Shell corner special-shaped curved surface film pasting mechanism

By designing a mechanism for laminating special-shaped curved surfaces at the corners of product casings, the cylinder is used to drive the laminating clamps for synchronous profiling and secondary pressure holding. This solves the problem of inaccuracy in laminating special-shaped curved surfaces in the existing technology and achieves high efficiency. , precise film effect.

CN119329827AInactive Publication Date: 2025-01-21CENCORP(ZHUHAI) IND TECHNOLOGYCO LTD
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Patent Information

Application Number
CN202411863922.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

It is difficult to accurately apply filming at the corners of the product shell, especially in the special curved surface area, and the problem of film folding or curling edges is prone to occur.

Method used

The shell corner -shaped curved surface mechanism is designed, including lifting components, opening and closing components, and film head components. Make sure the membrane is tightly fit.

Benefits of technology

A precise film of the variant curved surface of the shell corner of the product is realized, the folding and front edges of the membrane are avoided, the efficiency and accuracy of the film is improved, and it is suitable for products of different sizes and shapes.

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Abstract

The invention discloses a shell corner special-shaped curved surface film pasting mechanism and aims to provide a shell corner special-shaped curved surface film pasting mechanism which is simple in structure, convenient to operate, capable of conducting synchronous profiling press fit on a plurality of special-shaped curved surfaces at the corners of a product shell and capable of conducting secondary pressure maintaining on a material film. The film pasting device comprises a lifting assembly, an opening and closing assembly and a film pasting head assembly, the film pasting head assembly comprises a film pasting clamping jaw module and a closed pressure maintaining module, the film pasting clamping jaw module comprises a film pasting clamping jaw mounting plate and a plurality of film pasting clamping jaws, the movable end of the lifting assembly is connected with the film pasting clamping jaw mounting plate, and the opening and closing assembly is arranged on one side of the lifting assembly. The movable end of the opening and closing assembly penetrates through the film pasting clamping jaw mounting plate to be matched with the multiple film pasting clamping jaws, the closed pressure maintaining module is arranged at the lower end of the film pasting clamping jaw mounting plate and matched with the multiple film pasting clamping jaws, and the lifting assembly and the opening and closing assembly drive the multiple film pasting clamping jaws to be matched with the product shell corner special-shaped face. The invention is applied to the technical field of product film pasting.
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Description

Technical Field

[0001] The invention is applied to the technical field of product film pasting, and particularly relates to a film pasting mechanism for a shell corner special-shaped curved surface. Background Art

[0002] In the production process of various electronic products, it is necessary to test the finished products to ensure that they meet the requirements for delivery. Due to the continuous development of mold technology, the design of product shells is becoming more and more novel. For example, the shell of the charger is usually designed as a square or cylindrical shape. This shape meets the needs of most families, but the surface of this type of plug is smooth, and insufficient friction will occur during plugging and unplugging, resulting in difficulty in plugging and unplugging. In addition, the edges of this type of plug are right-angled, which is easy to be scratched or bumped during plugging and unplugging. Therefore, the charger products designed now will be designed with some special-shaped arc surfaces or concave positions while meeting the use requirements, which can increase the plugging and unplugging process. Friction, and better appearance. In the production process of this type of new charger, in order to avoid scratches or bumps on the product due to vibration during delivery and transportation, the product will be filmed before packaging so that the surface of the product can remain clean when consumers buy it. At present, the film is mainly applied manually, which has high labor costs and low precision, and is prone to crooked pasting, with low film pasting efficiency. Alternatively, multiple groups of cylinders are used to drive the film pasting head to apply film on multiple sides. This method meets the film pasting requirements of the plane structure. For products with special-shaped arc surfaces on the edge of the product shell, it is impossible to achieve accurate film pasting, and the material film will fold or warp. If a shell corner special-shaped curved surface film pasting mechanism with simple structure, easy operation, synchronous profiling and pressing of multiple special-shaped curved surfaces at the corners of the product shell, and secondary pressure maintenance of the material film can be designed, the above problems can be solved. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a shell corner special-shaped curved surface film-laminating mechanism which has a simple structure, is easy to operate, can synchronously contour and press multiple special-shaped curved surfaces at the corners of a product shell, and can perform secondary pressure maintenance on the material film.

[0004] The technical solution adopted by the present invention is: the present invention includes a lifting component, an opening and closing component and a film head component, the film head component includes a film clamping claw module and a closing and pressure-keeping module, the film clamping claw module includes a film clamping claw mounting plate and a plurality of film clamps, the movable end of the lifting component is connected to the film clamping claw mounting plate, the opening and closing component is arranged on one side of the lifting component, the movable end of the opening and closing component passes through the film clamping claw mounting plate and cooperates with a plurality of the film clamps, the closing and pressure-keeping module is arranged at the lower end of the film clamping claw mounting plate and cooperates with a plurality of the film clamps, and the lifting component and the opening and closing component drive the plurality of the film clamps to cooperate with the corner profiled surface of the product shell.

[0005] Furthermore, the lifting assembly includes a lifting mounting base, a lifting cylinder mounting plate and a lifting cylinder, the lifting cylinder mounting plate is arranged at the lower end of the lifting mounting base, the lifting cylinder is arranged on one side of the lifting cylinder mounting plate, and the movable end of the lifting cylinder is connected to one side of the film clamping claw.

[0006] Furthermore, the opening and closing assembly includes an opening and closing cylinder mounting plate and an opening and closing cylinder. The opening and closing cylinder mounting plate is slidably matched with the lifting cylinder mounting plate through a plurality of slide rail modules. The lower end of the opening and closing cylinder mounting plate is connected to the film clamp mounting plate. The opening and closing cylinder is arranged on one side of the opening and closing cylinder mounting plate. The opening and closing cylinder passes through the film clamp mounting plate and matches with a plurality of the film clamps.

[0007] Furthermore, an opening and closing driving roller module is provided in the middle of the lower end surface of the film clamp mounting plate, and the upper ends of several of the film clamps are floatingly connected to the lower end surface of the film clamp mounting plate through buffer springs, and several movable ends of the opening and closing driving roller module are respectively connected to the inner sides of several of the film clamps, and an opening and closing driving shaft is provided in the middle of the upper end of the film clamp mounting plate, and the lower end of the opening and closing driving shaft passes through the film clamp mounting plate and is connected to the driving end of the opening and closing driving roller module, and the upper end of the opening and closing driving shaft is connected to the movable end of the opening and closing component cylinder.

[0008] Furthermore, the closed pressure-maintaining module includes a pressure-maintaining cylinder support plate and a plurality of pressure-maintaining cylinders. The pressure-maintaining cylinder support plate is connected to the film clamping jaw mounting plate through a plurality of adapter plates. A avoidance opening is provided in the middle of the pressure-maintaining cylinder support plate, and the avoidance opening cooperates with the film clamping jaw module. A plurality of the pressure-maintaining cylinders are provided at the lower end of the pressure-maintaining cylinder support plate, and a plurality of movable ends of the pressure-maintaining cylinders respectively cooperate with the corresponding outer sides of the film clamping jaws.

[0009] Furthermore, a plurality of pressing limiters are arranged on both sides of the lifting cylinder mounting plate, and a plurality of pressing limit blocks are arranged on both sides of the opening and closing cylinder mounting plate, and a plurality of the pressing limit blocks cooperate with a plurality of the pressing limiters.

[0010] Furthermore, the pressing end of the film-sticking clamping jaw is provided with a curved surface profiling groove, and the curved surface profiling groove matches the corner profile surface of the product shell.

[0011] Furthermore, a flexible adhesive layer is provided on the contact surface between the curved contour groove and the corner profile surface of the product shell.

[0012] The beneficial effects of the present invention are as follows: a group of lifting cylinders and a group of opening and closing cylinders are used to control multiple groups of film clamps to achieve operations such as descending and pressing and ascending and opening; the contact surface of the film clamps is designed to be a contoured structure that matches the special-shaped edge of the product; the film can be pressed during the descending and closing process of the film clamps, and the film lamination of multiple edges of the product can be simultaneously satisfied; at the same time, the side push module can perform synchronous pressure maintenance during the process of the film clamps pressing the product, and can effectively prevent the film from warping; for product shells of different sizes and shapes, adaptation can be achieved by replacing the film clamps, and the applicability is stronger. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a stereoscopic view of the present invention; Figure 2 is an exploded view of the present invention; Figure 3 is a three-dimensional view of the lifting assembly; Figure 4 is a three-dimensional view of the opening and closing assembly; Figure 5 is a stereoscopic view of the film laminating head assembly; Figure 6 is a stereoscopic view of the film sticking head assembly from another perspective; Figure 7 is a stereoscopic view of the film sticking head assembly in another state; Figure 8 It is a cross-sectional view of the film laminating head assembly. DETAILED DESCRIPTION

[0014] like Figures 1 to 8As shown, in this embodiment, the present invention includes a lifting component 1, an opening and closing component 2 and a film head component 3, the film head component 3 includes a film clamping claw module 4 and a closing and pressure-maintaining module 5, the film clamping claw module 4 includes a film clamping claw mounting plate 41 and a plurality of film clamping claws 42, the movable end of the lifting component 1 is connected to the film clamping claw mounting plate 41, the opening and closing component 2 is arranged on one side of the lifting component 1, the movable end of the opening and closing component 2 passes through the film clamping claw mounting plate 41 and cooperates with the plurality of film clamping claws 42, the closing and pressure-maintaining module 5 is arranged at the lower end of the film clamping claw mounting plate 41 and cooperates with the plurality of film clamping claws 42, the lifting component 1 and the opening and closing component 2 drive the plurality of film clamping claws 42 to cooperate with the corner profiled surface of the product 6 shell. It can be seen that the shell corner special-shaped curved film-sticking mechanism is mainly composed of a contoured film-sticking head integral lifting cylinder assembly, a contoured film-sticking head opening drive cylinder assembly, a contoured film-sticking head and a film-sticking head closing pressure-maintaining cylinder assembly. When the product to be coated moves to the bottom of the mechanism, the lifting assembly 1 and the opening and closing assembly 2 drive the film-sticking head assembly 3 to descend synchronously and synchronously press the four corner arc surfaces of the product 6. The structure is simple, and there is no need for multiple groups of cylinders to drive the film-sticking heads to press multiple corner special-shaped edges separately, so the efficiency is higher.

[0015] like Figure 1 and Figure 3 As shown, in this embodiment, the lifting assembly 1 includes a lifting mounting base 11, a lifting cylinder mounting plate 12 and a lifting cylinder 13. The lifting cylinder mounting plate 12 is arranged at the lower end of the lifting mounting base 11, and the lifting cylinder 13 is arranged on one side of the lifting cylinder mounting plate 12. The movable end of the lifting cylinder 13 is connected to one side of the film clamping claw 42. It can be seen that the lifting mounting base 11 can be connected to the fixed position of the machine platform, and the lifting cylinder 13 drives the opening and closing assembly 2 to realize the movement in the Z-axis direction to meet the demand for downward positioning.

[0016] like Figure 1 and Figure 4As shown, in this embodiment, the opening and closing assembly 2 includes an opening and closing cylinder mounting plate 21 and an opening and closing cylinder 22. The opening and closing cylinder mounting plate 21 is slidably matched with the lifting cylinder mounting plate 12 through a plurality of slide rail modules 23. The lower end of the opening and closing cylinder mounting plate 21 is connected to the film-sticking jaw mounting plate 41. The opening and closing cylinder 22 is arranged on one side of the opening and closing cylinder mounting plate 21. The opening and closing cylinder 22 passes through the film-sticking jaw mounting plate 41 and matches with a plurality of the film-sticking jaws 42. It can be seen that the opening and closing cylinder 22 follows the movement of the movable end of the lifting cylinder 13 to achieve the adjustment in the Z-axis direction. When the movable end of the opening and closing cylinder 22 is in the reset state, the four groups of the film-sticking jaws 42 open outward and separate from the product 6. When the movable end of the opening and closing cylinder 22 is extended, a plurality of the film-sticking jaws 42 are mutually attached, and the edge of the product can be pressed by the lifting cylinder 13.

[0017] like Figures 5 to 8 As shown, in the present embodiment, an opening and closing driving roller module 43 is provided in the middle of the lower end surface of the film clamping jaw mounting plate 41, and the upper ends of several of the film clamping jaws 42 are floatingly connected to the lower end surface of the film clamping jaw mounting plate 41 through buffer springs 44, and several movable ends of the opening and closing driving roller module 43 are respectively connected to the inner sides of several of the film clamping jaws 42, and an opening and closing driving shaft 45 is provided in the middle of the upper end of the film clamping jaw mounting plate 41, and the lower end of the opening and closing driving shaft 45 passes through the film clamping jaw mounting plate 41 and is connected to the driving end of the opening and closing driving roller module 43, and the upper end of the opening and closing driving shaft 45 is connected to the movable end of the cylinder of the opening and closing component 2. It can be seen that the opening and closing driving roller module 43 converts the extension and retraction movement of the cylinder into the closing and opening movement of the four contoured film heads by driving the roller to roll on the curved surface of the mounting part, so as to control the opening and closing of the four contoured film heads, and synchronously enable the several film clamps 42 to be opened or restored, and the buffer spring 44 provides the function of pressing buffer and resetting the several film clamps 42.

[0018] like Figures 5 to 8 As shown, in this embodiment, the closed pressure-maintaining module 5 includes a pressure-maintaining cylinder support plate 51 and a plurality of pressure-maintaining cylinders 52. The pressure-maintaining cylinder support plate 51 is connected to the film-applying jaw mounting plate 41 through a plurality of adapter plates 53. A clearance opening 54 is provided in the middle of the pressure-maintaining cylinder support plate 51. The clearance opening 54 cooperates with the film-applying jaw module 4. A plurality of the pressure-maintaining cylinders 52 are provided at the lower end of the pressure-maintaining cylinder support plate 51. The movable ends of the pressure-maintaining cylinders 52 respectively cooperate with the outer sides of the corresponding film-applying jaws 42. It can be seen that during the pressing process, the movable ends of the four groups of the pressure-maintaining cylinders 52 extend out to contact the outer sides of the four groups of the film-applying jaws 42, and drive the film-applying jaws 42 to press the product 6, which can achieve a pressure-maintaining effect and prevent the film from warping or falling off.

[0019] like Figures 2 to 4 As shown, in this embodiment, a plurality of pressing stoppers 7 are arranged on both sides of the lifting cylinder mounting plate 12, and a plurality of pressing stop blocks 8 are arranged on both sides of the opening and closing cylinder mounting plate 21, and the plurality of pressing stop blocks 8 cooperate with the plurality of pressing stoppers 7. It can be seen that the plurality of pressing stoppers 7 can prevent the plurality of film clamping jaws 42 from overpressing the product 6.

[0020] like Figure 6 and Figure 7 As shown, in this embodiment, the pressing end of the film-sticking clamping jaw 42 is provided with a curved profile groove 9, and the curved profile groove 9 matches the corner profile surface of the shell of the product 6. It can be seen that the curved profile groove 9 is adapted to the corner profile surface of the shell of the product 6, and the initial film-sticking positioning can be achieved during the sticking process to prevent the film from folding. In addition, according to products of different sizes and shapes, the film-sticking clamping jaw 42 can be replaced for quick adaptation, and the applicability is strong.

[0021] like Figure 6 and Figure 7 As shown, in this embodiment, a flexible adhesive layer is provided on the contact surface between the curved profile groove 9 and the corner profile surface of the shell of the product 6. It can be seen that the flexible adhesive layer plays a role of buffering and scratch prevention, ensuring the film-sticking yield of the product before leaving the factory.

[0022] The working principle of the present invention is as follows: the product 6 with preliminary film sticking moves to the bottom of the film sticking mechanism and stops, the movable end of the opening and closing cylinder 22 extends, and the four groups of film sticking jaws 42 are closed under the action of spring force; the lifting cylinder 13 drives the four groups of film sticking jaws 42 to descend, and the curved surface profiling groove 9 on the film sticking jaws 42 is in contact with the corner irregular surface of the shell of the product 6 to achieve preliminary pressing, and the movable ends of the four groups of pressure-maintaining cylinders 52 extend laterally to press the film sticking jaws 42, and after the pressure holding is completed, the four groups of pressure-maintaining cylinders 52 are reset, the movable end of the opening and closing cylinder 22 is reset, and the four groups of film sticking jaws 42 are opened, and the lifting cylinder 13 drives the four groups of film sticking jaws 42 to rise and separate from the product, and the product 6 with film sticking is replaced, and the above steps are repeated to achieve pressing and pressure holding of the four irregular arc surfaces on the edge of the product.

[0023] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.

Claims

1. A film laminating mechanism for a housing corner with a special-shaped curved surface, comprising a lifting component (1), an opening and closing component (2) and a film laminating head component (3), characterized in that: The film sticking head assembly (3) comprises a film sticking jaw module (4) and a closing and pressure-maintaining module (5), the film sticking jaw module (4) comprises a film sticking jaw mounting plate (41) and a plurality of film sticking jaws (42), the movable end of the lifting assembly (1) is connected to the film sticking jaw mounting plate (41), the opening and closing assembly (2) is arranged on one side of the lifting assembly (1), the movable end of the opening and closing assembly (2) passes through the film sticking jaw mounting plate (41) and cooperates with the plurality of film sticking jaws (42), the closing and pressure-maintaining module (5) is arranged at the lower end of the film sticking jaw mounting plate (41) and cooperates with the plurality of film sticking jaws (42), and the lifting assembly (1) and the opening and closing assembly (2) drive the plurality of film sticking jaws (42) to cooperate with the corner profile surface of the product (6) shell.

2. The housing corner irregular curved surface film sticking mechanism according to claim 1, characterized in that: The lifting assembly (1) comprises a lifting mounting base (11), a lifting cylinder mounting plate (12) and a lifting cylinder (13); the lifting cylinder mounting plate (12) is arranged at the lower end of the lifting mounting base (11); the lifting cylinder (13) is arranged on one side of the lifting cylinder mounting plate (12); and the movable end of the lifting cylinder (13) is connected to one side of the film clamping claw (42).

3. The housing corner irregular curved surface film sticking mechanism according to claim 2, characterized in that: The opening and closing assembly (2) comprises an opening and closing cylinder mounting plate (21) and an opening and closing cylinder (22); the opening and closing cylinder mounting plate (21) is slidably matched with the lifting cylinder mounting plate (12) via a plurality of slide rail modules (23); the lower end of the opening and closing cylinder mounting plate (21) is connected to the film clamping claw mounting plate (41); the opening and closing cylinder (22) is arranged on one side of the opening and closing cylinder mounting plate (21); the opening and closing cylinder (22) passes through the film clamping claw mounting plate (41) and is matched with a plurality of the film clamping claws (42).

4. The housing corner irregular curved surface film sticking mechanism according to claim 1, characterized in that: An opening and closing driving roller module (43) is arranged in the middle of the lower end surface of the film-sticking clamping jaw mounting plate (41); the upper ends of a plurality of the film-sticking clamping jaws (42) are floatingly connected to the lower end surface of the film-sticking clamping jaw mounting plate (41) via buffer springs (44); a plurality of movable ends of the opening and closing driving roller module (43) are respectively connected to the inner sides of a plurality of the film-sticking clamping jaws (42); an opening and closing driving shaft (45) is arranged in the middle of the upper end of the film-sticking clamping jaw mounting plate (41); the lower end of the opening and closing driving shaft (45) passes through the film-sticking clamping jaw mounting plate (41) and is connected to the driving end of the opening and closing driving roller module (43); and the upper end of the opening and closing driving shaft (45) is connected to the movable end of the cylinder of the opening and closing component (2).

5. The housing corner irregular curved surface film sticking mechanism according to claim 4, characterized in that: The closed pressure-maintaining module (5) comprises a pressure-maintaining cylinder support plate (51) and a plurality of pressure-maintaining cylinders (52); the pressure-maintaining cylinder support plate (51) is connected to the film-sticking clamping jaw mounting plate (41) via a plurality of adapter plates (53); a clearance opening (54) is provided in the middle of the pressure-maintaining cylinder support plate (51); the clearance opening (54) cooperates with the film-sticking clamping jaw module (4); the plurality of pressure-maintaining cylinders (52) are provided at the lower end of the pressure-maintaining cylinder support plate (51); and the movable ends of the plurality of pressure-maintaining cylinders (52) respectively cooperate with the outer sides of the corresponding film-sticking clamping jaws (42).

6. The housing corner irregular curved surface film sticking mechanism according to claim 3, characterized in that: A plurality of pressing limiters (7) are arranged on both sides of the lifting cylinder mounting plate (12), and a plurality of pressing limit blocks (8) are arranged on both sides of the opening and closing cylinder mounting plate (21), and the plurality of pressing limit blocks (8) cooperate with the plurality of pressing limiters (7).

7. The housing corner irregular curved surface film sticking mechanism according to claim 1, characterized in that: The pressing end of the film sticking clamp (42) is provided with a curved surface profiling groove (9), and the curved surface profiling groove (9) matches the corner profile surface of the shell of the product (6).

8. The housing corner irregular curved surface film sticking mechanism according to claim 7, characterized in that: A flexible adhesive layer is provided on the contact surface between the curved contour groove (9) and the irregularly shaped corner surface of the shell of the product (6).

Citation Information

Patent Citations

  • Automatic corner film pasting mechanism

    CN112124677A

  • Multi-surface film pasting device

    CN114655503A

  • Sticking film machine corner -compacting mechanism

    CN205906266U