Curtain wall cutting device for building curtain wall construction

By designing a cutting device for curtain wall construction, combined with technical means such as adjustment brackets, U-shaped plates, controllers, etc., the problem of difficulty in achieving accuracy and efficiency in traditional cutting methods is solved, and the fine trimming and precise installation of curtain walls is achieved.

CN119328619BActive Publication Date: 2025-03-14SINOHYRDO ENG BUREAU 3 CO LTD
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Patent Information

Application Number
CN202411897599.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-14
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

In curtain wall construction, traditional cutting methods are difficult to achieve accuracy and efficiency, resulting in the inconsistency of the size of the curtain wall during installation, and it is prone to cutting errors and scrapping.

Method used

A curtain wall cutting device for building curtain wall construction is designed, using a combination of adjustment bracket, U-shaped plate, controller, L-shaped plate, screw drive mechanism, trimming unit and transverse drive mechanism to achieve refined trimming of the curtain wall, and ensure cutting accuracy through insulated positioning rods and fixed-distance trigger units.

Benefits of technology

The device can quickly cut the curtain wall installation site, ensuring cutting accuracy and efficiency, reducing manual operation errors, and improving the overall quality and installation efficiency of the curtain wall.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of grinding and trimming equipment, and in particular, relates to a curtain wall cutting device for building curtain wall construction, including an adjustment bracket and a U-shaped plate installed at the adjustment end of the adjustment bracket, wherein the adjustment bracket can adjust the height of the U-shaped plate, and a controller is provided above the U-shaped plate, and further includes: an L-shaped plate, wherein the L-shaped plate is arranged above the U-shaped plate, and the U-shaped plate is provided with a screw drive mechanism, and the screw drive mechanism drives the L-shaped plate to move linearly; a trimming unit is arranged below the horizontal portion of the L-shaped plate, and the L-shaped plate is provided with a transverse drive mechanism, and the transverse drive mechanism is used to drive the trimming unit to move in the horizontal direction; an insulating positioning rod is installed at the movable end of the transverse drive mechanism. The present invention can perform fine and fixed-distance trimming of curtain walls, and can automatically adjust and control based on the trimming pressure changes. At the same time, it can collect dust and remind the replacement of grinding wheels when the efficiency is low, so as to help carry out curtain wall cutting work efficiently.
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Description

Technical Field

[0001] The invention belongs to the technical field of grinding and trimming equipment, and in particular relates to a curtain wall cutting device for building curtain wall construction. Background Art

[0002] In the field of curtain wall processing, cutting is a key link. Traditional cutting can only roughly divide the materials, while grinding is an indispensable means of fine cutting. It can accurately grind the edges after cutting, remove burrs, unevenness and slight deviations, so that the size and shape of the curtain wall materials meet higher precision requirements, ensure seamless splicing of panels, and effectively improve the overall quality, aesthetics and structural stability of the curtain wall.

[0003] At present, in the cutting of curtain walls, it is usually necessary to use a special cutting tool (such as a circular saw blade, etc.) to cut the curtain wall according to the set specifications. The cutting tool generally cuts the curtain wall roughly into the set specifications, and then finely trims the curtain wall by grinding and trimming to make the curtain wall size meet the use requirements, such as a curtain wall cutting device for building curtain wall construction disclosed in patent announcement number CN117817484A;

[0004] When installing curtain walls, errors in processing and on-site splicing often make it difficult for the curtain walls to meet installation requirements according to the set dimensions. If the on-site dimensions are smaller than the set values, the curtain walls cannot be assembled, or the joints after assembly are too large. Due to the limitations of the construction site, large-scale cutting equipment is difficult to bring in, and most operations rely on manual handheld cutting machines or grinders. When manually operating such a fine cutting method of grinding, the control of grinding size and pressure is weak, and cutting errors are easy to occur, resulting in the scrapping of the curtain wall. Summary of the invention

[0005] The object of the present invention is to provide a curtain wall cutting device for building curtain wall construction in view of the above problems.

[0006] To achieve the above object, the present invention adopts the following technical scheme: a curtain wall cutting device for building curtain wall construction, comprising an adjusting bracket and a U-shaped plate installed at the adjusting end of the adjusting bracket, wherein the adjusting bracket can adjust the height of the U-shaped plate, a controller is provided above the U-shaped plate, and further comprising:

[0007] An L-shaped plate is arranged above the U-shaped plate, and a screw drive mechanism is installed on the U-shaped plate, and the screw drive mechanism drives the L-shaped plate to perform linear motion;

[0008] A trimming unit is arranged below the horizontal portion of the L-shaped plate, and the L-shaped plate is equipped with a transverse driving mechanism, which is used to drive the trimming unit to move in a horizontal direction;

[0009] An insulating positioning rod is installed at the movable end of the transverse driving mechanism, and a fixed-distance trigger unit is installed together with the L-shaped plate and the insulating positioning rod;

[0010] A pressure trigger unit is installed inside the L-shaped plate and cooperates with the insulating positioning rod. The controller controls the lateral driving mechanism to work according to the electrical signal output by the pressure trigger unit;

[0011] A dust collection unit is installed on the top of the L-shaped plate and collects dust generated during trimming;

[0012] Two clamping mechanisms are respectively arranged on the two vertical side walls of the U-shaped plate and are used to clamp and fix the curtain wall.

[0013] Preferably, the trimming unit includes a motor drive assembly arranged below the horizontal portion of the L-shaped plate, a mounting plate is installed at the output end of the motor drive assembly, a detachable grinding wheel is installed on the side wall of the mounting plate, and the motor drive assembly is electrically connected to the controller.

[0014] Preferably, the lateral driving mechanism includes a moving block fixedly mounted on the top of the motor driving assembly, the horizontal portion of the L-shaped plate is provided with a strip hole matching the moving block, and the moving block is slidably arranged inside the strip hole, an electromagnetic suction rod is fixedly inserted into the hole wall of the strip hole, and the telescopic end of the electromagnetic suction rod is fixedly connected to the side wall of the moving block, the electromagnetic suction rod is electrically connected to the controller, and the insulating positioning rod is fixedly connected to the side wall of the moving block.

[0015] Preferably, the fixed-distance trigger unit includes a square hole opened in the wall of the strip hole, and an end plate corresponding to the position of the square hole is fixedly installed at the end of the L-shaped plate, the side wall of the end plate is threadedly connected with an insulating screw, the rod end of the insulating screw is fixedly connected with a conductive ring, the rod end of the insulating positioning rod is integrally formed with a supporting end head, and the insulating positioning rod is provided with a circular groove at one end of the supporting end head, and the groove wall of the circular groove is fixedly installed with two symmetrically arranged arc-shaped conductive blocks, the distance between the inner walls of the two arc-shaped conductive blocks is the same as the outer diameter of the conductive ring, and the rod end of the insulating positioning rod is fixedly installed with an electromagnetic switch, and when the two arc-shaped conductive blocks are in contact with the conductive ring at the same time, the connection circuit between the two arc-shaped conductive blocks, the conductive ring and the electromagnetic switch is connected, and the electromagnetic switch is electrically connected to the controller.

[0016] Preferably, the pressure trigger unit includes a non-magnetic plate slidably mounted on the outside of the insulating positioning rod, and a supporting spring is provided between the non-magnetic plate and the supporting end head, a pressure switch is fixedly mounted on the side wall of the non-magnetic plate, and the side wall of the supporting end head is in contact with the moving contact of the pressure switch, electromagnetic blocks are installed at both ends of the non-magnetic plate, and two iron bars corresponding to the position of the electromagnetic blocks are fixedly mounted on the hole wall of the square hole, and the electromagnetic block is electrically connected to the controller.

[0017] Preferably, the dust suction unit includes a collecting box fixedly mounted on the top of the horizontal portion of the L-shaped plate, and a partition is fixedly mounted inside the collecting box, the controller is mounted on the top of the collecting box, a filter is fixedly provided between the lower end of the partition and the inner bottom of the collecting box, a suction scoop corresponding to the position of the filter is fixedly inserted into the side wall of the collecting box, a suction pump is fixedly mounted on the inner wall of the collecting box on the side of the filter away from the suction scoop, and an air outlet end of the suction pump passes through the side wall of the collecting box, the suction pump is electrically connected to the controller, and an early warning mechanism is installed on the side wall of the collecting box.

[0018] Preferably, the early warning mechanism includes a barrel fixedly mounted on the outer wall of the collection box, and an electric heating rod is fixedly mounted inside the barrel, the barrel is connected to the air outlet end of the suction pump, a temperature switch is installed on the inner wall of the barrel below the electric heating rod, an exhaust pipe is fixedly plugged into the side wall of the barrel, and a hollow block is fixedly connected to one end of the exhaust pipe away from the barrel, the hollow block is arranged on one side of the forward direction of the L-shaped plate, and an inclined air outlet hole is provided on the side wall of the hollow block away from the L-shaped plate, the temperature switch is electrically connected to the controller, and the controller controls the operation of the electric heating rod according to the electrical signal output by the pressure switch.

[0019] Preferably, a step groove is provided on the side wall of the mounting plate at a position outside the grinding wheel, and a detachable annular cutting piece is installed on the groove wall of the step groove.

[0020] Compared with the existing technology, the advantages of a curtain wall cutting device for building curtain wall construction are:

[0021] 1. Through the cooperation of the adjusting bracket, U-shaped plate, controller, L-shaped plate, screw drive mechanism, trimming unit and lateral drive mechanism, the curtain wall can be finely trimmed and cut. With its small size, the curtain wall can be quickly trimmed at the curtain wall installation site. Secondly, with the insulated positioning rod and fixed-distance trigger unit, the curtain wall can be trimmed at a fixed distance to ensure the accuracy of the curtain wall size cutting.

[0022] 2. Through the set pressure trigger unit, the trimming pressure of the trimming unit can be automatically regulated based on the change of the trimming pressure to ensure that the trimming pressure is large enough to maintain a good trimming efficiency.

[0023] 3. The dust collection unit can collect the dust generated during the cutting of the curtain wall, and the early warning mechanism inside it can work in conjunction with the pressure trigger unit. When the grinding efficiency is low, it automatically reminds the personnel to replace the grinding wheel of the trimming unit to avoid excessive wear of the grinding wheel and affect the cutting efficiency. Secondly, it can preheat the position to be trimmed to avoid the friction heat of the trimming of the curtain wall, resulting in excessive heat difference between the trimming position and the surrounding area, causing excessive concentration of thermal stress. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a structural schematic diagram of a curtain wall cutting device for building curtain wall construction provided by the present invention in Embodiment 1;

[0025] Figure 2 It is a schematic diagram of a top view structure of a curtain wall cutting device for building curtain wall construction provided by the present invention in Embodiment 1;

[0026] Figure 3 It is a schematic diagram of the internal structure of an L-shaped plate in Example 1 of a curtain wall cutting device for building curtain wall construction provided by the present invention;

[0027] Figure 4 It is a schematic diagram of the internal structure of the square hole in Embodiment 1 of a curtain wall cutting device for building curtain wall construction provided by the present invention;

[0028] Figure 5 The present invention provides a curtain wall cutting device for building curtain wall construction in Example 1. Figure 3 A magnified structural diagram of part A;

[0029] Figure 6 It is a three-dimensional structural schematic diagram of an insulating positioning rod and an insulating screw rod in Example 1 of a curtain wall cutting device for building curtain wall construction provided by the present invention;

[0030] Figure 7 It is a schematic diagram of the internal structure of a collection box in Example 1 of a curtain wall cutting device for building curtain wall construction provided by the present invention;

[0031] Figure 8 It is a side structural schematic diagram of a hollow block in Embodiment 1 of a curtain wall cutting device for building curtain wall construction provided by the present invention;

[0032] Fig. 9 It is a structural schematic diagram of a trimming unit in Example 2 of a curtain wall trimming device for building curtain wall construction provided by the present invention.

[0033] In the figure: 1 adjustment bracket, 2 U-shaped plate, 3 controller, 4 L-shaped plate, 5 screw drive mechanism, 6 trimming unit, 61 motor drive assembly, 62 mounting plate, 63 grinding wheel, 7 lateral drive mechanism, 71 moving block, 72 bar hole, 73 electromagnetic suction rod, 8 insulating positioning rod, 9 fixed distance trigger unit, 91 square hole, 92 end plate, 93 insulating screw, 94 conductive ring, 95 support end, 96 round groove, 97 arc conductive block, 98 electromagnetic switch, 10 pressure trigger unit, 101 non-magnetic plate, 102 support spring, 103 electromagnetic block, 104 iron bar, 105 pressure switch, 11 dust suction unit, 111 collection box, 112 partition, 113 filter, 114 air suction bucket, 115 suction pump, 12 early warning mechanism, 121 barrel, 122 electric heating rod, 123 temperature switch, 124 exhaust pipe, 125 hollow block, 126 oblique air outlet hole, 13 annular cutting disc, 14 clamping mechanism. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0035] Embodiment 1:

[0036] like Figure 1-Figure 8 As shown, a curtain wall cutting device for building curtain wall construction includes an adjusting bracket 1 and a U-shaped plate 2 installed at the adjusting end of the adjusting bracket 1, the adjusting bracket 1 can adjust the height of the U-shaped plate 2, a controller 3 is provided above the U-shaped plate 2, and also includes: an L-shaped plate 4, the L-shaped plate 4 is arranged above the U-shaped plate 2, the U-shaped plate 2 is equipped with a screw drive mechanism 5, the screw drive mechanism 5 drives the L-shaped plate 4 to perform linear motion, a trimming unit 6 is arranged below the horizontal portion of the L-shaped plate 4, the L-shaped plate 4 is equipped with a transverse drive mechanism 7, the transverse drive mechanism 7 is used to drive the trimming unit 6 to move in the horizontal direction, the trimming unit 6 includes a motor drive assembly 61 arranged below the horizontal portion of the L-shaped plate 4, the output end of the motor drive assembly 61 is equipped with a mounting plate 62, the side wall of the mounting plate 62 is equipped with a detachable grinding wheel 63, and the motor drive assembly 61 is electrically connected to the controller 3.

[0037] The insulating positioning rod 8 is installed at the movable end of the transverse driving mechanism 7. The transverse driving mechanism 7 includes a moving block 71 fixedly installed on the top of the motor driving assembly 61. The horizontal part of the L-shaped plate 4 is provided with a strip hole 72 matching the moving block 71, and the moving block 71 is slidably arranged inside the strip hole 72. The hole wall of the strip hole 72 is fixedly plugged with an electromagnetic suction rod 73, and the telescopic end of the electromagnetic suction rod 73 is fixedly connected to the side wall of the moving block 71. The electromagnetic suction rod 73 is electrically connected to the controller 3. The insulating positioning rod 8 is fixedly connected to the side wall of the moving block 71. The electromagnetic suction rod 73 includes an outer tube, a telescopic rod, an electromagnetic part, an iron core, an elastic part and other components. When the electromagnetic part is energized, a magnetic attraction force is generated on the iron core, and the iron core can drive the telescopic rod to move in the direction of the outer tube and compress the elastic part. When the electromagnetic part is powered off, the telescopic rod will move back and reset under the rebound and reset action of the elastic part.

[0038] The L-shaped plate 4 and the insulating positioning rod 8 are jointly installed with a fixed-distance trigger unit 9, which includes a square hole 91 opened in the wall of the strip hole 72, and an end plate 92 corresponding to the position of the square hole 91 is fixedly installed at the end of the L-shaped plate 4, and an insulating screw 93 is threadedly connected to the side wall of the end plate 92, and a conductive ring 94 is fixedly connected to the rod end of the insulating screw 93, and a supporting end 95 is integrally formed at the rod end of the insulating positioning rod 8, and a circular groove 96 is opened at one end of the insulating positioning rod 8 located at the supporting end 95, and the groove of the circular groove 96 Two symmetrically arranged arc-shaped conductive blocks 97 are fixedly installed on the wall, and the distance between the inner walls of the two arc-shaped conductive blocks 97 is the same as the outer diameter of the conductive ring 94. An electromagnetic switch 98 is fixedly installed on the rod end of the insulating positioning rod 8. When the two arc-shaped conductive blocks 97 are in contact with the conductive ring 94 at the same time, the connection circuit between the two arc-shaped conductive blocks 97, the conductive ring 94 and the electromagnetic switch 98 is connected, and the electromagnetic switch 98 is electrically connected to the controller 3. The side wall of the insulating screw 93 can be provided with scale markings to assist in checking the adjustment distance of the insulating screw 93.

[0039] The pressure trigger unit 10 is installed inside the L-shaped plate 4 and cooperates with the insulating positioning rod 8. The controller 3 controls the operation of the lateral drive mechanism 7 according to the electrical signal output by the pressure trigger unit 10. The pressure trigger unit 10 includes a non-magnetic plate 101 slidably mounted on the outside of the insulating positioning rod 8, and a support spring 102 is provided between the non-magnetic plate 101 and the support end 95. A pressure switch 105 is fixedly installed on the side wall of the non-magnetic plate 101, and the side wall of the support end 95 is in contact with the moving contact of the pressure switch 105. Electromagnetic blocks 103 are installed at both ends of the non-magnetic plate 101, and two iron bars 104 corresponding to the position of the electromagnetic block 103 are fixedly installed on the hole wall of the square hole 91. The electromagnetic block 103 is electrically connected to the controller 3, and the electromagnetic block 103 is connected to the non-magnetic plate 101 with a rubber pad, so that the electromagnetic block 103 has a certain elastic moving distance to ensure that the electromagnetic block 103 can be stably adsorbed with the iron bar 104.

[0040] The dust suction unit 11 is installed on the top of the L-shaped plate 4, and absorbs and collects the dust generated during trimming. The dust suction unit 11 includes a collection box 111 fixedly installed on the top of the horizontal part of the L-shaped plate 4, and a partition 112 is fixedly installed inside the collection box 111, and the controller 3 is installed on the top of the collection box 111. A filter 113 is fixedly provided between the lower end of the partition 112 and the inner bottom of the collection box 111, and a suction scoop 114 corresponding to the position of the filter 113 is fixedly inserted on the side wall of the collection box 111. A suction pump 115 is fixedly installed on the inner wall of the collection box 111 on the side of the filter 113 away from the suction scoop 114, and an air outlet end of the suction pump 115 passes through the side wall of the collection box 111, and the suction pump 115 is electrically connected to the controller 3. An early warning mechanism 12 is installed on the side wall of the collection box 111, and a waste outlet is provided on the side wall of the collection box 111, and a cover plate is provided at the waste outlet for discharging dust.

[0041] The two clamping mechanisms 14 are respectively arranged on the two vertical side walls of the U-shaped plate 2, and are used to clamp and fix the curtain wall. The early warning mechanism 12 includes a barrel 121 fixedly installed on the outer wall of the collecting box 111, and an electric heating rod 122 is fixedly installed inside the barrel 121. The barrel 121 is connected to the air outlet end of the suction pump 115. A temperature switch 123 is installed on the inner wall of the barrel 121 below the electric heating rod 122. An exhaust pipe 124 is fixedly plugged into the side wall of the barrel 121, and the exhaust pipe 124 is away from the barrel 1 One end of 21 is fixedly connected with a hollow block 125, which is arranged on one side of the forward direction of the L-shaped plate 4, and a side wall of the hollow block 125 away from the side of the L-shaped plate 4 is provided with an oblique air outlet hole 126. The temperature switch 123 is electrically connected to the controller 3. The controller 3 controls the operation of the electric heating rod 122 according to the electrical signal output by the pressure switch 105. When the temperature of the temperature switch 123 rises, under the action of thermal expansion, the metal parts inside it will expand and drive the moving contact to close. This is an existing mature technology, so it will not be described here.

[0042] The operating principle of the present invention is now described as follows: the height of the U-shaped plate 2 is adjusted to a suitable height by adjusting the bracket 1 (the side wall of the adjusting bracket 1 is provided with a stud, and the side wall of the adjusting bracket 1 is slidably connected to the bottom of the U-shaped plate 2, and the side wall of the U-shaped plate 2 is provided with an adjustment hole matching the stud. When adjusting the height of the U-shaped plate 2, the nut on the stud is loosened, and then the U-shaped plate 2 is pulled up, and after the U-shaped plate 2 reaches a suitable height, the nut is tightened again. The height of adjustment is set according to the thickness of the curtain wall), and then the curtain wall to be cut is placed on the placement surface of the adjusting bracket 1 (refer to Figure 1 , Figure 1The middle dotted line represents the curtain wall), at this time, the lower half of the grinding wheel 63 is opposite to the surface to be trimmed of the curtain wall, and then the U-shaped plate 2 is placed in a suitable position above the curtain wall (the horizontal distance between the side wall of the U-shaped plate 2 and the surface to be trimmed of the curtain wall is generally 10 cm), and then the curtain wall is locked and fixed by two clamping mechanisms 14 (the clamping mechanism 14 includes a clamping plate, a clamping bolt, a limit rod and other components, and the clamping bolt is screwed to move the clamping plate toward the curtain wall, so that the curtain wall and the U-shaped plate 2 are locked together to ensure the stability of the cutting process), and then the insulating screw 93 is screwed to move the conductive ring 94 to a set position (the set position is set based on the width of the curtain wall that needs to be trimmed), and then the controller 3 is connected to the external power supply circuit, and the controller 3 is started;

[0043] After the controller 3 is started, it will immediately control the electromagnetic suction rod 73 to work, and the telescopic end of the electromagnetic suction rod 73 will pull the motor drive assembly 61 to move through the moving block 71 (the electromagnetic suction rod 73 includes an outer tube, a telescopic rod, an electromagnetic part, an iron core, an elastic part and other components. When the electromagnetic part is energized, it generates a magnetic attraction force on the iron core, and the iron core can drive the telescopic rod to move in the direction of the outer tube and compress the elastic part. When the electromagnetic part is powered off, the telescopic rod will move back and reset under the rebound and reset action of the elastic part), until the side wall of the grinding wheel 63 at the motor drive assembly 61 is against the surface of the curtain wall to be trimmed. After the electromagnetic suction rod 73 works for 2 seconds, the controller 3 controls the motor drive assembly 61 to work, and the motor drive assembly 61 controls the mounting plate 62 to rotate, so that the grinding wheel 63 rotates synchronously, and the rotating grinding wheel 63 can trim and cut the side wall of the curtain wall;

[0044] When the controller 3 controls the motor drive assembly 61 to work, the controller 3 will synchronously control the two electromagnetic blocks 103 to work. The two electromagnetic blocks 103 are energized to generate magnetic attraction, so that they are adsorbed and fixed to the iron bar 104 on the same side. As the grinding wheel 63 grinds and trims the side wall of the curtain wall, the horizontal distance between the side wall of the curtain wall and the U-shaped plate 2 gradually decreases. Under the action of the electromagnetic suction rod 73, the motor drive assembly 61 will drive the grinding wheel 63 to gradually move in the direction of the U-shaped plate 2, so that the insulating positioning rod 8 can be driven to move synchronously through the moving block 71. Since in the initial state, the electric The current passed through the magnetic suction rod 73 is fixed, so the magnetic suction force it generates is constant. At this time, the electromagnetic suction rod 73 drives the grinding wheel 63 to exert a constant trimming pressure on the side wall of the curtain wall. As the side wall of the curtain wall is polished and trimmed, the grinding wheel 63 moves toward the direction of the U-shaped plate 2, so the elastic element inside the electromagnetic suction rod 73 is further compressed. At this time, the reverse force exerted by the elastic part of the electromagnetic suction rod 73 on its telescopic end is further increased, so the magnetic suction force generated by the electromagnetic part of the electromagnetic suction rod 73 is further offset. At this time, the electromagnetic suction rod 73 attracts the moving block 71 to drive the motor drive assembly 61 and The trimming pressure of the grinding wheel 63 on the side wall of the curtain wall is reduced, and because the insulating positioning rod 8 moves synchronously with the moving block 71, the supporting end 95 on the insulating positioning rod 8 will approach the pressure switch 105 and apply pressure to the moving contact of the pressure switch 105 until the supporting end 95 squeezes and closes the moving contact of the pressure switch 105. The pressure switch 105 will output an electrical signal to the controller 3. After receiving the closing electrical signal of the pressure switch 105, the controller 3 will immediately control the current passed into the electromagnetic suction rod 73 to increase by one gear (for example, the initial current passed is 2A, The current increased once is 0.4A, and the current increased once can be set according to the material of the curtain wall. Since the grinding wheel 63 is at a certain distance from the side wall of the curtain wall in the initial state, the current initially supplied needs to ensure that the grinding wheel 63 moves a sufficiently large distance and applies a sufficiently large pressure to the side wall of the curtain wall), so that the electromagnetic suction force applied by the electromagnetic part of the electromagnetic suction rod 73 to its telescopic end is further increased, so that the trimming pressure of the grinding wheel 63 on the curtain wall is increased, so as to ensure that a stable trimming pressure is applied to the curtain wall to ensure the trimming effect and efficiency;

[0045] As the side wall of the curtain wall is gradually polished and trimmed to the set position (i.e., the position where the part to be trimmed and removed is completely removed), the moving block 71 drives the two arc-shaped conductive blocks 97 to move to the conductive ring 94 through the insulating positioning rod 8 and contact the conductive ring 94. Since the two arc-shaped conductive blocks 97 contact the conductive ring 94 at the same time, the connection circuit between the arc-shaped conductive block 97, the conductive ring 94 and the electromagnetic switch 98 is connected, so that the moving contact of the electromagnetic switch 98 is magnetically closed, and the electromagnetic switch 98 will immediately output a closed electrical signal to the controller 3. After receiving the closed electrical signal, the controller 3 will immediately control the motor drive assembly 61 to stop working and stop the grinding wheel 63 from rotating to avoid excessive polishing of the curtain wall and ensure the accuracy of the polishing size. Subsequently, the controller 3 controls the electromagnetic suction rod 73 to cut off the power. Under the action of the elastic member inside it, the moving block 71 will drive the motor drive assembly 61 and the grinding wheel 63 to move back and reset. After the electromagnetic suction rod 73 is powered off, the controller 3 will control the screw drive mechanism 5 to perform timing work ( The screw drive mechanism 5 includes components such as a motor, a bearing, a transmission screw, a screw nut, and a connecting block. The screw nut is connected to the transmission screw in a transmission manner. The screw nut is inserted into the side wall of the connecting block. The motor drives the transmission screw to rotate, and drives the connecting block to move by driving the screw nut. The connecting block is fixedly connected to the L-shaped plate 4, so that the L-shaped plate 4 moves synchronously). The screw drive mechanism 5 can drive the L-shaped plate 4 to move linearly along the horizontal part of the U-shaped plate 2, so that the grinding wheel 63 can be driven to move to the next trimming and grinding position through the L-shaped plate 4 and other components, and the above steps are repeated to perform trimming and grinding on the next position (for example, the grinding coverage length of the grinding wheel 63 on the side wall of the curtain wall is 5 cm, and the moving distance of the L-shaped plate 4 driven by the screw drive mechanism 5 is 4 cm, so that when the grinding wheel 63 grinds the next position, the grinding range of the next position can overlap with the previous position, thereby avoiding the phenomenon of ungrinding between adjacent grinding positions). Repeat the above steps to complete the trimming and cutting of the curtain wall;

[0046] Among them, after the controller 3 is initially started, the controller 3 will control the suction pump 115 to work, and the suction end of the suction pump 115 can suck in external air through the suction scoop 114. Under the action of negative pressure suction, the dust generated during trimming and grinding will also enter the collection box 111 with the air flow and be intercepted by the filter 113 in the collection box 111 (the side wall of the collection box 111 is provided with a waste outlet, and the waste outlet is provided with a cover plate for discharging dust. Secondly, the collection box 111 is provided with a cleaning structure for preventing the filter 113 from being blocked, for example, a brush is driven to rotate by a micro motor to clean the dust on the surface of the filter 113 to prevent the filter 113 from being blocked and affecting the ventilation efficiency). When the machine drive assembly 61 is working, the controller 3 will control the electric heating rod 122 to work synchronously, and control the current passed into the electric heating rod 122 to gradually increase, so that within 2 minutes, the heating temperature of the electric heating rod 122 reaches 60°C±3°C. When the grinding efficiency of the grinding wheel 63 is normal, since the grinding wheel 63 removes the excess part of the curtain wall at a faster speed, the support end 95 will touch and press the closing pressure switch 105 within 2 minutes. On the contrary, when the grinding wheel 63 is excessively worn, the grinding efficiency of the grinding wheel 63 on the side wall of the curtain wall becomes low. At this time, the support end 95 cannot touch and press the closing pressure switch 105 within 2 minutes. During the operation of the electric heating rod 122, since the suction pump 115 continues to work, the airflow output from its outlet end will take away the electric heating rod 12 2 and the heat around the temperature switch 123, so within 2 minutes, the heat at the temperature switch 123 cannot reach the set temperature, so that its own moving contact is closed. On the contrary, when the electric heating rod 122 continues to work for more than 2 minutes, the moving contact of the temperature switch 123 will be closed under the action of temperature, and the controller 3 will receive the closing electrical signal of the temperature switch 123. At this time, the controller 3 will alarm through its own alarm module (such as a buzzer) and control the motor drive component 61 to stop working at the same time. The staff should check the wear condition of the grinding wheel 63 in time and replace the grinding wheel 63. Within 2 minutes, if the controller 3 receives the closing electrical signal of the pressure switch 105, it means that the grinding wheel 63 has a strong impact on the curtain wall. The grinding efficiency meets the cutting requirements, so after the controller 3 receives the closing electrical signal of the pressure switch 105, the controller 3 will control the electric heating rod 122 and the temperature switch 123 to cut off the power and stop working for at least 5 minutes. At this time, the airflow delivered by the air pump will take away the heat around the electric heating rod 122 and the temperature switch 123, so that they can return to normal temperature. After 5 minutes, when the controller 3 receives the closing electrical signal of the pressure switch 105 again, in addition to controlling the current passed into the electromagnetic suction rod 73 to increase, the controller 3 will also synchronously control the electric heating rod 122 and the temperature switch 123 to resume work, so as to continue to measure whether the grinding efficiency of the grinding wheel 63 meets the requirements, and when the grinding efficiency is low, the controller 3 will automatically remind the personnel to replace the grinding wheel 63.

[0047] Among them, the airflow delivered by the suction pump 115 takes away part of the heat and enters the hollow block 125 through the exhaust pipe 124, and is ejected through the air outlet inclined hole 126, so as to preheat the position to be polished, avoid the next polished and trimmed position from having a large temperature difference due to the high temperature generated during polishing and trimming, and prevent the curtain wall from having excessive thermal stress concentration due to the large temperature difference, resulting in microscopic damage inside it.

[0048] Embodiment 2:

[0049] Reference Fig. 9 The difference between this embodiment and embodiment 1 is that a step groove is provided on the side wall of the mounting plate 62 at the outer side of the grinding wheel 63, and a detachable annular cutting piece 13 is installed on the groove wall of the step groove.

[0050] In this embodiment, when the width of the curtain wall that needs to be trimmed and removed is large (for example, greater than 5 cm), an annular cutting piece 13 can be installed on the side wall of the mounting plate 62, and the height of the U-shaped plate 2 can be adjusted to a suitable position by adjusting the bracket 1 so that the annular cutting piece 13 is on one side of the curtain wall. Then, the cutting button of the controller 3 is activated, and the controller 3 controls the screw drive mechanism 5 to work continuously, driving the annular cutting piece 13 to move in a straight line, and at the same time controls the motor drive assembly 61 to work. The motor drive assembly 61 drives the annular cutting piece 13 to rotate, so that in the process of linear movement, the excess part of the curtain wall can be cut off. When cutting it off, a grinding allowance of 1 cm is reserved. After the curtain wall is cut off, the annular cutting piece 13 is removed, and the remaining grinding allowance of the curtain wall is polished and removed according to the steps in Example 1, which can ensure both the cutting efficiency and the refined trimming and cutting of the curtain wall.

[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A curtain wall cutting device for building curtain wall construction, comprising an adjusting bracket (1) and a U-shaped plate (2) mounted on the adjusting end of the adjusting bracket (1), wherein the adjusting bracket (1) is capable of adjusting the height of the U-shaped plate (2), and a controller (3) is provided above the U-shaped plate (2), characterized in that: Also includes: An L-shaped plate (4) is arranged above the U-shaped plate (2); the U-shaped plate (2) is provided with a screw drive mechanism (5); the screw drive mechanism (5) drives the L-shaped plate (4) to perform linear motion; A trimming unit (6) is arranged below the horizontal portion of the L-shaped plate (4); the L-shaped plate (4) is provided with a transverse driving mechanism (7), and the transverse driving mechanism (7) is used to drive the trimming unit (6) to move in a horizontal direction; An insulating positioning rod (8) is installed at the movable end of the transverse driving mechanism (7), and a fixed-distance trigger unit (9) is installed together with the L-shaped plate (4) and the insulating positioning rod (8); A pressure trigger unit (10) is installed inside the L-shaped plate (4) and cooperates with the insulating positioning rod (8), and the controller (3) controls the operation of the lateral driving mechanism (7) according to the electrical signal output by the pressure trigger unit (10); A dust collecting unit (11) is installed on the top of the L-shaped plate (4) and collects dust generated during trimming; Two clamping mechanisms (14) are respectively arranged on two vertical side walls of the U-shaped plate (2) and are used to clamp and fix the curtain wall; The trimming unit (6) comprises a motor drive assembly (61) arranged below the horizontal portion of the L-shaped plate (4); a mounting plate (62) is mounted on the output end of the motor drive assembly (61); a detachable grinding wheel (63) is mounted on the side wall of the mounting plate (62); and the motor drive assembly (61) is electrically connected to the controller (3); The transverse driving mechanism (7) comprises a moving block (71) fixedly mounted on the top of the motor driving assembly (61); a strip hole (72) matching the moving block (71) is opened on the horizontal portion of the L-shaped plate (4); the moving block (71) is slidably arranged inside the strip hole (72); an electromagnetic suction rod (73) is fixedly inserted into the hole wall of the strip hole (72); the telescopic end of the electromagnetic suction rod (73) is fixedly connected to the side wall of the moving block (71); the electromagnetic suction rod (73) is electrically connected to the controller (3); and the insulating positioning rod (8) is fixedly connected to the side wall of the moving block (71) away from the electromagnetic suction rod (73); The fixed-distance trigger unit (9) comprises a square hole (91) formed in the wall of the strip hole (72), and an end plate (92) corresponding to the position of the square hole (91) is fixedly mounted on the end of the L-shaped plate (4), an insulating screw (93) is threadedly connected to the side wall of the end plate (92), a conductive ring (94) is fixedly connected to the rod end of the insulating screw (93), a supporting end (95) is integrally formed at the rod end of the insulating positioning rod (8), and a circular groove (96) is formed at one end of the insulating positioning rod (8) located at the supporting end (95), Two symmetrically arranged arc-shaped conductive blocks (97) are fixedly mounted on the groove wall of the circular groove (96); the distance between the inner walls of the two arc-shaped conductive blocks (97) is the same as the outer diameter of the conductive ring (94); an electromagnetic switch (98) is fixedly mounted on the rod end of the insulating positioning rod (8); when the two arc-shaped conductive blocks (97) are in contact with the conductive ring (94) at the same time, the connection circuit between the two arc-shaped conductive blocks (97), the conductive ring (94) and the electromagnetic switch (98) is connected, and the electromagnetic switch (98) is electrically connected to the controller (3).

2. A curtain wall cutting device for building curtain wall construction according to claim 1, characterized in that: The pressure trigger unit (10) comprises a non-magnetic plate (101) slidably mounted on the outside of an insulating positioning rod (8), and a support spring (102) is provided between the non-magnetic plate (101) and a support end (95), a pressure switch (105) is fixedly mounted on the side wall of the non-magnetic plate (101), and the side wall of the support end (95) is in contact with a moving contact of the pressure switch (105), an electromagnetic block (103) is mounted on both ends of the non-magnetic plate (101), two iron bars (104) corresponding to the position of the electromagnetic block (103) are fixedly mounted on the hole wall of the square hole (91), and the electromagnetic block (103) is electrically connected to the controller (3).

3. A curtain wall cutting device for building curtain wall construction according to claim 2, characterized in that: The dust collection unit (11) comprises a collection box (111) fixedly mounted on the top of the horizontal portion of the L-shaped plate (4), and a partition (112) is fixedly mounted inside the collection box (111), the controller (3) is mounted on the top of the collection box (111), a filter (113) is fixedly mounted between the lower end of the partition (112) and the inner bottom of the collection box (111), a suction scoop (114) corresponding to the position of the filter (113) is fixedly plugged into the side wall of the collection box (111), a suction pump (115) is fixedly mounted on the inner wall of the collection box (111) on the side of the filter (113) away from the suction scoop (114), and an air outlet end of the suction pump (115) passes through the side wall of the collection box (111), the suction pump (115) is electrically connected to the controller (3), and an early warning mechanism (12) is mounted on the side wall of the collection box (111).

4. A curtain wall cutting device for building curtain wall construction according to claim 3, characterized in that: The early warning mechanism (12) comprises a barrel (121) fixedly mounted on the outer wall of the collection box (111), and an electric heating rod (122) is fixedly mounted inside the barrel (121), the barrel (121) is connected to the gas outlet end of the suction pump (115), a temperature switch (123) is mounted on the inner wall of the barrel (121) below the electric heating rod (122), an exhaust pipe (124) is fixedly plugged into the side wall of the barrel (121), and the exhaust pipe (124) is fixedly mounted on the side wall of the barrel (121). One end of the air pipe (124) away from the barrel (121) is fixedly connected to a hollow block (125), the hollow block (125) is arranged on one side of the forward direction of the L-shaped plate (4), and a side wall of the hollow block (125) away from the L-shaped plate (4) is provided with an inclined air outlet hole (126), the temperature switch (123) is electrically connected to the controller (3), and the controller (3) controls the operation of the electric heating rod (122) according to the electrical signal output by the pressure switch (105).

5. The curtain wall cutting device for building curtain wall construction according to claim 1, characterized in that: A step groove is provided on the side wall of the mounting plate (62) at a position outside the grinding wheel (63), and a detachable annular cutting piece (13) is installed on the groove wall of the step groove.

Citation Information

Patent Citations

  • Curtain wall cutting device for building curtain wall construction

    CN117817484A

  • Aluminum profile cutting device with clamping structure

    CN118682183A

  • Trimming device for machining based on air compressor oil cooler

    CN220660241U