Full-automatic powder puff production equipment

Abstract

The invention belongs to the technical field of powder puff production, and particularly relates to full-automatic powder puff production equipment. The device is reasonable in structural design and mainly comprises a powder puff strip traction system, a punching assembly, a pressure-bearing transfer assembly, a powder puff strip feeding assembly and a powder puff strip ejection separation assembly, the powder puff strip traction system can compound a base strip and a sponge strip into a powder puff strip, the punching assembly is used for punching the powder puff strip, and the powder puff strip is separated from the powder puff strip through the pressure-bearing transfer assembly and the powder puff strip ejection separation assembly. A fan-shaped powder puff punching part is separated from the powder puff punching part; the pressure-bearing transferring assembly is used for receiving the powder puff punching piece and transferring the powder puff punching piece to a powder puff belt bonding station; a powder puff belt in a powder puff belt feeding assembly is connected to the outer side of a base belt of a powder puff punching part in a pressing mode through a powder puff belt ejecting and separating assembly, finished powder puff products are obtained, fan-shaped powder puff can be produced in batches in the mode, the position of a punching head can be switched in the production process, and therefore raw materials can be utilized to the maximum extent; and meanwhile, the powder puff belt can be rapidly installed on the powder puff punching piece, and the production efficiency is high.

Description

Technical Field

[0001] The invention belongs to the technical field of powder puff production, and in particular relates to full-automatic powder puff production equipment. Background Art

[0002] Fully automatic powder puff production equipment plays a vital role in the powder puff production process. They ensure the quality, appearance, service life and production efficiency of the powder puff through a series of efficient and automated processes. The following are the main functions of fully automatic powder puff production equipment: 1) Raw material processing and synthesis: The key parts of the equipment, such as the powder pad glue machine, use high-pressure spraying technology to spray glue evenly on the raw materials, and then through a precise pressing process, the soft powder puff pads of different materials are synthesized into a whole piece, making it more flat and elastic. This process not only improves the durability of the powder puff, but also ensures the overall quality of the product. 2) Shape cutting and customization: After the raw materials have undergone a series of processing, the fully automatic slicer can accurately cut the thick pad into the designed shape to meet the needs of consumers. The slicing quality of the slicer directly affects the appearance and details of the powder puff, so this link is crucial to the final effect of the product. 3) Pressing and molding: The press molding machine is a key equipment for manufacturing beautiful and flat powder puff products. It can accurately press and process the mold made by the mold machine to ensure that the shape, size and thickness of the powder puff meet the standards. 4) Improve production efficiency: The fully automatic powder puff production equipment significantly improves production efficiency through automated processes. From raw material processing to finished product packaging, each link is closely connected, reducing the reliance on manual operations, shortening the production cycle, and increasing production capacity. Automated production reduces the impact of human factors on product quality and ensures product consistency and stability.

[0003] The existing fully automatic powder puff production equipment has shortcomings when in use. First, it cannot switch the position of the punching head during the mass production of fan-shaped powder puffs to maximize the use of raw materials; second, it cannot quickly install the powder puff band on the powder puff punching piece. Therefore, it needs to be optimized and improved. Summary of the invention

[0004] The purpose of the present invention is to overcome the above problems existing in the traditional technology and provide a fully automatic powder puff production equipment.

[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0006] The present invention provides a fully automatic powder puff production device, comprising:

[0007] A powder puff material pulling system, wherein the powder puff material pulling system is provided with a punching station along the pulling direction of the powder puff material;

[0008] A punching assembly, which is arranged above the punching station and is used to punch the powder puff strip to separate the powder puff punching pieces into fan-shaped pieces;

[0009] A pressure transfer component, which is arranged below the punching station and the powder puff tape bonding station and is used to receive the powder puff punching piece and transfer it to the powder puff tape bonding station;

[0010] A powder puff tape feeding assembly, wherein the powder puff tape feeding assembly is arranged above the powder puff tape bonding station;

[0011] The puff band top material separation component is arranged above the puff band feeding component and is used for pressing the puff band in the puff band feeding component onto the outside of the base band of the puff punching piece to obtain a finished puff.

[0012] Furthermore, in the above-mentioned fully automatic powder puff production equipment, the powder puff strip traction system includes a base strip unwinding rack, a sponge strip unwinding rack, guide rollers, a composite pair of rollers, a glue coating roller, a drying box, support rollers and a material receiving rack. The base strip pulled out by the base strip unwinding rack and the sponge strip pulled out by the sponge strip unwinding rack enter the composite pair of rollers through the guide rollers respectively, and are compounded by the composite pair of rollers and dried in the drying box to form a powder puff strip. The glue coating roller is used to pre-glueize the back side of the sponge strip before compounding, and the powder puff strip is guided by two groups of support rollers located at the punching station and then wound up by the material receiving rack.

[0013] Furthermore, in the above-mentioned fully automatic powder puff production equipment, the base band is artificial leather.

[0014] Furthermore, in the above-mentioned fully automatic powder puff production equipment, the sponge belt is composed of a polyurethane sponge belt portion and a polyurethane foam surface layer attached to the outer surface thereof and having a uniformly distributed fine pore structure.

[0015] Furthermore, in the above-mentioned fully automatic powder puff production equipment, the punching assembly includes a first substrate, a first lifting push rod, a first mounting plate, a straightening telescopic joint tube, a first flipping motor, a first belt transmission member and a punching head, the first lifting push rod is installed on the lower side of the first substrate, the first mounting plate is installed on the movable end of the first lifting push rod, the straightening telescopic joint tube is connected between the first mounting plate and the first substrate, the first flipping motor and a punching head capable of rotating around its own axis are installed on the first mounting plate, and the output shaft of the first flipping motor drives the punching head to rotate through the first belt transmission member.

[0016] Furthermore, in the above-mentioned fully automatic powder puff production equipment, the pressure transfer component includes a rotating plate, a servo motor, a second lifting push rod, a second servo motor, a support rod, a blowing air pump seat, a pressure block and a second belt transmission member. A servo motor for driving the rotating plate is installed at the lower center of the rotating plate, and a plurality of material receiving areas are circumferentially provided at the outer end of the rotating plate. The rotating plate is provided with a second lifting push rod and a second servo motor at each material receiving area. The movable end of the second lifting push rod is connected to the bottom end of the support rod via a rotating joint, and the top end of the support rod is supported with a pressure block via the blowing air pump seat, and the output shaft of the second servo motor drives the support rod to rotate through the second belt transmission member.

[0017] Furthermore, in the above-mentioned fully automatic powder puff production equipment, the second belt transmission component includes a driving pulley, a driven pulley and a transmission belt, the driving pulley and the driven pulley are movably supported by a rotating plate, a key slot is provided on the outer side of the support rod, the driving pulley sleeve is arranged on the outer side of the support rod, and the driving pulley is located on the inner wall of the sleeve hole and is provided with a convex key that cooperates with the key slot.

[0018] Furthermore, in the above-mentioned fully automatic powder puff production equipment, the powder puff belt feeding assembly includes a powder puff belt feeding belt located between the tape unwinding box and the tape receiving box and capable of displacement, a plurality of powder puff belts are evenly distributed on the belt body of the powder puff belt feeding belt, and a tear seam is formed between the powder puff belt and the belt body of the powder puff belt feeding belt.

[0019] Furthermore, in the above-mentioned fully automatic powder puff production equipment, adhesive layers pre-coated with adhesive are provided at both ends of the lower side of the powder puff belt, and a release paper for protecting the adhesive layer is connected to the lower side of the belt body of the powder puff belt feed belt.

[0020] Furthermore, in the above-mentioned fully automatic powder puff production equipment, the powder puff belt top material separation component includes a second substrate, a third lifting push rod and a top material block, the third lifting push rod is installed on the lower side of the second substrate, and the movable end of the third lifting push rod is installed with a top material block matching the shape of the powder puff belt.

[0021] The beneficial effects of the present invention are:

[0022] The structure of the present invention is reasonably designed and is mainly composed of a powder puff strip material traction system, a punching component, a pressure transfer component, a powder puff strip feeding component and a powder puff strip top material separation component. The powder puff strip material traction system can combine the base strip pulled out by the base strip unwinding rack and the sponge strip pulled out by the sponge strip unwinding rack into a powder puff strip material, and the punching component is used to punch the powder puff strip material to separate it into fan-shaped powder puff punching pieces; the pressure transfer component is used to receive the powder puff punching pieces and transfer them to the powder puff strip bonding station; each time the punching component completes a punching action, the punching head is rotated by a certain angle, and the pressure block in the pressure transfer component at the punching station is also rotated by a certain angle, so that the next punching can be performed, and in this way, the resources of the powder puff strip material can be efficiently utilized. When the puff punching part is transferred to the puff tape bonding station with the pressure block, the second lifting push rod is used to lift it to the puff tape feeding belt close to the puff tape feeding assembly, and the third lifting push rod in the puff tape top material separation assembly drives the top material block to move downward, separates the puff tape in the puff tape feeding belt from it, and makes the two adhesive layers on the lower side of the puff tape bonded and fixed to the outer side of the base tape of the puff punching part, and then the blowing air pump seat of the pressure transfer assembly performs a blowing action, so that the puff product in the pressure block is blown out and falls into the storage area below. In this way, fan-shaped puffs can be mass-produced, and the position of the punching head can be switched during the production process to maximize the use of raw materials; at the same time, the puff tape can be quickly installed on the puff punching part, and the production efficiency is high.

[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 It is a schematic diagram of separating the powder puff strip from the powder puff punching piece in the present invention;

[0027] Figure 3 It is a schematic diagram of the structure of the punching assembly in the present invention;

[0028] Figure 4 It is a structural schematic diagram of the pressure transfer component in the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of the powder puff belt feeding belt and the powder puff belt in the present invention;

[0030] Figure 6 It is a structural schematic diagram of the powder puff with top material separation component in the present invention;

[0031] In the accompanying drawings, the reference numerals of the various components are as follows:

[0032] 1-base belt unloading rack, 2-sponge belt unloading rack, 3-guide roller, 4-composite roller pair, 5-glue coating roller, 6-drying box, 7-base belt, 8-sponge belt, 9-puff belt material, 10-support roller, 11-collecting rack, 12-punching assembly, 121-first base plate, 122-first lifting push rod, 123-first mounting plate, 124-righting telescopic joint tube, 125-first flip motor, 126-first belt transmission member, 127-punching head, 13-pressure transfer Components, 131-servo motor, 132-rotating plate, 133-second lifting push rod, 134-second servo motor, 135-support rod, 136-blowing air pump seat, 137-pressure block, 138-second belt transmission member, 14-puff belt feeding belt, 141-tear seam, 142-release paper, 15-puff belt top material separation component, 151-second base plate, 152-third lifting push rod, 153-top material block, 16-puff punching piece, 17-puff belt. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-Figure 6 As shown, this embodiment provides a fully automatic powder puff production equipment, including a powder puff strip traction system, a punching assembly 12, a pressure transfer assembly 13, a powder puff strip feeding assembly and a powder puff strip top material separation assembly 15. The powder puff strip traction system is provided with a punching station along the traction direction of the powder puff strip 9; the punching assembly 12 is arranged above the punching station, and is used to punch the powder puff strip 9 to separate it into a fan-shaped powder puff punching piece 16. The pressure transfer assembly 13 is arranged below the punching station and the powder puff strip bonding station, and is used to receive the powder puff punching piece 16 and transfer it to the powder puff strip bonding station. The powder puff strip feeding assembly is arranged above the powder puff strip bonding station; the powder puff strip top material separation assembly 15 is arranged above the powder puff strip feeding assembly, and is used to press the powder puff strip 17 in the powder puff strip feeding assembly onto the outside of the base band 7 of the powder puff punching piece 16 to obtain a finished powder puff.

[0035] In this embodiment, the puff tape traction system includes a base tape unwinding rack 1, a sponge tape unwinding rack 2, a guide roller 3, a composite roller pair 4, a glue roller 5, a drying box 6, a support roller 10 and a material receiving rack 11. The base tape 7 pulled out of the base tape unwinding rack 1 and the sponge tape 8 pulled out of the sponge tape unwinding rack 2 enter the composite roller pair 4 through the guide roller 3 respectively, and are compounded by the composite roller pair 4 and dried in the drying box 6 to form a puff tape 9. The glue roller 5 is used to pre-glueize the back of the sponge tape 8 before compounding, and the puff tape 9 is guided by two sets of support rollers 10 located at the punching station and then rolled up by the material receiving rack 11.

[0036] In this embodiment, the base belt 7 is artificial leather.

[0037] In this embodiment, the sponge belt 8 is composed of a polyurethane sponge belt portion and a polyurethane foam surface layer attached to the outer surface thereof and having a uniformly distributed fine pore structure.

[0038] In this embodiment, the punching assembly 12 includes a first base plate 121, a first lifting push rod 122, a first mounting plate 123, a straightening telescopic joint tube 124, a first flipping motor 125, a first belt transmission member 126 and a punching head 127. The first lifting push rod 122 is installed on the lower side of the first base plate 121, the first mounting plate 123 is installed on the movable end of the first lifting push rod 122, and the straightening telescopic joint tube 124 is connected between the first mounting plate 123 and the first base plate 121. The first flipping motor 125 and the punching head 127 that can rotate around its own axis are installed on the first mounting plate 121, and the output shaft of the first flipping motor 125 drives the punching head 127 to rotate through the first belt transmission member 126. The shape of the punching head 127 matches the shape of the powder puff punching member 16, and also presents a fan-shaped structure.

[0039] In this embodiment, the pressure transfer assembly 13 includes a rotating plate 132, a servo motor 131, a second lifting push rod 133, a second servo motor 134, a support rod 135, a blowing air pump seat 136, a pressure block 137 and a second belt transmission member 138. A servo motor 131 for driving the rotating plate 132 to rotate is installed at the lower center of the rotating plate 132. The outer end of the rotating plate 132 is provided with a plurality of material receiving areas along the circumferential direction. The rotating plate 132 is provided with a second lifting push rod 133 and a second servo motor 134 at each material receiving area. The movable end of the second lifting push rod 133 is connected to the bottom end of the support rod 135 via a rotating joint. The top end of the support rod 135 supports a pressure block 137 via the blowing air pump seat 136. The output shaft of the second servo motor 134 drives the support rod 136 to rotate through the second belt transmission member 138. A fan-shaped material receiving groove is provided inside the pressure bearing block 137, and a material blowing air hole communicating with the material receiving groove is provided on the upper side of the material blowing air pump seat 136.

[0040] In this embodiment, the second belt transmission component 138 includes a driving pulley, a driven pulley and a transmission belt. The driving pulley and the driven pulley are movably supported by a rotating plate 132. A key slot is provided on the outer side of the support rod 135. The driving pulley sleeve is provided on the outer side of the support rod 135. The driving pulley is located on the inner wall of the sleeve hole and is provided with a convex key that cooperates with the key slot.

[0041] In this embodiment, the puff belt feeding assembly includes a puff belt feeding belt 14 which is located between the tape unwinding box and the tape receiving box and can be displaced. A plurality of puff belts 17 are evenly distributed on the belt body of the puff belt feeding belt 14. A tear seam 141 is formed between the puff belt 17 and the belt body of the puff belt feeding belt 14.

[0042] In this embodiment, adhesive layers pre-coated with adhesive are provided at both ends of the lower side of the powder puff belt 17, and a release paper 142 for protecting the adhesive layer is connected to the lower side of the belt body of the powder puff belt feed belt 14.

[0043] In this embodiment, the puff belt top material separation assembly 15 includes a second substrate 151, a third lifting push rod 152 and a top material block 153. The third lifting push rod 152 is installed on the lower side of the second substrate 151, and the movable end of the third lifting push rod 152 is installed with a top material block 153 that matches the shape of the puff belt 17.

[0044] A specific application of this embodiment is as follows: this equipment is mainly composed of a powder puff tape traction system, a punching component 12, a pressure transfer component 13, a powder puff tape feeding component and a powder puff tape top material separation component 15. The powder puff tape traction system can combine the base tape 7 pulled out by the base tape unwinding rack 1 and the sponge tape 8 pulled out by the sponge tape unwinding rack 2 into a powder puff tape 9, and the punching component 12 is used to punch the powder puff tape 9 to separate it into a fan-shaped powder puff punching piece 16; the pressure transfer component 13 is used to receive the powder puff punching piece 16 and transfer it to the powder puff tape bonding station; each time the punching component 12 completes a punching action, the punching head 127 is rotated by a certain angle, and the pressure block 137 at the punching station in the pressure transfer component 13 is also rotated by a certain angle, and the next punching can be performed. In this way, the resources of the powder puff tape 9 can be efficiently utilized. When the puff punching piece 16 is transferred to the puff tape bonding station with the pressure block 137, the second lifting push rod 133 is used to lift it to the puff tape feeding belt 14 close to the puff tape feeding assembly, and the third lifting push rod 152 in the puff tape top material separation assembly 15 drives the top material block 153 to move downward, separates the puff tape 17 in the puff tape feeding belt 14 from it, and makes the two adhesive layers on the lower side of the puff tape 17 adhere and fix to the outer side of the base tape of the puff punching piece 16, and then the blowing air pump seat 136 of the pressure transfer assembly 13 performs a blowing action, so that the puff product in the pressure block 137 is blown out and falls into the storage area below. In this way, fan-shaped puffs can be mass-produced, and the position of the punching head can be switched during the production process to maximize the use of raw materials; at the same time, the puff tape 17 can be quickly installed on the puff punching piece 16, and the production efficiency is high.

[0045] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A fully automatic powder puff production equipment, characterized in that: include: A powder puff material pulling system, wherein the powder puff material pulling system is provided with a punching station along the pulling direction of the powder puff material; A punching assembly, which is arranged above the punching station and is used to punch the powder puff strip to separate the powder puff punching pieces into fan-shaped pieces; A pressure transfer component, which is arranged below the punching station and the powder puff tape bonding station and is used to receive the powder puff punching piece and transfer it to the powder puff tape bonding station; A powder puff tape feeding assembly, wherein the powder puff tape feeding assembly is arranged above the powder puff tape bonding station; The puff band top material separation component is arranged above the puff band feeding component and is used for pressing the puff band in the puff band feeding component onto the outside of the base band of the puff punching piece to obtain a finished puff.

2. The fully automatic powder puff production equipment according to claim 1, characterized in that: The puff tape traction system comprises a base tape unwinding rack, a sponge tape unwinding rack, guide rollers, a composite pair of rollers, a glue coating roller, a drying box, support rollers and a material receiving rack. The base tape unwinding from the base tape unwinding rack and the sponge tape unwinding from the sponge tape unwinding rack enter the composite pair of rollers through guide rollers respectively, and are compounded by the composite pair of rollers and dried in a drying box to form a puff tape. The glue coating roller is used to pre-glueize the back of the sponge tape before compounding. The puff tape is guided by two groups of support rollers located at the punching station and then rolled up by the material receiving rack.

3. The fully automatic powder puff production equipment according to claim 2, characterized in that: The base belt is artificial leather.

4. The fully automatic powder puff production equipment according to claim 3, characterized in that: The sponge belt is composed of a polyurethane sponge belt portion and a polyurethane foam surface layer attached to the outer surface thereof and having a uniformly distributed fine pore structure.

5. The fully automatic powder puff production equipment according to claim 4, characterized in that: The punching assembly includes a first base plate, a first lifting push rod, a first mounting plate, a straightening telescopic joint tube, a first flip motor, a first belt transmission member and a punching head. The first lifting push rod is installed on the lower side of the first base plate, and the first mounting plate is installed on the movable end of the first lifting push rod. The straightening telescopic joint tube is connected between the first mounting plate and the first base plate. The first flip motor and a punching head that can rotate around its own axis are installed on the first mounting plate, and the output shaft of the first flip motor drives the punching head to rotate through the first belt transmission member.

6. The fully automatic powder puff production equipment according to claim 5, characterized in that: The pressure transfer assembly includes a rotating plate, a servo motor, a second lifting push rod, a second servo motor, a support rod, a blowing air pump seat, a pressure block and a second belt transmission member. A servo motor for driving the rotating plate is installed at the lower center of the rotating plate. The outer end of the rotating plate is provided with a plurality of material receiving areas along the circumferential direction. The rotating plate is provided with a second lifting push rod and a second servo motor at each material receiving area. The movable end of the second lifting push rod is connected to the bottom end of the support rod via a rotating joint. The top end of the support rod is supported with a pressure block via the blowing air pump seat. The output shaft of the second servo motor drives the support rod to rotate through the second belt transmission member.

7. The fully automatic powder puff production equipment according to claim 6, characterized in that: The second belt transmission component includes a driving pulley, a driven pulley and a transmission belt. The driving pulley and the driven pulley are movably supported by a rotating plate. A key slot is provided on the outer side of the support rod. The driving pulley sleeve is arranged on the outer side of the support rod. The driving pulley is located on the inner wall of the sleeve hole and is provided with a convex key that cooperates with the key slot.

8. The fully automatic powder puff production equipment according to claim 7, characterized in that: The puff tape feeding assembly comprises a puff tape feeding belt which is located between a tape unwinding box and a tape receiving box and can be displaced. A plurality of puff tapes are evenly distributed on the belt body of the puff tape feeding belt. A tear seam is formed between the puff tape and the belt body of the puff tape feeding belt.

9. The fully automatic powder puff production equipment according to claim 8, characterized in that: Adhesive layers pre-coated with adhesive are provided at both ends of the lower side of the powder puff belt, and a release paper for protecting the adhesive layer is connected to the lower side of the belt body of the powder puff belt feed belt.

10. The fully automatic powder puff production equipment according to claim 9, characterized in that: The powder puff belt ejector separation assembly comprises a second base plate, a third lifting push rod and an ejector block, the third lifting push rod is installed on the lower side of the second base plate, and the movable end of the third lifting push rod is installed with an ejector block matching the shape of the powder puff belt.

Images