Cutting fluid and cutting device for disc-shaped suspension porcelain insulator

By adding water and viscosity-reducing agent to the cutting fluid and setting cleaning components in the cutting device, the tension increase caused by the attachment of debris when the diamond wire is cut when the hanging porcelain insulator of the disk is solved, extending the service life of the cutting rope and improving the reliability of the cutting device.

CN119331680BActive Publication Date: 2025-03-25CHAOHU UNIV +1
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202411907142.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-25
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

Because the diamond wire adheres to debris when cutting disc-shaped suspended porcelain insulators, its diameter increases, and it is subjected to excessive tension during transmission, which is easy to damage, affecting the service life of the cutting device.

Method used

A cutting liquid including antiwear, lubricant, rust preventing agent, defoaming agent, coupling agent, emulsifier, bactericide, viscosity reducing agent and water is used to reduce the viscosity of the cutting liquid, and a cleaning assembly is provided in the cutting device, including a blower, a longitudinal cleaning member and a transverse cleaning member, to remove debris from the cutting rope.

Benefits of technology

By reducing the viscosity of the cutting fluid and the use of cleaning components, the tension applied to the cutting rope during the transmission process is reduced, the service life of the cutting rope is extended, and the reliability of the cutting device is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119331680B_ABST
    Figure CN119331680B_ABST
Patent Text Reader

Abstract

The invention discloses a cutting fluid and a cutting device for a disc-shaped suspended porcelain insulator in the technical field of porcelain insulator detection. The cutting fluid and a cutting device comprise the following components by weight: 3-5 parts of an anti-wear agent, 8-12 parts of a lubricant, 2-5 parts of a rust inhibitor, 1-2 parts of a defoaming agent, 2-3 parts of a coupling agent, 6-10 parts of an emulsifier, 1-2 parts of a bactericide, 1-2 parts of a viscosity reducer and 50-80 parts of water. The invention reduces the viscosity of the cutting fluid by increasing the amount of water in the cutting fluid and adding the viscosity reducer to the cutting fluid, thereby reducing the debris brought out by the cutting rope after it is removed from the processing area, ensuring that the diameter of the cutting rope does not increase and contact with a guide wheel and a driving roller, thereby avoiding an increase in the tension on the cutting rope, and protecting the cutting rope.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of porcelain insulator detection, in particular to a cutting fluid and a cutting device for a disc-shaped suspended porcelain insulator. Background Art

[0002] Disc suspension porcelain insulators are an indispensable key component in power transmission systems. In order to ensure the reliability and safety of disc suspension porcelain insulators in practical applications, they need to be strictly quality inspected. Among them, cutting the disc suspension porcelain insulator into two halves and inspecting its cross-section is also a way of inspection. When using a wire cutting device to cut the disc suspension porcelain insulator, the diamond wire used for cutting is driven by the roller to cut the workpiece. As the diamond wire passes through the cutting area, debris will be attached to the diamond wire, causing the diameter of the diamond wire to increase, and the tension of the diamond wire during the transmission process will increase, causing the diamond wire to be too tight during the processing and easily damaged, affecting the service life of the cutting device. Summary of the invention

[0003] The object of the present invention is to provide a cutting fluid and a cutting device for disc-shaped suspended porcelain insulators, so as to solve the problem raised in the above-mentioned background technology that as the diamond wire passes through the cutting area, debris will adhere to the diamond wire, causing the diameter of the diamond wire to increase, and the tension of the diamond wire to increase during the transmission process, resulting in the diamond wire being too tight during the processing and easily damaged.

[0004] To achieve the above object, the present invention provides the following technical solution: a cutting fluid for disc-shaped suspension porcelain insulators, comprising the following components by weight: 3-5 parts of anti-wear agent, 8-12 parts of lubricant, 2-5 parts of rust inhibitor, 1-2 parts of defoaming agent, 2-3 parts of coupling agent, 6-10 parts of emulsifier, 1-2 parts of bactericide, 1-2 parts of viscosity reducer and 50-80 parts of water;

[0005] Wherein, the viscosity reducing agent is light mineral oil.

[0006] Preferably, a cutting device for a disc-shaped suspended porcelain insulator comprises: a workbench, on which a servo slide, a cutting assembly and a spray assembly for spraying the cutting liquid are provided, on which a processing platform is provided, on which a mobile fixture is provided, and the cutting assembly comprises a column, a driving roller, a crossbeam provided on the column, a guide wheel provided on the crossbeam, and a cutting rope driven by the driving roller and the guide wheel;

[0007] The crossbeam is provided with a cleaning assembly to remove debris attached to the cutting rope;

[0008] The cleaning component comprises a support block and a blowing member, a longitudinal cleaning member and a transverse cleaning member which are sequentially arranged on the support block along the transmission direction of the cutting rope.

[0009] Preferably, the longitudinal cleaning member includes two rotating rods rotatably arranged on the support block, a driving device for driving the rotating rods to rotate, and bristles arranged on the side walls of the rotating rods, and the transverse cleaning member includes a mounting frame arranged on the support block and two cleaning members arranged on the mounting frame, and the two cleaning members are staggered up and down.

[0010] Preferably, the blowing member includes a first installation box, an L-shaped baffle opposite to the first installation box, a first fan blade arranged in the first installation box, and a driving member for driving the first fan blade to rotate, the first installation box and the L-shaped baffle are respectively located on both sides of the cutting rope, and an air outlet is provided on one side of the first installation box facing the L-shaped baffle.

[0011] Preferably, the cleaning member includes a mounting plate, a moving block slidably mounted on the mounting plate, a brush mounted on the moving block, a rack mounted on the moving block, a toothed gear mounted on the mounting plate and meshing with the rack, a driving motor for driving the toothed gear to rotate, and an elastic member mounted between the moving block and the mounting plate.

[0012] Preferably, the moving block includes a kit and a movable block slidably arranged in the kit, a support block for driving the movable block to rise and fall is slidably arranged on the kit, and a stop block and a push block respectively located at both ends of the support block are arranged on the mounting plate.

[0013] Preferably, a mounting block is provided on the moving block, the brush is slidably arranged on the mounting block, and a fixing piece for fixing the brush is provided on the mounting block.

[0014] Preferably, a knocking block is hinged on the side wall of the support block, and a protrusion is provided on one of the rotating rods. The rotating rod is used to rotate with the protrusion to contact the knocking block and make the knocking block intermittently knock the support block.

[0015] Preferably, a slide groove is provided on the crossbeam, a slider for sliding in the slide groove is provided on one of the guide wheels, a spring member is provided between the slider and the slide groove, and a detector located on the moving path of the slider is provided in the slide groove.

[0016] Preferably, there are two processing platforms and two mobile clamps, and the two processing platforms are respectively located on both sides of the cutting rope. The mobile clamp includes a telescopic part and a pressure plate arranged on the moving end of the telescopic part. The processing platform is provided with a driving component for driving the telescopic part to move.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. By increasing the amount of water in the cutting fluid and adding a viscosity reducer to the cutting fluid, the viscosity of the cutting fluid is reduced, thereby reducing the debris brought out by the cutting rope after it is removed from the processing area, ensuring that the diameter of the cutting rope will not increase and contact the guide wheel and drive roller, thereby avoiding the increase in tension on the cutting rope and protecting the cutting rope.

[0019] 2. Clean the cutting rope area coming out of the processing area through the cleaning component to remove the debris on the surface of the cutting rope, ensure that the diameter of the cutting rope will not increase and contact the guide wheel and driving roller, and avoid increasing the tension on the cutting rope. Clean the cutting rope in turn through the blowing part, longitudinal cleaning part and transverse cleaning part to make the cutting rope cleaner. At the same time, it can reduce the moisture on the surface of the cutting rope, reduce the probability of dust and impurities adhering to it during the transmission process, and prevent the diameter of the cutting rope from increasing. It is ensured that the tension on the cutting rope during use is not too large, thereby extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the cutting device of the present invention;

[0021] Figure 2 This is a schematic diagram of the connection structure between the servo slide and the processing platform of the present invention;

[0022] Figure 3 This is a schematic diagram of the cleaning component structure of the present invention;

[0023] Figure 4 For the present invention Figure 3 A schematic diagram of the structure enlargement in the middle;

[0024] Figure 5 This is a schematic diagram of the structure of the transverse cleaning member of the present invention;

[0025] Figure 6 It is a schematic diagram of the cross-sectional structure of the cleaning member of the present invention;

[0026] Figure 7 For the present invention Figure 6 A magnified schematic diagram of the structure at B in the middle;

[0027] Figure 8 It is a schematic diagram of the cross-sectional structure of the blowing member of the present invention;

[0028] Fig. 9 It is a schematic diagram of the connection structure between the cross beam and the guide wheel of the present invention.

[0029] In the figure: 1, workbench; 2, servo slide; 3, processing platform; 4, mobile fixture; 41, telescopic member; 42, pressure plate; 5, side baffle; 6, cutting assembly; 61, column; 62, crossbeam; 63, guide wheel; 64, cutting rope; 65, driving roller; 66, slideway; 67, detector; 68, spring member; 7, cleaning assembly; 71, support block; 72, blowing member; 721, first installation box; 722, first fan blade; 723, driving member; 724, L-shaped baffle; 73, longitudinal cleaning member; 731 , rotating rod; 732, brush; 74, horizontal cleaning part; 741, mounting frame; 742, cleaning part; 7421, mounting plate; 7422, moving block; 74221, kit; 74222, movable block; 7423, mounting block; 7424, brush; 7425, fixing part; 7426, elastic part; 7427, toothless gear; 7428, stopper; 7429, supporting block; 7430, pushing block; 75, collecting plate; 76, knocking block; 77, bump; 8, driving assembly; 9, spray assembly. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Example 1

[0032] A cutting fluid for disc-shaped suspension porcelain insulators, comprising the following components by weight: 3 parts of anti-wear agent, 8 parts of lubricant, 2 parts of rust inhibitor, 1 part of defoamer, 2 parts of coupling agent, 6 parts of emulsifier, 1 part of bactericide, 1 part of viscosity reducer and 50 parts of water; the viscosity reducer is light mineral oil;

[0033] Among them, the anti-wear agent is nano diamond suspension, the lubricant is polyethylene glycol, the rust inhibitor is prepared by mixing a borate solution and a carboxylate solution in a volume ratio of 1:1, the defoaming agent is 575, the coupling agent is polyisobutylene succinic anhydride, the emulsifier is SP-80, the bactericide is MBM / BK, and the light mineral oil is paraffin-based mineral oil.

[0034] Example 2

[0035] A cutting fluid for disc-shaped suspension porcelain insulators, comprising the following components by weight: 4 parts of anti-wear agent, 10 parts of lubricant, 3 parts of rust inhibitor, 1.5 parts of defoaming agent, 2.5 parts of coupling agent, 8 parts of emulsifier, 1.5 parts of bactericide, 1.5 parts of viscosity reducer and 66 parts of water; the viscosity reducer is light mineral oil;

[0036] Among them, the anti-wear agent is nano cubic boron nitride suspension, the lubricant is molybdenum disulfide, the rust inhibitor is prepared by mixing a borate solution and a carboxylate solution in a volume ratio of 1:1, the defoaming agent is 110D, the coupling agent is polyisobutylene succinic anhydride potassium salt, the emulsifier is EN-50, the bactericide is BIT20 / BIT85 bactericide, and the light mineral oil is cycloalkane mineral oil.

[0037] Example 3

[0038] A cutting fluid for disc-shaped suspension porcelain insulators, comprising the following components by weight: 5 parts of anti-wear agent, 12 parts of lubricant, 5 parts of rust inhibitor, 2 parts of defoamer, 3 parts of coupling agent, 10 parts of emulsifier, 2 parts of bactericide, 2 parts of viscosity reducer and 80 parts of water; the viscosity reducer is light mineral oil;

[0039] Among them, the anti-wear agent is nano cubic boron nitride suspension, the lubricant is graphite fluoride, the rust inhibitor is prepared by mixing a borate solution and a carboxylate solution in a volume ratio of 1:1, the defoamer is 110D defoamer, the coupling agent is polyisobutylene succinic anhydride sodium salt, the emulsifier is EN-50 emulsifier, the bactericide is MDIT / IPBC-30, and the light mineral oil is white oil.

[0040] Experiments have shown that the above embodiments 1-3 can reduce the viscosity of the cutting fluid relative to the viscosity of the existing cutting fluid by increasing the amount of water and the viscosity reducer, thereby reducing the probability of debris generated during the cutting process adhering to the cutting equipment.

[0041] Example 4

[0042] See also Figure 1 A cutting device for a disc-shaped suspended porcelain insulator comprises: a workbench 1, a servo slide 2 is installed on the top wall of the workbench 1 (the servo slide 2 can move horizontally and longitudinally, and the device belongs to the existing device), a processing platform 3 is installed on the top of the moving end of the servo slide 2, and a moving fixture 4 is installed on the top of the processing platform 3;

[0043] Among them, see Figure 1 and Figure 2 There are two processing platforms 3 and two mobile fixtures 4. The mobile fixture 4 includes a telescopic member 41 (electric telescopic rod) and a pressure plate 42. The telescopic member 41 is slidably installed on the top wall of the processing platform 3, and the pressure plate 42 is installed on the moving end of the telescopic member 41. A driving component 8 (such as an electric telescopic rod) is installed on the top of the processing platform 3. The moving end of the driving component 8 is connected to the telescopic member 41 to drive the telescopic member 41 to translate on the top of the processing platform 3; a side baffle 5 is provided on the top wall of the servo slide 2, and the side baffle 5 surrounds the processing platform 3, so that the cutting fluid falls to the inside of the side baffle 5 without directly leaking out.

[0044] It should be noted that the cutting liquid inside the side baffle 5 is discharged after the cutting is completed, or the cutting liquid inside the side baffle 5 is discharged during the cutting process.

[0045] See also Figure 1 , a cutting assembly 6 and a spray assembly 9 are installed on the top wall of the workbench 1;

[0046] Among them, see Figure 1 The cutting assembly 6 includes a column 61, a beam 62, a guide wheel 63, a cutting rope 64 (such as a diamond wire) and a driving roller 65. The column 61 is installed on the top wall of the workbench 1. There are two beams 62, which are installed on the side walls of the column 61. The two beams 62 are distributed up and down. There are several guide wheels 63, which are respectively installed on the two beams 62. The driving roller 65 is installed on the top wall of the workbench 1 and is driven to rotate by a motor. The cutting rope 64 is connected end to end, and the cutting rope 64 is sleeved on the outer walls of the driving roller 65 and the several guide wheels 63. One end of a beam 62 away from the column 61 is below the two processing platforms 3, and the other end of the beam 62 away from the column 61 is above the two processing platforms 3.

[0047] See also Figure 1 The spray assembly 9 includes a liquid storage tank, a pump installed inside the liquid storage tank, and a spray head connected to the pump, and the spray head is installed on the upper crossbeam 62.

[0048] See also Figure 3 , a cleaning assembly 7 is provided on the lower cross beam 62, and the cleaning assembly 7 includes a support block 71 and a blowing piece 72, a longitudinal cleaning piece 73 and a transverse cleaning piece 74 provided on the support block 71, and the blowing piece 72, the longitudinal cleaning piece 73 and the transverse cleaning piece 74 are sequentially distributed along the transmission direction of the cutting rope 64, and the support block 71 is installed on the lower cross beam 62 (the support block 71 is fixed to the lower cross beam 62 by bolts, so that the support block 71 can be removed from the lower cross beam 62, and the support block 71 can be fixed to different positions of the lower cross beam 62 by bolts, so that the installation area of ​​the cleaning assembly 7 can be adjusted according to needs);

[0049] Among them, see Figure 3 The longitudinal cleaning member 73 includes two rotating rods 731, a driving device (motor) and bristles 732 arranged on the outer side wall of the rotating rod 731. The two rotating rods 731 are rotatably arranged on the top wall of the support block 71. The output shaft of the driving device is connected to the end of the rotating rod 731 to drive the rotating rod 731 to rotate. The two rotating rods 731 are respectively located on both sides of the cutting rope 64;

[0050] See also Figure 3 and Figure 5The lateral cleaning member 74 includes a mounting frame 741 and two cleaning members 742. The mounting frame 741 is mounted on the side wall of the support block 71. The two cleaning members 742 are arranged on the mounting frame 741. The two cleaning members 742 are distributed up and down. The two cleaning members 742 are respectively located on the upper and lower sides of the cutting rope 64, and the two cleaning members 742 are staggered along the transmission direction of the cutting rope 64, so that when the two cleaning members 742 clean the cutting rope 64 in turn, they avoid interference with each other.

[0051] It should be noted that a collecting tray 75 is installed on the side wall of the support block 71. The collecting tray 75 is located directly below the blowing member 72, the longitudinal cleaning member 73 and the transverse cleaning member 74, and is used to collect impurities.

[0052] Working principle: put the disc-shaped suspended porcelain insulator on the top wall of the two processing platforms 3, and use two movable clamps 4 to clamp the disc-shaped suspended porcelain insulator (the telescopic member 41 drives the pressure plate 42 to move closer to the disc-shaped suspended porcelain insulator, and the disc-shaped suspended porcelain insulator is clamped by the two pressure plates 42), then the motor drives the driving roller 65 to rotate, so that the cutting rope 64 is transmitted, and then the driving component 8 drives the two movable clamps 4 to move, so that the fixed disc-shaped suspended porcelain insulator is close to and in contact with the cutting rope 64, so that the cutting rope 64 cuts the disc-shaped suspended porcelain insulator, and at the same time the spray component 9 sprays the cutting fluid to the cutting area until the disc-shaped suspended porcelain insulator is cut into two halves, and then the motor stops working, so that the cutting rope 64 Stop transmission; during the cutting process, the cutting rope 64 passing through the disc-shaped suspended porcelain insulator will pass through the cleaning component 7, and the blowing member 72 will first blow air to the cutting rope 64 to remove the debris and cutting fluid attached to the surface of the cutting rope 64. After the preliminary cleaning, the cutting rope 64 will pass through the longitudinal cleaning member 73 and the transverse cleaning member 74 in turn, and the driving device will drive the rotating rod 731 to rotate, so that the bristles 732 clean the two side walls of the cutting rope 64 in the horizontal direction, and then the upper and lower sides of the cutting rope 64 will be cleaned in turn by the two cleaning members 742, so that the outer wall of the cutting rope 64 will not be attached to debris and cutting fluid, so as to avoid the increase in the diameter of the cutting rope 64 and cause the cutting rope 64 to be subjected to increased tension during the transmission process, thereby protecting the cutting rope 64.

[0053] In this embodiment, as a further optimized solution, please refer to Figure 3 and Figure 8The blowing member 72 includes a first installation box 721 and an L-shaped baffle 724, both of which are installed on the support block 71, and the first installation box 721 and the L-shaped baffle 724 are respectively located on both sides of the cutting rope 64, a first fan blade 722 is installed in the inner cavity of the first installation box 721, a driving member 723 (motor) is installed on the first installation box 721, which is used to drive the first fan blade 722 to rotate, and an air outlet is opened on the side of the first installation box 721 facing the L-shaped baffle 724; when the driving member 723 drives the first fan blade 722 to rotate, air is blown toward the side wall of the cutting rope 64, the cutting fluid and debris attached to the surface of the cutting rope 64 are blown off, and the L-shaped baffle 724 blocks them, so that the blown off cutting fluid and debris will not splash around.

[0054] In this embodiment, as a further optimized solution, please refer to Figure 6 The cleaning member 742 includes a mounting plate 7421, a movable groove is provided on the surface of the mounting plate 7421, a movable block 7422 is slidably provided in the movable groove, a brush 7424 is provided on a side wall of the movable block 7422 away from the mounting plate 7421, a rack is provided on the side of the movable block 7422 facing the mounting plate 7421, a driving motor is installed in the movable groove, a toothless gear 7427 (the teeth of the toothless gear 7427 are distributed in an arc shape) is provided on the output shaft of the driving motor, the toothless gear 7427 is meshed with the rack, and an elastic member 7426 (spring) is provided between the movable block 7422 and the mounting plate 7421; when cleaning the cutting rope 64, the driving motor The motor drives the toothless gear 7427 to rotate. When the toothless gear 7427 is still meshed with the rack, the rotation of the toothless gear 7427 will cause the rack and the moving block 7422 to move in one direction until the teeth of the toothless gear 7427 are no longer meshed with the rack. At this time, the driving force on the moving block 7422 disappears, and under the action of the elastic member 7426, the moving block 7422 will move in the opposite direction. As the toothless gear 7427 continues to rotate, the toothless gear 7427 will mesh with the rack again, causing the moving block 7422 to reciprocate with the brush 7424 (the brush 7424 moves in a direction perpendicular to the cutting rope 64), thereby increasing the effect of cleaning the cutting rope 64.

[0055] In this embodiment, as a further optimized solution, please refer to Figure 6 and Figure 7, the moving block 7422 includes a kit 74221 and a movable block 74222 slidably arranged in the kit 74221 (the movable block 74222 can move up and down), the kit 74221 is slidably installed in the moving groove, the brush 7424 is arranged on the movable block 74222, and a support block 7429 is slidably arranged on the kit 74221 (the top wall of the support block 7429 includes a horizontal surface and an inclined surface), the moving direction of the support block 7429 is perpendicular to the moving direction of the movable block 74222, the support block 7429 is located below the movable block 74222 and contacts it, a stopper 7428 and a push block 7430 are arranged in the moving groove, and the stopper 7428 and the push block 7430 are respectively located at two ends of the support block 7429 (when the moving block 7422 does not move, the push block 7430 contacts the support block 7429 and holds the support block 7429 against it); when the toothless gear 7427 rotates, After driving the moving block 7422 to move a certain distance, the supporting block 7429 contacts the stopper 7428, pushing the supporting block 7429 toward the stopper 7428, so that the inclined surface at the top of the supporting block 7429 contacts the bottom of the movable block 74222, and the movable block 74222 is lifted upward, so that the height of the brush 7424 is increased (at this time, the moving block 7422 is ready to move in the opposite direction); when the moving block 7422 moves in the opposite direction with the brush 7424, since the height of the brush 7424 is higher than the height of the brush 7424 in the initial moving direction, it is ensured that the brush 7424 can contact the cutting rope 64. After a certain distance, the pushing block 7430 contacts the supporting block 7429, pushing the supporting block 7429 to move in the opposite direction, so that the inclined surface at the top of the supporting block 7429 does not contact the bottom of the movable block 74222, and under the action of gravity, the movable block 74222 moves down and resets with the brush 7424.

[0056] In this embodiment, as a further optimized solution, please refer to Figure 6 The moving block 7422 is provided with a mounting block 7423, a storage groove is opened on the top wall of the mounting block 7423, a lifting block is slidably inserted in the storage groove, the brush 7424 is arranged on the lifting block, and a fixing piece 7425 (bolt, the fastening end of the bolt is in contact with the side wall of the lifting block) is provided on the side wall of the mounting block 7423, which is used to fix the fixing piece 7425 of the brush 7424; the lifting block is moved upward or downward to adjust the height of the brush 7424.

[0057] In this embodiment, as a further optimized solution, please refer to Figure 3 and Figure 4A knocking block 76 is hinged on the side wall of the support block 71, and a spring is installed between the knocking block 76 and the support block 71, and a protrusion 77 is provided on the side wall of a rotating rod 731; when the rotating rod 731 rotates, the protrusion 77 will approach the knocking block 76 and contact it, pushing the knocking block 76 away from the support block 71, and when the rotating rod 731 continues to rotate with the protrusion 77 and is no longer in contact with the knocking block 76, the spring brings the knocking block 76 to return to its original position so that it collides with the support block 71, thereby achieving the effect of knocking the cleaning component 7, which is used to clean up impurities on the bristles 732 and the brush 7424.

[0058] In this embodiment, as a further optimized solution, please refer to Fig. 9 A slide groove 66 is provided on the crossbeam 62, and a slider is provided on a guide wheel 63. The slider is slidably arranged in the inner cavity of the slide groove 66. A spring member 68 is provided between the slider and the slide groove 66. A detector 67 (pressure sensor) is provided in the slide groove 66. The detector 67 is connected to the control device of the cutting device for receiving information. The detector 67 is located on the moving path of the slider. Through the extension and retraction of the spring member 68 and the movement of the slider in the slide groove, the position of a guide wheel 63 can be adjusted, which is used to play a buffering effect when the tension of the cutting rope 64 is too large, thereby protecting the cutting rope 64. When the slider moves too much and contacts the detector 67, it indicates that the tension on the cutting rope 64 is too large at this time, thereby playing a warning effect.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting device for a disc-shaped suspension porcelain insulator, comprising: A workbench (1), wherein the workbench (1) is provided with a servo slide (2), a cutting assembly (6) and a spray assembly (9) for spraying cutting fluid, the servo slide (2) is provided with a processing platform (3), and the processing platform (3) is provided with a movable fixture (4), characterized in that: the cutting assembly (6) comprises a column (61), a driving roller (65), a crossbeam (62) provided on the column (61), a guide wheel (63) provided on the crossbeam (62), and a cutting rope (64) driven by the driving roller (65) and the guide wheel (63); The crossbeam (62) is provided with a cleaning assembly (7) for removing debris attached to the cutting rope (64); The cleaning assembly (7) comprises a support block (71), and a blowing member (72), a longitudinal cleaning member (73), and a transverse cleaning member (74) which are sequentially arranged on the support block (71) along the transmission direction of the cutting rope (64); The longitudinal cleaning member (73) comprises two rotating rods (731) rotatably arranged on the support block (71), a driving device for driving the rotating rods (731) to rotate, and bristles (732) arranged on the side walls of the rotating rods (731); the transverse cleaning member (74) comprises a mounting frame (741) arranged on the support block (71) and two cleaning members (742) arranged on the mounting frame (741); the two cleaning members (742) are arranged in an up-and-down staggered manner; The cleaning member (742) comprises a mounting plate (7421), a moving block (7422) slidably mounted on the mounting plate (7421), a brush (7424) mounted on the moving block (7422), a rack mounted on the moving block (7422), a toothless gear (7427) mounted on the mounting plate (7421) and meshing with the rack, a driving motor for driving the toothless gear (7427) to rotate, and an elastic member (7426) mounted between the moving block (7422) and the mounting plate (7421).

2. A cutting device for a disc-shaped suspension porcelain insulator according to claim 1, characterized in that: The cutting fluid comprises the following components by weight: 3-5 parts of anti-wear agent, 8-12 parts of lubricant, 2-5 parts of rust inhibitor, 1-2 parts of defoamer, 2-3 parts of coupling agent, 6-10 parts of emulsifier, 1-2 parts of bactericide, 1-2 parts of viscosity reducer and 50-80 parts of water; Wherein, the viscosity reducing agent is light mineral oil.

3. A cutting device for a disc-shaped suspension porcelain insulator according to claim 1, characterized in that: The blowing member (72) comprises a first installation box (721), an L-shaped baffle plate (724) opposite to the first installation box (721), a first fan blade (722) arranged in the first installation box (721), and a driving member (723) for driving the first fan blade (722) to rotate, wherein the first installation box (721) and the L-shaped baffle plate (724) are respectively located on two sides of the cutting rope (64), and an air outlet is provided on a side of the first installation box (721) facing the L-shaped baffle plate (724).

4. A cutting device for a disc-shaped suspension porcelain insulator according to claim 1, characterized in that: The moving block (7422) comprises a kit (74221) and a movable block (74222) slidably arranged in the kit (74221); a support block (7429) for driving the movable block (74222) to rise and fall is slidably arranged on the kit (74221); and a stop block (7428) and a push block (7430) are respectively arranged at two ends of the support block (7429) on the mounting plate (7421).

5. The cutting device for disc-shaped suspension porcelain insulator according to claim 1, characterized in that: The movable block (7422) is provided with a mounting block (7423), the brush (7424) is slidably mounted on the mounting block (7423), and the mounting block (7423) is provided with a fixing member (7425) for fixing the brush (7424).

6. A cutting device for a disc-shaped suspension porcelain insulator according to claim 1, characterized in that: A knocking block (76) is hingedly connected to the side wall of the support block (71), and a protrusion (77) is provided on a rotating rod (731). The rotating rod (731) is used to rotate with the protrusion (77) to contact the knocking block (76) and make the knocking block (76) intermittently knock the support block (71).

7. The cutting device for a disc-shaped suspension porcelain insulator according to claim 1, characterized in that: The crossbeam (62) is provided with a slide groove (66), one of the guide wheels (63) is provided with a slider for sliding in the slide groove (66), a spring member (68) is provided between the slider and the slide groove (66), and a detector (67) located on the movement path of the slider is provided in the slide groove (66).

8. The cutting device for disc-shaped suspension porcelain insulator according to claim 1, characterized in that: There are two processing platforms (3) and two mobile clamps (4), and the two processing platforms (3) are respectively located on both sides of the cutting rope (64). The mobile clamp (4) includes a telescopic member (41) and a pressure plate (42) provided on the moving end of the telescopic member (41). A driving component (8) for driving the telescopic member (41) to move is provided on the processing platform (3).

Citation Information

Patent Citations

  • Semisynthetic cutting fluid

    CN106281612A

  • Sample preparation cutting machine device

    CN116175793A

  • Synthetic magnesium alloy cutting fluid based on modified corrosion inhibitor and preparation method thereof

    CN116376628A

  • Cutting off machine

    CN203919417U

  • Wire saw cutting machine

    CN221187112U