High-voltage switch shielding aluminum pot production device and production method thereof

Abstract

The invention discloses a high-voltage switch shielding aluminum pot production device and a production method thereof. Relates to the technical field of shielding aluminum pot production. Comprising a first raw material conveying mechanism, a second raw material conveying mechanism and a welding mechanism, the first raw material conveying mechanism is used for conveying flange plate components, the second raw material conveying mechanism is used for conveying tubular components, the first raw material conveying mechanism comprises a shell, and a guide groove is formed in the shell; an opening is formed in the side, facing the second raw material conveying mechanism, of the shell, and the flange plate part slides to the vertical end of the guide groove from the transverse end of the guide groove in a matched mode; the second raw material conveying mechanism comprises a conveying belt, a plurality of supporting bases are arranged on the conveying belt, the tubular component is arranged on the tops of the supporting bases, the welding mechanism comprises a welding robot, and the welding robot is used for welding the flange component and the tubular component. The welding device has the characteristic that the welding precision and the welding efficiency of the tubular component and the flange component can be improved.

Description

Technical Field

[0001] The present application relates to the technical field of shielded aluminum can production, and specifically to a high-voltage switch shielded aluminum can production device. In addition, it also relates to a production method using the high-voltage switch shielded aluminum can production device. Background Art

[0002] High-voltage switch shielding aluminum cans are mainly used for electromagnetic shielding of high-voltage switches to prevent electromagnetic interference from adversely affecting the performance of high-voltage switches, and to prevent arcs and electromagnetic fields generated during the operation of high-voltage switches from affecting the surrounding environment and equipment. It is usually made of aluminum alloy materials with good electrical conductivity, which can effectively confine the electromagnetic field inside the can, thereby protecting surrounding electronic equipment and personal safety.

[0003] In the existing related technologies, high-voltage switch shielding aluminum cans are generally produced by multi-component welding molding or one-piece casting molding. The welding molding method has the characteristics of strong adaptability and high production efficiency, while the casting molding method has the characteristics of high surface quality.

[0004] When the aluminum cans to be produced are large in size, they are generally welded together. Specifically, aluminum flanges and aluminum tubular components are produced first, and then the two are combined by welding. During the welding process, the two need to be hoisted to their respective fixtures and connected to each other before welding. This welding method has the disadvantages of large manual operation, low welding efficiency and poor precision. Summary of the invention

[0005] In order to overcome the deficiencies of the prior art, the present application provides a high-voltage switch shielding aluminum can production device and a production method thereof.

[0006] In the first aspect, the present application provides a high-voltage switch shielded aluminum can production device, which is implemented by the following technical solution:

[0007] A production device for high-voltage switch shielded aluminum cans includes a first raw material conveying mechanism, a second raw material conveying mechanism and a welding mechanism, wherein the first raw material conveying mechanism is used to convey flange components, and the second raw material conveying mechanism is used to convey tubular components; the first raw material conveying mechanism includes a shell, wherein an inverted L-shaped material guide trough is provided in the shell, and an opening is provided on the side of the shell facing the second raw material conveying mechanism, wherein the opening is connected to the vertical end of the material guide trough, and the flange component adaptively slides from the horizontal end of the material guide trough to the vertical end of the material guide trough and is aligned with the opening; the second raw material conveying mechanism includes a conveyor belt, wherein a plurality of support seats are provided on the conveyor belt, and the tubular component is arranged on the top of the support seat, and the conveyor belt conveys the tubular component to move toward a processing position, and when the tubular component moves to the processing position, the tubular component and the flange component are in a coaxial state; the welding mechanism includes a welding robot, and the welding robot is used to weld the flange component and the tubular component.

[0008] By adopting the above technical scheme, the first raw material conveying mechanism is used to convey the flange component to the processing position, and the second raw material conveying mechanism is used to convey the tubular component to the processing position. When the flange component and the tubular component are both located at the processing position, the tubular component and the flange component are in a coaxial state. At this time, the tubular component is pushed into the opening and after the flange component is fitted, the two can be welded by a welding robot, with a high degree of automation, which effectively improves the welding efficiency and welding accuracy.

[0009] Optionally, the first raw material conveying mechanism and the second raw material mechanism are both arranged on a base, and a bracket and a limiting mechanism are also provided on the base, and the bracket is used to fix the shell; the limiting mechanism is located at the processing position, and the limiting mechanism includes a limiting rod and a limiting block, and the limiting rod is arranged on the side wall of the support seat, and the limiting block is provided with a limiting groove on the side facing the support seat, and the limiting groove passes through the limiting block along the transmission direction of the conveyor belt, and when the limiting rod slides from the non-processing position to the processing position, the limiting rod slides from the outer side of the limiting groove to the inner side of the limiting groove.

[0010] By adopting the above technical solution, under the fixing action of the bracket, the shell can be in a stable state, ensuring that the material guide groove in the shell can realize the conveying and guiding effect on the flange component; when the limit rod slides into the limit groove, the position of the support seat in the vertical direction is fixed, thereby avoiding the vertical movement of the tubular component during the movement and welding of the tubular component, and effectively improving the welding accuracy.

[0011] Optionally, the support seat includes a fixed seat and a movable seat, the fixed seat is connected to the conveyor belt, the top of the fixed seat is provided with a accommodating groove, the movable seat is arranged in the accommodating groove, the top of the movable seat is provided with a groove, and the tubular component can be placed in the groove; the inner wall of the groove is provided with a plurality of T-shaped grooves with radial cross-sections, the grooves extend along the length direction of the movable seat, and a plurality of the grooves are arranged at intervals along the inner wall of the groove, and an insertion strip is adaptively provided in the groove, the lower part of the insertion strip is in contact with the inner wall of the groove, the upper part of the insertion strip is located on the outside of the groove, and the upper parts of a plurality of the insertion strips support the tubular component.

[0012] By adopting the above technical solution, a movable seat corresponding to the groove size is selected according to the tubular parts of different sizes and installed in the accommodating groove, and different insertion strips can also be selected to be inserted into the card slot, ensuring that tubular parts of any size can be reliably placed in the groove of the movable seat, ensuring that the tubular parts will not fall out of the groove when the conveyor belt transports the tubular parts toward the processing position.

[0013] Optionally, the limit rod is arranged on the outer wall of the fixed seat, and a plurality of the limit rods are symmetrically arranged on both sides of the fixed seat, the number of the limit blocks is consistent with the number of the limit rods, and when the fixed seat moves to the processing position, each of the limit rods slides into the limit groove of the corresponding limit block.

[0014] By adopting the above technical solution, at least two limit rods are provided on both sides of the fixed seat. In this way, when the fixed seat moves from the non-processing position to the processing position, the limit rod will slide into the limit groove of the corresponding limit block, so that the limit rod cannot produce vertical string movement, thereby achieving the vertical fixing effect of the support seat, thereby ensuring that the tubular component will not move during the welding process, effectively improving the welding accuracy.

[0015] Optionally, a clamping mechanism is also provided on the base, and the clamping mechanism includes an inverted U-shaped gantry and a hydraulic cylinder and a pressure plate arranged on the gantry, the conveyor belt passes through the gantry, and the gantry can reciprocate along the conveying direction of the conveyor belt, the cylinder body of the hydraulic cylinder is connected to the top of the gantry, and the push rod of the hydraulic cylinder is connected to the top of the pressure plate, and a pressure groove is provided at the bottom of the pressure plate, and the extension direction of the pressure groove is consistent with the extension direction of the groove; when the gantry moves to the processing position, the pressure groove is located above the groove, and the tubular component is clamped between the pressure groove and the groove.

[0016] By adopting the above technical solution, when the conveyor belt transports the support seat to the processing position, the gantry moves to the processing position accordingly. At this time, the pressure plate is located directly above the tubular component, and then the hydraulic cylinder drives the pressure plate to move downward, so that the pressure groove can cover the top of the tubular component. In this way, the position of the tubular component is reliably fixed and cannot move in any direction, thereby maximizing the welding accuracy.

[0017] Optionally, a pushing mechanism is provided on the side of the pressure plate away from the shell, and the pushing mechanism includes an L-shaped mounting plate, the horizontal end of the mounting plate is connected to the pressure plate, and the vertical end of the mounting plate can be extended and retracted in the vertical direction. A pushing cylinder is provided on the vertical end of the mounting plate, and a pushing plate is provided between the vertical end of the mounting plate and the fixed seat. The pushing cylinder is used to drive the pushing plate to move toward the tubular component, and the pushing plate is used to push the tubular component into the opening and fit with the flange component.

[0018] By adopting the above technical solution, when the support seat and the gantry are moved to the processing position, the vertical end of the mounting plate can be extended and retracted up and down and the push plate can be moved to the outside of the tubular component. Then, the push rod of the push cylinder is pushed out, so that the push plate can approach and push the tubular component, that is, the tubular component is pushed into the opening through the push plate, so that the tubular component and the flange component are in a docking state, which is convenient for the welding robot to perform reliable welding.

[0019] Optionally, the push plate is also L-shaped, the horizontal end of the push plate is higher than the movable seat, the vertical end of the push plate is provided with an air outlet pipe and a plurality of air nozzles, the plurality of air nozzles are arranged on the inner side of the vertical end of the push plate and are located above the air outlet pipe, one end of the air outlet pipe is passed through the vertical end of the push plate, and the other end extends toward the direction of the fixed seat; the bottom of the accommodating groove is provided with a plurality of air outlet holes, and the fixed seat is provided with an air inlet hole on the side facing the push plate, and one air inlet hole and a plurality of air outlet holes are in a connected state; when the gantry moves to the processing position, the air outlet pipe and the air inlet hole are in a coaxial state, the air outlet pipe can be inserted into the air inlet hole, the air outlet pipe is used to transport gas to the air inlet hole, and the air nozzle is used to spray gas toward the tubular component.

[0020] By adopting the above technical scheme, after the vertical end of the mounting frame is extended and the air outlet pipe is in a coaxial state with the air inlet hole, the air source arranged outside starts to supply air to the air nozzle, and the gas ejected from the air nozzle can purge the tubular component and the flange component, thus effectively improving the surface cleanliness of the tubular component and the flange component and improving the welding quality; after a certain period of purging, the air source stops supplying air to the air nozzle, and then the push rod of the push cylinder extends to push the tubular component into the opening, and at the same time, the air outlet pipe is also inserted into the air inlet hole, at this time, the air source can supply air to the air outlet pipe, and the gas in the air outlet pipe is input into the air inlet hole, and then enters the air outlet hole from the air inlet hole, so that when the gas in the air outlet hole is ejected, it can push the movable seat to move toward the outside of the accommodating groove, and the displacement of the movable seat can be controlled by controlling the air supply pressure of the air source, thereby realizing fine adjustment of the height of the tubular component, ensuring that the tubular component can be in a coaxial state with the flange component after docking.

[0021] Optionally, the length of the tubular component is greater than the length of the movable seat, one end of the tubular component is located outside one end of the movable seat, and the other end of the tubular component is located outside the other end of the movable seat.

[0022] By adopting the above technical solution, it is ensured that the push plate can contact the tubular component first and then contact the movable seat, which also ensures that the push plate can reliably push the tubular component into the opening.

[0023] Optionally, the length of the air outlet pipe is not greater than the length of the horizontal end of the pushing plate; the opening is arranged on the side wall of the shell and passes through the top of the shell, and when in a welding state, the flange component is located on the inner side of the lower part of the opening, and when welding is completed, the flange component can move upward and slide out of the material guide groove from the upper part of the opening; the top of the shell is provided with a clamping cylinder and a clamping plate, the horizontal end of the material guide groove is inclined and the vertical end of the material guide groove is connected to the low-position side of the horizontal end of the material guide groove, the clamping plate is inserted into the inner side of the horizontal end of the material guide groove and close to the vertical end of the material guide groove, the clamping cylinder can drive the clamping plate to insert into the inner side of the horizontal end of the material guide groove or pull it out from the inner side of the horizontal end of the material guide groove, and the clamping plate is used to clamp the flange component moving toward the vertical end of the material guide groove.

[0024] By adopting the above technical solution, the length of the air outlet pipe is relatively smaller than that of the push plate, ensuring that the push plate can push the tubular component to produce sufficient displacement, and after the tubular component is docked with the flange component, the air outlet pipe can be inserted into the air inlet hole and transport gas to the air inlet hole and the air outlet hole, thereby achieving fine-tuning of the position of the tubular component.

[0025] In the second aspect, the present application provides a production method of a production device for shielding aluminum cans using a high-voltage switch, which is implemented by the following technical solution:

[0026] The production method of the aluminum can production device using a high-voltage switch shielding device comprises the following steps:

[0027] S1. Put the flange component into the horizontal end of the guide trough. The flange component can slide along the horizontal end of the guide trough into the vertical end of the guide trough and enter the processing position;

[0028] S2, placing the tubular component on the top of the support seat and turning on the conveyor belt, the conveyor belt conveys the support seat and the tubular component toward the processing position, and when the limit rod on the support seat slides into the corresponding limit groove and is in the processing position, the conveyor belt is turned off;

[0029] S3, pushing the tubular component into the inner side of the opening and fitting it with the flange component;

[0030] S4. The welding robot welds the flange component and the tubular component. Finished.

[0031] By adopting the above technical solution, the steps of manual operation can be reduced, thereby effectively improving welding efficiency and welding accuracy.

[0032] Compared with the prior art, this application has the following beneficial effects:

[0033] 1. The flange component is transported to the processing position through the first material conveying mechanism, and the tubular component is transported to the processing position through the second material conveying mechanism, ensuring that the two can be automatically in a coaxial setting state without manual alignment, which significantly improves the welding efficiency and welding accuracy.

[0034] 2. The tubular components are pushed by the pushing mechanism, which improves the docking speed between the tubular components and the flange components. At the same time, before and during the pushing process, gas can be sprayed to the tubular components and the flange components through the air nozzle to achieve a purging effect on the tubular components and the flange components, thereby improving the welding quality.

[0035] 3. The tubular component is clamped from top to bottom by the clamping mechanism, ensuring that the tubular component will not move during the welding process, so that the tubular component and the flange component are always in a state of mutual fit and coaxial arrangement, thereby maximizing the welding accuracy.

[0036] 4. Through the driving action of the clamping cylinder on the clamping plate, several flange components placed in the horizontal end of the guide trough can enter the vertical end of the guide trough in sequence. In this way, after the tubular component and the flange component are welded, the clamping mechanism is reset, and the tubular component and the flange component welded as one can be lifted out through the opening that is connected to the vertical end of the guide trough and the top of the shell, thereby realizing the rapid transportation of the finished product, improving the smoothness of the welding process, and effectively improving the overall welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 is a schematic stereogram of the present application;

[0038] Figure 2 It is a reference diagram of the assembly status of the limiting mechanism, clamping mechanism and pushing mechanism;

[0039] Figure 3 is a schematic perspective view of a first material conveying mechanism;

[0040] Figure 4 is a cross-sectional view of the internal structure of the first material conveying mechanism;

[0041] Figure 5 This is a reference diagram of the explosion state of the support seat;

[0042] Figure 6 is a schematic three-dimensional diagram of the limiting mechanism;

[0043] Figure 7 It is a schematic diagram of the clamping mechanism and a reference diagram of the assembly state of the pusher mechanism;

[0044] Figure 8 It is the reference of the action status of the push mechanism Figure 1 ;

[0045] Fig. 9 It is the reference of the action status of the push mechanism Figure 2 ;

[0046] In the figure: 1, first material conveying mechanism; 11, housing; 111, material guide trough; 112, opening; 113, bracket; 114, material clamping cylinder; 115, material clamping plate;

[0047] 2. Second raw material conveying mechanism; 21. Conveyor belt; 22. Support seat; 221. Fixed seat; 2211. Accommodating groove; 2212. Air outlet; 2213. Air inlet; 222. Movable seat; 2221. Groove; 2222. Card slot; 2223. Insert strip;

[0048] 3. Welding mechanism; 4. Flange component; 5. Tubular component; 6. Base;

[0049] 7. Limiting mechanism; 71. Limiting rod; 72. Limiting block; 720. Limiting slot;

[0050] 8. Clamping mechanism; 81. Gantry; 82. Hydraulic cylinder; 83. Pressing plate; 830. Pressing groove;

[0051] 9. Pushing mechanism; 91. Mounting plate; 92. Pushing cylinder; 93. Pushing plate; 931. Exhaust pipe; 932. Air nozzle. DETAILED DESCRIPTION

[0052] Below, the present application is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0053] like Figure 1-9 As shown, the present invention discloses a production device for a high-voltage switch shielded aluminum can.

[0054] Figure 1 is a schematic three-dimensional diagram of the present application, Figure 2 It is a reference diagram of the assembly state of the limiting mechanism, the clamping mechanism and the pushing mechanism. The high-voltage switch shielded aluminum can production device includes a base 6, a first raw material conveying mechanism 1 arranged on the base 6, a second raw material conveying mechanism 2, a pushing mechanism 9 and a clamping mechanism 8, a limiting mechanism 7 and a welding mechanism 3 arranged on the outside of the base 6. The first raw material conveying mechanism 1 is used to convey the flange component 4 to the processing position, and the second raw material conveying mechanism 2 is used to convey the tubular component 5 to the processing position. When the tubular component 5 and the flange component 4 are conveyed to the position, the pushing mechanism 9 pushes the tubular component 5 close to the flange component 4, so that the tubular component 5 and the flange component 4 are in a state of mutual contact and coaxial arrangement. At this time, the welding mechanism 3 can be used to weld the butt joint of the tubular component 5 and the flange component 4.

[0055] Figure 3 is a schematic three-dimensional diagram of a first material conveying mechanism, Figure 4 It is a cross-sectional view of the internal structure of the first material conveying mechanism. Figure 3 and Figure 4 Combined with Figure 2The first raw material conveying mechanism 1 includes a shell 11 and a bracket 113. The shell 11 is in a firmly placed state under the support of the bracket 113. An inverted L-shaped material guide trough 111 is provided in the shell 11. The horizontal end of the material guide trough 111 is inclined. Specifically, the height of the horizontal end of the material guide trough 111 away from the vertical end of the material guide trough 111 is higher than the height of the horizontal end of the material guide trough 111 close to the vertical end of the material guide trough 111, and the vertical end of the material guide trough 111 extends in the vertical direction. In this way, when the flange component 4 is placed in the horizontal end of the guide trough, the flange component 4 can slide in the horizontal end of the material guide trough 111 under the action of gravity and finally fall into the vertical end of the material guide trough 111. Furthermore, a clamping cylinder 114 and a clamping plate 115 are provided on the top of the shell 11, one end of the clamping plate 115 is inserted into the inner side of the horizontal end of the material guide groove 111 and close to the vertical end of the material guide groove 111, and the other end of the clamping plate 115 is located above the shell 11, and the push rod of the clamping cylinder 114 is connected to the other end of the clamping plate 115, so that under the driving action of the clamping cylinder 114, the clamping plate 115 can produce reciprocating movement, so that the clamping plate 115 can be inserted into and pulled out from the inner side of the material guide groove 111.

[0056] In actual production, the clamping cylinder 114 first drives the clamping plate 115 to insert into the inner side of the horizontal end of the material guide groove 111, and then places a plurality of flange components 4 into the inner side of the horizontal end of the material guide groove 111. Since the size of the material guide groove 111 is adapted to the flange component 4 and under the clamping action of the clamping plate 115, the plurality of flange components 4 will be arranged in sequence in the material guide groove 111, and then the clamping cylinder 114 drives the clamping plate 115 to move toward the outside of the material guide groove 111. At this time, the flange component 4 close to the clamping plate 115 can move toward the vertical end of the material guide groove 111. After moving a certain distance close to the flange component 4, the clamping cylinder 114 drives the clamping plate 115 again to clamp the subsequent flange components 4, thereby realizing that the flange components 4 can enter the vertical ends of the material guide groove 111 in sequence. Furthermore, an opening 112 is provided on the side of the shell 11 facing the second raw material conveying mechanism 2, and the opening 112 is in a state of mutual communication with the vertical end of the material guide trough 111, and the size of the opening 112 is smaller than the size of the flange component 4, ensuring that the flange component 4 will not fall through the opening 112 toward the tubular component 5.

[0057] Figure 5 This is a reference diagram of the exploded state of the support. Figure 5 Combined with Figure 1 and Figure 2The second material conveying mechanism 2 includes a conveyor belt 21, and a plurality of support seats 22 are arranged on the conveyor belt 21. The support seats 22 include a fixed seat 221 and a movable seat 222. The fixed seat 221 is connected to the conveyor belt 21. A receiving groove 2211 is arranged on the top of the fixed seat 221. The movable seat 222 is arranged in the receiving groove 2211. A plurality of air outlet holes 2212 are arranged on the fixed seat 221 and at the bottom of the receiving groove 2211. The movable seat 222 covers the plurality of air outlet holes 2212. An air inlet hole 2213 is arranged on the side wall of the fixed seat 221. The air inlet hole 2213 and the plurality of air outlet holes 2212 are in a state of being interconnected. A groove 2221 is provided at the top of the movable seat 222. A plurality of slots 2222 with a T-shaped radial cross section are provided on the inner wall of the groove 2221. The slots 2222 extend along the length direction of the movable seat 222. The plurality of slots 2222 are arranged at intervals along the inner wall of the groove 2221. An inserting strip 2223 is adaptively provided in the slot 2222. The lower part of the inserting strip 2223 is in contact with the inner wall of the slot 2222, and the upper part of the inserting strip 2223 is located outside the slot 2222. The two ends of the slot 2222 are respectively and one-to-one connected to the two end surfaces of the movable seat 222, so that the inserting strip 2223 can be quickly inserted into or pulled out of the slot 2222. The tubular component 5 can be placed in the groove 2221, and a plurality of inserts 2223 will form a supporting effect on the tubular component 5. At the same time, the movable seat 222 can also be freely taken out from the accommodating groove 2211. In this way, when welding tubular components 5 of different sizes, different movable seats 222 can be selected first, and the size of the groove 2221 on the top of the movable seat 222 can be more suitable for the tubular component 5. In addition, the supporting effect of tubular components 5 of different sizes can be adjusted by inserting different inserts 2223 into the slot 2222. In this way, the stability of the tubular component 5 placed on the top of the movable seat 222 is maximized.

[0058] Figure 6 is a schematic three-dimensional diagram of the limit mechanism. Figure 6 Combined with Figure 2 and Figure 4The limiting mechanism 7 is fixedly arranged at the processing position. The limiting mechanism 7 includes a plurality of limiting rods 71 ​​and a plurality of limiting blocks 72. At least two limiting blocks 72 are arranged on both sides of the conveyor belt 21, and the number of the limiting rods 71 ​​is consistent with the number of the limiting blocks 72. At the same time, the limiting rods 71 ​​are arranged on the side walls of the fixed seat 221, and at least two limiting rods 71 ​​are arranged on each side wall of the fixed seat 221. A limiting groove 720 is arranged on the side of the limiting block 72 facing the support seat 22. The limiting groove 720 penetrates the limiting block 72 along the conveying direction of the conveyor belt 21. In this way, when the conveyor belt 21 conveys the fixed seat 221 from the non-processing position to the processing position, the limiting rod 71 will slide into the limiting groove 720, that is, when the conveyor belt 21 is conveyed to the position, each limiting rod 71 is located in the corresponding limiting groove 720, so that the vertical movement cannot occur. That is to say, at the front end of the conveyor belt 21, when the tubular component 5 is placed on the top of the movable seat 222, since the conveyor belt 21 can generate a certain amount of up and down fluctuations, it can achieve a buffering effect on the tubular component 5, protect the tubular component 5, and improve the assembly efficiency of the tubular component 5 on the movable seat 222; and when the conveyor belt 21 is moved into place, that is, when the corresponding tubular component 5 is moved to the rear end of the conveyor belt 21, under the limiting action of the limiting mechanism 7, the fixed seat 221 and the conveyor belt 21 cannot move in the vertical direction, which ensures that when welding is required, the tubular component 5 cannot move in the vertical direction, thereby improving the welding accuracy of the tubular component 5 and the flange component 4.

[0059] Figure 7 This is a schematic diagram of the clamping mechanism and a reference diagram of the assembly state of the pusher mechanism. Figure 7 Combined with Figure 1 The clamping mechanism 8 includes an inverted U-shaped gantry 81, a hydraulic cylinder 82 and a pressing plate 83 arranged on the gantry 81. The conveyor belt 21 passes through the gantry 81. The gantry 81 can move back and forth along the conveying direction of the conveyor belt 21. That is, a slide rail in the same extension direction as the conveyor belt 21 can be set on the base 6, and the gantry 81 can be set on the slide rail, so that the gantry 81 can be moved back and forth by manual pushing or using a linear drive mechanism. The cylinder body of the hydraulic cylinder 82 is connected to the top of the gantry 81, and the push rod of the hydraulic cylinder 82 is connected to the top of the pressing plate 83. The bottom of the pressing plate 83 is provided with a pressing groove 830, and the extension direction of the pressing groove 830 is consistent with the extension direction of the groove 2221. When the gantry 81 moves to the processing position, the pressing groove 830 is located above the groove 2221. At this time, the hydraulic cylinder 82 drives the pressing plate 83 to move downward, and makes the pressing groove 830 cover the top of the tubular component 5. In this way, under the bidirectional clamping action of the groove 2221 of the movable seat 222 and the pressing groove 830 of the pressing plate 83, the tubular component 5 can be reliably fixed.

[0060] See also Figure 2 and Figure 7 A pushing mechanism 9 is provided on the side of the pressing plate 83 away from the shell 11, and the pushing mechanism 9 includes an L-shaped mounting plate 91, the horizontal end of the mounting plate 91 is connected to the pressing plate 83, and the vertical end of the mounting plate 91 can be retracted in the vertical direction. A pushing cylinder 92 is provided on the vertical end of the mounting plate 91, and a pushing plate 93 is provided between the vertical end of the mounting plate 91 and the fixed seat 221. The pushing plate 93 is also L-shaped, and the horizontal end of the pushing plate 93 is higher than the movable seat 222. An air outlet pipe 931 and a plurality of air nozzles 932 are provided at the vertical end of the pushing plate 93. The plurality of air nozzles 932 are arranged on the inner side of the vertical end of the pushing plate 93 and above the air outlet pipe 931. One end of the air outlet pipe 931 is penetrated in the vertical end of the pushing plate 93, and the other end extends toward the direction of the fixed seat 221.

[0061] Figure 8 It is the reference of the action state of the push mechanism Figure 1 , Fig. 9 It is the reference of the action state of the push mechanism Figure 2 . See Figure 8 and Fig. 9 Combined with Figure 2When the gantry 81 moves to the processing position, the hydraulic cylinder 82 first drives the pressing plate 83 to approach the tubular component 5 but not to contact the tubular component 5, and then the mounting plate 91 begins to expand and contract so that the air outlet pipe 931 is coaxial with the air inlet hole 2213. At this time, the air pump provided on the base 6 begins to supply air to the air nozzle 932 (i.e., the air pump and the air nozzle 932 are connected through a pipeline), and the air nozzle 932 can spray gas toward the tubular component 5 and the flange component 4, thereby achieving a purging effect on the tubular component 5 and the flange component 4. Furthermore, a plurality of air nozzles 932 can be arranged in an arc shape, so that they can adapt to the shape of the tubular component 5, thereby improving the purging effect on the tubular component 5 and the flange component 4, ensuring the cleanliness of the welding place, and thus improving the welding quality. While the air nozzle 932 is blowing the tubular component 5 and the flange component 4, the push cylinder 92 starts to move and drives the push plate 93 to gradually approach the tubular component 5. Since the length of the tubular component 5 is greater than the length of the movable seat 222, one end of the tubular component 5 is located outside one end of the movable seat 222, and the other end of the tubular component 5 is located outside the other end of the movable seat 222, and the length of the air outlet pipe 931 is not greater than the length of the horizontal end of the push plate 93. The horizontal end of the push plate 93 will first contact the tubular component 5 and push the tubular component 5 to be inserted into the opening 112 and docked with the flange component 4. After the tubular component 5 is docked with the flange component 4, the air pump stops supplying air to the air nozzle 932. At this time, the air outlet pipe 931 has been inserted into the air inlet hole 2213, and the air pump can supply air to the air outlet pipe 931 (that is, the air pump and the air outlet pipe 931 are also connected through a pipeline), so that the air outlet pipe 931 can transport gas to the air inlet hole 2213. Since the air inlet hole 2213 and the plurality of air outlet holes 2212 are in a state of interconnection, the gas will be transported to the air outlet holes 2212 through the air inlet holes 2213, and the air outlet holes 2212 are arranged at the bottom of the accommodating groove 2211 and covered by the movable seat 222. When the gas pressure is sufficient, the gas ejected from the air outlet holes 2212 can push the movable seat 222 to move upward, that is, the movable seat 222 is pushed toward the outside of the accommodating groove 2211 by the gas, thereby realizing fine adjustment of the height of the tubular component 5. Finally, the hydraulic cylinder 82 drives the pressure plate 83 to move downward. By reliably controlling the downward pressure of the pressure plate 83, it is ensured that the thrust of the gas and the pressure of the pressure plate 83 are in a state of dynamic balance, thereby ensuring that the tubular component 5 can always be in a state of docking with the flange component 4, thereby maximizing the welding accuracy.

[0062] See also Figure 2 and Figure 4, the opening 112 is provided on the side wall of the shell 11 and passes through the top of the shell 11, that is to say, the vertical end of the guide trough 111 can be connected with the outer side of the shell 11 and the top of the shell 11 through the opening 112, so that when in the welding state, the flange component 4 is located on the lower inner side of the opening 112. When the welding is completed, the clamping mechanism 8 is reset, the obstruction above the tubular component 5 is removed (that is, the hydraulic cylinder 82 drives the pressing plate 83 to move to the outer side of the tubular component 5), and the obstruction above the flange component 4 is also removed (that is, the clamping plate 115 will not release the new flange component 4 into the vertical end of the guide trough 111). At this time, the finished product welded as one by the separated tubular component 5 and the flange component 4 can be lifted upward, and then the finished product can be taken out through the opening 112, which is convenient for the transportation and stacking of the finished product. Then the new tubular component 5 and the new flange component 4 enter the processing position and carry out the next welding operation. The overall process is smooth, the manual operation steps are reduced, the welding accuracy is effectively improved, and the welding efficiency is significantly improved.

[0063] This embodiment also discloses a production method of a production device for shielding aluminum cans using a high-voltage switch.

[0064] The production method of the aluminum can production device using a high-voltage switch shielding device comprises the following steps:

[0065] S1. Put a plurality of flange components 4 into the horizontal end of the material guide trough 111. With the cooperation of the clamping plate 115 and the clamping cylinder 114, the plurality of flange components 4 can slide along the horizontal end of the material guide trough 111 into the vertical end of the material guide trough 111 and enter the processing position;

[0066] S2, placing the tubular component 5 on the top of the support seat 22 and turning on the conveyor belt 21, the conveyor belt 21 conveys the support seat 22 and the tubular component 5 toward the processing position, and when the limiting rod 71 on the support seat 22 slides into the corresponding limiting groove 720 and is in the processing position, the conveyor belt 21 is turned off;

[0067] S3, the tubular component 5 and the flange component 4 are purged through the air nozzle 932 in the pushing mechanism 9, and the tubular component 5 is pushed through the pushing plate 93 to insert into the inner side of the opening 112 and fit with the flange component 4, and then the gas is delivered to the gas inlet 2213 and the gas outlet 2212 through the gas outlet pipe 931 in the pushing mechanism 9, so as to realize the elevation of the movable seat 222 and the tubular component 5, complete the fine adjustment of the position of the tubular component 5, and then the tubular component 5 is clamped by the clamping mechanism 8 to ensure that the position of the tubular component 5 is reliably fixed, so that no string movement occurs during the welding process;

[0068] S4. The welding robot welds the flange component 4 and the tubular component 5. After the welding is completed and a finished product welded together is obtained, the finished product can be lifted off the base 6 by a crane to facilitate the transportation and stacking of the finished product.

[0069] The above-mentioned implementation modes are only preferred implementation modes of the present application and cannot be used to limit the scope of protection of the present application. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present application shall fall within the scope of protection required by the present application.

Claims

1. High-voltage switch shielding aluminum can production device, characterized in that: It comprises a first material conveying mechanism (1), a second material conveying mechanism (2) and a welding mechanism (3), wherein the first material conveying mechanism (1) is used to convey flange components (4), and the second material conveying mechanism (2) is used to convey tubular components (5); The first material conveying mechanism (1) comprises a shell (11), an inverted L-shaped material guide groove (111) is provided in the shell (11), an opening (112) is provided on a side of the shell (11) facing the second material conveying mechanism (2), the opening (112) is communicated with the vertical end of the material guide groove (111), and the flange component (4) is adaptively slid from the horizontal end of the material guide groove (111) to the vertical end of the material guide groove (111) and aligned with the opening (112); The second material conveying mechanism (2) comprises a conveyor belt (21), a plurality of support seats (22) are arranged on the conveyor belt (21), the tubular component (5) is arranged on the top of the support seat (22), the conveyor belt (21) conveys the tubular component (5) to move toward the processing position, and when the tubular component (5) moves to the processing position, the tubular component (5) and the flange component (4) are in a coaxial state; The welding mechanism (3) comprises a welding robot, and the welding robot is used to weld the flange component (4) and the tubular component (5).

2. The high-voltage switch shielding aluminum can production device according to claim 1 is characterized in that: The first material conveying mechanism (1) and the second material conveying mechanism are both arranged on a base (6); the base (6) is also provided with a bracket (113) and a limiting mechanism (7); the bracket (113) is used to fix the shell (11); The limiting mechanism (7) is located at the processing position, and the limiting mechanism (7) comprises a limiting rod (71) and a limiting block (72). The limiting rod (71) is arranged on the side wall of the support seat (22), and the limiting block (72) is provided with a limiting groove (720) on the side facing the support seat (22). The limiting groove (720) passes through the limiting block (72) along the transmission direction of the conveyor belt (21). When the limiting rod (71) slides from the non-processing position to the processing position, the limiting rod (71) slides from the outer side of the limiting groove (720) to the inner side of the limiting groove (720).

3. The high-voltage switch shielding aluminum can production device according to claim 2 is characterized in that: The support seat (22) comprises a fixed seat (221) and a movable seat (222); the fixed seat (221) is connected to the conveyor belt (21); a receiving groove (2211) is provided on the top of the fixed seat (221); the movable seat (222) is arranged in the receiving groove (2211); a groove (2221) is provided on the top of the movable seat (222); the tubular component (5) can be placed in the groove (2221); A plurality of T-shaped slots (2222) are provided on the inner wall of the groove (2221); the slots (2222) extend along the length direction of the movable seat (222); a plurality of the slots (2222) are arranged at intervals along the inner wall of the groove (2221); an inserting strip (2223) is adaptively provided in the slot (2222); the lower portion of the inserting strip (2223) is in contact with the inner wall of the slot (2222); the upper portion of the inserting strip (2223) is located outside the slot (2222); and the upper portions of a plurality of the inserting strips (2223) support the tubular component (5).

4. The high-voltage switch shielding aluminum can production device according to claim 3 is characterized in that: The limiting rod (71) is arranged on the outer wall of the fixing seat (221), and a plurality of the limiting rods (71) are symmetrically arranged on both sides of the fixing seat (221). The number of the limiting blocks (72) is consistent with the number of the limiting rods (71). When the fixing seat (221) moves to the processing position, each limiting rod (71) slides into the limiting groove (720) of the corresponding limiting block (72).

5. The high-voltage switch shielding aluminum can production device according to claim 3 is characterized in that: The base (6) is also provided with a clamping mechanism (8), the clamping mechanism (8) comprising an inverted U-shaped gantry (81), a hydraulic cylinder (82) and a pressing plate (83) arranged on the gantry (81), the conveyor belt (21) passes through the gantry (81), the gantry (81) can reciprocate along the conveying direction of the conveyor belt (21), the cylinder body of the hydraulic cylinder (82) is connected to the top of the gantry (81), the push rod of the hydraulic cylinder (82) is connected to the top of the pressing plate (83), and the bottom of the pressing plate (83) is provided with a pressing groove (830), and the extension direction of the pressing groove (830) is consistent with the extension direction of the groove (2221); When the gantry (81) moves to the processing position, the pressing groove (830) is located above the groove (2221), and the tubular component (5) is clamped between the pressing groove (830) and the groove (2221).

6. The high-voltage switch shielding aluminum can production device according to claim 5 is characterized in that: A pushing mechanism (9) is provided on the side of the pressure plate (83) away from the shell (11), and the pushing mechanism (9) includes an L-shaped mounting plate (91), the horizontal end of the mounting plate (91) is connected to the pressure plate (83), and the vertical end of the mounting plate (91) can be extended and retracted in the vertical direction. A pushing cylinder (92) is provided on the vertical end of the mounting plate (91), and a pushing plate (93) is provided between the vertical end of the mounting plate (91) and the fixed seat (221). The pushing cylinder (92) is used to drive the pushing plate (93) to move toward the tubular component (5), and the pushing plate (93) is used to push the tubular component (5) to move into the opening (112) and fit with the flange component (4).

7. The high-voltage switch shielding aluminum can production device according to claim 6 is characterized in that: The push plate (93) is also L-shaped, the horizontal end of the push plate (93) is higher than the movable seat (222), the vertical end of the push plate (93) is provided with an air outlet pipe (931) and a plurality of air nozzles (932), the plurality of air nozzles (932) are arranged on the inner side of the vertical end of the push plate (93) and are located above the air outlet pipe (931), one end of the air outlet pipe (931) is inserted into the vertical end of the push plate (93), and the other end extends toward the direction of the fixed seat (221); The bottom of the accommodating groove (2211) is provided with a plurality of air outlet holes (2212); a side of the fixing seat (221) facing the push plate (93) is provided with an air inlet hole (2213); and one of the air inlet holes (2213) and the plurality of air outlet holes (2212) are in a communicating state; When the gantry (81) moves to the processing position, the air outlet pipe (931) and the air inlet hole (2213) are in a coaxial state, the air outlet pipe (931) can be inserted into the air inlet hole (2213), the air outlet pipe (931) is used to transport gas to the air inlet hole (2213), and the air nozzle (932) is used to spray gas toward the tubular component (5).

8. The high-voltage switch shielding aluminum can production device according to claim 6, characterized in that: The length of the tubular component (5) is greater than the length of the movable seat (222), one end of the tubular component (5) is located outside one end of the movable seat (222), and the other end of the tubular component (5) is located outside the other end of the movable seat (222).

9. The high-voltage switch shielding aluminum can production device according to claim 7, characterized in that: The length of the air outlet pipe (931) is not greater than the length of the horizontal end of the push plate (93); The opening (112) is provided on the side wall of the shell (11) and passes through the top of the shell (11); when in a welding state, the flange component (4) is located at the inner side of the lower part of the opening (112); after welding is completed, the flange component (4) can move upward and slide out of the material guide groove (111) from the upper part of the opening (112); A material clamping cylinder (114) and a material clamping plate (115) are provided on the top of the shell (11); the horizontal end of the material guide groove (111) is inclined and the vertical end of the material guide groove (111) is connected to the low side of the horizontal end of the material guide groove (111); the material clamping plate (115) is inserted into the inner side of the horizontal end of the material guide groove (111) and close to the vertical end of the material guide groove (111); the material clamping cylinder (114) can drive the material clamping plate (115) to be inserted into the inner side of the horizontal end of the material guide groove (111) or to be pulled out from the inner side of the horizontal end of the material guide groove (111); the material clamping plate (115) is used to clamp the flange component (4) moving toward the vertical end of the material guide groove (111).

10. The production method of the high-voltage switch shielding aluminum can production device according to claim 2, characterized in that: The steps include: S1. Put the flange component (4) into the horizontal end of the guide groove (111), and the flange component (4) can slide along the horizontal end of the guide groove (111) into the vertical end of the guide groove (111) and enter the processing position; S2, placing the tubular component (5) on top of the support seat (22) and turning on the conveyor belt (21), the conveyor belt (21) conveying the support seat (22) and the tubular component (5) toward the processing position, and closing the conveyor belt (21) when the limiting rod (71) on the support seat (22) slides into the corresponding limiting groove (720) and is in the processing position; S3, pushing the tubular component (5) into the inner side of the opening (112) and fitting it with the flange component (4); S4. The welding robot welds the flange component (4) and the tubular component (5). Finished.

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