middle part of the first rotating shaft is linearly distributed around A plurality of first stirring rods for stirring the material are provided, a third stirring rod for auxiliary stirring is provided on the side of one end of the first stirring rod away from the first rotating shaft, a plurality of second stirring rods of decreasing lengths are relatively arranged around the upper and lower parts of the first rotating shaft away from the first stirring rod, the second stirring rods are distributed in a bucket shape, and a plurality of guide holes for reducing rotational resistance are evenly distributed on the surfaces of the first stirring rod, the second stirring rod and the third stirring rod. By arranging the second stirring rod into a bucket shape, the mixed liquid flowing down the wall can be spread into a film-like flow on the bucket surface, thereby increasing the contact area between the mixed liquid and the vacuum environment and improving the efficiency of vacuum degassing.
[0006] Preferably, by providing a stirring assembly with a first stirring rod, a second stirring rod and a third stirring rod with different structures and orientations, a better stirring effect can be achieved, and by providing a scraper, the material adhering to the inner wall can be scraped off, making it less likely to precipitate, and by providing a rotating assembly, the stirring tank assembly can be driven to rotate as a whole, thereby further increasing the fluidity of the internal material, thereby greatly improving the anti-precipitation effect, making the anti-precipitation effect better than that of traditional devices.
[0007] Preferably, a scraper for scraping off materials adhering to the inner wall of the tank body is fixedly connected to the upper side of the first rotating shaft through a connecting column. The first driving motor drives the first stirring rod, the second stirring rod, the third stirring rod and the scraper to rotate synchronously by driving the first rotating shaft. The scraper is arranged in contact with the inner wall of the tank body. By arranging the first driving motor to synchronously drive the first stirring rod, the second stirring rod, the third stirring rod and the scraper to rotate, the materials can be stirred and mixed and the materials adhering to the inner wall of the tank body can be continuously scraped off by the scraper, so that new interfaces are continuously generated between the materials and the inner wall of the tank body, thereby improving the heat exchange efficiency and reducing precipitation.
[0008] Preferably, the rotating assembly includes a second driving motor, a ring block, a rotating block and a second rotating shaft. A rotating block for rotation is provided in the middle of the upper end of the supporting assembly, and the upper end of the rotating block is provided with a second rotating shaft for driving the mixing tank assembly to rotate. The outer side of the rotating block is sleeved with a ring block for supporting the mixing tank assembly, and the upper end of the ring block is provided with an arc groove for sliding connection with the supporting column. The second driving motor is provided with an output shaft, and the output shaft of the second driving motor extends through the lower end of the supporting assembly to the upper end for driving. The rotating block drives the second rotating shaft to rotate. The second driving motor is arranged to drive the turntable to rotate to drive the second rotating shaft to rotate, so that the second rotating shaft drives the tank body to rotate synchronously, so that the internal material is further rotated to increase its fluidity.
[0009] Preferably, the support assembly includes a mounting seat, a base, a column and an anti-slip pad. The four corners between the mounting seat and the base are surrounded by columns for support. The lower end of the base is provided with an anti-slip pad for increasing friction. By arranging the anti-slip pad at the lower end of the base to increase friction, an anti-slip effect can be achieved, thereby making the support stability of the support assembly better, thereby ensuring the stable operation of the components above.
[0010] Beneficial effects of the utility model:
[0011] 1. Compared with the traditional vacuum mixer, the material is usually stirred by a stirring rod with a single structure, and the direction of the force is fixed, which is not convenient for generating multi-track motion and driving in different directions, resulting in a decrease in the mixing effect, insufficient friction and collision between particles, and easy precipitation. By setting a stirring assembly with multiple structures and a scraper, the material can be stirred more evenly, making it less likely to precipitate. By setting a first drive motor, the first rotating shaft can be driven to rotate, so that the first rotating shaft drives the first stirring rod, the second stirring rod and the third stirring rod to rotate and stir the material. By setting the first stirring rod, the second stirring rod and the third stirring rod with different structures and directions, the stirring material can be driven in from multiple directions, so that the mixing and stirring effect is better. By opening a guide hole on the first stirring rod, the second stirring rod and the third stirring rod, part of the material can pass through the guide hole to reduce the rotation resistance, and the fluidity of the material can also be increased, so as to further improve the stirring effect. During the rotation process, the first rotating shaft can also synchronously drive the scraper to rotate to scrape off the material adhered to the inner wall of the tank body, so that the material and the inner wall of the tank body continuously generate new interfaces, thereby improving the heat exchange efficiency and reducing precipitation.
[0012] 2. By setting a rotating component, the stirring tank component can be driven to rotate as a whole, thereby further increasing the fluidity of the internal material, thereby greatly improving the anti-sedimentation effect. By setting a second drive motor, the turntable can be driven to rotate to drive the second shaft to rotate, and then the second shaft drives the tank body to rotate synchronously so that the internal material further rotates to increase its fluidity. By setting multiple groups of support columns around the lower end side of the tank body, the tank body can be supported to increase the stability of the tank body. In the process of the second drive motor driving the tank body to rotate, the support columns slide along the arc groove, and the stirring component and the rotating component are double rotated inside and outside to make the stirring and mixing more uniform, thereby making the anti-sedimentation effect better. By setting an anti-slip pad at the lower end of the base to increase friction, it can play an anti-slip role, thereby making the support stability of the support component better, thereby ensuring the stable operation of the components above. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 Shown is an overall schematic diagram of the anti-settling vacuum mixer of the utility model;
[0014] Figure 2 Shown is an explosion schematic diagram of the anti-settling vacuum mixer of the utility model;
[0015] Figure 3 Shown is a schematic diagram of a mixing tank assembly in an anti-settling vacuum mixer of the utility model;
[0016] Figure 4 Shown is a schematic diagram of a stirring assembly in an anti-settling vacuum mixer of the utility model;
[0017] Figure 5 Shown is a schematic diagram of a rotating component in an anti-sedimentation vacuum mixer of the present invention.
[0018] Explanation of the accompanying drawings: 1. stirring tank assembly; 2. stirring assembly; 3. rotating assembly; 4. supporting assembly; 5. feeding pipe; 6. exhaust pipe; 7. sealing cover; 101. tank body; 102. threaded head; 103. supporting column; 104. sealing gasket; 201. first driving motor; 202. first rotating shaft; 203. first stirring rod; 204. second stirring rod; 205. third stirring rod; 206. guide hole; 207. connecting column; 208. scraper; 301. second driving motor; 302. ring block; 303. rotating block; 304. second rotating shaft; 305. arc groove; 401. mounting seat; 402. base; 403. column; 404. anti-slip pad. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0020] See also Figure 1-2 The utility model provides an embodiment: an anti-sedimentation vacuum mixer, comprising a stirring tank assembly 1, a stirring assembly 2, a rotating assembly 3, a supporting assembly 4, a feeding pipe 5, an exhaust pipe 6 and a sealing cover 7. The upper end of the stirring tank assembly 1 is provided with a sealing cover 7 for sealing, and the middle part of the upper end of the sealing cover 7 is provided with a stirring assembly 2 for stirring and preventing sedimentation of materials, the lower end of the stirring tank assembly 1 is provided with a rotating assembly 3 for driving the stirring tank assembly 1 to rotate, and the lower end of the rotating assembly 3 is provided with a supporting assembly 4 for supporting, a feeding pipe 5 for introducing materials is provided at the upper left part of the sealing cover 7, and an exhaust pipe 6 for extracting air in the stirring tank assembly 1 is provided at the upper right part of the sealing cover 7, and control valves for controlling inlet and outlet are provided on the outer sides of the feeding pipe 5 and the exhaust pipe 6.
[0021] See also Figure 3 In this embodiment, the mixing tank assembly 1 includes a tank body 101, a threaded head 102, a support column 103 and a sealing gasket 104. The upper end of the tank body 101 is provided with a threaded head 102 for threaded connection with the sealing cover 7, and the outer side of the connection between the threaded head 102 and the tank body 101 is provided with a sealing gasket 104 for increasing the sealing performance. The lower end side of the tank body 101 is surrounded by a plurality of groups of support columns 103 for sliding connection with the rotating component 3. By setting the support columns 103 and the rotating component 3 in sliding connection, the tank body 101 can be synchronously rotated and supported during the rotation of the rotating component 3, thereby maintaining the stability of the tank body 101.
[0022] See also Figure 4In this embodiment, the stirring assembly 2 includes a first driving motor 201, a first rotating shaft 202, a first stirring rod 203, a second stirring rod 204, a third stirring rod 205, a connecting column 207 and a scraper 208. The middle part of the first rotating shaft 202 is linearly distributed and surrounded by a plurality of first stirring rods 203 for stirring the material. The first stirring rod 203 is provided with a third stirring rod 205 for auxiliary stirring on the side of one end away from the first rotating shaft 202. The upper and lower parts of the first rotating shaft 202 are relatively surrounded by a plurality of second stirring rods 204 with decreasing lengths in sequence away from the first stirring rod 203. The second stirring rods 204 are distributed in a bucket shape. The surfaces of the first stirring rod 203, the second stirring rod 204 and the third stirring rod 205 are evenly distributed with a plurality of guide holes 206 for reducing the rotation resistance. By setting the second stirring rod 204 into a bucket shape, the mixed liquid flowing down along the wall can be The mixed liquid spreads on the bucket surface and flows in a film-like manner, thereby increasing the contact area between the mixed liquid and the vacuum environment and improving the efficiency of vacuum degassing. The upper side of the first rotating shaft 202 is fixedly connected with a scraper 208 for scraping off the material adhering to the inner wall of the tank body 101 through a connecting column 207. The first driving motor 201 drives the first rotating shaft 202 to rotate, driving the first stirring rod 203, the second stirring rod 204, the third stirring rod 205 and the scraper 208 to rotate synchronously. The scraper 208 is arranged in contact with the inner wall of the tank body 101. By arranging the first driving motor 201 to synchronously drive the first stirring rod 203, the second stirring rod 204, the third stirring rod 205 and the scraper 208 to rotate, the materials can be stirred and mixed, and the materials adhering to the inner wall of the tank body 101 can be continuously scraped off by the scraper 208, so that new interfaces are continuously generated between the materials and the inner wall of the tank body 101, thereby improving the heat exchange efficiency and reducing precipitation.
[0023] See also Figure 5In this embodiment, the rotating assembly 3 includes a second driving motor 301, a ring block 302, a rotating block 303 and a second rotating shaft 304. A rotating block 303 for rotation is provided in the middle of the upper end of the supporting assembly 4. The upper end of the rotating block 303 is provided with a second rotating shaft 304 for driving the stirring tank assembly 1 to rotate. The outer side of the rotating block 303 is sleeved with a ring block 302 for supporting the stirring tank assembly 1. The upper end of the ring block 302 is provided with an arc groove 305 for sliding connection with the supporting column 103. The second driving motor 301 is provided with an output shaft. The output shaft of the second driving motor 301 passes through the lower end of the supporting assembly 4 and extends to the upper end for driving. The rotating block 303 drives the second rotating shaft 304 to rotate. By setting the The second driving motor 301 drives the turntable to rotate to drive the second rotating shaft 304 to rotate, so that the second rotating shaft 304 drives the tank body 101 to rotate synchronously so that the internal material can further rotate to increase its fluidity. The support component 4 includes a mounting seat 401, a base 402, a column 403 and an anti-skid pad 404. The four corners between the mounting seat 401 and the base 402 are surrounded by supporting columns 403. The lower end of the base 402 is provided with an anti-skid pad 404 for increasing friction. By arranging the anti-skid pad 404 at the lower end of the base 402 to increase friction, it can play an anti-skid role, thereby making the support stability of the support component 4 better, thereby ensuring the stable operation of the upper components.
[0024] When working, first place the support assembly 4 stably so that the anti-skid pad 404 at the lower end of the base 402 fits tightly against the ground or the table, then cover the sealing cover 7 and tighten it so that the sealing pad 104 fits tightly against the lower end of the sealing cover 7;
[0025] Then open the control valve outside the feed pipe 5, introduce the material to be stirred into the tank body 101 and close the control valve;
[0026] Then open the control valve outside the exhaust pipe 6, and use the relevant exhaust device to connect with the exhaust pipe 6 to exhaust the air inside the tank body 101, so that the inside of the tank body 101 is in a vacuum state;
[0027] Then, the material is stirred by the stirring assembly 2, and the first rotating shaft 202 can be driven to rotate by the first driving motor 201, so that the first rotating shaft 202 drives the first stirring rod 203, the second stirring rod 204 and the third stirring rod 205 to rotate and stir the material;
[0028] The scraper 208 connected to the first rotating shaft 202 through the connecting column 207 rotates synchronously to continuously scrape off the materials adhering to the inner wall of the tank body 101;
[0029] Finally, the rotating assembly 3 controls the tank body 101 to rotate to increase the fluidity of the material. The second driving motor 301 can drive the turntable to rotate to drive the second rotating shaft 304 to rotate, and then the second rotating shaft 304 drives the tank body 101 to rotate synchronously, so that the internal material further rotates to increase its fluidity.
[0030] When the rotating assembly 3 drives the tank body 101 to rotate, the support column 103 at the lower end of the tank body 101 slides synchronously around the arc groove 305 to support the tank body 101 .
[0031] Through the above steps, the staff first places the support assembly 4 stably so that the anti-skid pad 404 at the lower end of the base 402 fits tightly against the ground or the desktop, then covers the sealing cover 7 and tightens it so that the sealing pad 104 fits tightly against the lower end of the sealing cover 7. The sealing performance of the sealing cover 7 can be increased by setting the sealing pad 104. Then, the control valve on the outer side of the feed pipe 5 is opened, the material to be stirred is introduced into the tank body 101 and the control valve is closed. Then, the control valve on the outer side of the exhaust pipe 6 is opened, and the air inside the tank body 101 is extracted by connecting the relevant exhaust device to the exhaust pipe 6, so that the tank body 101 is sealed. The interior of the body 101 is in a vacuum state, and then the material is stirred by the stirring component 2. The first driving motor 201 can drive the first rotating shaft 202 to rotate, so that the first rotating shaft 202 drives the first stirring rod 203, the second stirring rod 204 and the third stirring rod 205 to rotate and stir the material. By setting the first stirring rod 203, the second stirring rod 204 and the third stirring rod 205 with different structures and directions, the stirring material can be driven in from multiple directions, so that the mixing and stirring effect is better, and the scraper 20 connected to the first rotating shaft 202 through the connecting column 207 8 is synchronously rotated to continuously scrape off the material adhering to the inner wall of the tank body 101. The scraper 208 is set to continuously scrape off the material adhering to the inner wall of the tank body 101, so that the material and the inner wall of the tank body 101 continuously generate new interfaces, thereby improving the heat exchange efficiency and reducing precipitation. Finally, the tank body 101 is controlled to rotate by the rotating component 3 to increase the fluidity of the material. The second driving motor 301 can drive the turntable to rotate to drive the second rotating shaft 304 to rotate, and then the second rotating shaft 304 drives the tank body 101 to rotate synchronously, so that the internal material further rotates to increase its fluidity. The fluidity of the material is increased by setting a rotating component 3 to drive the tank body 101 to rotate as a whole, which can improve the anti-sedimentation effect. In the process of the rotating component 3 driving the tank body 101 to rotate, the support column 103 at the lower end of the tank body 101 slides around the arc groove 305 to support the tank body 101 synchronously. The support column 103 is set to slide around the arc groove 305 to support the tank body 101, which can increase the stability of the tank body 101. The stirring component 2 and the rotating component 3 are rotated inside and outside to make the stirring and mixing more uniform, thereby improving the anti-sedimentation effect.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. An anti-settling vacuum mixer, comprising a mixing tank assembly (1); characterized in that: The stirring tank assembly (1) further comprises a stirring assembly (2), a rotating assembly (3), a supporting assembly (4), a feeding pipe (5), an exhaust pipe (6) and a sealing cover (7); the upper end of the stirring tank assembly (1) is provided with a sealing cover (7) for sealing; the middle part of the upper end of the sealing cover (7) is provided with a stirring assembly (2) for stirring and preventing sedimentation of materials; the lower end of the stirring tank assembly (1) is provided with a rotating assembly (3) for driving the stirring tank assembly (1) to rotate; the lower end of the rotating assembly (3) is provided with a supporting assembly (4) for supporting; the left part of the upper end of the sealing cover (7) is provided with a feeding pipe (5) for introducing materials; the right part of the upper end of the sealing cover (7) is provided with an exhaust pipe (6) for extracting air from the stirring tank assembly (1); and control valves for controlling inlet and outlet are provided on the outer sides of the feeding pipe (5) and the exhaust pipe (6); The stirring tank assembly (1) comprises a tank body (101), a threaded head (102), a support column (103) and a sealing gasket (104); the upper end of the tank body (101) is provided with a threaded head (102) for threaded connection with a sealing cover (7); the outer side of the connection between the threaded head (102) and the tank body (101) is provided with a sealing gasket (104) for improving the sealing performance; the lower end side of the tank body (101) is surrounded by a plurality of support columns (103) for sliding connection with a rotating assembly (3); the stirring assembly (2) comprises a first driving motor (201), a first rotating shaft (202), a first stirring rod (203), a second stirring rod (204), a third stirring rod (205), a connecting column (206), and a connecting rod (207). 7) and a scraper (208), a plurality of first stirring rods (203) for stirring the material are linearly distributed around the middle of the first rotating shaft (202), a third stirring rod (205) for auxiliary stirring is provided on the side of one end of the first stirring rod (203) away from the first rotating shaft (202), a plurality of second stirring rods (204) of decreasing length are relatively arranged around the upper and lower parts of the first rotating shaft (202) away from the first stirring rod (203), the second stirring rods (204) are distributed in a bucket shape, and a plurality of guide holes (206) for reducing rotation resistance are evenly distributed on the surfaces of the first stirring rod (203), the second stirring rod (204) and the third stirring rod (205).
2. The anti-settling vacuum mixer according to claim 1, characterized in that: A scraper (208) for scraping off material adhering to the inner wall of the tank body (101) is fixedly connected to the upper side of the first rotating shaft (202) via a connecting column (207); the first driving motor (201) drives the first rotating shaft (202) to rotate, thereby driving the first stirring rod (203), the second stirring rod (204), the third stirring rod (205) and the scraper (208) to rotate synchronously; the scraper (208) is arranged to fit the inner wall of the tank body (101).
3. The anti-settling vacuum mixer according to claim 1, characterized in that: The rotating assembly (3) comprises a second driving motor (301), a ring block (302), a rotating block (303) and a second rotating shaft (304); a rotating block (303) for rotating is provided at the middle of the upper end of the supporting assembly (4); a second rotating shaft (304) for driving the stirring tank assembly (1) to rotate is provided at the upper end of the rotating block (303); a ring block (302) for supporting the stirring tank assembly (1) is sleeved on the outer side of the rotating block (303); an arc groove (305) for slidingly connecting with the supporting column (103) is provided at the upper end of the ring block (302); an output shaft is provided on the second driving motor (301); the output shaft of the second driving motor (301) passes through the lower end of the supporting assembly (4) and extends to the upper end for driving; the rotating block (303) drives the second rotating shaft (304) to rotate.
4. The anti-settling vacuum mixer according to claim 1, characterized in that: The support assembly (4) comprises a mounting seat (401), a base (402), a column (403) and an anti-skid pad (404); the four corners between the mounting seat (401) and the base (402) are surrounded by columns (403) for support, and the lower end of the base (402) is provided with an anti-skid pad (404) for increasing friction.
Citation Information
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