A tape storage device and edge bander
By designing staggered upper and lower tape storage disks and guide tape feeding mechanisms in the edge banding machine, automatic transmission and continuous operation of the edge banding tape are achieved, solving the problems of edge banding tape winding and machine shutdown for replacement, and improving production efficiency and equipment convenience.
Patent Information
- Application Number
- CN202411636882.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-11-15
AI Technical Summary
The existing edge banding machines are prone to entanglement and breakage during the storage and transportation of edge banding tapes, and the machine needs to be shut down when changing to different types of edge banding tapes, which affects production efficiency and edge banding effect.
A tape storage device is designed, including a tape storage rack with staggered upper and lower tape storage reels, equipped with a guide tape feeding mechanism. Through the cooperation of the upper tape feeding drive and the compression drive, the edge banding tape can be automatically transported and continuously operated to avoid entanglement, and there is no need to stop or turn when the reels are switched.
It improves the transmission stability and production efficiency of the edge banding, reduces the difficulty of operation, extends the service life of the equipment, simplifies the complexity of electrical changes, and improves production convenience.
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Figure CN119328871B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of edge banding machines, in particular to a tape storage device and an edge banding machine. Background Art
[0002] In the panel processing industry, edge banding is a crucial step in enhancing the aesthetics and durability of panel materials. Traditional edge banding often relies on manual application of edge tape to the edges of panels. This method is not only inefficient but also difficult to ensure consistent and high-quality edge banding. With the advancement of automation technology, edge banding machines have gradually replaced traditional manual edge banding methods and become the mainstream equipment for panel processing.
[0003] However, existing edge banding machines still have some problems with the storage and transportation of edge banding tape. On the one hand, edge banding tape is usually stored in rolls, but it is prone to tangling and breaking during transportation due to uneven tension or poor routing, affecting the edge banding effect and efficiency. On the other hand, edge banding machines can usually only use a single type of edge banding tape. When a different type of edge banding tape needs to be replaced, the machine needs to be stopped to change. If the edge banding tape is conveyed in a different direction, it is also necessary to stop the machine and adjust the drive motor reversing to drive the edge banding tape forward for embossing. This not only increases the difficulty of operation but also reduces production efficiency. Summary of the Invention
[0004] In view of the problems of the prior art, the present invention provides a tape storage device and an edge banding machine, which have a novel structure and ingenious design. They can separate the edge bands of each path to avoid entanglement during operation, and can automatically convey the edge bands forward. Moreover, when the upper tape storage disk and the lower tape storage disk are switched, there is no need for the upper tape feeding drive part to stop and turn, and the machine can work continuously and uninterruptedly, which is beneficial to improving production efficiency, reducing operation difficulty, and improving production convenience.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0006] The present invention provides a tape storage device, which includes a tape storage rack, an upper tape storage mechanism installed at the upper end of the tape storage rack, a lower tape storage mechanism installed at the lower end of the tape storage rack, and a guide tape feeding mechanism installed on one side of the tape storage rack; the upper tape storage mechanism includes a plurality of upper tape storage reels arranged in a row at equal intervals, the lower tape storage mechanism includes a plurality of lower tape storage reels arranged in a row at equal intervals, and the upper tape storage reels and the lower tape storage reels are arranged in a staggered manner;
[0007] The guide belt feeding mechanism includes an upper belt feeding assembly and a lower belt feeding assembly;
[0008] The upper conveying belt assembly comprises an upper conveying belt driving member, a transmission shaft, a plurality of upper pressing belt wheels and a plurality of upper rubber-coated rollers, the upper conveying belt driving member drives the transmission shaft to rotate, a plurality of the upper pressing belt wheels are equally spaced and sleeved on the outer periphery of the transmission shaft, a plurality of the upper rubber-coated rollers are equally spaced and sleeved on the outer periphery of the transmission shaft, and the upper pressing belt wheels and the upper rubber-coated rollers are arranged in a staggered manner.
[0009] The lower conveying belt assembly comprises a plurality of first guiding and pressing assemblies and a plurality of second guiding and pressing assemblies, and the first guiding and pressing assemblies and the second guiding and pressing assemblies are arranged in a row in an equally spaced and staggered manner.
[0010] The first guiding and pressing assemblies are arranged in one-to-one correspondence with the upper pressing belt wheels, and the second guiding and pressing assemblies are arranged in one-to-one correspondence with the upper rubber-coated rollers.
[0011] The first guiding and pressing assembly comprises a first pressing driving member, a first lifting support and a lower rubber-coated roller rotatably arranged on the first lifting support, and the first pressing driving member is used to drive the first lifting support to move up and down.
[0012] The second guiding and pressing assembly comprises a second pressing driving member, a second lifting support and a lower pressing belt wheel rotatably arranged on the second lifting support, and the second pressing driving member is used to drive the second lifting support to move up and down.
[0013] The front and rear sides of the first lifting support are respectively rotatably provided with first limiting sleeves, and the lower rubber-coated roller is located between the two first limiting sleeves.
[0014] The front and rear sides of the second lifting support are respectively rotatably provided with second limiting sleeves, and the lower pressing belt wheel is located between the two second limiting sleeves.
[0015] The guiding and conveying belt mechanism further comprises a conveying belt support frame, and the upper conveying belt assembly and the lower conveying belt assembly are respectively arranged on the conveying belt support frame.
[0016] One side of the upper layer storage belt disc is provided with an upper edge sealing belt mounting wheel and an upper protective plate, the upper edge sealing belt mounting wheel is located between the upper layer storage belt disc and the upper protective plate, and one side of the upper layer storage belt disc is further rotatably provided with an upper buffer guide wheel, which is used to guide the edge sealing belt to the guiding and conveying belt mechanism.
[0017] The rear end side of the upper layer storage belt disc is provided with an upper rotating seat, and the upper rotating seat is rotatably connected with the storage belt frame.
[0018] The other side of the storage belt frame is rotatably provided with an upper rotating shaft, and the upper rotating seat is rotatably connected with the upper rotating shaft.
[0019] The lower layer storage disc is provided with a lower edge sealing tape mounting wheel and a lower protective plate on one side, and the lower edge sealing tape mounting wheel is located between the lower layer storage disc and the lower protective plate.
[0020] The lower layer storage disc is provided with a lower rotating seat on one side of the rear end, and the lower rotating seat is rotationally connected with the storage tape frame.
[0021] The application further provides an edge sealing machine comprising the storage tape device.
[0022] The application has the following beneficial effects:
[0023] The application has the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 FIG. 1 is a structural schematic diagram of a storage tape device according to the application.
[0025] Figure 2 FIG. 2 is another perspective structural schematic diagram of the storage tape device according to the application.
[0026] Figure 3 FIG. 3 is an exploded structural diagram of an upper layer storage disc according to the application.
[0027] Figure 4 FIG. 4 is an exploded structural diagram of a lower layer storage disc according to the application.
[0028] Figure 5 FIG. 5 is a structural schematic diagram of a guiding tape feeding mechanism according to the application.
[0029] Figure 6 FIG. 6 is an exploded structural diagram of the guiding tape feeding mechanism according to the application.
[0030] Figure 7 FIG. 7 is an exploded structural diagram of a first guiding and pressing assembly according to the application.
[0031] Figure 8 FIG. 8 is an exploded structural diagram of a second guiding and pressing assembly according to the application.
[0032] In Figures 1 to 8 the drawings, the reference signs include:
[0033] 100, tape storage rack; 200, upper tape storage mechanism; 300, lower tape storage mechanism; 400, guide tape feeding mechanism;
[0034] 1. Upper tape storage reel; 2. Lower tape storage reel; 3. Upper tape feed drive; 4. Transmission shaft; 5. Upper pressure pulley; 6. Upper rubber-coated roller; 7. First guide and clamping assembly; 8. Second guide and clamping assembly; 9. First clamping drive; 10. First lifting bracket; 11. Lower rubber-coated roller; 12. First limiting sleeve; 13. Second clamping drive; 14. Second lifting bracket; 15. Lower pressure pulley; 16. Second limiting sleeve; 17. Tape feed support frame; 18. Upper edge band mounting wheel; 19. Upper protective plate; 20. Upper buffer guide wheel; 21. Upper rotating seat; 22. Upper rotating shaft; 23. Lower edge band mounting wheel; 24. Lower protective plate; 25. Lower buffer guide wheel; 26. Lower rotating seat; 27. Lower rotating shaft. DETAILED DESCRIPTION
[0035] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the embodiments and the accompanying drawings. The contents mentioned in the embodiments are not intended to limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.
[0036] Example 1
[0037] A tape storage device, such as Figures 1 to 8 As shown, it includes a tape storage rack 100, an upper tape storage mechanism 200 installed at the upper end of the tape storage rack 100, a lower tape storage mechanism 300 installed at the lower end of the tape storage rack 100, and a guide tape feeding mechanism 400 installed on one side of the tape storage rack 100; the upper tape storage mechanism 200 includes a plurality of upper tape storage reels 1 arranged at equal intervals in a row, the lower tape storage mechanism 300 includes a plurality of lower tape storage reels 2 arranged at equal intervals in a row, the upper tape storage reels 1 and the lower tape storage reels 2 are arranged in a staggered manner; the guide tape feeding mechanism 400 includes an upper tape feeding assembly and a lower tape feeding assembly; wherein, the guide tape feeding mechanism 400 also includes a tape feeding support frame 17, and the upper tape feeding assembly and the lower tape feeding assembly are respectively mounted on the tape feeding support frame 17;
[0038] The upper belt feeding assembly includes an upper belt feeding drive 3, a transmission shaft 4, a plurality of upper pressure pulleys 5 and a plurality of upper rubber-coated rollers 6. The upper belt feeding drive 3 drives the transmission shaft 4 to rotate. The plurality of upper pressure pulleys 5 are evenly spaced and sleeved on the outer periphery of the transmission shaft 4. The plurality of upper rubber-coated rollers 6 are evenly spaced and sleeved on the outer periphery of the transmission shaft 4. The upper pressure pulleys 5 and the upper rubber-coated rollers 6 are staggered.
[0039] The lower conveying belt assembly comprises a plurality of first guiding and pressing assemblies 7 and a plurality of second guiding and pressing assemblies 8, which are arranged in a row and staggered at equal intervals; the first guiding and pressing assemblies 7 are arranged in one-to-one correspondence with the upper pressing belt wheel 5, and the second guiding and pressing assemblies 8 are arranged in one-to-one correspondence with the upper rubber-coated roller 6; the first guiding and pressing assembly 7 comprises a first pressing driving member 9, a first lifting support 10 and a lower rubber-coated roller 11 rotatably arranged on the first lifting support 10, the lower rubber-coated roller 11 is arranged in correspondence with the upper pressing belt wheel 5, the output end of the first pressing driving member 9 is connected with the first lifting support 10, and the first pressing driving member 9 is used to drive the first lifting support 10 to move up and down; the second guiding and pressing assembly 8 comprises a second pressing driving member 13, a second lifting support 14 and a lower pressing belt wheel 15 rotatably arranged on the second lifting support 14, the lower pressing belt wheel 15 is arranged in correspondence with the upper rubber-coated roller, the output end of the second pressing driving member 13 is connected with the second lifting support 14, and the second pressing driving member 13 is used to drive the second lifting support 14 to move up and down; wherein the first pressing driving member 9 and the second pressing driving member 13 are air cylinders, and the upper conveying belt driving member 3 is a motor.
[0040] In the embodiment, the front and rear sides of the first lifting support 10 are rotatably provided with first limiting sleeves 12 respectively, and the lower rubber-coated roller 11 is located between the two first limiting sleeves 12. Wherein, the front and rear sides of the second lifting support 14 are rotatably provided with second limiting sleeves 16 respectively, and the lower pressing belt wheel 15 is located between the two second limiting sleeves 16. Specifically, under the action of the first limiting sleeve 12 and the second limiting sleeve 16, the edge sealing belt can be better guided and conveyed, and the stability and reliability of the edge sealing belt out of the belt can be improved.
[0041] Specifically, the application embodiment structure is novel, ingenious design, the upper layer storage tape reel 1 and the lower layer storage tape reel 2 can be used for installing the edge sealing tape roll respectively, the edge sealing tape is guided to send the tape to the edge sealing machine through the guide tape mechanism 400 and is guided to send the tape to the edge sealing machine with the conveying of the plate material of the edge sealing machine for edge sealing treatment;When the edge sealing tape roll of the upper layer storage tape reel 1 is sent out, the upper layer edge sealing tape is transmitted through the gap between the lower edge of the first limiting sleeve 12 and the upper edge of the lower rubber coating roller 11, the lower edge of the first limiting sleeve 12 and the upper edge of the lower rubber coating roller 11 are at the same height position, after energization, the upper tape driving part 3 drives the transmission shaft 4 to rotate, synchronously drives the upper pressing belt wheel 5 to rotate, at the same time, the first pressing driving part 9 drives the first lifting support 10 to ascend close to the upper pressing belt wheel 5, and then drives the lower rubber coating roller 11 to move upwards to tightly press the upper layer edge sealing tape on the lower edge of the upper pressing belt wheel 5, the upper pressing belt wheel 5 can press the knurl on the upper surface of the upper layer edge sealing tape, and the rotating upper pressing belt wheel 5 can drive the upper layer edge sealing tape to move forward, the upper layer edge sealing tape drives the lower rubber coating roller 11 to rotate, after power-off, the upper tape driving part 3 stops rotating, at the same time, the first pressing driving part 9 drives the first lifting support 10 to descend and retract, and then drives the lower rubber coating roller 11 to reset to the initial position;When the edge sealing tape roll of the lower layer storage tape reel 2 is sent out, the lower layer edge sealing tape is transmitted through the gap between the lower edge of the second limiting sleeve 16 and the upper edge of the lower pressing belt wheel 15, the lower edge of the second limiting sleeve 16 and the upper edge of the lower pressing belt wheel 15 are at the same height position, after energization, the upper tape driving part 3 drives the transmission shaft 4 and the upper rubber coating roller 6 to rotate, at the same time, the second pressing driving part 13 drives the second lifting support 14 to move upwards, the lower pressing belt wheel 15 tightly presses the lower layer edge sealing tape on the lower edge of the lower rubber coating roller 11, the lower pressing belt wheel 15 presses the knurl on the lower surface of the lower layer edge sealing tape, at the same time, the rotating upper rubber coating roller 6 can drive the lower layer edge sealing tape to move forward, the lower layer edge sealing tape drives the lower pressing belt wheel 15 to rotate, after power-off, the upper tape driving part 3 stops rotating, at the same time, the second pressing driving part 13 drives the second lifting support 14 to move downwards, and drives the lower pressing belt wheel 15 to move downwards and reset to the initial position;The application embodiment can separate the edge sealing tapes, avoid the mutual entanglement during work, automatically convey the edge sealing tapes forward through the upper tape driving part 3, and continuously and uninterruptedly work without stopping the upper tape driving part 3 when the upper layer storage tape reel 1 and the lower layer storage tape reel 2 are switched, which can guarantee the normal pressing and conveying of the edge sealing tapes after knurling, improve the production efficiency, reduce the operation difficulty, improve the production convenience, prolong the service life of the equipment, and simplify the complexity of electrical transformation.
[0042] In the embodiment of the present application, one side of the upper layer storage reel 1 is provided with an upper edge sealing tape mounting wheel 18 and an upper protective plate 19, the upper edge sealing tape mounting wheel 18 is located between the upper layer storage reel 1 and the upper protective plate 19; one side of the upper layer storage reel 1 is also rotatably provided with an upper buffer guide wheel 20, the upper buffer guide wheel 20 is used to guide the edge sealing tape to the guiding and feeding tape mechanism 400. Wherein, the rear end side of the upper layer storage reel 1 is provided with an upper rotating seat 21, the upper rotating seat 21 is rotatably connected with the storage reel 100; further, the other side of the storage reel 100 is rotatably provided with an upper rotating shaft 22, the upper rotating seat 21 is rotatably connected with the upper rotating shaft 22. Wherein, one side of the lower layer storage reel 2 is provided with a lower edge sealing tape mounting wheel 23 and a lower protective plate 24, the lower edge sealing tape mounting wheel 23 is located between the lower layer storage reel 2 and the lower protective plate 24; one side of the lower layer storage reel 2 is also rotatably provided with a lower buffer guide wheel 25, the lower buffer guide wheel 25 is used to guide the edge sealing tape to the guiding and feeding tape mechanism 400; wherein, the rear end side of the lower layer storage reel 2 is provided with a lower rotating seat 26, the lower rotating seat 26 is rotatably connected with the storage reel 100; the other side of the storage reel 100 is rotatably provided with a lower rotating shaft 27, the lower rotating seat 26 is rotatably connected with the lower rotating shaft 27.
[0043] Specifically, under the above setting, the upper layer storage reel 1 and the lower layer storage reel 2 of the embodiment of the present application can be respectively flipped out from the other side of the storage reel 100, which is convenient for the operator to replace the edge sealing tape roll on the upper edge sealing tape mounting wheel 18 and the lower edge sealing tape mounting wheel 23, which is conducive to reducing the operation difficulty, improving the replacement convenience, and further improving the replacement efficiency and the edge sealing efficiency; when in the unwinding state, the edge sealing tape on the upper edge sealing tape mounting wheel 18 and the lower edge sealing tape mounting wheel 23 can perform normal unwinding action, thereby meeting the normal edge sealing operation demand; the upper buffer guide wheel 20 and the lower buffer guide wheel 25 can better guide the unwinding and conveying of the edge sealing tape, improve the reliability and stability of the conveying edge sealing tape; the upper protective plate 19 and the lower protective plate 24 prevent the edge sealing tape roll from falling off, preferably, the upper protective plate 19 and the lower protective plate 24 are respectively detachably connected to the upper layer storage reel 1 and the lower layer storage reel 2, of course, it can also be a rotatable connection.
[0044] Embodiment two
[0045] In the embodiment two of the present application, the difference from the embodiment one is that the lower layer storage reel 2 and the upper layer storage reel 1 are respectively fixedly arranged on the storage reel 100 by screws and other fixing members, which is actually not as good as the embodiment one in terms of use effect and convenience, but can also be used for actual production.
[0046] Embodiment three
[0047] The third embodiment of the present application also provides an edge sealing machine comprising the tape storage device.
[0048] The above is only the preferred embodiment of the present application, and does not limit the present application in any form. Although the present application is disclosed with the preferred embodiment above, it is not intended to limit the present application. Any skilled person in the art can make some changes or modifications to the above disclosed technical content without departing from the technical solution of the present application, and any equivalent embodiment with equivalent changes is equivalent to the above embodiment. Any simple modification, equivalent change and modification made to the above embodiment according to the present application are within the scope of the technical solution of the present application.
Claims
1. A tape storage device, characterized in that: The invention comprises a tape storage rack, an upper tape storage mechanism installed at the upper end of the tape storage rack, a lower tape storage mechanism installed at the lower end of the tape storage rack, and a guide tape feeding mechanism installed on one side of the tape storage rack; the upper tape storage mechanism comprises a plurality of upper tape storage reels arranged in a row with equal intervals, the lower tape storage mechanism comprises a plurality of lower tape storage reels arranged in a row with equal intervals, and the upper tape storage reels and the lower tape storage reels are arranged in a staggered manner; The guide belt feeding mechanism includes an upper belt feeding assembly and a lower belt feeding assembly; The upper belt feeding assembly includes an upper belt feeding drive member, a transmission shaft, a plurality of upper pressure pulleys and a plurality of upper rubber-coated rollers. The upper belt feeding drive member drives the transmission shaft to rotate. The plurality of upper pressure pulleys are evenly spaced and sleeved on the outer circumference of the transmission shaft. The plurality of upper rubber-coated rollers are evenly spaced and sleeved on the outer circumference of the transmission shaft. The upper pressure pulleys and the upper rubber-coated rollers are staggered. The lower belt feeding assembly includes a plurality of first guide and pressing assemblies and a plurality of second guide and pressing assemblies, wherein the first guide and pressing assemblies and the second guide and pressing assemblies are arranged in a row at equal intervals and staggered. The first guide and pressing assembly is provided in a one-to-one correspondence with the upper pressure pulley, and the second guide and pressing assembly is provided in a one-to-one correspondence with the upper rubber-coated roller; The first guide and pressing assembly includes a first pressing driving member, a first lifting bracket, and a lower rubber-coated roller rotatably disposed on the first lifting bracket, wherein the first pressing driving member is used to drive the first lifting bracket to move up and down; The second guide and pressing assembly includes a second pressing driving member, a second lifting bracket, and a pressing pulley rotatably arranged on the second lifting bracket, wherein the second pressing driving member is used to drive the second lifting bracket to move up and down; The first lifting bracket is rotatably provided with first limiting sleeves on the front and rear sides respectively, and the lower rubber-coated roller is located between the two first limiting sleeves; Second limiting sleeves are rotatably provided on the front and rear sides of the second lifting bracket, and the pressing pulley is located between the two second limiting sleeves.
2. A tape storage device according to claim 1, characterized in that: The guide belt feeding mechanism also includes a belt feeding support frame, and the upper belt feeding assembly and the lower belt feeding assembly are respectively installed on the belt feeding support frame.
3. A tape storage device according to claim 1, characterized in that: An upper edge band mounting wheel and an upper protective plate are provided on one side of the upper tape storage disk, and the upper edge band mounting wheel is located between the upper tape storage disk and the upper protective plate; an upper buffer guide wheel is also rotatably provided on one side of the upper tape storage disk, and the upper buffer guide wheel is used to guide the edge band to the guide feeding mechanism.
4. A tape storage device according to claim 1, characterized in that: An upper rotating seat is provided on one side of the rear end of the upper tape storage disk, and the upper rotating seat is rotatably connected to the tape storage rack.
5. A tape storage device according to claim 4, characterized in that: An upper rotating shaft is rotatably provided on the other side of the tape storage rack, and the upper rotating seat is rotatably connected to the upper rotating shaft.
6. A tape storage device according to claim 1, characterized in that: A lower edge band mounting wheel and a lower protective plate are provided on one side of the lower tape storage disk, and the lower edge band mounting wheel is located between the lower tape storage disk and the lower protective plate; a lower buffer guide wheel is also rotatably provided on one side of the lower tape storage disk, and the lower buffer guide wheel is used to guide the edge band to the guide feeding mechanism.
7. A tape storage device according to claim 1, characterized in that: A lower rotating seat is provided on one side of the rear end of the lower storage disk, and the lower rotating seat is rotatably connected to the storage rack; a lower rotating shaft is rotatably provided on the other side of the storage rack, and the lower rotating seat is rotatably connected to the lower rotating shaft.
8. An edge banding machine, characterized in that: The tape storage device comprises the tape storage device according to any one of claims 1 to 7.
Citation Information
Patent Citations
Edge sealing band switching device for automatic edge sealing machine
CN204487748U
Tape storage device and edge banding machine
CN220784310U