Punching device for aluminum alloy precision die forging

By using servo motor-driven lead screw synchronous rotation and hydraulic cylinder hydraulic stamping in the aluminum alloy plate stamping device, combined with the limit structure of right-angle plates and vertical slots, the problems of poor stability and deformation in the existing technology are solved, and a more stable process is achieved. Efficient and precise stamping results.

CN119327949AInactive Publication Date: 2025-01-21CHUZHOU JINXUAN MACHINERY PROCESSING CO LTD

Patent Information

Application Number
CN202411875118.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When used, the existing aluminum alloy sheet stamping device has poor stability, which can easily lead to the sheet shift and affect the stamping quality. The relative position between the sheet and the mold is prone to deviation, resulting in deformation.

Method used

An aluminum alloy precision die forging stamping device is designed. It uses a servo motor to drive the screw to rotate synchronously, and cooperates with the right-angle plate and vertical groove for limit and stable transmission. It uses a hydraulic cylinder to provide hydraulic stamping force and stabilizes it through the movable mold and the fixed mold. stamping.

Benefits of technology

It effectively avoids the displacement and spacing between the plate and the mold, improves the stability and accuracy of stamping, and improves the stamping effect and forming quality of the aluminum alloy plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an aluminum alloy precision die forging stamping device, and particularly relates to the technical field of stamping die-casting, the aluminum alloy precision die forging stamping device comprises a stamping table, a door frame is fixedly arranged on one side of the upper surface of the stamping table, a hydraulic air cylinder is fixedly mounted in the middle of the door frame, and a servo motor is fixedly mounted on the upper surface of the stamping table and close to one side of a partition plate; two lead screws are driven by a servo motor to synchronously rotate and are matched with four right-angle plates and vertical grooves, an aluminum alloy plate is stably limited, the plate can be stably transferred to a stamping position for stamping machining through the stable transmission effect of a ball screw structure, displacement between the plate and a die is avoided, and the machining efficiency is improved. And no interval exists between the plate and the die, the situation that the edge of the plate deforms cannot be caused, under the condition that the stability of the plate is guaranteed, hydraulic punching force is provided in cooperation with the hydraulic air cylinder, and the aluminum alloy plate is stably punched through the movable die and the fixed die, so that the punching effect of the aluminum alloy plate is improved.
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Description

Technical Field

[0001] The invention provides a stamping device for aluminum alloy precision die forgings, and particularly relates to the technical field of stamping and die casting. Background Art

[0002] Aluminum alloy precision die forgings are aluminum alloy forgings with complex shapes and high precision forged on die forging equipment. The production process is to use a hydraulic device to bring the workpiece to be forged (such as a plate) into contact with the die surface, and use stamping to form the desired shape on the workpiece surface (such as a groove or hole on the plate surface). This process does not require cutting and processing and is widely used in the preparation of aluminum alloy plate workpieces.

[0003] The utility model with authorization announcement number CN217095209U discloses a cold stamping device for aluminum alloy plates. When the stamping device is in operation, the aluminum alloy plate is placed in the internal clamping groove of the clamping push plate and pushed. The clamping push plate cooperates with the fixed clamping plate to push the aluminum alloy plate to the specified position, and contacts and fixes it with the limit baffle, thereby limiting and fixing the aluminum alloy plate. Then, in conjunction with the cold stamping template above, it is convenient to perform precise and stable stamping operations on the aluminum alloy plate, which can effectively prevent the plate from offsetting and shaking during stamping.

[0004] The above-mentioned punching device still has the following defects in the process of punching aluminum alloy plates: when the punching device is in use, it only relies on the clamping push plate and the fixed clamping plate to position the two sides of the aluminum alloy plate, and the plate and the fixed clamping plate are supported by the plate clamping groove set, and as the pushing cylinder drives the clamping push plate and the fixed clamping plate and the aluminum alloy plate to be pushed horizontally, the stability of the single-point push of the cylinder is poor, which is easy to cause the plate to be offset during the pushing process, so when the plate moves to the position of the bearing bottom plate, that is, on the mold on the punching table in the prior art, it is easy to cause the relative position between the plate and the mold to deviate, thereby affecting the punching quality of the aluminum alloy plate. Moreover, the two sides of the aluminum alloy plate are placed horizontally in the plate clamping groove, resulting in a gap between the plate and the bearing bottom plate. Then, during punching, the contact part between the aluminum alloy plate and the plate clamping groove will be subjected to downward punching pressure, thereby causing the contact part between the plate and the plate clamping groove, that is, the two side edges of the aluminum alloy plate to be deformed, thereby affecting the final punching effect of the aluminum alloy plate.

[0005] Therefore, the present invention proposes a punching device for aluminum alloy precision die forgings to make up for and improve the deficiencies of the prior art. Summary of the invention

[0006] In view of the defects existing in the prior art, the present invention provides a stamping device for aluminum alloy precision die forgings, which can effectively solve the relevant technical problems raised by the background technology.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention discloses a stamping device for aluminum alloy precision die forgings, comprising a stamping table, a gantry is fixedly arranged on one side of the upper surface of the stamping table, a hydraulic cylinder is fixedly installed in the middle of the gantry, a movable die is arranged on the telescopic end below the hydraulic cylinder, a fixed die is arranged on the upper surface of the stamping table and at a position corresponding to the movable die, and one side of the gantry is set to be open.

[0008] An active feeding mechanism is arranged on one side of the upper surface of the stamping table and close to the open part of the door frame, and the active feeding mechanism includes two combination boxes symmetrically arranged on both sides of the upper surface of the stamping table, and the two combination boxes are respectively composed of an upper and a lower part, and the upper and lower parts are detachably connected, and the interiors of the two combination boxes are rotatably connected with a lead screw, and the ends of the two lead screws close to the door frame pass through the combination box and extend to the outside of the combination box, and the two lead screws are sleeved with a sleeve block, and a ball screw structure is formed between the two sleeve blocks and the corresponding lead screws, and the outer walls on both sides of the two combination boxes are symmetrically provided with strip grooves, and the two sides of the two sleeve blocks pass through the corresponding strip grooves and are in sliding cooperation with the strip grooves, and the two The sleeve block is fixedly connected with a T-shaped plate on one side passing through the strip groove, and two right-angle plates are fixedly provided on the sides where the two T-shaped plates are close to each other. The four right-angle plates are distributed in a rectangular shape, and the four right-angle plates are provided with right-angle grooves. A partition is fixedly provided on the upper surface of the stamping table and close to the door frame. One end of the two lead screws located outside the corresponding combination box passes through the partition and extends to the outside of the partition. A servo motor is fixedly installed on the upper surface of the stamping table and close to the partition. The two lead screws are fixedly connected with synchronous wheels on one end located outside the partition, and a synchronous belt is connected for transmission between the two synchronous wheels. The synchronous wheel close to the servo motor is coaxially fixed with the output shaft of the servo motor.

[0009] Preferably, the upper and lower parts of the two combination boxes are threadedly connected by bolts and nuts.

[0010] Preferably, a plurality of array rods are evenly rotatably connected to the upper surface of the punching table and are located just below the two T-shaped plates, and the outer ring surfaces of the plurality of array rods are all smooth surfaces.

[0011] Preferably, after the four right-angle plates are horizontally displaced to a final position in a direction close to the fixed mold, they are located just above the fixed mold, and at this position, the four right-angle plates do not contact the outer wall of the fixed mold.

[0012] Preferably, fastening assemblies are symmetrically arranged on the two T-shaped plates, and the fastening assemblies include two abutment plates movably inserted on the T-shaped plates, and side plates are fixedly arranged on the two T-shaped plates and at positions corresponding to the four abutment plates, springs are connected between the sides of the four abutment plates that are away from each other and the corresponding side plates, and the sides of the four abutment plates that are close to each other are provided with inclined surfaces and vertical surfaces, wherein the inclined surfaces are located above the vertical surfaces.

[0013] Preferably, a follow-up processing mechanism is provided on the partition, and the follow-up processing mechanism includes a linkage disk rotatably connected to the side of the partition close to the screw, the linkage disk corresponds to the position of one of the screws, and a transmission component is transmission-connected between the linkage disk and one of the screws, a cam is fixedly provided at an eccentric position on the surface of the linkage disk close to the screw, a negative pressure cylinder is fixedly installed on the side of the partition close to the linkage disk, a rod piston is movably inserted inside the negative pressure cylinder, the rod piston consists of a rod body and a piston disk fixedly connected to the rod body, wherein one end of the rod body passes through the negative pressure cylinder and extends to the outside of the negative pressure cylinder, and the rod body in the rod piston is located outside the negative pressure cylinder One end of the cylinder is fixedly connected with a grooved plate, and the grooved plate slides with the convex shaft, and the piston disk in the rod piston and the interior of the negative pressure cylinder form a piston cylinder structure, and the end of the negative pressure cylinder away from the linkage disk is connected with a T-shaped hard tube, and the part where the T-shaped hard tube is connected with the negative pressure cylinder is equipped with a one-way intake valve, and the upper and lower ends of the T-shaped hard tube away from the negative pressure cylinder side are connected with a suction frame, and the bottom of the negative pressure cylinder away from the linkage disk side is connected with a discharge pipe, and the part where the discharge pipe is connected with the negative pressure cylinder is equipped with a one-way exhaust valve, the end of the discharge pipe away from the negative pressure cylinder passes through the partition and extends to the outside of the partition, and the end of the discharge pipe located outside the partition is connected with a collection box.

[0014] Preferably, the transmission component consists of two pulleys and a belt transmission-connected between the two pulleys.

[0015] Preferably, the two suction frames have one side close to the movable mold and the fixed mold in a flared shape, and the flared portions of the two frames face the movable mold and the fixed mold respectively.

[0016] Preferably, the two suction frames have one side close to the movable mold and the fixed mold in a flared shape, and the flared portions of the two frames face the movable mold and the fixed mold respectively.

[0017] Preferably, a matching protection mechanism is provided on the side of one of the sleeve blocks close to the door frame, and the matching protection mechanism includes a reversing gear rotatably connected to the side of the door frame close to the combination box, a door panel is slidably connected to the surface of the side of the door frame close to the combination box, a vertical rack is fixedly connected to the side of the door panel close to the reversing gear, and the vertical rack is meshed with the reversing gear, and a bending plate is fixedly connected to the side of one of the sleeve blocks located outside the strip groove, and a horizontal rack is fixedly connected to the upper end of the bending plate, and the horizontal rack is meshed with the reversing gear.

[0018] The present invention has the following beneficial effects: The aluminum alloy precision die forging stamping device drives two lead screws to rotate synchronously through a servo motor, cooperates with four right-angle plates and vertical grooves to stably limit the aluminum alloy plate, and utilizes the stable transmission effect of the ball screw structure to stably transfer the plate to the stamping position for stamping processing, thereby avoiding displacement between the plate and the die, and there is no gap between the plate and the die, which will not cause deformation of the plate edge. Under the condition of ensuring the stability of the plate, the hydraulic cylinder is cooperated to provide hydraulic stamping force, and the aluminum alloy plate is stably stamped through the movable die and the fixed die, so as to improve the stamping effect of the aluminum alloy plate. Through the cooperation of four abutment plates and springs, the staff placed the aluminum alloy sheet in the right-angle groove of the right-angle plate, and with the help of the spring's rebound force, the vertical surfaces of the four abutment plates pressed against the side walls of the sheet, thereby stably clamping and fixing the sheet, ensuring the stability of the sheet placed in the vertical groove, ensuring that the sheet will not be displaced during the stamping process, and thus ensuring the forming quality of the stamped aluminum alloy sheet; The multiple array rods on the upper surface of the punching table can support the bottom of the sheet during the sheet conveying process and can rotate with the transfer of the sheet, thereby further improving the stability of the sheet during the transfer process and avoiding displacement of the sheet and affecting the final punching quality; By utilizing the negative pressure formed at the two suction frames, the chips adhering to the surfaces of the movable die and the fixed die from the previous processing can be sucked out before each aluminum alloy sheet is stamped, so as to avoid the impact of chips on the stamping of the aluminum alloy sheet due to chips left on the surfaces of the movable die and the fixed die when stamping the aluminum alloy sheet, and to avoid the appearance of defects on the surface of the aluminum alloy sheet after stamping, thereby improving the stamping quality of the aluminum alloy sheet; After the processing debris on the surface of the movable mold and the fixed mold is sucked by two suction frames, it will be automatically sent to the collection box for unified collection and treatment. Not only does it not require manual treatment, but it will also prevent the debris from adhering to other parts of the stamping device, ensuring the overall cleanliness of the stamping device. Through the cooperation of reversing gears, door panels and other components, when the plate is transferred and before the stamping process, the door panel can automatically cover the open part of the door frame, thereby forming a shielding here. In this way, when the hydraulic cylinder drives the movable die to stamp the plate, it can prevent the splash of debris due to the rupture of the aluminum alloy plate. The use of door panels can not only prevent people from contacting the stamping parts, but also avoid the splash of debris, thereby improving the safety of the stamping device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a first-view stereoscopic structural diagram of the present invention; Figure 2 It is a second perspective three-dimensional structural diagram of the present invention; Figure 3 It is a third perspective three-dimensional structural diagram of the present invention; Figure 4 It is a partial three-dimensional structural diagram of the door frame, combination box and partition board of the present invention in a cut-away state; Figure 5 It is a partial three-dimensional structural diagram of the relevant components of the partition plate of the present invention in a cut state close to the servo motor; Figure 6 It is a partial three-dimensional structural diagram of the relevant components of the T-shaped plate of the present invention; Figure 7 It is a partial three-dimensional structural diagram of the relevant components at the abutment plate of the present invention; Figure 8 It is a partial three-dimensional structural diagram of the relevant components of the linkage disk of the present invention; Fig. 9 It is a partial three-dimensional structural diagram of the partition and the negative pressure cylinder of the present invention in a cut-away state and related components; Fig.10 It is a partial three-dimensional structural diagram of the relevant components at the discharge pipe in the cut state of the partition of the present invention; Fig.11 For the present invention Figure 1 A partial enlarged three-dimensional structure diagram at the center A; Fig.12 It is a partial three-dimensional structural diagram of the relevant components of the reversing gear of the present invention.

[0020] The numbers in the figure represent: 1. Stamping table; 11. Door frame; 12. Hydraulic cylinder; 13. Moving mold; 14. Fixed mold; Active delivery mechanism: 21, combination box; 2101, strip groove; 22, lead screw; 23, sleeve block; 24, T-shaped plate; 25, right-angle plate; 251, array rod; 26, partition; 27, servo motor; 28, synchronous wheel; 29, synchronous belt; Fastening components: 241, abutment plate; 242, side plate; 243, spring; Follow-up processing mechanism: 31, linkage disk; 32, transmission component; 33, convex shaft; 34, negative pressure cylinder; 35, piston with rod; 36, grooved plate; 37, T-shaped hard pipe; 38, suction frame; 39, discharge pipe; 310, collection box; Cooperating protection mechanism: 41, reversing gear; 42, door panel; 43, vertical rack; 44, bending plate; 45, horizontal rack. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the embodiments.

[0022] Embodiments of the present invention are as follows: Embodiment 1: Figures 1 to 7 As shown, a stamping device for aluminum alloy precision die forgings includes a stamping table 1, a gantry 11 is fixedly arranged on one side of the upper surface of the stamping table 1, a hydraulic cylinder 12 is fixedly installed in the middle of the gantry 11, a movable die 13 is arranged on the telescopic end below the hydraulic cylinder 12, and a fixed die 14 is arranged on the upper surface of the stamping table 1 and at a position corresponding to the movable die 13. The above components are all main components of the existing stamping machine, and a controller is also arranged on the gantry 11. One side of the gantry 11 is set to be open.

[0023] An active feeding mechanism is provided on one side of the upper surface of the punching table 1 and close to the open part of the door frame 11. The active feeding mechanism includes two combination boxes 21 symmetrically arranged on both sides of the upper surface of the punching table 1. The two combination boxes 21 are respectively composed of an upper and a lower part, and the upper and lower parts are detachably connected. Specifically, the lower part of the two combination boxes 21 is fixed to the upper surface of the punching table 1. The inside of the two combination boxes 21 is rotatably connected with a lead screw 22, which is arranged inside the combination box 21, which can reduce the adhesion of external dust or debris and ensure the accuracy and stability of the transmission. The ends of the two lead screws 22 close to the door frame 11 pass through the combination box 21 and extend to the outside of the combination box 21. The two lead screws 22 are both sleeved with a sleeve block 23. The two sleeve blocks 23 and the corresponding lead screws 22 form a ball screw structure. The upper and lower parts of the two combination boxes 21 are threadedly connected by bolts and nuts. When in use, after separating the bolts and nuts, the upper part and the lower part of the combination box 21 can be manually separated, so as to facilitate the staff to perform corresponding maintenance on the lead screws 22 and the sleeve blocks 23 to ensure the stability of the transmission of the lead screws 22 and the sleeve blocks 23. The outer walls of both sides of the two combination boxes 21 are symmetrically provided with strip grooves 2101. The two sides of the two sleeves 23 pass through the corresponding strip grooves 2101 and are in sliding cooperation with the strip grooves 2101. The two sleeves 23 are fixedly connected with a T-shaped plate 24 on one side passing through the strip groove 2101. Two right-angle plates 25 are fixedly provided on the sides of the two T-shaped plates 24 close to each other. The four right-angle plates 25 are distributed in a rectangular shape, and the four right-angle plates 25 are provided with right-angle grooves. The four right-angle grooves on the four right-angle plates 25 are used to place the aluminum alloy sheet to be stamped. The upper surface of the stamping table 1 and the right below between the two T-shaped plates 24 are evenly connected and rotated with a plurality of array rods 251. The outer ring surfaces of the plurality of array rods 251 are all smooth surfaces. When the aluminum alloy sheet is placed in the right-angle grooves on the four right-angle plates 25, the bottom surface of the aluminum alloy sheet just contacts the outer ring surface of the array rods 251. After the four right-angle plates 25 are horizontally displaced to the final position in the direction close to the fixed mold 14, they are located just above the fixed mold 14, and at this position, the four right-angle plates 25 do not contact the outer wall of the fixed mold 14, that is, the width between two of the four right-angle plates 25 is greater than the width of the fixed mold 14, and the bottom groove surfaces of the right-angle grooves in the four right-angle plates 25 are flush with the upper surface of the fixed mold 14. Specifically, when an aluminum alloy plate is placed in the right-angle grooves on the four right-angle plates 25, and the four right-angle plates 25 move to just above the fixed mold 14, the bottom surface of the aluminum alloy plate fits exactly with the upper surface of the fixed mold 14.A partition 26 is fixedly arranged on the upper surface of the punching table 1 and on one side close to the door frame 11. One end of the two lead screws 22 located outside the corresponding combination box 21 passes through the partition 26 and extends to the outside of the partition 26. A servo motor 27 is fixedly installed on the upper surface of the punching table 1 and on one side close to the partition 26. The ends of the two lead screws 22 located outside the partition 26 are fixedly connected to synchronous wheels 28. A synchronous belt 29 is connected between the two synchronous wheels 28. The synchronous wheel 28 on the side close to the servo motor 27 is coaxially fixed with the output shaft of the servo motor 27. The servo motor 27 is controlled by the controller on the above-mentioned door frame 11. The above-mentioned partition 26 is arranged between the fixed mold 14 and the servo motor 27, the synchronous wheel 28, and the synchronous belt 29, which can prevent the debris from splashing onto the surfaces of the three during the stamping process and affecting the stability of the transmission.

[0024] Furthermore, if Figure 6 , Figure 7 As shown, fastening assemblies are symmetrically arranged on the two T-shaped plates 24, and the fastening assemblies include two abutment plates 241 movably inserted on the T-shaped plates 24, and side plates 242 are fixedly arranged on the two T-shaped plates 24 and at positions corresponding to the four abutment plates 241, and springs 243 are connected between the sides of the four abutment plates 241 that are away from each other and the corresponding side plates 242, and the sides of the four abutment plates 241 that are close to each other are provided with inclined surfaces and vertical surfaces, wherein the inclined surfaces are located above the vertical surfaces.

[0025] During use: the staff uses the position of the four right-angle plates 25 as a reference, and aligns the bottom four corners of the aluminum alloy plate (hereinafter referred to as the plate) to be processed with the positions of the four right-angle grooves, and then places the plate downward. As the plate is placed downward, the bottom four corners of the plate will be in contact with the inclined surface of the plate 241, and under the gravity of the aluminum alloy plate and the pressure of the staff placing the plate downward, the bottom four corners of the plate will continue to squeeze the inclined surface of the plate 241, so that the four plates 241 gradually move horizontally away from the plate, and the spring 243 is compressed in the process. When the plate is gradually placed downward, the bottom four corners of the plate are fitted with the bottom groove surface of the right-angle groove, and the bottom of the plate is just separated from the inclined surface of the plate 241, and then the vertical surfaces of the four plates 241 are pressed against the outer wall of the plate under the rebound force of the spring 243, and the placement of the plate is completed.

[0026] Therefore, through the cooperation of the four abutment plates 241 and the spring 243, after the staff places the aluminum alloy plate in the right-angle groove of the right-angle plate 25, the rebound force of the spring 243 causes the vertical surfaces of the four abutment plates 241 to press against the side walls of the plate, thereby stably clamping and fixing the plate, ensuring the stability of the plate placed in the vertical groove, ensuring that the plate will not be displaced during the subsequent pushing of the plate for stamping processing, and thus ensuring the forming quality of the aluminum alloy plate in the subsequent stamping processing.

[0027] Subsequently, the staff starts the servo motor 27 through the controller, causing the output shaft of the servo motor 27 to drive a synchronous wheel 28 to rotate, and the synchronous wheel 28 drives another synchronous wheel 28 to rotate synchronously through the synchronous belt 29, so that the servo motor 27 can drive the two lead screws 22 to rotate synchronously, and after the two lead screws 22 rotate synchronously, under the sliding cooperation between the strip groove 2101 and the sleeve block 23, the sleeve block 23 is caused to stably move horizontally along the trajectory of the strip groove 2101 toward the direction close to the fixed mold 14, thereby through the two sleeves The block 23 drives the two T-shaped plates 24, the four right-angle plates 25 and the plates horizontally placed in the four right-angle grooves to synchronously move horizontally until the plates are horizontally transferred to the top of the fixed mold 14, and then the servo motor 27 is turned off by the controller. After the servo motor 27 is turned off, its output shaft will not rotate freely, that is to say, when the plate moves to the final position, the lead screw 22 will not rotate, then the sleeve block 23 and the T-shaped plate 24, the right-angle plate 25 and the plate will not move horizontally, so as to avoid the plate being displaced after being sent to the top of the fixed mold 14 due to external interference.

[0028] Subsequently, the hydraulic cylinder 12 is started through the controller, and the telescopic end of the hydraulic cylinder 12 drives the movable die 13 to gradually move vertically downward, and finally punches the plate located on the upper surface of the fixed die 14. When the punching is completed, the servo motor 27 is started through the controller to cause the output shaft of the servo motor 27 to rotate in the opposite direction, thereby sending the punched plate out horizontally in the opposite direction, and the stamping process of the aluminum alloy plate is completed.

[0029] Therefore, the two lead screws 22 are driven to rotate synchronously through the servo motor 27, and the four right-angle plates 25 and the vertical grooves are cooperated to stably limit the aluminum alloy plate. The stable transmission effect of the ball screw structure can be used to stably transfer the plate to the stamping position for stamping processing, avoiding displacement between the plate and the mold. There is no gap between the plate and the mold, and no deformation of the edge of the plate will occur. While ensuring the stability of the plate, the hydraulic cylinder 12 is cooperated to provide hydraulic stamping pressure, and the aluminum alloy plate is stably stamped through the movable mold 13 and the fixed mold 14 to improve the stamping effect of the aluminum alloy plate.

[0030] At the same time, during the horizontal transfer of the above-mentioned plate, with the cooperation of multiple array rods 251 on the upper surface of the stamping table 1, the bottom of the plate can be supported during the conveying of the plate, and can rotate with the transfer of the plate, thereby further improving the stability of the plate during the transfer process and avoiding displacement of the plate and affecting the final stamping quality.

[0031] Embodiment 2: Figure 1 , Figures 8 to 10As shown, the aluminum alloy precision die forging stamping device further includes a follow-up processing mechanism disposed on the partition 26, the follow-up processing mechanism includes a linkage disk 31 rotatably connected to the side of the partition 26 close to the lead screw 22, the linkage disk 31 corresponds to the position of a lead screw 22, and specifically, the linkage disk 31 is located above the lead screw 22. A transmission component 32 is transmission-connected between the linkage disk 31 and the lead screw 22, and the transmission component 32 is composed of two pulleys and a belt transmission-connected between the two pulleys, wherein the upper pulley is coaxially fixed with the linkage disk 31, and the pulley is located on the side close to the partition 26, and the lower pulley is coaxially fixed with the end of the lead screw 22 located outside the assembly box 21, and the pulley is located between the partition 26 and the lead screw 22. A cam 33 is fixedly provided at an eccentric position on the surface of one side of the linkage disk 31 close to the screw 22, a negative pressure cylinder 34 is fixedly installed on the side of the partition plate 26 close to the linkage disk 31, a piston with a rod 35 is movably inserted inside the negative pressure cylinder 34, the piston with a rod 35 is composed of a rod body and a piston disk fixedly connected to the rod body, wherein one end of the rod body passes through the negative pressure cylinder 34 and extends to the outside of the negative pressure cylinder 34, the piston disk is located inside the negative pressure cylinder 34, and the end of the rod body of the piston with a rod 35 located outside the negative pressure cylinder 34 is fixedly connected with a grooved plate 36, the grooved plate 36 is slidably matched with the cam 33, the piston disk in the piston with a rod 35 and the negative pressure cylinder 34 form a piston cylinder structure, and the end of the negative pressure cylinder 34 away from the linkage disk 31 is connected with a T-shaped hard pipe 37. A one-way air inlet valve is installed at the portion where the T-shaped hard tube 37 is connected to the negative pressure cylinder 34, and suction frames 38 are provided at both upper and lower ends of the T-shaped hard tube 37 away from the negative pressure cylinder 34. The two suction frames 38 are flared on the sides close to the movable mold 13 and the fixed mold 14, and the flared portions of the two are respectively facing the movable mold 13 and the fixed mold 14. Specifically, the flared shape of the two suction frames 38 can enhance the suction effect, and the flared portion of the upper suction frame 38 faces the bottom surface of the movable mold 13 when in the initial position, and the flared portion of the lower suction frame 38 always faces the upper surface of the fixed mold 14, and the width of the flared portions of the two is greater than the width of the movable mold 13 and the fixed mold 14, so as to increase the coverage range when the flared portions of the two suction frames 38 generate negative pressure. A discharge pipe 39 is provided at the bottom of the negative pressure cylinder 34 away from the linkage disk 31, and a one-way air outlet valve is installed at the portion where the discharge pipe 39 is connected to the negative pressure cylinder 34. One end of the discharge pipe 39 away from the negative pressure cylinder 34 passes through the partition 26 and extends to the outside of the partition 26. One end of the discharge pipe 39 located outside the partition 26 is connected to a collection box 310. The collection box 310 consists of a fixed box and a moving box inserted into the fixed box, and both the fixed box and the moving box are provided with through holes connected to the discharge pipe 39. The fixed box in the collection box 310 is fixed to the side of the partition 26 away from the linkage disk 31, and both the fixed box and the moving box are made of transparent acrylic. When in use, the staff can regularly pull the moving box out of the fixed box horizontally to subsequently recycle the collected debris.

[0032] When in use: In the process of transferring the plate in the above-mentioned embodiment 1, as the lead screw 22 rotates through the transmission component 32, it will also drive the linkage disk 31 to rotate synchronously, and as the linkage disk 31 rotates, the cam 33 is driven to rotate synchronously, so that the cam 33 cooperates with the grooved plate 36 to cause the rod piston 35 to reciprocate horizontally in the negative pressure cylinder 34. When the piston disk in the rod piston 35 is horizontally displaced toward the linkage disk 31, the one-way air intake valve is opened, and negative pressure will be formed at the two suction frames 38 through the T-shaped hard pipe 37, and the two suction frames 38 are respectively facing the bottom surface of the movable mold 13 and the top surface of the fixed mold 14, so that the stamping debris on the surface of the movable mold 13 and the fixed mold 14 is automatically sucked into the negative pressure cylinder 34 by the negative pressure. As the piston disk gradually moves horizontally inside the negative pressure cylinder 34 in a direction away from the linkage disk 31, the one-way air inlet valve is closed and the one-way air outlet valve is opened, so that the debris sucked into the negative pressure cylinder 34 is sent to the collection box 310 through the discharge pipe 39 for real-time collection.

[0033] Therefore, by utilizing the negative pressure formed at the two suction frames 38, before each aluminum alloy sheet is stamped, the processing debris adhered to the surfaces of the movable die 13 and the fixed die 14 from the previous processing can be sucked out, thereby avoiding the stamping of the aluminum alloy sheet due to debris remaining on the surfaces of the movable die 13 and the fixed die 14, and avoiding the occurrence of defects on the surface of the aluminum alloy sheet after stamping, thereby improving the stamping quality of the aluminum alloy sheet.

[0034] In addition, after the processing debris on the surface of the movable mold 13 and the fixed mold 14 are sucked out by the two suction frames 38, they are automatically sent to the collection box 310 for unified collection and processing. Not only does it not require manual processing, but it also does not cause the debris to adhere to other components of the stamping device, thereby ensuring the overall cleanliness of the stamping device.

[0035] Embodiment 3: Figure 1 , Fig.11 , Fig.12As shown, the above-mentioned aluminum alloy precision die forging stamping device also includes a matching protection mechanism arranged on a sleeve block 23 near the door frame 11 side, the matching protection mechanism includes a reversing gear 41 rotatably connected to the door frame 11 near the combination box 21 side, the door frame 11 near the combination box 21 side surface is slidably connected with a door panel 42, specifically, the door frame 11 is provided with a slide groove for the door panel 42 to slide up and down, and the door panel 42 is made of polycarbonate hard transparent material, the transparent door panel 42 plays a protective role, and will not affect the staff to observe the stamping situation. A vertical rack 43 is fixedly connected to one side of the door panel 42 close to the reversing gear 41, and the vertical rack 43 meshes with the reversing gear 41. A sleeve block 23 is fixedly connected to one side outside the strip groove 2101 with a bending plate 44, and a horizontal rack 45 is fixedly connected to the upper end of the bending plate 44, and the horizontal rack 45 meshes with the reversing gear 41. Specifically, the reversing gear 41 is a cylindrical gear, and the teeth on its outer ring surface can mesh with the teeth on the horizontal rack 45 and the vertical rack 43 respectively, and the horizontal rack 45 and the vertical rack 43 are staggered with each other, that is, the two are not on the same horizontal line, that is, they will not conflict with each other when they are displaced, and the door frame 11 is provided with an external groove for the vertical rack 43, the bending plate 44, and the horizontal rack 45 to pass horizontally.

[0036] When in use: In the process of horizontally transferring the plate in the above-mentioned embodiment 1, the horizontal displacement of the sleeve block 23 will also drive the bending plate 44 and the horizontal rack 45 to move synchronously, and as the horizontal rack 45 moves toward the direction close to the door frame 11, the reversing gear 41 will be prompted to rotate clockwise during the horizontal displacement process. The rotation direction can be referred to Fig.11 As shown, as the reversing gear 41 rotates clockwise, the vertical rack 43 meshing therewith is driven to gradually move downward under the action of the sliding groove limiter on the door panel 42 and the door frame 11, thereby driving the door panel 42 to move downward synchronously. When the sleeve block 23 moves to the final position and the plate is conveyed to the stamping position directly above the fixed mold 14, the door panel 42 also moves downward to the final position, that is, the bottom surface of the door panel 42 is attached to the upper surface of the two combination boxes 21, that is, the door panel 42 just covers the open part of the door frame 11.

[0037] Therefore, through the cooperation of the reversing gear 41, the door panel 42 and other components, when the plate is transferred and before the stamping process, the door panel 42 can automatically block the open part of the door frame 11, thereby forming a shielding here. In this way, when the hydraulic cylinder 12 drives the movable mold 13 to stamp the plate, it can prevent the splash of debris due to the rupture of the aluminum alloy plate. The use of the door panel 42 can not only prevent people from contacting the stamping parts, but also avoid the splash of debris, thereby improving the safety of the stamping device.

[0038] When the stamping is completed, the plate is displaced in the reverse horizontal direction and sent out, and the bending plate 44 and the horizontal rack 45 are displaced in the reverse horizontal direction by the sleeve block 23, so that the vertical rack 43 and the door plate 42 are moved up and reset by the reverse rotation of the reversing gear 41.

[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A stamping device for aluminum alloy precision die forgings, comprising a stamping table (1), a gantry (11) is fixedly arranged on one side of the upper surface of the stamping table (1), a hydraulic cylinder (12) is fixedly installed in the middle of the gantry (11), a movable die (13) is arranged on the telescopic end below the hydraulic cylinder (12), and a fixed die (14) is arranged on the upper surface of the stamping table (1) at a position corresponding to the movable die (13), characterized in that: One side of the door frame (11) is configured to be open; An active feeding mechanism is arranged on one side of the upper surface of the punching table (1) and close to the open portion of the door frame (11), and the active feeding mechanism comprises two combination boxes (21) symmetrically arranged on both sides of the upper surface of the punching table (1), the two combination boxes (21) are respectively composed of an upper and a lower part, and the upper and lower parts are detachably connected, and the interiors of the two combination boxes (21) are rotatably connected to a lead screw (22), and the ends of the two lead screws (22) close to the door frame (11) are The two screws (22) are sleeved with sleeve blocks (23), and a ball screw structure is formed between the two sleeve blocks (23) and the corresponding screws (22). The outer walls of both sides of the two combination boxes (21) are symmetrically provided with strip grooves (2101), and the two sides of the two sleeve blocks (23) pass through the corresponding strip grooves (2101) and are in sliding cooperation with the strip grooves (2101). The two sleeve blocks (23) A T-shaped plate (24) is fixedly connected to one side passing through the strip groove (2101), two right-angle plates (25) are fixedly arranged on the sides of the two T-shaped plates (24) close to each other, the four right-angle plates (25) are distributed in a rectangular shape, and the four right-angle plates (25) are provided with right-angle grooves, a partition plate (26) is fixedly arranged on the upper surface of the punching table (1) and close to the door frame (11), and one end of the two lead screws (22) located outside the corresponding combination box (21) passes through The punching table (1) passes through the partition (26) and extends to the outside of the partition (26); a servo motor (27) is fixedly installed on the upper surface of the punching table (1) and on a side close to the partition (26); one end of the two lead screws (22) located outside the partition (26) is fixedly connected to a synchronous wheel (28); a synchronous belt (29) is connected between the two synchronous wheels (28); and the synchronous wheel (28) close to the servo motor (27) is coaxially fixed with the output shaft of the servo motor (27).

2. The aluminum alloy precision die forging punching device according to claim 1, characterized in that: The upper and lower parts of the two combined boxes (21) are threadedly connected by bolts and nuts.

3. The aluminum alloy precision die forging punching device according to claim 1, characterized in that: A plurality of array rods (251) are evenly rotatably connected to the upper surface of the punching table (1) and are located directly below the two T-shaped plates (24), and the outer ring surfaces of the plurality of array rods (251) are all smooth surfaces.

4. The aluminum alloy precision die forging punching device according to claim 1, characterized in that: After the four right-angle plates (25) are horizontally displaced in a direction close to the fixed mold (14) to a final position, they are located just above the fixed mold (14), and at this position, the four right-angle plates (25) do not contact the outer wall of the fixed mold (14).

5. The aluminum alloy precision die forging punching device according to claim 1, characterized in that: The two T-shaped plates (24) are symmetrically provided with fastening components, the fastening components comprising two abutment plates (241) movably inserted on the T-shaped plates (24), side plates (242) are fixedly provided on the two T-shaped plates (24) at positions corresponding to the four abutment plates (241), a spring (243) is connected between the side of the four abutment plates (241) that is away from each other and the corresponding side plate (242), and the side of the four abutment plates (241) that is close to each other is provided with an inclined surface and a vertical surface, wherein the inclined surface is located above the vertical surface.

6. The aluminum alloy precision die forging punching device according to claim 1, characterized in that: The partition (26) is provided with a follow-up processing mechanism, which comprises a linkage disk (31) rotatably connected to a side of the partition (26) close to the lead screw (22), the linkage disk (31) corresponding to the position of one of the lead screws (22), a transmission component (32) being transmission-connected between the linkage disk (31) and one of the lead screws (22), a convex shaft (33) being fixedly provided at an eccentric position on the surface of the linkage disk (31) close to the lead screw (22), a negative pressure cylinder (34) being fixedly installed on a side of the partition (26) close to the linkage disk (31), a piston with a rod (35) being movably inserted inside the negative pressure cylinder (34), the piston with a rod (35) comprising a rod body and a piston disk fixedly connected to the rod body, wherein one end of the rod body passes through the negative pressure cylinder (34) and extends to the outside of the negative pressure cylinder (34), and one end of the rod body of the piston with a rod (35) located outside the negative pressure cylinder (34) is fixedly connected to a piston with a groove The grooved plate (36) is slidably matched with the convex shaft (33); the piston disc in the rod piston (35) and the interior of the negative pressure cylinder (34) form a piston cylinder structure; the negative pressure cylinder (34) is connected to a T-shaped hard tube (37) at one end away from the linkage plate (31); a one-way air intake valve is installed at the portion where the T-shaped hard tube (37) is connected to the negative pressure cylinder (34); the upper and lower ends of the T-shaped hard tube (37) at one side away from the negative pressure cylinder (34) are connected A suction frame (38) is provided, and a discharge pipe (39) is provided at the bottom of the negative pressure cylinder (34) away from the linkage disk (31), and a one-way air outlet valve is installed at the portion where the discharge pipe (39) is connected to the negative pressure cylinder (34). One end of the discharge pipe (39) away from the negative pressure cylinder (34) passes through the partition (26) and extends to the outside of the partition (26), and one end of the discharge pipe (39) located outside the partition (26) is provided in communication with a collection box (310).

7. The aluminum alloy precision die forging punching device according to claim 6, characterized in that: The transmission component (32) consists of two pulleys and a belt that is transmission-connected between the two pulleys.

8. The aluminum alloy precision die forging punching device according to claim 6, characterized in that: The two suction frames (38) are both flared on one side close to the movable mold (13) and the fixed mold (14), and the flared portions of the two frames face the movable mold (13) and the fixed mold (14), respectively.

9. The aluminum alloy precision die forging punching device according to claim 6, characterized in that: The collecting box (310) is composed of a fixed box and a moving box inserted into the fixed box, and both the fixed box and the moving box are provided with through holes communicating with the discharge pipe (39).

10. The aluminum alloy precision die forging punching device according to claim 1, characterized in that: A matching protection mechanism is provided on one side of the sleeve block (23) close to the door frame (11), and the matching protection mechanism includes a reversing gear (41) rotatably connected to the side of the door frame (11) close to the combination box (21); a door panel (42) is slidably connected to the surface of one side of the door frame (11) close to the combination box (21); a vertical rack (43) is fixedly connected to the side of the door panel (42) close to the reversing gear (41); the vertical rack (43) and the reversing gear (41) are meshed with each other; a bending plate (44) is fixedly connected to the side of the sleeve block (23) located outside the strip groove (2101); a horizontal rack (45) is fixedly connected to the upper end of the bending plate (44); and the horizontal rack (45) and the reversing gear (41) are meshed with each other.

Citation Information

Patent Citations

  • Cold stamping device for aluminum alloy plate

    CN217095209U

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