Punching machine with automatic ejection function for hardware fitting machining

By designing the stamping machine with a hardware accessories with automatic top -up function, the problem that is easy to get stuck in the mold after the hardware is formed, and the fast stamping, top and clamping of the hardware can be achieved, which improves production efficiency and processing accuracy. Essence

CN119328003APending Publication Date: 2025-01-21JIANGXI XUMIN IND CO LTD
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Patent Information

Application Number
CN202411807049.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

The hardware accessories after forming the existing hardware stamping machine are easily stuck in the mold, resulting in low production efficiency.

Method used

Design a punching machine with a hardware accessories with automatic top -out function, which uses a hydraulic cylinder to drive up the upper mold and the lower mold to combine the top -out mechanism, feeding mechanism and clamping mechanism. Hold.

Benefits of technology

Through the automatic topic function, the production efficiency of the hardware is significantly improved, the demand for manual operation is reduced, and the staff burns caused by the heat of the product, and improved the processing accuracy and the service life of the equipment.

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Abstract

The invention relates to the technical field of hardware fitting machining, and discloses a hardware fitting machining punching machine with an automatic ejection function, which comprises a machining table, a support frame is mounted at the top of the machining table, a hydraulic cylinder is fixedly connected in the support frame, an upper die is fixedly connected to the output end of the hydraulic cylinder, and a lower die is fixedly connected to the output end of the upper die. A lower mold is installed at the position, under the upper mold, of the top of the machining table, a mold groove is formed in the lower mold, a plurality of ejection mechanisms are arranged at the bottom of the mold groove, a horizontal adjusting box is installed on one side of the top of the machining table, and a fixing plate is movably connected to the top of the horizontal adjusting box through a discharging mechanism; according to the device, the formed hardware product can be rapidly ejected out of the interior of the mold groove through the ejection mechanism, so that an operator can take the formed product conveniently, and the production efficiency of the device is greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of hardware accessories processing, in particular to a punching machine for processing hardware accessories with an automatic ejection function. Background Art

[0002] Metal stamping is a process that uses a punch press and a mold to deform or break stainless steel, iron, aluminum, copper and other plates and special materials to achieve a certain shape and size. Metal stamping is sometimes also called sheet forming, but there is a slight difference. The so-called sheet forming refers to the use of sheets, thin-walled tubes, thin profiles, etc. as raw materials. The forming method of plastic processing is collectively called sheet forming. At this time, the deformation in the direction of the thick plate is generally not considered. Metal stamping needs to be completed using a punch press.

[0003] For example, the Chinese patent with patent application number 202210038823.8 is a stamping machine for manufacturing hardware accessories with automatic ejection function. The invention cooperates with the air guide channel to guide the cold air, and cooperates with the multilateral mist head to divide the cold air into three streams, which are guided into the interior of the multi-angle nozzle. The atomizing tube increases the spraying area and range, and increases the contact surface with the mold. It has the characteristics of atomizing the cold air and increasing the spraying area and range, which solves the problem that the cold air is too concentrated during the spraying and cannot fully contact the surface of the mold, and achieves the effect of atomizing the cold air and increasing the spraying area and range.

[0004] However, the hardware accessories after stamping in the above patents are often stuck in the mold and are difficult to remove, thereby seriously reducing the production efficiency. Summary of the invention

[0005] The purpose of the present invention is to provide a punching machine for processing hardware accessories with an automatic ejection function, which solves the problems raised in the background technology.

[0006] The embodiment of the present application provides a punching machine for processing hardware accessories with an automatic ejection function, comprising a processing table, a support frame is installed on the top of the processing table, a hydraulic cylinder is fixedly connected to the inside of the support frame, an upper mold is fixedly connected to the output end of the hydraulic cylinder, a lower mold is installed on the top of the processing table just below the upper mold, a mold groove is opened inside the lower mold, and multiple groups of ejection mechanisms are arranged at the bottom of the mold groove, a horizontal adjustment box is installed on one side of the top of the processing table, the top of the horizontal adjustment box is movably connected to a fixed plate through a feeding mechanism, and one side of the fixed plate is movably connected to a clamping plate through a clamping mechanism.

[0007] By adopting the above technical solution, the device can quickly perform stamping processing on hardware through the cooperation of the upper mold and the lower mold, thereby greatly improving the processing efficiency of the device.

[0008] Optionally, the ejection mechanism includes an ejection groove opened at the bottom of the inner cavity of the mold groove, the bottom of the inner cavity of the ejection groove is fixedly connected to a first motor, the output end of the first motor is fixedly connected to an externally threaded rod, the top of the externally threaded rod is movably connected to an internally threaded rod through a limiting assembly, and the top of the internally threaded rod is fixedly connected to a sealing top plate.

[0009] By adopting the above technical solution, the device can quickly eject the hardware product from the inside of the mold groove after molding through the ejection mechanism, thereby greatly facilitating the operator to take the molded product, thereby greatly improving the production efficiency of the device.

[0010] Optionally, the unloading mechanism includes a second motor installed on the outer surface of the horizontal adjustment box and a tooth plate groove opened on the top of the horizontal adjustment box, the tooth plate groove is movably connected to a sliding tooth plate, the output end of the second motor extends to the interior of the horizontal adjustment box and is fixedly connected to a driving gear, the top of the driving gear is meshed with the sliding tooth plate, the top of one side of the sliding tooth plate is fixedly connected to an electric push rod, and the top of the electric push rod is fixedly connected to a fixed plate.

[0011] By adopting the above technical solution, the device can quickly remove the hardware from the top of the lower mold through the unloading mechanism, so that the device can take and place the molded products without manual work, thereby effectively avoiding burns to the staff due to overheating of the product.

[0012] Optionally, the clamping mechanism includes a third motor installed on one side of the fixed plate, the output end of the third motor is fixedly connected to the forward and reverse screw rods, the threaded parts at both ends of the forward and reverse screw rods are movably connected to the screw nuts, one side of the screw nut is fixedly connected to a connecting rod, the other end of the connecting rod extends to the outside of the fixed plate through a slide groove and is fixedly connected to the clamping plate.

[0013] By adopting the above technical solution, the device can clamp and fix hardware of different models through the clamping mechanism, thereby greatly improving the application scope of the device.

[0014] Optionally, the limiting assembly includes limiting grooves opened on both sides of the ejection groove, the limiting grooves are internally movably connected to a limiting plate, and the other end of the limiting plate is fixedly connected to the internal threaded rod.

[0015] By adopting the above technical solution and utilizing the limiting effect of the limiting assembly, the internal threaded rod can move more stably.

[0016] Optionally, a material guide plate is fixedly connected to the left side of the lower mold, and the material guide plate is an inclined plate.

[0017] By adopting the above technical solution and utilizing the material guiding effect of the material guide plate, the material unloading efficiency of the device is made faster.

[0018] Optionally, a cooler is installed on the outer surface of the processing table, an air duct is fixedly connected to one side of the cooler, and the other end of the air duct is fixedly connected to the lower mold.

[0019] By adopting the above technical solution, the device can cool the bottom of the inner cavity of the mold groove through the cooling component during ejection, thereby preventing the internal corners of the mold groove from being deformed due to the excessively high temperature at the bottom of the inner cavity of the mold groove after continuous operation, thereby greatly improving the processing accuracy and service life of the device.

[0020] Optionally, a shock-absorbing base is fixedly connected to the bottom of the processing table.

[0021] By adopting the above technical solution and utilizing the shock-absorbing effect of the shock-absorbing base, the stability of the device is made stronger.

[0022] Optionally, a controller is fixedly connected to the outer surface of the processing table.

[0023] By adopting the above technical solution, the electrical appliances inside the device can be controlled more conveniently using the controller.

[0024] Compared with the prior art, the technical solution of this application has the following beneficial effects: The technical solution of the present application is provided with a first motor, an externally threaded rod, an internally threaded rod, a sealing top plate, a limit groove and a limit plate, so that the device can quickly eject the hardware product after molding from the inside of the mold groove through the ejection mechanism, thereby greatly facilitating the operator to take the molded product, thereby greatly improving the production efficiency of the present device. The technical solution of the present application is provided with a third motor, positive and negative screws, screw nuts, connecting rods, slide grooves, clamps, second motors, rotating shafts, driving gears, toothed plate grooves, sliding toothed plates and electric push rods, so that the device can clamp and fix different types of hardware through the clamping mechanism, and quickly remove the hardware from the inside of the lower mold through the unloading mechanism, so that the device can take and place the molded product without manual labor, thereby effectively avoiding burns to the staff due to overheating of the product. The technical solution of the present application is to provide a cooler, an air duct and a mold groove, so that the device can cool the bottom of the inner cavity of the mold groove through the cooling component during ejection, thereby preventing the edge corners of the mold groove from being deformed due to excessively high temperature at the bottom of the inner cavity of the mold groove after continuous operation, thereby greatly improving the processing accuracy and service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 It is a front view of the whole punching machine for processing hardware parts with automatic ejection function of the present invention; Figure 2 It is a schematic diagram of the internal structure of a part of the lower die in a punching machine for processing hardware accessories with an automatic ejection function according to the present invention; Figure 3 The present invention is a punching machine for processing hardware accessories with automatic ejection function Figure 2 The enlarged view of point A in the middle; Figure 4 The present invention is a punching machine for processing hardware accessories with automatic ejection function Figure 1 The enlarged view of point B in the middle; Figure 5 It is a structural schematic diagram of a fixed plate in a punching machine for processing hardware accessories with an automatic ejection function according to the present invention; Figure 6 The present invention is a schematic diagram of the internal structure of a horizontal adjustment box in a punching machine for processing hardware accessories with an automatic ejection function.

[0025] In the figure: 1. processing table; 2. support frame; 3. hydraulic cylinder; 4. upper mold; 5. lower mold; 6. cooler; 7. air duct; 8. mold slot; 9. ejector slot; 10. first motor; 11. external threaded rod; 12. internal threaded rod; 13. sealing top plate; 14. limit slot; 15. limit plate; 16. level adjustment box; 17. fixed plate; 18. clamping plate; 19. second motor; 20. rotating shaft; 21. driving gear; 22. tooth plate slot; 23. sliding tooth plate; 24. third motor; 25. positive and negative screw rods; 26. screw rod nut; 27. connecting rod; 28. slide slot; 29. ​​electric push rod; 30. guide plate; 31. shock-absorbing base; 32. controller. DETAILED DESCRIPTION

[0026] See also Figure 1-6 The present invention provides a technical solution: a punching machine for processing hardware accessories with an automatic ejection function, comprising a processing table 1, a support frame 2 is installed on the top of the processing table 1, a hydraulic cylinder 3 is fixedly connected inside the support frame 2, an upper mold 4 is fixedly connected to the output end of the hydraulic cylinder 3, a lower mold 5 is installed on the top of the processing table 1 just below the upper mold 4, a mold groove 8 is opened inside the lower mold 5, and multiple groups of ejection mechanisms are arranged at the bottom of the mold groove 8, a horizontal adjustment box 16 is installed on one side of the top of the processing table 1, the top of the horizontal adjustment box 16 is movably connected to a fixed plate 17 through a feeding mechanism, and one side of the fixed plate 17 is movably connected to a clamping plate 18 through a clamping mechanism.

[0027] By adopting the above technical solution, the device can quickly perform stamping processing on hardware through the cooperation of the upper mold 4 and the lower mold 5, thereby greatly improving the processing efficiency of the device.

[0028] In the implementation mode of the present application, Figure 1-3 As shown, the ejection mechanism includes an ejection groove 9 opened at the bottom of the inner cavity of the mold groove 8, the bottom of the inner cavity of the ejection groove 9 is fixedly connected to a first motor 10, the output end of the first motor 10 is fixedly connected to an externally threaded rod 11, the top of the externally threaded rod 11 is movably connected to an internally threaded rod 12 through a limiting assembly, and the top of the internally threaded rod 12 is fixedly connected to a sealing top plate 13.

[0029] By adopting the above technical solution, the device can quickly eject the hardware product from the inside of the mold groove 8 after molding through the ejection mechanism, which greatly facilitates the operator to take the molded product, thereby greatly improving the production efficiency of the device.

[0030] In the implementation mode of the present application, Figure 4 and Figure 6 As shown, the unloading mechanism includes a second motor 19 installed on the outer surface of the horizontal adjustment box 16 and a tooth plate groove 22 opened on the top of the horizontal adjustment box 16, and the interior of the tooth plate groove 22 is movably connected with a sliding tooth plate 23. The output end of the second motor 19 extends to the interior of the horizontal adjustment box 16 and is fixedly connected with a driving gear 21. The top of the driving gear 21 is meshed with the sliding tooth plate 23. The top of one side of the sliding tooth plate 23 is fixedly connected with an electric push rod 29, and the top of the electric push rod 29 is fixedly connected to the fixed plate 17.

[0031] By adopting the above technical solution, the device can quickly remove the hardware from the top of the lower mold 5 through the unloading mechanism, so that the device can take and place the molded products without manual work, thereby effectively avoiding burns to the staff due to overheating of the product.

[0032] In the implementation mode of the present application, Figure 5 As shown, the clamping mechanism includes a third motor 24 installed on one side of the fixed plate 17, the output end of the third motor 24 is fixedly connected with a forward and reverse screw rod 25, the threaded parts at both ends of the forward and reverse screw rod 25 are movably connected with a screw nut 26, one side of the screw nut 26 is fixedly connected with a connecting rod 27, and the other end of the connecting rod 27 extends to the outside of the fixed plate 17 through a slide groove 28 and is fixedly connected to the clamping plate 18.

[0033] By adopting the above technical solution, the device can clamp and fix hardware of different models through the clamping mechanism, thereby greatly improving the application scope of the device.

[0034] In the implementation mode of the present application, Figure 3 As shown, the limiting assembly includes limiting grooves 14 opened on both sides of the ejection groove 9 , the limiting grooves 14 are movably connected with limiting plates 15 inside, and the other end of the limiting plate 15 is fixedly connected to the internal threaded rod 12 .

[0035] By adopting the above technical solution and utilizing the limiting function of the limiting assembly, the internal threaded rod 12 can move more stably.

[0036] In the implementation mode of the present application, Figure 1 As shown, a material guide plate 30 is fixedly connected to the left side of the lower mold 5, and the material guide plate 30 is an inclined plate.

[0037] By adopting the above technical solution and utilizing the material guiding effect of the material guiding plate 30 , the material unloading efficiency of the device is made faster.

[0038] In the implementation mode of the present application, Figure 1 As shown, a cooler 6 is installed on the outer surface of the processing table 1 , an air duct 7 is fixedly connected to one side of the cooler 6 , and the other end of the air duct 7 is fixedly connected to the lower mold 5 .

[0039] By adopting the above technical solution, the device can cool the bottom of the inner cavity of the mold groove 8 through the cooling component during ejection, thereby preventing the internal corners of the mold groove 8 from being deformed due to the excessively high temperature of the bottom of the inner cavity of the mold groove 8 after continuous operation, thereby greatly improving the processing accuracy and service life of the device.

[0040] In the implementation mode of the present application, Figure 1 As shown, a shock-absorbing base 31 is fixedly connected to the bottom of the processing table 1 .

[0041] By adopting the above technical solution and utilizing the shock absorbing effect of the shock absorbing base 31 , the stability of the device is made stronger.

[0042] In the implementation mode of the present application, Figure 1 As shown, a controller 32 is fixedly connected to the outer surface of the processing table 1 .

[0043] By adopting the above technical solution, the electrical appliances inside the device can be controlled more conveniently using the controller 32.

[0044] When in use, the operator first places the part to be processed inside the lower mold 5, and then starts the hydraulic cylinder 3 through the controller 32, so that it drives the upper mold 4 to move downward and punches the part through the cooperation with the lower mold 5. When the punching is completed, the operator starts the cooler 6 and the first motor 10 through the controller 32. When the cooler 6 is started, it will transport cooling gas to the inner cavity of the mold groove 8 through the air duct 7, so that the inside of the mold groove 8 can be quickly cooled, thereby avoiding the temperature at the bottom of the inner cavity of the mold groove 8 being too high. This causes the internal corners of the mold groove 8 to deform. When the first motor 10 is started, it will drive the external threaded rod 11 to rotate. When the external threaded rod 11 rotates, it will drive the internal threaded rod 12 to move upward under the limiting action of the limiting groove 14 and the limiting plate 15, so that the internal threaded rod 12 can drive the sealing top plate 13 to eject the formed hardware parts to the outside of the mold groove 8, thereby greatly facilitating the operator to take the formed products, thereby greatly improving the production efficiency of the device. After the parts are ejected from the inside of the mold groove 8, the operator can The controller 32 starts the third motor 24, so that the third motor 24 drives the forward and reverse screw rods 25 to rotate. When the forward and reverse screw rods 25 rotate, they will drive the clamping plate 18 to clamp and fix the formed product under the limiting action of the connecting rod 27 and the slide groove 28, and then start the electric push rod 29, so that it can drive the part to move upward and separate from the mold groove 8. When the part is completely separated from the mold groove 8, the operator starts the second motor 19 through the controller 32, so that the second motor 19 drives the rotating shaft 20 to rotate. When the rotating shaft 20 rotates, it will drive the active The gear 21 rotates. When the driving gear 21 rotates, it drives the sliding tooth plate 23 to slide along the tooth plate groove 22 in a meshing manner, so that the sliding tooth plate 23 can drive the electric push rod 29 and the fixed plate 17 to move to the left, and then the part can be quickly moved to the guide plate 30. Finally, the operator releases the clamping of the part, so that the part can quickly slide down from the lower mold 5 through the guide plate 30, so that the device can take and place the molded product without manual work, and can effectively avoid burns to the staff due to overheating of the product.

Claims

1. A punching machine for processing hardware parts with an automatic ejection function, comprising a processing table (1), characterized in that: A support frame (2) is installed on the top of the processing table (1), a hydraulic cylinder (3) is fixedly connected inside the support frame (2), an upper mold (4) is fixedly connected to the output end of the hydraulic cylinder (3), a lower mold (5) is installed on the top of the processing table (1) and directly below the upper mold (4), a mold groove (8) is opened inside the lower mold (5), and a plurality of ejection mechanisms are arranged at the bottom of the mold groove (8), a horizontal adjustment box (16) is installed on one side of the top of the processing table (1), the top of the horizontal adjustment box (16) is movably connected to a fixed plate (17) through a material discharge mechanism, and one side of the fixed plate (17) is movably connected to a clamping plate (18) through a clamping mechanism.

2. A punching machine for processing hardware parts with automatic ejection function according to claim 1, characterized in that: The ejection mechanism comprises an ejection groove (9) formed at the bottom of the inner cavity of the mold groove (8); a first motor (10) is fixedly connected to the bottom of the inner cavity of the ejection groove (9); an externally threaded rod (11) is fixedly connected to the output end of the first motor (10); the top of the externally threaded rod (11) is movably connected to the internally threaded rod (12) via a limit assembly; and the top of the internally threaded rod (12) is fixedly connected to a sealing top plate (13).

3. The punching machine for processing hardware parts with automatic ejection function according to claim 1, characterized in that: The unloading mechanism comprises a second motor (19) mounted on the outer surface of the horizontal adjustment box (16) and a tooth plate groove (22) opened on the top of the horizontal adjustment box (16); a sliding tooth plate (23) is movably connected inside the tooth plate groove (22); an output end of the second motor (19) extends into the interior of the horizontal adjustment box (16) and is fixedly connected to a driving gear (21); the top of the driving gear (21) is meshedly connected to the sliding tooth plate (23); an electric push rod (29) is fixedly connected to the top of one side of the sliding tooth plate (23); and the top of the electric push rod (29) is fixedly connected to the fixed plate (17).

4. The punching machine for processing hardware parts with automatic ejection function according to claim 1, characterized in that: The clamping mechanism comprises a third motor (24) mounted on one side of the fixing plate (17); an output end of the third motor (24) is fixedly connected to a forward and reverse screw rod (25); threaded portions at both ends of the forward and reverse screw rods (25) are movably connected to screw nuts (26); one side of the screw nut (26) is fixedly connected to a connecting rod (27); the other end of the connecting rod (27) extends to the outside of the fixing plate (17) through a slide groove (28) and is fixedly connected to the clamping plate (18).

5. The punching machine for processing hardware parts with automatic ejection function according to claim 2, characterized in that: The limiting assembly comprises limiting grooves (14) provided on both sides of the ejection groove (9), the limiting grooves (14) are internally movably connected to a limiting plate (15), and the other end of the limiting plate (15) is fixedly connected to the internal threaded rod (12).

6. The punching machine for processing hardware parts with automatic ejection function according to claim 1, characterized in that: A material guide plate (30) is fixedly connected to the left side of the lower mold (5), and the material guide plate (30) is an inclined plate.

7. The punching machine for processing hardware parts with automatic ejection function according to claim 1, characterized in that: A cooler (6) is installed on the outer surface of the processing table (1), one side of the cooler (6) is fixedly connected to an air duct (7), and the other end of the air duct (7) is fixedly connected to the lower mold (5).

8. The punching machine for processing hardware parts with automatic ejection function according to claim 1, characterized in that: A shock-absorbing base (31) is fixedly connected to the bottom of the processing table (1).

9. The punching machine for processing hardware parts with automatic ejection function according to claim 1, characterized in that: A controller (32) is fixedly connected to the outer surface of the processing table (1).

Citation Information

Patent Citations

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