Automatic corn processing device and processing method
By designing automated corn treatment devices, the automation detection and cutting of corn uses the detection component and cutting components, solve the problem of low efficiency, high cost, and insufficient quality monitoring in existing technology, and achieve high -efficiency and low -cost corn treatment.
Patent Information
- Application Number
- CN202411895015.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-21
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-12-21
AI Technical Summary
The existing corn treatment technology has problems such as low efficiency, high cost and insufficient quality monitoring, especially manual screening, lack of quality monitoring by single-machine cutting, and X-ray imaging detection equipment is expensive and complex to maintain.
A automated corn processing device is designed, including detection components, processing components, and corn transmission components. By detecting components to determine whether the corn is bad, send information to corn adjustment components, and use the first cutting component to the end and bad of corn through the first cutting component to the corn end and bad. Points to cut to achieve automated treatment.
On the basis of not increasing cost investment, the processing speed and quality of corn have been improved, multi -functional integration treatment has been achieved, the waste of corn is reduced, and the efficiency of agricultural production is improved.
Smart Images

Figure CN119327763A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of agricultural mechanization, and in particular to an automatic corn processing device and a processing method. Background Art
[0002] At present, although various automated equipment has appeared in corn processing, most of the equipment has a single function and is often designed for only a specific operation, such as only cutting or only detection function, which cannot meet the needs of modern agricultural production for high efficiency and low cost. With the advancement of science and technology and changes in market demand, how to achieve multi-functional integration has become one of the important challenges facing this field.
[0003] Among the related technologies, several common corn processing technologies on the market mainly include manual screening, single machine cutting, X-ray imaging detection, etc. However, the existing processing technologies have the following problems: 1. Manual screening is the most traditional method, which uses manual visual inspection to select unqualified corn cobs. This method is time-consuming, inefficient, and greatly affected by personal experience, and its accuracy is difficult to guarantee; 2. Single-machine cutting refers to the use of a dedicated machine to complete the peeling and slicing of corn cobs. Although this model improves work efficiency, it has obvious deficiencies in quality control before and after processing; 3. X-ray imaging detection technology is a more advanced non-contact detection method. It can quickly identify whether there are problems such as insect infestation and mildew inside the corn. However, its wide application is limited by factors such as expensive equipment and complex maintenance. Summary of the invention
[0004] In view of the defects in the prior art, the technical problem solved by the present invention is: how to improve the processing speed and quality of corn without increasing the cost input.
[0005] In order to achieve the above objectives, the present invention provides an automated corn processing device, comprising: The detection device comprises a detection component and a first transport component, wherein the detection component is arranged on one side of the first transport component and is used to detect corn on the first transport component; The processing device is arranged at one side of the detection device, and comprises a first cutting component, a second transport component and a corn adjusting component. The first cutting component is arranged at one side of the second transport component. The corn adjusting component is arranged on the second transport component and is electrically connected to the detection component. The corn adjusting component is used to adjust the lateral position of the corn on the second transport component along the transport direction of the second transport component. The corn transport component is arranged between the first transport component and the second transport component.
[0006] By adopting the above technical solution, the detection component determines whether there are bad spots on the corn, sends the information whether the corn has bad spots to the corn adjustment component, and cuts the ends and bad spots of the corn through the first cutting component. No manual screening is required throughout the process, thereby improving the processing speed and quality of corn without increasing cost investment.
[0007] In one embodiment, the detection component includes a mounting body and a plurality of detectors, the detectors are mounted on the mounting body, and the mounting body is disposed on one side of the first transport component.
[0008] By adopting the above technical solution, multiple detectors are set up, and different positions of corn are detected respectively to improve the accuracy of the detection result.
[0009] In one embodiment, the corn conditioning assembly includes a fixed assembly and a movable assembly, both of which are disposed on a corn placement member on the second transport assembly.
[0010] By adopting the above technical solution, the position of the corn is moved by the moving component, so that cutting work can be performed at different locations of the corn to meet more cutting needs.
[0011] In one embodiment, the fixing assembly includes a first drive motor, a first gear, two second gears, two rotating shafts and two fixed plates, the drive rod of the first drive motor is fixedly connected to the first gear, the first gear and the two second gears are meshed and connected, the two rotating shafts are respectively fixedly connected to different second gears, and the two fixed plates are respectively arranged on two different rotating shafts.
[0012] By adopting the above technical solution, it is convenient for the fixing component to clamp and release the corn.
[0013] In one embodiment, the moving component includes a second drive motor, a slider and a slide rail, the slide rail is opened on the corn placement piece, the slider is movably arranged on the slide rail, one end of the slider is electrically connected to the second drive motor, and the other end thereof is fixedly connected to the fixed plate.
[0014] By adopting the above technical solution, the moving component does not directly move the corn, but moves the fixed plate of the fixed component, so that the fixed plate drives the corn to move, thereby improving the accuracy of the moving distance of the corn.
[0015] In one embodiment, a cutter adjustment component is provided between the first cutting component and the second transport component, and is used to control the movement of the first cutting component perpendicular to the transport direction of the second transport component, and the cutter adjustment component is electrically connected to the detection component.
[0016] By adopting the above technical solution, after the corn is detected by the detection component, the position of the corn can be moved by the corn adjustment component, and the relative position between the first cutting component and the corn to be cut can be adjusted by the cutting machine adjustment component, thereby achieving the cutting of a certain part of the corn.
[0017] In one embodiment, a third transport component is disposed at the bottom of the first cutting component, which is used to transport the cut corn.
[0018] By adopting the above technical solution, when the part of the corn to be cut is about to be cut, the cutting machine adjustment component drives the first cutting component away from the corn, and the cut corn will fall off and fall onto the third transport component below, thereby transferring the cut segments of the corn to realize automatic collection of the cut corn segments.
[0019] In one embodiment, a lifting assembly is disposed on the first cutting assembly, which is used to adjust the height difference between the first cutting assembly and the second transport assembly, and the lifting assembly is electrically connected to the detection assembly.
[0020] By adopting the above technical solution, the corn is judged by the detection component whether there is a bad spot on it, and the information whether the corn has a bad spot is synchronously sent to the lifting component. When cutting the end and the bad spot of the corn, the corn adjustment component is used to move the corn to be cut to the bottom of the first cutting component, and then the first cutting component is turned on. At the same time, the lifting component drives the first cutting component to move downward, that is, moves close to the corn, so as to realize the cutting of the corn. After the cutting is completed, the lifting component drives the first cutting component to move upward until it reaches the original position of the first cutting component.
[0021] In one embodiment, a support frame is sleeved on the first cutting assembly, and two push rods are arranged on the support frame; The corn adjustment assembly includes a clamping assembly, which is arranged on the corn placement member on the second transport assembly. The clamping assembly includes a clamping rod, two clamping plates and a rebound assembly. One side of the clamping plate is arranged on the clamping assembly around the axis of the clamping assembly as a circle. The rebound assembly is arranged between the two clamping plates. The rebound assembly allows the two clamping plates to be directly close to each other. One end of the two push rods is fixed on the support frame, and the other end thereof is used to abut against one side of the two clamping plates respectively. The push rods are used to keep the two clamping plates away from each other.
[0022] By adopting the above technical solution, the clamping assembly fixes the corn when it is cut or moved, but when the lifting assembly drives the first cutting assembly to move downward to cut the corn, the first cutting assembly may damage the clamping assembly. Therefore, two pushing rods are designed, and the pushing rods are lifted and lowered synchronously with the first cutting assembly, so that the pushing rods can prop open the clamping plate of the clamping assembly to keep the clamping plate away from the first cutting assembly. After the cutting work is completed, the pushing rods cancel the force on the clamping plate, and the clamping plate returns to its original position due to the rebound assembly and continues to clamp the corn.
[0023] In one embodiment, a second cutting component is disposed on a side of the first cutting component away from the corn transmission component, a rejecting component is disposed on a side of the second cutting component away from the first cutting component, and the second cutting component and the detection component are electrically connected.
[0024] By adopting the above technical solution, the function of the corn processing device is increased to meet more processing needs.
[0025] In summary, the present invention includes at least one of the following beneficial technical effects: 1. The detection component determines whether there are bad spots on the corn, sends the information of whether there are bad spots on the corn to the corn adjustment component, and cuts the ends and bad spots of the corn through the first cutting component. No manual screening is required during the whole process, thereby improving the processing speed and quality of corn without increasing the cost input; 2. Realize the diversification of the processing device functions and segment the corn according to needs; 3. Provide a variety of treatment methods for bad spots in different places on corn to reduce corn waste and increase yield. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the structure of an automated corn processing device according to an embodiment of the present invention; Figure 2 It is a structural schematic diagram of a processing device according to an embodiment of the present invention; Figure 3 for Figure 2 A magnified view of part A; Figure 4 An exploded view of a corn placement piece according to an embodiment of the present invention; Figure 5 This is a schematic structural diagram of a first cutting assembly according to an embodiment of the present invention; Figure 6 The figure is a flow chart of the automated corn processing method of the present invention.
[0027] In the figure: 1-first transport component, 2-detection component, 3-corn transmission component, 4-second transport component, 5-first cutting component, 6-second cutting component, 7-rejection component, 8-corn placement component, 9-fixing component, 10-slide rail, 11-slider, 12-corn pressing wheel assembly, 13-support frame, 14-push rod, 15-clamping component, 16-third transport component, 17-fourth transport component. DETAILED DESCRIPTION
[0028] The embodiments of the present invention are further described in detail below with reference to the accompanying drawings.
[0029] The automatic corn processing device in the embodiment of the present invention is shown in FIG. Figure 1 As shown, the detection device includes a detection component 2 and a first transport component 1. The first transport component 1 can be a conveyor belt or a transport vehicle moving along a track. The detection component 2 is arranged on one side of the first transport component 1. The detection component 2 is used to detect corn on the first transport component 1. The detection component 2 can be a monitor, a camera, or other detection equipment, which can be selected according to demand and cost; a processing device is arranged on one side of the detection device, which includes a first cutting component 5, a second transport component 4 and a corn adjustment component. The first cutting component 5 is arranged on one side of the second transport component 4. The corn adjustment component is arranged on the second transport component 4 and is electrically connected to the detection component 2. The operation of the corn adjustment component depends on the detection result of the detection component 2. The corn adjustment component is used to adjust the lateral position of the corn on the second transport component 4 along the transport direction of the second transport component 4; a corn transmission component 3 is arranged between the first transport component 1 and the second transport component 4, so as to transfer the detected corn from the first transport component 1 to the second transport component 4, so as to perform subsequent processing steps.
[0030] It can be seen that the present invention places corn on the first transport component 1 and transports it through the first transport component 1. During the transportation process, the corn will pass through the detection range of the detection component 2. It takes a certain amount of time for the corn to pass through the range. During this period of time, the detection component 2 will detect the corn to determine whether the corn is bad. At the same time, the corn can be rolled on the first transport component 1 by conventional technical means, so that different sides of the corn can be detected, thereby improving the accuracy of the detection; The corn that has completed the inspection is transmitted to the second transport component 4 through the corn transmission component 3, so as to carry out the next step of corn processing. It can be understood that through the corn transmission component 3, the corn can be accurately placed on the second transport component 4, and the transportation order of each corn is unchanged. For example, if it is detected that the corn with serial number 10 has a bad spot, then the second transport component 4 can determine which corn with serial number 10 it is, and then the bad spot is processed by the first cutting component 5. If the bad spot is within the original range to be cut, it can be cut directly. If the bad spot is not within the original range to be cut, the lateral position of the corn is adjusted by the corn adjustment component to remove the bad spot. No manual screening is required throughout the process, thereby improving the processing speed and quality of corn without increasing cost investment.
[0031] Preferably, a specific structure of a detection component 2 is provided: The detection component 2 includes a mounting body and a plurality of detectors. The detectors are mounted on the mounting body, and the mounting body is disposed on one side of the first transport component 1 .
[0032] Specifically, the installation body can be installed on one side of the first transport component 1, and also be mounted on the first transport component 1. It only needs to meet the requirement that the detector installed on the installation body can detect corn. At the same time, in order to improve the accuracy of corn detection, multiple detectors can be installed on the installation body, and each detector detects different parts of the corn. For example, the number of detectors set is three, the first detector detects the front 1 / 3 of the corn, the second detector detects the middle 1 / 3 of the corn, and the third detector detects the back 1 / 3 of the corn.
[0033] Preferably, see Figure 2 , 3 As shown, a specific structure of the corn regulating component is provided: The corn adjustment assembly includes a fixed assembly 9 and a movable assembly, both of which are arranged on the corn placement member 8 on the second transport assembly 4.
[0034] Specifically, the fixing component 9 can fix the corn on the corn placement piece 8. When the corn needs to be moved, the fixing component 9 releases the corn, and the corn is moved by the moving component. When it moves to a preset position, the fixing component 9 fixes the corn again.
[0035] Furthermore, the fixing assembly 9 includes a first driving motor, a first gear, two second gears, two rotating shafts and two fixing plates. The driving rod of the first driving motor is fixedly connected to the first gear, the first gear and the two second gears are meshedly connected, the two rotating shafts are respectively fixedly connected to different second gears, and the two fixing plates are respectively arranged on two different rotating shafts.
[0036] Specifically, the first drive motor drives the first gear to rotate. Since the first gear and the two second gears are meshed and connected, the two rotating shafts are fixedly connected to different second gears respectively, and the two fixed plates are respectively arranged on two different rotating shafts. It can be understood that the meshing method of the first gear and the two second gears is designed to achieve the approach and distance between the two fixed plates, thereby realizing the clamping and loosening of the corn by the fixing component 9.
[0037] For further information, see Figure 4 As shown, the moving component includes a second driving motor, a slider 11 and a slide rail 10. The slide rail 10 is opened on the corn placing piece 8. The slider 11 is movably arranged on the slide rail 10. One end of the slider 11 is electrically connected to the second driving motor, and the other end thereof is fixedly connected to the fixing plate.
[0038] Specifically, in the above design, when the corn is moved horizontally, the fixing assembly 9 is always in a clamped state, and the second driving motor drives the slider 11 to move on the slide rail 10, thereby driving the fixing assembly 9 to move, thereby achieving the effect of moving the corn; It is understandable that the moving component can also be designed to directly move the corn, but factors such as the size and fatness of the corn are uncertain, and the corn may slip or be damaged during the direct movement process, so the above design is preferred.
[0039] Preferably, a moving structure of the first cutting assembly 5 is provided: A cutting machine adjustment component is provided between the first cutting component 5 and the second transport component 4 , and is used to control the movement of the first cutting component 5 perpendicular to the transport direction of the second transport component 4 . The cutting machine adjustment component is electrically connected to the detection component 2 .
[0040] Specifically, after the corn is inspected by the detection component, when the corn with bad spots moves to the position to be cut, the second transport component 4 stops transporting, and the cutting machine adjustment component drives the first cutting component 5 to approach the corn to be cut until the first cutting component 5 can cut the corn. After the cutting is completed, the cutting machine adjustment component drives the first cutting component 5 back to its original position.
[0041] Furthermore, a third transport component 16 is provided at the bottom of the first cutting component 5, which is used to transport the cut corn.
[0042] Specifically, after the corn is completely cut, when the cutting machine adjustment component drives the first cutting component 5 back to its original position, the cut corn segments fall onto the third transport component 16, and the cut corn segments are transferred. The cut corn is processed uniformly and can be processed into feed or treated as garbage.
[0043] Preferably, a lifting assembly is provided on the first cutting assembly 5 , which is used to adjust the height difference between the first cutting assembly 5 and the second transport assembly 4 , and the lifting assembly is electrically connected to the detection assembly 2 .
[0044] Specifically, the corn is judged by the detection component 2 whether there is a bad spot on it, and the information whether the corn has a bad spot is synchronously sent to the lifting component. When cutting the end and the bad spot of the corn, the corn adjustment component is used to move the corn to be cut to the bottom of the first cutting component 5, and then the first cutting component 5 is turned on. At the same time, the lifting component drives the first cutting component 5 to move downward, that is, moves close to the corn, so as to realize the cutting of the corn. After the cutting is completed, the lifting component drives the first cutting component 5 to move upward until it reaches the original position of the first cutting component.
[0045] For further information, see Figure 5 As shown, a support frame 13 is sleeved on the first cutting assembly 5, and two push rods 14 are arranged on the support frame 13; The corn adjustment assembly includes a clamping assembly 15, which is arranged on the corn placing member 8 on the second transport assembly 4. The clamping assembly 15 includes a clamping rod, two clamping plates and a rebound assembly. One side of the clamping plate is arranged on the clamping assembly with the axis of the clamping assembly as a circle point. The rebound assembly is arranged between the two clamping plates, and the rebound assembly makes the two clamping plates directly close to each other. One end of the two push rods 14 is fixed on the support frame 13, and the other end thereof is used to abut against one side of the two clamping plates respectively. The push rods 14 are used to keep the two clamping plates away from each other.
[0046] Specifically, when the corn is cut or moved, the clamping assembly 15 fixes the corn, but when the lifting assembly drives the first cutting assembly 5 to move downward to cut the corn, the first cutting assembly 5 may damage the clamping assembly 15. Therefore, two pushing rods 14 are designed, and the pushing rods 14 and the first cutting assembly 5 are lifted and lowered synchronously due to the support frame 13, so that the pushing rods 14 can prop open the clamping plate of the clamping assembly 15 to keep the clamping plate away from the first cutting assembly 5. After the cutting work is completed, the pushing rods 14 cancel the force on the clamping plate, and the clamping plate returns to its original position due to the rebound assembly and continues to clamp the corn.
[0047] Preferably, see Figure 1 , 2 As shown, another structure for processing bad spots in corn is provided: A second cutting component 6 is disposed on a side of the first cutting component 5 away from the corn transmission component 3 , a rejecting component 7 is disposed on a side of the second cutting component 6 away from the first cutting component 5 , and the second cutting component 6 is electrically connected to the detection component 2 .
[0048] Specifically, the corn is moved transversely along the transport direction of the second transport component 4 by the corn regulating component until the moving distance reaches the target distance, the corn regulating component stops working, and the corn is cut by the second cutting component 6; After one section of cutting is completed, the corn regulating component continues to work and cuts the next section of corn, and so on, until the whole corn has completed multiple section cutting work; The rejecting component 7 is used to reject a section of corn with bad spots, so as to achieve the processing work of the bad spots of corn.
[0049] The automated corn processing method in the embodiment of the present invention is described in detail in Figure 6 As shown, the following steps are included: Provide automated corn handling equipment; The corn is moved along the transport track of the first transport component 1 by the first transport component 1, and the transport track of the first transport component 1 passes through the detection component 2, so that all the corn passes through the detection component 2; The corn is inspected by the inspection component 2, and if a bad spot is detected on the corn, the corn and the bad spot are recorded; The corn after inspection is transferred to the second transport component 4 by the corn transport component 3, and continues to move along the transport track of the second transport component 4; When the corn moves to the cutting position of the first cutting assembly 5, the second transport assembly 4 stops transporting, and the first cutting assembly 5 cuts off the end of the corn; According to the recorded information of the detection component 2, it is determined whether the corn is corn with bad spots; If yes, it is determined whether the distance between the bad point and the end point of the corn exceeds the length of the corn end to be cut. If yes, the corn is moved transversely along the transport direction of the second transport component 4 by the corn adjustment component until the length of the corn end to be cut exceeds the distance between the bad point and the end point of the corn, and the corn is cut by the first cutting component 5. Otherwise, the corn end is directly cut off. Otherwise, the corn conditioning assembly does not work; After the cutting is completed, the second transport assembly 4 continues to transport and process the next corn.
[0050] It can be seen that the present invention places corn on the first transport component 1 and transports it through the first transport component 1. During the transportation process, the corn will pass through the detection range of the detection component 2. It takes a certain amount of time for the corn to pass through the range. During this period of time, the detection component 2 will detect the corn to determine whether the corn is bad. At the same time, the corn can be rolled on the first transport component 1 by conventional technical means, so that different sides of the corn can be detected, thereby improving the accuracy of the detection; The corn that has completed the inspection is transmitted to the second transport component 4 through the corn transmission component 3, so as to carry out the next step of corn processing. It can be understood that through the corn transmission component 3, the corn can be accurately placed on the second transport component 4, and the transportation order of each corn is unchanged. For example, if it is detected that the corn with serial number 10 has a bad spot, then the second transport component 4 can determine which corn with serial number 10 it is, and then the bad spot is processed by the first cutting component 5. If the bad spot is within the original range to be cut, it can be cut directly. If the bad spot is not within the original range to be cut, the lateral position of the corn is adjusted by the corn adjustment component to remove the bad spot. No manual screening is required throughout the process, thereby improving the processing speed and quality of corn without increasing cost investment.
[0051] Preferably, before the corn is moved transversely to the transport direction of the second transport component 4 by the corn adjustment component, the following steps are also included: Determine whether the distance between the bad point and the corn endpoint exceeds a first threshold of 5 cm; If so, the corn conditioning assembly is not working; Otherwise the corn conditioning assembly works.
[0052] Specifically, the first threshold is designed to be 5 cm according to actual needs. When the distance between the bad spot and the end point of the corn exceeds 5 cm, it is determined that it is too wasteful to cut the bad spot of the corn by the first cutting component 5, so the first cutting component 5 just conventionally cuts off the end of the corn, so that in this process, the corn adjustment component does not need to work, and the corn can remain in its original position; when the distance between the bad spot and the end point of the corn does not exceed 5 cm, it is determined that cutting the bad spot of the corn by the first cutting component 5 is a feasible method, so the corn is first moved laterally by the corn adjustment component until the bad spot of the corn reaches the cutting range, and then the corn is cut by the first cutting component 5.
[0053] It is understandable that the first threshold value can be determined according to actual needs, for example, as an example, the first threshold value can be designed to be 5 cm. Of course, it can also be designed to be other values.
[0054] Further, the automated corn processing method further comprises: If the distance between the bad spot and the end point of the corn exceeds the first threshold, the corn is transported through the second transport component 4 to the second cutting component 6; The corn is cut into multiple sections by the second cutting component 6, and a section with bad spots is removed by the removal component 7.
[0055] Specifically, another method for processing bad spots is provided for corns whose distance between the bad spots and the corn endpoints exceeds a first threshold, that is, a second cutting component 6 is set on the transport track of the second transport component 4, and when the corns whose distance between the bad spots and the corn endpoints exceeds the first threshold reaches the cutting position of the second cutting component 6, the second transport component 4 stops transporting, and the corns are cut into multiple sections through the cooperation of the second cutting component 6 and the corn adjusting component, and the section with bad spots is removed by the removal component 7, thereby avoiding the waste of corn due to bad spot treatment, thereby increasing corn yield.
[0056] Further, after removing a section with bad points by the removal component 7, the method further includes: The qualified corn is transported to the next process through the fourth transport component 17.
[0057] Preferably, the corn is cut into multiple segments by the second cutting assembly 6, specifically comprising: The corn is moved transversely along the transport direction of the second transport component 4 by the corn regulating component until the moving distance exceeds a second threshold value, the corn regulating component stops working, and the corn is cut by the second cutting component 6; After one section of cutting is completed, the corn adjustment component continues to work to cut the next section of corn, and so on, until the whole corn is cut into multiple sections.
[0058] Preferably, the ball chain used in the first transport component 1 can be selected according to needs, and the size of the ball can be appropriately increased to avoid foreign objects getting stuck in the main conveyor belt and causing equipment abnormalities. The roller of the first transport component 1 that contacts the corn uses a 304 stainless steel driven roller, and the roller is meshed and connected with the conveyor belt at its bottom, so that when the conveyor belt moves forward, the roller can rotate on its own, thereby driving the corn to rotate.
[0059] Furthermore, a self-cleaning component is provided on the first transport component 1, and the self-cleaning component includes a water spray nozzle, a roller brush, a foreign matter removal tool and a collection tank.
[0060] Specifically, the water spray port cleans foreign matter on the roller, such as corn silk, corn kernels, corn juice, etc. The roller brush drives the foreign matter on the roller onto the roller brush through the friction between the roller and the roller, and the foreign matter is scraped off by the foreign matter removal tooling and falls into the collection trough. The collection trough is designed to be inclined to facilitate the foreign matter to roll toward the side of the discharge port.
[0061] Preferably, after the corn transmission component 3 transmits the detected corn to the second transport component 4, and before the first cutting component 5 cuts off the corn end, the method further includes: The corn is positioned correctly through the guide mechanism to facilitate subsequent cutting; The corn adjusting assembly that clamps the corn is positioned by means of a positioning tool. Since the lengths of the corns are different, the distances that the corn adjusting assembly needs to move laterally are also different.
[0062] Preferably, before cutting the corn, the method further comprises: Pressing the corn by the corn pressing wheel assembly 12; The tail of the corn is cut, and the unwanted tail of the corn is transported out through the third transport component 16.
[0063] Preferably, both the first cutting assembly 5 and the second cutting assembly 6 are made of high-speed rotating saw blades.
[0064] Specifically, the corn is pressed by the corn pressing wheel assembly 12 and then cut by a high-speed rotating saw blade to prevent the corn from moving or tilting during the cutting process, and the corn pressing wheel assembly 12 can be turned over for easy maintenance.
[0065] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0066] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0067] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
Claims
1. An automated corn processing device, characterized in that: It includes: A detection device, comprising a detection component (2) and a first transport component (1), wherein the detection component (2) is arranged on one side of the first transport component (1), and the detection component (2) is used to detect corn on the first transport component (1); A processing device, which is arranged on one side of the detection device, and comprises a first cutting component (5), a second transport component (4) and a corn adjusting component, wherein the first cutting component (5) is arranged on one side of the second transport component (4), the corn adjusting component is arranged on the second transport component (4) and is electrically connected to the detection component (2), and the corn adjusting component is used to adjust the lateral position of the corn on the second transport component (4) along the transport direction of the second transport component (4); A corn transport component (3) is arranged between the first transport component (1) and the second transport component (4).
2. The automated corn processing device according to claim 1, characterized in that: The detection component (2) comprises a mounting body and a plurality of detectors, wherein the detectors are mounted on the mounting body, and the mounting body is arranged on one side of the first transport component (1).
3. The automated corn processing device according to claim 1, characterized in that: The corn adjustment component comprises a fixed component (9) and a movable component, both of which are arranged on a corn placement piece (8) on the second transport component (4).
4. The automated corn processing device according to claim 3, characterized in that: The fixing assembly (9) comprises a first drive motor, a first gear, two second gears, two rotating shafts and two fixing plates, the drive rod of the first drive motor is fixedly connected to the first gear, the first gear and the two second gears are meshedly connected, the two rotating shafts are respectively fixedly connected to different second gears, and the two fixing plates are respectively arranged on two different rotating shafts.
5. The automated corn processing device according to claim 4, characterized in that: The moving assembly comprises a second driving motor, a slider (11) and a slide rail (10), wherein the slide rail (10) is disposed on the corn placing member (8), the slider (11) is movably disposed on the slide rail (10), one end of the slider (11) is electrically connected to the second driving motor, and the other end of the slider is fixedly connected to the fixing plate.
6. The automated corn processing device according to claim 1, characterized in that: A cutting machine adjustment component is provided between the first cutting component (5) and the second transport component (4), and is used to control the movement of the first cutting component (5) perpendicular to the transport direction of the second transport component (4). The cutting machine adjustment component is electrically connected to the detection component (2).
7. The automated corn processing device according to claim 6, characterized in that: A third transport component (16) is provided at the bottom of the first cutting component (5) and is used to transport the cut corn.
8. The automated corn processing device according to claim 1, characterized in that: The first cutting component (5) is provided with a lifting component, which is used to adjust the height difference between the first cutting component (5) and the second transport component (4), and the lifting component is electrically connected to the detection component (2).
9. The automated corn processing device according to claim 8, characterized in that: The first cutting assembly (5) is sleeved with a support frame (13), and the support frame (13) is provided with two push rods (14); The corn adjustment assembly comprises a clamping assembly (15), the clamping assembly (15) being arranged on the corn placement member (8) on the second transport assembly (4), the clamping assembly (15) comprising a clamping rod, two clamping plates and a rebound assembly, one side of the clamping plate being arranged on the clamping assembly around the axis of the clamping assembly as a circle, the rebound assembly being arranged between the two clamping plates, and the rebound assembly bringing the two clamping plates directly close to each other; One end of the two push rods (14) is fixed on the support frame (13), and the other end thereof is used to abut against one side of the two clamping plates respectively. The push rods (14) are used to move the two clamping plates away from each other.
10. The automated corn processing device according to claim 1, characterized in that: A second cutting component (6) is arranged on a side of the first cutting component (5) away from the corn transmission component (3), a rejecting component (7) is arranged on a side of the second cutting component (6) away from the first cutting component (5), and the second cutting component (6) and the detection component (2) are electrically connected.
Citation Information
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