Inspection device for distribution box and detection method thereof
By designing an inspection device for distribution boxes and using electric telescopic rods, hydraulic rods and pressure detectors, the problem of deformation at the corners of the distribution box door is solved and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202411863840.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-01-21
AI Technical Summary
The angle expansion at the corner of the distribution box door is caused by metal elasticity, which affects the closing effect of the door.
An inspection device for distribution boxes is designed. Through the combination of electric telescopic rod, hydraulic rod and pressure detector, it can detect the inner and outer walls of the distribution box door and identify the deformation at the corners.
By quickly identifying the deformation at the corners of the distribution box door, the detection efficiency is improved, and through the application of cleaning components, impurity residues are removed to avoid affecting the detection accuracy.
Smart Images

Figure CN119327912A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of distribution box inspection equipment, and in particular to an inspection device for a distribution box and a detection method thereof. Background Art
[0002] The distribution box is a low-voltage distribution box that is assembled in a closed or semi-closed metal cabinet or on a screen according to the requirements of electrical wiring. The circuit can be connected or disconnected by manual or automatic switches during normal operation. In case of failure or abnormal operation, the circuit can be cut off or an alarm can be given with the help of protective devices. The measuring instruments can display various parameters in operation, and some electrical parameters can be adjusted. It can also prompt or send signals when the box deviates from the normal working state. After the production and processing of the distribution box is completed, it needs to be tested. The detection scope includes factory inspection, quality test, IP grade inspection, insulation resistance inspection, waterproof and dustproof inspection, and fire prevention inspection. The current distribution boxes are mostly shaped by stamping metal sheets, and in order to increase the pressure-bearing capacity of the distribution box, the edges are mostly curled.
[0003] However, after stamping and curling, the elastic force of the metal will force the compressed position to rebound slightly, especially the corner of the distribution box door. Due to the influence of the metal elasticity, the angle of the corner of the distribution box door will expand, affecting the closing effect of the distribution box door and the distribution box. To solve the above problems, the following solutions are proposed. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides an inspection device for a distribution box, comprising a shell, a piston plate is slidably connected to the inner wall of the shell, a push rod is fixedly connected to the top of the piston plate, an electric telescopic rod 1 is fixedly connected to the top of the push rod, four hydraulic rods are through-connected to the side wall of the shell, and a piston plate 2 is fixedly connected to the side wall of the hydraulic rod; The internal angle detection mechanism comprises a hydraulic box slidably connected to the second side wall of the piston plate, a fixed plate is fixedly connected to the side wall of the hydraulic box, a slide rail bracket is fixedly connected to the side wall of the fixed plate, a rotating column is rotatably connected to one end of the side wall of the slide rail bracket away from the fixed plate, a folding plate is rotatably connected to the outer wall of the rotating column, a pressure detector is fixedly connected to the side wall of the folding plate, and a positive angle detection component is connected through the outer wall of the hydraulic box; The control mechanism includes a limit rod fixedly connected to the inner wall of the folding plate, a slider slidably connected to the inner wall of the slide rail bracket, a rotating column 2 fixedly connected to the inner wall of the slider, an outer push rod rotatably connected to the outer wall of the rotating column 2, an end of the outer push rod away from the rotating column 2 is rotatably connected to the outer wall of the limit rod, an electric telescopic rod 2 is fixedly connected to the side wall of the fixed plate, an end of the electric telescopic rod 2 away from the fixed plate is fixedly connected to a U-shaped bracket, the outer wall of the U-shaped bracket is fixedly connected to the top of the slider, and a cleaning component is fixedly connected to the top of the slide rail bracket.
[0005] Preferably, the positive angle detection component includes an oil pipe that passes through and is connected to the side wall of the hydraulic box, and an arc-shaped hydraulic rod is connected to the end of the oil pipe away from the hydraulic box. The bottom of the arc-shaped hydraulic rod is fixedly connected to the top of the U-shaped bracket, and the end of the arc-shaped hydraulic rod away from the U-shaped bracket is fixedly connected to a sliding bracket. When using the device, the electric telescopic rod 1 is fixed at the required position, and the distribution box door to be detected is placed at the bottom of the device, and the power supply of the electric telescopic rod 1 is turned on. The electric telescopic rod 1 generates an extension force, forcing the push rod and the piston plate to slide downward along the inner wall of the shell. The solution inside the shell is pressurized into the hydraulic rod, and the hydraulic rod generates an extension force, and forces the piston plate 2 to squeeze the hydraulic box and the fixed plate to move outward. At this time, the fixed plate drives the slide rail bracket and the rotating column 1 to contact the corner of the distribution box door, presenting a Figure 1 In the state shown, the staff then turns on the power of the electric telescopic rod 2, and the electric telescopic rod 2 generates a contraction force, forcing the U-shaped bracket and the slider to move toward the center of the equipment along the inner wall of the slider. The slider drives the outer push rod to slide through the rotating column 2, and the outer push rod will push the folding plate 1 to contact the inner wall of the distribution box door. If the inner wall of the distribution box door is concave inward at this time, the concave position will contact the side of the pressure detector 1, and the pressure detector 1 is pushed by the outer push rod, and the pressure on the pressure detector 1 increases. Through the application of the upper component and the feedback of the data of the pressure detector 1, it can be quickly identified whether the inner wall of the distribution box door is protruding, thereby improving the detection efficiency of the equipment.
[0006] Preferably, the positive angle detection component also includes a rolling column fixedly connected to the bottom of the sliding bracket, and a folding plate 2 is slidably connected to the outer wall of the rolling column, and a pressure detector 2 is fixedly connected to the inner wall of the folding plate 2. The characteristic of the above-mentioned piston plate 2 pushing the fixed plate and the slide rail bracket to move outward is utilized, and a hydraulic box and a piston plate 2 are arranged inside the equipment. When the slide rail bracket contacts the inner wall of the distribution box door, the piston plate 2 will press the solution inside the hydraulic box into the arc hydraulic rod through the oil pipe, forcing the arc hydraulic rod to extend outward, and the arc hydraulic rod drives the folding plate 2 to rotate downward through the sliding bracket and the rolling column, so as to move the folding plate 2 from Figure 2 state, transforming into Figure 1The folding plate 2 is in the state of being covered on the outer wall of the distribution box door. At this time, the electric telescopic rod 2 generates a contraction force, and the electric telescopic rod 2 drives the sliding bracket to move deeper into the equipment through the U-shaped bracket, and the sliding bracket drives the rolling column to move along the slide groove on the top of the folding plate 2, so that the folding plate 2 is folded inward and forces the pressure detector 2 to contact the outer wall of the distribution box door. By detecting the pressure change transmitted by the pressure detector 2, it can effectively detect whether the outer wall of the box door is protruding. Through the above detection of the inner and outer walls of the distribution box door, it can quickly check whether there is deformation at the corner of the distribution box door.
[0007] Preferably, the cleaning assembly also includes a fixing rod fixedly connected to the top of the slide rail bracket, the top of the fixing rod is fixedly connected to an air pressure box, and the outer wall of the air pressure box is fixedly connected to a one-way valve.
[0008] Preferably, a piston ring is slidably connected to the inner wall of the air pressure box, and a pressure tube is fixedly connected to the side wall of the piston ring. After the detection is completed, the electric telescopic rod 2 generates an extension force to make the pressure detector 2 and the pressure detector 1 close to the distribution box door, and the electric telescopic rod 1 generates a contraction force to force the piston plate to move upward along the inner wall of the shell. At the same time, the hydraulic rod and the piston plate 2 are reset. At this time, the piston plate 2 contracts along the inner wall of the hydraulic box, and the solution inside the arc-shaped hydraulic rod is reset through the oil pipeline. At this time, the arc-shaped hydraulic rod will drive the folding plate 2 and the pressure detector 2 to tilt upward, and the piston plate 2 drives the fixed plate and the slide rail bracket to contract, completing the rapid disengagement of the equipment. Through the application of the above-mentioned components, the disengagement efficiency of the equipment is improved, and excessive component design is avoided to affect the operating efficiency of the equipment.
[0009] Preferably, the cleaning component also includes a contact block fixedly connected to the end of the pressurized pipe away from the one-way valve, the side wall of the contact block is connected with an air storage groove, the outer wall of the air storage groove is connected with the inner wall of the pressurized pipe, and an air outlet is opened on the inner wall of the air storage groove.
[0010] Preferably, the cleaning component also includes a slide groove provided at the side wall of the contact block, a compression spring is fixedly connected to the inner wall of the slide groove, a slide plate is fixedly connected to the other end of the compression spring, an air outlet hole is provided at the outer wall of the slide plate, and a cleaning component is arranged inside the device by utilizing the force of the above-mentioned fixed plate extending outward, and before the rotating column contacts the inner wall of the distribution box door, the contact block will first contact the inner wall of the distribution box door, and with the movement of the slide rail bracket, the pressure tube will slide along the inner wall of the air pressure box, and in this process, the internal air of the pressure tube will be compressed , and high-pressure gas is formed inside the air storage tank. When the rotating column 1 contacts the inner wall of the distribution box door, the side wall of the air pressure box will contact the side wall of the slide plate, and the slide plate will slide along the inner wall of the slide groove, forcing the air outlet to overlap with the air outlet hole to form a gap, and the high-pressure gas inside the air storage tank will be discharged outward through the above gap and act on the inside of the distribution box door, and the high-pressure gas flows outward along the inner wall of the distribution box door, effectively removing most of the residual impurities. Through the application of the above components, the residual impurities can be prevented from affecting the detection accuracy of the pressure detector 1.
[0011] A detection method for a distribution box inspection device comprises the following steps: S1: When in use, fix the electric telescopic rod 1 at the desired position, place the distribution box door to be tested at the bottom of the device, turn on the power of the electric telescopic rod 1, and the electric telescopic rod 1 generates an extension force, forcing the push rod and the piston plate to slide downward along the inner wall of the shell; S2: The solution inside the shell is pressed into the hydraulic rod, which generates an extension force and forces the second piston plate to squeeze the hydraulic box and the fixed plate to move outward. At this time, the fixed plate drives the slide rail bracket and the rotating column 1 to contact the corner of the distribution box door; S3: The staff then turns on the power of the electric telescopic rod 2, which generates a contraction force, forcing the U-shaped bracket and the slider to move toward the center of the device along the inner wall of the slider. The slider drives the outer push rod to slide through the rotating column 2, and the outer push rod pushes the folding plate 1 to contact the inner wall of the distribution box door.
[0012] The present invention has the following beneficial effects: (1) The present invention aims to solve the problem that the corner curling position may be deformed after the iron sheet is stamped. A pressure detector is provided inside the device. When the device is used, the electric telescopic rod is fixed at the required position, and the distribution box door to be tested is placed at the bottom of the device. The power of the electric telescopic rod is turned on, and the electric telescopic rod generates an extension force, forcing the push rod and the piston plate to slide downward along the inner wall of the shell. The solution inside the shell is pressurized into the hydraulic rod, and the hydraulic rod generates an extension force, forcing the piston plate 2 to squeeze the hydraulic box and the fixed plate to move outward. At this time, the fixed plate drives the slide rail bracket and the rotating column 1 to contact the corner of the distribution box door, presenting the following Figure 1In the state shown, the staff then turns on the power of the electric telescopic rod 2, and the electric telescopic rod 2 generates a contraction force, forcing the U-shaped bracket and the slider to move toward the center of the equipment along the inner wall of the slider. The slider drives the outer push rod to slide through the rotating column 2, and the outer push rod will push the folding plate 1 to contact the inner wall of the distribution box door. If the inner wall of the distribution box door is concave inward at this time, the concave position will contact the side of the pressure detector 1, and the pressure detector 1 is pushed by the outer push rod, and the pressure on the pressure detector 1 increases. Through the application of the upper component and the feedback of the data of the pressure detector 1, it can be quickly identified whether the inner wall of the distribution box door is protruding, thereby improving the detection efficiency of the equipment.
[0013] (2) The present invention utilizes the characteristic that the piston plate 2 pushes the fixed plate and the slide rail bracket to move outward. A hydraulic box and a piston plate 2 are arranged inside the equipment. When the slide rail bracket contacts the inner wall of the distribution box door, the piston plate 2 will press the solution inside the hydraulic box into the arc-shaped hydraulic rod through the oil pipe, forcing the arc-shaped hydraulic rod to extend outward. The arc-shaped hydraulic rod drives the folding plate 2 to rotate downward through the sliding bracket and the rolling column, and the folding plate 2 is moved from Figure 2 state, transforming into Figure 1 The folding plate 2 is in the state of being covered on the outer wall of the distribution box door. At this time, the electric telescopic rod 2 generates a contraction force, and the electric telescopic rod 2 drives the sliding bracket to move deeper into the equipment through the U-shaped bracket, and the sliding bracket drives the rolling column to move along the slide groove on the top of the folding plate 2, so that the folding plate 2 is folded inward and forces the pressure detector 2 to contact the outer wall of the distribution box door. By detecting the pressure change transmitted by the pressure detector 2, it can effectively detect whether the outer wall of the box door is protruding. Through the above detection of the inner and outer walls of the distribution box door, it can quickly check whether there is deformation at the corner of the distribution box door.
[0014] (3) The present invention utilizes the outward extension force of the above-mentioned fixed plate and provides a cleaning component inside the equipment. Before the rotating column 1 contacts the inner wall of the distribution box door, the contact block will first contact the inner wall of the distribution box door, and as the slide rail bracket moves, the pressure tube will slide along the inner wall of the air pressure box. During this process, the internal air of the pressure tube will be compressed and high-pressure gas will be formed inside the air storage tank. When the rotating column 1 contacts the inner wall of the distribution box door, the side wall of the air pressure box will contact the side wall of the slide plate. The slide plate slides along the inner wall of the slide groove, forcing the air outlet to overlap with the air outlet hole to form a gap, and the high-pressure gas inside the air storage tank will be discharged outward through the above-mentioned gap and act on the inside of the distribution box door. The high-pressure gas flows outward along the inner wall of the distribution box door, effectively removing most of the residual impurities. Through the application of the above-mentioned components, the residual impurities can be prevented from affecting the detection accuracy of the pressure detector 1.
[0015] (4) After the detection is completed, the electric telescopic rod 2 generates an extension force to make the pressure detector 2 and the pressure detector 1 separate from the distribution box door, and the electric telescopic rod 1 generates a contraction force to force the piston plate to move upward along the inner wall of the shell. At the same time, the hydraulic rod and the piston plate 2 are reset. At this time, the piston plate 2 contracts along the inner wall of the hydraulic box, and the solution inside the arc-shaped hydraulic rod is reset through the oil pipeline. At this time, the arc-shaped hydraulic rod will drive the folding plate 2 and the pressure detector 2 to tilt upward, and the piston plate 2 drives the fixed plate and the slide rail bracket to contract, completing the rapid separation of the equipment. Through the application of the above components, the separation efficiency of the equipment is improved, and excessive component design is avoided to affect the operating efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0017] Figure 1 It is a schematic cross-sectional view of the overall structure of the present invention; Figure 2 It is a schematic diagram of the static posture of the overall structure of the present invention; Figure 3 It is a schematic diagram of the housing assembly of the present invention; Figure 4 It is a schematic diagram of the internal angle detection mechanism of the present invention; Figure 5 It is a schematic diagram of the positive angle detection component of the present invention; Figure 6 A schematic diagram of a cleaning component of the present invention; Figure 7 For the present invention Figure 6 A is an enlarged schematic diagram; Figure 8 It is a schematic diagram of the working process of the present invention.
[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows: In the figure: 1. housing; 11. piston plate; 12. push rod; 13. electric telescopic rod 1; 14. hydraulic rod; 15. piston plate 2; 16. electric telescopic rod 2; 17. U-shaped bracket; 2. internal angle detection mechanism; 21. hydraulic box; 22. fixed plate; 23. slide rail bracket; 24. rotating column 1; 25. folding plate 1; 26. pressure detector 1; 3. control mechanism; 31. limit rod; 32. slider; 33. rotating column 2; 34. outer Push rod; 4. Yang angle detection assembly; 41. Oil pipeline; 42. Arc hydraulic rod; 43. Sliding bracket; 44. Rolling column; 45. Folding plate 2; 46. Pressure detector 2; 5. Cleaning assembly; 51. Fixed rod; 52. Air pressure box; 53. One-way valve; 54. Piston ring; 55. Pressure pipe; 56. Contact block; 57. Air storage tank; 58. Air outlet; 59. Slide groove; 510. Pressure spring; 511. Slide plate; 512. Air outlet hole. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] For example, see Figure 1 - Figure 4 The present invention is a testing device for a distribution box, comprising a housing 1, a piston plate 11 is slidably connected to the inner wall of the housing 1, a push rod 12 is fixedly connected to the top of the piston plate 11, an electric telescopic rod 13 is fixedly connected to the top of the push rod 12, four hydraulic rods 14 are through-connected to the side wall of the housing 1, and a piston plate 2 15 is fixedly connected to the side wall of the hydraulic rod 14; The internal angle detection mechanism 2 includes a hydraulic box 21 slidably connected to the side wall of the piston plate 2 15, a fixed plate 22 is fixedly connected to the side wall of the hydraulic box 21, a slide rail bracket 23 is fixedly connected to the side wall of the fixed plate 22, a rotating column 24 is rotatably connected to one end of the side wall of the slide rail bracket 23 away from the fixed plate 22, a folding plate 25 is rotatably connected to the outer wall of the rotating column 24, a pressure detector 26 is fixedly connected to the side wall of the folding plate 25, and a positive angle detection component 4 is connected through the outer wall of the hydraulic box 21; The control mechanism 3 includes a limit rod 31 fixedly connected to the inner wall of the folding plate 25, a slider 32 slidably connected to the inner wall of the slide rail bracket 23, a rotating column 23 fixedly connected to the inner wall of the slider 32, an outer push rod 34 rotatably connected to the outer wall of the rotating column 23, an end of the outer push rod 34 away from the rotating column 23 is rotatably connected to the outer wall of the limit rod 31, an electric telescopic rod 2 16 is fixedly connected to the side wall of the fixed plate 22, an end of the electric telescopic rod 2 16 away from the fixed plate 22 is fixedly connected to a U-shaped bracket 17, the outer wall of the U-shaped bracket 17 is fixedly connected to the top of the slider 32, and the top of the slide rail bracket 23 is fixedly connected to the cleaning component 5.
[0021] For example 2, please refer to Figure 5 - Figure 8 The present invention is a testing device for a distribution box. On the basis of the first embodiment, the positive angle detection component 4 includes an oil delivery pipe 41 that passes through and connects the side wall of the hydraulic box 21. The end of the oil delivery pipe 41 away from the hydraulic box 21 is connected with an arc-shaped hydraulic rod 42. The bottom of the arc-shaped hydraulic rod 42 is fixedly connected to the top of the U-shaped bracket 17. The end of the arc-shaped hydraulic rod 42 away from the U-shaped bracket 17 is fixedly connected with a sliding bracket 43. When using the device, the electric telescopic rod 13 is fixed at the required position, and the distribution box door to be detected is placed at the bottom of the device. The power supply of the electric telescopic rod 13 is turned on. The electric telescopic rod 13 generates an extension force, forcing the push rod 12 and the piston plate 11 to slide downward along the inner wall of the shell 1. The solution inside the shell 1 is pressurized into the hydraulic rod 14. The hydraulic rod 14 generates an extension force and forces the piston plate 15 to squeeze the hydraulic box 21 and the fixed plate 22 to move outward. At this time, the fixed plate 22 drives the slide rail bracket 23 and the rotating column 1 24 to contact the corner of the distribution box door, presenting a Figure 1 In the state shown, the staff turns on the power of the electric telescopic rod 16, and the electric telescopic rod 16 generates a contraction force, forcing the U-shaped bracket 17 and the slider 32 to move toward the center of the equipment along the inner wall of the slider 32. The slider 32 drives the outer push rod 34 to slide through the rotating column 33, and the outer push rod 34 will push the folding plate 25 to contact the inner wall of the distribution box door. If the inner wall of the distribution box door is recessed inward at this time, the recessed position will contact the side of the pressure detector 26, and the pressure detector 26 is pushed by the outer push rod 34, and the pressure on the pressure detector 26 increases. Through the application of the upper component and the feedback of the pressure detector 26 data, it can be quickly identified whether the inner wall of the distribution box door is protruding, thereby improving the detection efficiency of the equipment.
[0022] The positive angle detection component 4 also includes a rolling column 44 fixedly connected to the bottom of the sliding bracket 43, and a folding plate 2 45 is slidably connected to the outer wall of the rolling column 44, and a pressure detector 2 46 is fixedly connected to the inner wall of the folding plate 2 45. The above-mentioned piston plate 2 15 pushes the fixed plate 22 and the slide rail bracket 23 to move outward. A hydraulic box 21 and a piston plate 2 15 are arranged inside the equipment. When the slide rail bracket 23 contacts the inner wall of the distribution box door, the piston plate 2 15 will press the solution inside the hydraulic box 21 into the arc hydraulic rod 42 through the oil pipe 41, forcing the arc hydraulic rod 42 to extend outward, and the arc hydraulic rod 42 drives the folding plate 2 45 to rotate downward through the sliding bracket 43 and the rolling column 44, so that the folding plate 2 45 is moved outward. Figure 2 state, transforming into Figure 1 The folding plate 2 45 is wrapped around the outer wall of the distribution box door. At this time, the electric telescopic rod 2 16 generates a contraction force. The electric telescopic rod 2 16 drives the sliding bracket 43 to move deeper into the equipment through the U-shaped bracket 17. The sliding bracket 43 drives the rolling column 44 to move along the slide groove on the top of the folding plate 2 45, so that the folding plate 2 45 is folded inward and forces the pressure detector 2 46 to contact the outer wall of the distribution box door. By detecting the pressure change transmitted by the pressure detector 2 46, it can be effectively detected whether the outer wall of the box door is protruding. Through the above detection of the inner and outer walls of the distribution box door, it can quickly check whether there is deformation at the corner of the distribution box door.
[0023] The cleaning assembly 5 further comprises a fixing rod 51 fixedly connected to the top of the slide rail bracket 23 , a pressure box 52 is fixedly connected to the top of the fixing rod 51 , and a one-way valve 53 is fixedly connected to the outer wall of the pressure box 52 .
[0024] A piston ring 54 is slidably connected to the inner wall of the air pressure box 52, and a pressure tube 55 is fixedly connected to the side wall of the piston ring 54. After the detection is completed, the electric telescopic rod 16 generates an extension force to make the pressure detector 46 and the pressure detector 26 close to the distribution box door, and the electric telescopic rod 13 generates a contraction force to force the piston plate 11 to move upward along the inner wall of the outer shell 1, and at the same time the hydraulic rod 14 and the piston plate 15 are reset. At this time, the piston plate 15 contracts along the inner wall of the hydraulic box 21, and the solution inside the arc hydraulic rod 42 is reset through the oil pipeline 41. At this time, the arc hydraulic rod 42 will drive the folding plate 45 and the pressure detector 46 to tilt upward, and the piston plate 15 drives the fixed plate 22 and the slide rail bracket 23 to contract, completing the rapid separation of the equipment. Through the application of the above components, the separation efficiency of the equipment is improved, and excessive component design is avoided to affect the operating efficiency of the equipment.
[0025] The cleaning assembly 5 also includes a contact block 56 fixedly connected to the end of the pressurized tube 55 away from the one-way valve 53, and an air storage groove 57 is connected through the side wall of the contact block 56. The outer wall of the air storage groove 57 is connected through the inner wall of the pressurized tube 55, and an air outlet 58 is opened on the inner wall of the air storage groove 57.
[0026] The cleaning component 5 also includes a slide groove 59 provided on the side wall of the contact block 56, a compression spring 510 is fixedly connected to the inner wall of the slide groove 59, a slide plate 511 is fixedly connected to the other end of the compression spring 510, and an air outlet hole 512 is provided on the outer wall of the slide plate 511. By utilizing the force of the fixed plate 22 extending outward, a cleaning component 5 is arranged inside the device. Before the rotating column 24 contacts the inner wall of the distribution box door, the contact block 56 will contact the inner wall of the distribution box door first, and with the movement of the slide rail bracket 23, the pressure pipe 55 will slide along the inner wall of the air pressure box 52. In this process, the internal air of the pressure pipe 55 It will be compressed and form high-pressure gas inside the air storage tank 57. When the rotating column 24 contacts the inner wall of the distribution box door, the side wall of the air pressure box 52 will contact the side wall of the slide plate 511. The slide plate 511 slides along the inner wall of the slide groove 59, forcing the air outlet 58 to overlap with the air outlet hole 512 to form a gap. The high-pressure gas inside the air storage tank 57 will be discharged outward through the above-mentioned gap and act on the inside of the distribution box door. The high-pressure gas flows outward along the inner wall of the distribution box door, effectively removing most of the residual impurities. Through the application of the above-mentioned components, the residual impurities can be prevented from affecting the detection accuracy of the pressure detector 26.
[0027] The detection method of the detection device comprises the following steps: S1: When in use, the electric telescopic rod 13 is fixed at the desired position, and the distribution box door to be tested is placed at the bottom of the device, and the power supply of the electric telescopic rod 13 is turned on. The electric telescopic rod 13 generates an extension force, forcing the push rod 12 and the piston plate 11 to slide downward along the inner wall of the housing 1; S2: The solution inside the housing 1 is pressurized into the hydraulic rod 14, which generates an extension force and forces the piston plate 2 15 to squeeze the hydraulic box 21 and the fixed plate 22 to move outward. At this time, the fixed plate 22 drives the slide rail bracket 23 and the rotating column 1 24 to contact the corner of the distribution box door; S3: The staff turns on the power of the electric telescopic rod 16, and the electric telescopic rod 16 generates a contraction force, forcing the U-shaped bracket 17 and the slider 32 to move toward the center of the equipment along the inner wall of the slider 32. The slider 32 drives the outer push rod 34 to slide through the rotating column 33, and the outer push rod 34 pushes the folding plate 25 to contact the inner wall of the distribution box door.
[0028] A specific application of this embodiment is: when using the device, the electric telescopic rod 13 is fixed at the required position, and the distribution box door to be tested is placed at the bottom of the device, and the power supply of the electric telescopic rod 13 is turned on. The electric telescopic rod 13 generates an extension force, forcing the push rod 12 and the piston plate 11 to slide downward along the inner wall of the shell 1. The solution inside the shell 1 is pressurized into the hydraulic rod 14, and the hydraulic rod 14 generates an extension force and forces the piston plate 15 to squeeze the hydraulic box 21 and the fixed plate 22 to move outward. At this time, the fixed plate 22 drives the slide rail bracket 23 and the rotating column 1 24 to contact the corner of the distribution box door, presenting the following Figure 1 In the state shown, the staff turns on the power of the electric telescopic rod 16, and the electric telescopic rod 16 generates a contraction force, forcing the U-shaped bracket 17 and the slider 32 to move toward the center of the equipment along the inner wall of the slider 32. The slider 32 drives the outer push rod 34 to slide through the rotating column 33, and the outer push rod 34 will push the folding plate 1 25 to contact the inner wall of the distribution box door. If the inner wall of the distribution box door is concave inward at this time, the concave position will contact the side of the pressure detector 1 26, and the pressure detector 1 26 is pushed by the outer push rod 34, and the pressure on the pressure detector 1 26 increases. Through the application of the upper component, through the pressure detector The feedback of the data of the measuring instrument 26 can quickly identify whether the inner wall of the distribution box door is protruding, thereby improving the detection efficiency of the equipment. The characteristics of the piston plate 215 pushing the fixed plate 22 and the slide rail bracket 23 to move outward are utilized. A hydraulic box 21 and a piston plate 215 are arranged inside the equipment. When the slide rail bracket 23 contacts the inner wall of the distribution box door, the piston plate 215 will press the solution inside the hydraulic box 21 into the arc hydraulic rod 42 through the oil pipe 41, forcing the arc hydraulic rod 42 to extend outward. The arc hydraulic rod 42 drives the folding plate 245 to rotate downward through the sliding bracket 43 and the rolling column 44, and the folding plate 245 is moved from Figure 2 state, transforming into Figure 1 The folding plate 2 45 is wrapped around the outer wall of the distribution box door. At this time, the electric telescopic rod 2 16 generates a contraction force. The electric telescopic rod 2 16 drives the sliding bracket 43 to move deeper into the equipment through the U-shaped bracket 17. The sliding bracket 43 drives the rolling column 44 to move along the slide groove on the top of the folding plate 2 45, so that the folding plate 2 45 is folded inward and forces the pressure detector 2 46 to contact the outer wall of the distribution box door. By detecting the pressure change transmitted by the pressure detector 2 46, it can be effectively detected whether the outer wall of the box door is protruding. Through the above detection of the inner and outer walls of the distribution box door, it can quickly check whether there is deformation at the corner of the distribution box door.
[0029] By utilizing the outward extension force of the above-mentioned fixed plate 22, a cleaning component 5 is arranged inside the equipment. Before the rotating column 24 contacts the inner wall of the distribution box door, the contact block 56 will first contact the inner wall of the distribution box door, and with the movement of the slide rail bracket 23, the pressure tube 55 will slide along the inner wall of the air pressure box 52. During this process, the internal air of the pressure tube 55 will be compressed and high-pressure gas will be formed inside the air storage groove 57. When the rotating column 24 contacts the inner wall of the distribution box door, the side wall of the air pressure box 52 will contact the side wall of the slide plate 511, and the slide plate 511 slides along the inner wall of the slide groove 59, forcing the air outlet 58 to overlap with the air outlet through hole 512 to form a gap, and the high-pressure gas inside the air storage groove 57 will be discharged outward through the above-mentioned gap and act on the inside of the distribution box door, and the high-pressure gas flows outward along the inner wall of the distribution box door, effectively removing most of the residual impurities. Through the application of the above-mentioned components, the residual impurities can be prevented from affecting the detection accuracy of the pressure detector 26.
[0030] After the detection is completed, the electric telescopic rod 16 generates an extension force, so that the pressure detector 46 and the pressure detector 26 are separated from the distribution box door, and the electric telescopic rod 13 generates a contraction force, forcing the piston plate 11 to move upward along the inner wall of the outer shell 1, and at the same time the hydraulic rod 14 and the piston plate 15 are reset. At this time, the piston plate 15 contracts along the inner wall of the hydraulic box 21, and the solution inside the arc hydraulic rod 42 is reset through the oil pipe 41. At this time, the arc hydraulic rod 42 will drive the folding plate 45 and the pressure detector 46 to tilt upward, and the piston plate 15 drives the fixed plate 22 and the slide rail bracket 23 to contract, completing the rapid separation of the equipment. Through the application of the above components, the separation efficiency of the equipment is improved, and excessive component design is avoided to affect the operating efficiency of the equipment.
[0031] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An inspection device for a distribution box, comprising a housing (1), a piston plate (11) being slidably connected to the inner wall of the housing (1), a push rod (12) being fixedly connected to the top of the piston plate (11), an electric telescopic rod (13) being fixedly connected to the top of the push rod (12), four hydraulic rods (14) being through-connected to the side walls of the housing (1), a piston plate (15) being fixedly connected to the side walls of the hydraulic rods (14), characterized in that: Also includes: A female angle detection mechanism (2), the female angle detection mechanism (2) comprising a hydraulic box (21) slidably connected to the side wall of the second piston plate (15), a fixed plate (22) fixedly connected to the side wall of the hydraulic box (21), a slide rail bracket (23) fixedly connected to the side wall of the fixed plate (22), a rotating column (24) rotatably connected to one end of the side wall of the slide rail bracket (23) away from the fixed plate (22), a folding plate (25) rotatably connected to the outer wall of the rotating column (24), a pressure detector (26) fixedly connected to the side wall of the folding plate (25), and a male angle detection component (4) through-connected to the outer wall of the hydraulic box (21); A control mechanism (3), the control mechanism (3) comprising a limit rod (31) fixedly connected to the inner wall of the folding plate (25), a slider (32) slidably connected to the inner wall of the slide rail bracket (23), a rotating column (33) fixedly connected to the inner wall of the slider (32), an outer push rod (34) rotatably connected to the outer wall of the rotating column (33), an end of the outer push rod (34) away from the rotating column (33) is rotatably connected to the outer wall of the limit rod (31), an electric telescopic rod (16) fixedly connected to the side wall of the fixed plate (22), an end of the electric telescopic rod (16) away from the fixed plate (22) is fixedly connected to a U-shaped bracket (17), the outer wall of the U-shaped bracket (17) is fixedly connected to the top of the slider (32), and a cleaning component (5) is fixedly connected to the top of the slide rail bracket (23).
2. The inspection device for a distribution box according to claim 1, characterized in that: The positive angle detection assembly (4) comprises an oil delivery pipe (41) which is connected to the side wall of the hydraulic box (21); an end of the oil delivery pipe (41) which is away from the hydraulic box (21) is connected to an arc-shaped hydraulic rod (42); the bottom of the arc-shaped hydraulic rod (42) is fixedly connected to the top of the U-shaped bracket (17); and an end of the arc-shaped hydraulic rod (42) which is away from the U-shaped bracket (17) is fixedly connected to a sliding bracket (43).
3. A testing device for a distribution box according to claim 2, characterized in that: The male angle detection assembly (4) further comprises a rolling column (44) fixedly connected to the bottom of the sliding bracket (43), a folding plate 2 (45) being slidably connected to the outer wall of the rolling column (44), and a pressure detector 2 (46) being fixedly connected to the inner wall of the folding plate 2 (45).
4. The inspection device for a distribution box according to claim 3, characterized in that: The cleaning assembly (5) further comprises a fixing rod (51) fixedly connected to the top of the slide rail bracket (23); the top of the fixing rod (51) is fixedly connected to an air pressure box (52); and the outer wall of the air pressure box (52) is fixedly connected to a one-way valve (53).
5. The inspection device for a distribution box according to claim 4, characterized in that: A piston ring (54) is slidably connected to the inner wall of the air pressure box (52), and a pressure pipe (55) is fixedly connected to the side wall of the piston ring (54).
6. A testing device for a distribution box according to claim 5, characterized in that: The cleaning assembly (5) further comprises a contact block (56) fixedly connected to an end of the pressurized tube (55) away from the one-way valve (53); a side wall of the contact block (56) is connected through an air storage groove (57); an outer wall of the air storage groove (57) is connected through an inner wall of the pressurized tube (55); and an air outlet (58) is provided on the inner wall of the air storage groove (57).
7. The inspection device for a distribution box according to claim 6, characterized in that: The cleaning component (5) further comprises a slide groove (59) provided on the side wall of the contact block (56); a compression spring (510) is fixedly connected to the inner wall of the slide groove (59); a slide plate (511) is fixedly connected to the other end of the compression spring (510); and an air outlet hole (512) is provided on the outer wall of the slide plate (511).
8. A detection method for a distribution box inspection device, using the distribution box inspection device as claimed in claim 7, characterized in that: The following steps are included: S1: When in use, the electric telescopic rod (13) is fixed at a desired position, and the distribution box door to be tested is placed at the bottom of the device. The electric telescopic rod (13) is powered on, and the electric telescopic rod (13) generates an extension force, forcing the push rod (12) and the piston plate (11) to slide downward along the inner wall of the housing (1); S2: The solution inside the housing (1) is pressurized to enter the hydraulic rod (14), which generates an extension force and forces the second piston plate (15) to squeeze the hydraulic box (21) and the fixed plate (22) to move outwards. At this time, the fixed plate (22) drives the slide rail bracket (23) and the rotating column (24) to contact the corner of the distribution box door; S3: The staff then turns on the power supply of the electric telescopic rod 2 (16), and the electric telescopic rod 2 (16) generates a contraction force, forcing the U-shaped bracket (17) and the slider (32) to move toward the center of the device along the inner wall of the slider (32). The slider (32) drives the outer push rod (34) to slide through the rotating column 2 (33), and the outer push rod (34) pushes the folding plate 1 (25) to contact the inner wall of the distribution box door.
Citation Information
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