Wide setting machine

Abstract

A wide setting machine comprises a drying room exhaust system and a saddle protection system, exhaust pipelines are installed on the two sides of the top of a drying room of the wide setting machine, and by arranging the double-end exhaust pipelines on the top of the drying room, the exhaust adjusting range in the drying room is enlarged, and the temperature difference between the two sides of the drying room of the setting machine is improved. When the wide textile fabric is tentered and shaped, the guide rail operation stability is far higher than that of a conventional shaping machine due to the influence of the self weight and the breadth of the textile fabric, and the guide rails on the two sides of the wide shaping machine are supported and fixed by the high saddle, so that the guide rail operation stability can be effectively improved when the wide textile fabric is tentered and shaped. Besides, according to the movable sealing requirement of the high saddle, the sectional type movable sealing device suitable for the high saddle is designed, and the movable sealing requirement during width adjustment is met.

Description

Technical Field

[0001] The invention relates to the technical field of fabric post-processing, in particular to a wide-width shaping machine. Background Art

[0002] The conventional width of the stentering and setting machines for textiles is 1800mm~3600mm. When the effective width of the textile exceeds 3400mm, it cannot be set in one stretch using conventional setting machines. If secondary sewing or bonding is used, the quality of the finished product will be affected, which in turn affects the terminal use.

[0003] Generally, increasing the width of the setting machine makes it more difficult to control the temperature in the drying room, and color difference problems are likely to occur. In addition, increasing the width of the setting machine puts higher requirements on the operating stability of the setting equipment at low speed and heavy load. If the above problems are not dealt with in time, the setting effect of the textile will be greatly affected. Summary of the invention

[0004] The technical problem to be solved by the present invention is to propose a wide-width shaping machine with good shaping effect in view of the deficiencies in the prior art.

[0005] The technical problem to be solved by the present invention is achieved through the following technical solutions, a wide width setting machine, which is characterized by: Including drying room exhaust system and horse seat protection system, The drying room exhaust system is to install an exhaust main duct on the top of the drying room, which is connected to the exhaust branch straight pipes and exhaust adjustment elbows on both sides. The exhaust adjustment elbows are installed on the top guard plates on both sides of the drying room top. The exhaust fan is connected to the exhaust main duct through the connecting elbow. The support frames on the top of the amplitude modulation frames on both sides of the drying room are fixedly connected with connecting steel beams and supporting steel beams, and the exhaust fan is installed on the connecting steel beams and supporting steel beams; the fan side oil receiving pan and the heating side oil receiving pan are connected below the exhaust adjustment elbow. The fan side oil receiving pan is installed on the top of the hot air duct on the fan end frame, and the heating side oil receiving pan is installed below the top guard plate on the heating end frame. The fan side oil receiving pan is connected to the oil drain pipe through a joint; the exhaust adjustment elbows on both sides of the exhaust main duct are equipped with air volume adjustment devices; The saddle protection system includes a guide rail, which is fixed to the high saddle through a connector, and the high saddle is mounted on a saddle support steel beam; A movable sealing cover is provided on the saddle support steel beam, and the movable sealing cover includes two side sealing covers, a middle sealing cover, a middle fixed cover, a saddle sliding cover, a middle sliding cover I, a middle sliding cover II, two side sliding covers I, two side sliding covers II and two side sliding covers III; The saddle sliding cover is slidably mounted on the saddle supporting steel beam. The sealing covers on both sides are fixed on the fan end frame and the heating end frame respectively, and the middle sealing cover is fixed on the middle surface of the frame connection partition frame; the middle fixed cover is fixedly connected with the middle sealing cover; the middle sliding cover I is nested with the middle sliding cover II, and the two side sliding covers I, the two side sliding covers II, and the two side sliding covers III are nested in sequence, and then respectively connected with the left and right sides of the horse seat sliding cover, and the connection and positioning of the two middle sliding covers, the two side sliding covers and the high horse seat are realized by connecting the horse seat limit connection plate; A middle limit seat and two side limit seats are provided, and the middle limit seat and the two side limit seats are respectively installed on the upper surfaces of the middle sealing cover and the middle fixed cover; a detachable connecting cover plate is installed on the horse seat sliding cover.

[0006] The technical problem to be solved by the present invention can be further achieved through the following technical solutions: a horse seat sliding cover is mounted on the high horse seat, the left and right ends of the horse seat sliding cover are folded with downward flanges, and the ends of the two side sliding cover groups and the middle sliding cover group are folded with upward flanges or welded with upward limit plates, so as to realize the movable nesting of the horse seat sliding cover and the two side sliding cover groups and the middle sliding cover group, and the two side sliding cover groups and the middle sliding cover group use their own flanges or limit plates to realize the movable nesting inside the sliding cover group. When the high horse seat is driven by the amplitude modulation force and limited by the two side limit seats and the middle limit seat, the horse seat sliding cover drags the two side sliding cover groups and the middle sliding cover group to realize the segmented movement of the sliding cover group.

[0007] The technical problem to be solved by the present invention can be further achieved by the following technical solution: sealing cover baffles are installed on both sides of the entire movable sealing cover.

[0008] The technical problem to be solved by the present invention can be further achieved through the following technical scheme: two layers of pulleys are installed at the bottom of the high horse seat, so that the high horse seat and the horse seat supporting steel beam can be effectively fitted, thereby improving the anti-rollover performance of the high horse seat when the wide-width textile is stretched and shaped.

[0009] Compared with the prior art, the present invention installs exhaust ducts on both sides of the top of the wide-width setting machine drying room. By setting double-ended exhaust ducts on the top of the drying room, the exhaust adjustment range inside the drying room is expanded, and the temperature difference on both sides of the drying room of the setting machine is improved. When wide-width textiles are stretched and set, the stability of the guide rail operation is much higher than that of conventional setting machines due to the influence of the deadweight and width of the textiles. The use of high horse seats to support and fix the guide rails on both sides of the wide-width setting machine can effectively improve the stability of the guide rail operation when the wide-width textiles are stretched and set. In addition, in view of the mobile sealing requirements of the high horse seat, a segmented mobile sealing device suitable for the high horse seat is designed to meet the mobile sealing requirements when the door width is adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 A top view of the structure of the exhaust duct of the present invention; Figure 2 This is the main view of the exhaust duct; Figure 3 This is the left view of the exhaust duct; Figure 4 This is a diagram of the layout of the high horse seat in the drying room; Figure 5 Adjust the seal diagram for the high horse seat; Figure 6 Move seal top view for high horse mount; Figure 7 It is an axonometric view of the mobile sealing device of the present invention; Figure 8 Enlarged view of the high horse mount installation. DETAILED DESCRIPTION

[0011] The specific technical solutions of the present invention are further described below. To make the purpose, technical solutions and advantages of the embodiments of the present invention clearer and to facilitate those skilled in the art to further understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in combination with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them, and do not constitute a limitation on the rights thereof. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of the present invention.

[0012] 1-drying room, 2-exhaust main duct, 3-exhaust branch straight pipe, 4-exhaust adjustment elbow, 5-top guard plate, 6-connecting elbow, 7-exhaust fan, 8-amplitude modulation frame, 9-support frame, 10-connecting steel beam, 11-supporting steel beam, 12-fan end frame, 13-hot air duct, 14-fan side oil tray, 15-heating end frame, 16-heating side oil tray, 17-air volume adjustment device, 18-connector, 19-oil drain pipe, 20-guide rail, 21- High horse seat, 22-horse seat supporting steel beam, 23-sealing covers on both sides, 24-middle sealing cover, 25-frame connecting partition frame, 26-middle limiting seat, 27-middle fixed cover, 28-middle sliding cover I, 29-middle sliding cover II, 30-limiting seats on both sides, 31-sliding covers I on both sides, 32-sliding covers II on both sides, 33-sliding covers III on both sides, 34-horse seat sliding cover, 35-horse seat limiting connecting plate, 36-connecting cover plate, 37-sealing cover baffle.

[0013] A wide-width setting machine includes a drying room exhaust system and a horse seat protection system. The drying room exhaust system is to install an exhaust main duct on the top of the drying room, which is connected to the exhaust branch straight pipes and exhaust adjustment elbows on both sides. The exhaust adjustment elbows are installed on the top guard plates on both sides of the drying room top. The exhaust fan is connected to the exhaust main duct through the connecting elbow. The support frames on the top of the amplitude modulation frames on both sides of the drying room are fixedly connected with connecting steel beams and supporting steel beams, and the exhaust fan is installed on the connecting steel beams and supporting steel beams; the fan side oil receiving pan and the heating side oil receiving pan are connected below the exhaust adjustment elbow. The fan side oil receiving pan is installed on the top of the hot air duct on the fan end frame, and the heating side oil receiving pan is installed below the top guard plate on the heating end frame. The fan side oil receiving pan is connected to the oil drain pipe through a joint; the exhaust adjustment elbows on both sides of the exhaust main duct are equipped with air volume adjustment devices; The saddle protection system includes a guide rail, which is fixed to the high saddle through a connector, and the high saddle is mounted on a saddle support steel beam; A movable sealing cover is provided on the saddle support steel beam, and the movable sealing cover includes two side sealing covers, a middle sealing cover, a middle fixed cover, a saddle sliding cover, a middle sliding cover I, a middle sliding cover II, two side sliding covers I, two side sliding covers II and two side sliding covers III; The saddle sliding cover is slidably mounted on the saddle supporting steel beam. The sealing covers on both sides are fixed on the fan end frame and the heating end frame respectively, and the middle sealing cover is fixed on the middle surface of the frame connection partition frame; the middle fixed cover is fixedly connected with the middle sealing cover; the middle sliding cover I is nested with the middle sliding cover II, and the two side sliding covers I, the two side sliding covers II, and the two side sliding covers III are nested in sequence, and then respectively connected with the left and right sides of the horse seat sliding cover, and the connection and positioning of the two middle sliding covers, the two side sliding covers and the high horse seat are realized by connecting the horse seat limit connection plate; A middle limit seat and two side limit seats are provided, and the middle limit seat and the two side limit seats are respectively installed on the upper surfaces of the middle sealing cover and the middle fixed cover; a detachable connecting cover plate is installed on the horse seat sliding cover.

[0014] The high horse seat is covered with a horse seat sliding cover, and the left and right ends of the horse seat sliding cover are folded with downward flanges, and the ends of the sliding cover groups on both sides and the middle sliding cover group are folded with upward flanges or welded with upward limit plates, so as to realize the movable nesting of the horse seat sliding cover and the sliding cover groups on both sides and the middle sliding cover group. The sliding cover groups on both sides and the middle sliding cover group use their own flanges or limit plates to realize the movable nesting inside the sliding cover group. Under the driving force of the amplitude modulation and the limitation of the limiting seats on both sides and the middle limiting seat, the horse seat sliding cover drags the sliding cover groups on both sides and the middle sliding cover group to realize the segmented movement of the sliding cover group.

[0015] Sealing cover baffles are installed on both sides of the entire movable sealing cover. Two layers of pulleys are installed at the bottom of the high horse seat, so that the high horse seat and the horse seat supporting steel beam can be effectively fitted, improving the anti-rollover performance of the high horse seat when the wide textile is stretched and shaped.

[0016] As shown in the figure, an exhaust main duct 2 is installed on the top of the drying room 1, and the exhaust main duct 2 is connected with the exhaust branch straight pipes 3 and the exhaust regulating elbow pipes 4 on both sides. The exhaust regulating elbow pipes 4 are installed on the top guard plates 5 on both sides of the top of the drying room 1. The exhaust fan 7 is connected to the exhaust main duct 2 through the connecting elbow pipe 6. The exhaust fan 7 is installed on the connecting steel beam 10 and the supporting steel beam 11 fixedly connected with the top support frame 9 of the amplitude modulation frame 8 on both sides of the drying room 1; Figure 2 As shown, a fan side oil receiving pan 14 and a heating side oil receiving pan 16 are connected below the exhaust regulating elbow 4. The two oil receiving pans are respectively installed on the top of the hot air duct 13 on the fan end frame 12 and below the top guard plate 5 on the heating end frame 15. The fan side oil receiving pan 14 is connected to the oil drain pipe 19 through a joint 18.

[0017] If the textile has color difference on the left and right sides after being shaped and dyed, it is necessary to timely adjust the air volume adjusting device 17 on the exhaust regulating elbow pipe 4 on both sides of the exhaust main duct 2 to adjust the exhaust air volume on both sides of the drying room 1 and adjust the temperature on both sides of the drying room 1; by installing the connecting elbow pipe 6, the distance between the exhaust fan 7 and the exhaust branch straight pipe 3 on both sides of the exhaust main duct 2 closest to the exhaust fan 7 is increased, and the influence of the exhaust fan 7 on the air volume adjustment effect on the exhaust regulating elbow pipe 4 due to the exhaust fan 7 being installed too close is reduced; the fan side oil receiving pan 14 installed above the hot air duct 13 discharges the oil generated in the exhaust regulating elbow pipe 4 to the outside of the drying room 1 through the joint 18 and the oil drain pipe 19.

[0018] The guide rail 20 is fixed on the high horse seat 21 through a connecting piece, and the high horse seat 21 is installed on the horse seat support steel beam 22; the sealing covers 23 on both sides and the middle sealing cover 24 are fixed on the middle surface of the fan end frame 12, the heating end frame 15, and the frame connection partition frame 25; the middle fixed cover 27 is fixedly connected to the middle sealing cover 24; the middle sliding cover I 28 is nested with the middle sliding cover II 29, and the two side sliding covers I 31, the two side sliding covers II 32, and the two side sliding covers III 33 are nested in sequence, and then respectively connected to the left and right of the horse seat sliding cover 34, and the connection and positioning of the middle sliding cover, the two side sliding covers and the high horse seat 21 are realized by connecting the horse seat limit connecting plate 35. The middle limit seat 26 and the two side limit seats 30 are respectively installed on the upper surface of the middle sealing cover 24 and the middle fixed cover 27; the horse seat sliding cover 34 is equipped with a detachable connecting cover plate 36, and the sealing cover baffles 37 are installed on both sides of the entire movable sealing cover.

[0019] Two layers of pulleys are installed at the bottom of the high horse seat 21, so that the high horse seat 21 and the horse seat support steel beam 22 can be effectively fitted, thereby improving the anti-rollover performance of the high horse seat 21 when the wide-width textile is stretched and shaped. Because the amplitude modulation installation position of the high horse seat 21 is located below the middle layer of the drying room frame, it is necessary to equip it with a segmented movable sealing device suitable for the high horse seat. A horse seat sliding cover 34 is sleeved on the high horse seat 21, and the left and right ends of the horse seat sliding cover 34 are folded with downward flanges, and the ends of the two side sliding cover groups and the middle sliding cover group are folded with upward flanges or welded with upward limit plates, so as to realize the movable nesting of the horse seat sliding cover 34 and the two side sliding cover groups and the middle sliding cover group. The two side sliding cover groups and the middle sliding cover group use their own flanges or limit plates to realize the movable nesting inside the sliding cover group. Under the driving force of the amplitude modulation and the limitation of the limiting seats 30 on both sides and the middle limiting seat 26, the high horse seat 21 drags the sliding cover groups on both sides and the middle sliding cover group to realize the segmented movement of the sliding cover group.

[0020] The sealing covers 23 on both sides and the middle sealing cover 24 are folded with sliding cover slideways, and a notch is opened in the middle for the movement of the high horse seat 21; considering the influence of factors such as processing and installation errors, the horse seat sliding cover 34 slides along the joints of the sealing covers 23 on both sides and the middle sealing cover 24 as much as possible to avoid interference problems that may occur when the horse seat sliding cover 34 returns across the joints due to misalignment of the joints; the segmented movable sealing device for the high horse seat should finally be installed with sealing cover baffles 37 on both sides to prevent waste hair, oil and gas from entering the interior of the sealing device through the gap, and the horse seat sliding cover 34, the sliding cover group on both sides and the middle sliding cover group are height-limited.

Claims

1. A wide width shaping machine, characterized in that: Including drying room exhaust system and horse seat protection system, The drying room exhaust system is to install an exhaust main duct on the top of the drying room, which is connected to the exhaust branch straight pipes and exhaust adjustment elbows on both sides. The exhaust adjustment elbows are installed on the top guard plates on both sides of the drying room top. The exhaust fan is connected to the exhaust main duct through the connecting elbow. The support frames on the top of the amplitude modulation frames on both sides of the drying room are fixedly connected with connecting steel beams and supporting steel beams, and the exhaust fan is installed on the connecting steel beams and supporting steel beams; the fan side oil receiving pan and the heating side oil receiving pan are connected below the exhaust adjustment elbow. The fan side oil receiving pan is installed on the top of the hot air duct on the fan end frame, and the heating side oil receiving pan is installed below the top guard plate on the heating end frame. The fan side oil receiving pan is connected to the oil drain pipe through a joint; the exhaust adjustment elbows on both sides of the exhaust main duct are equipped with air volume adjustment devices; The saddle protection system includes a guide rail, which is fixed to the high saddle through a connector, and the high saddle is mounted on a saddle support steel beam; A movable sealing cover is provided on the saddle support steel beam, and the movable sealing cover includes two side sealing covers, a middle sealing cover, a middle fixed cover, a saddle sliding cover, a middle sliding cover I, a middle sliding cover II, two side sliding covers I, two side sliding covers II and two side sliding covers III; The saddle sliding cover is slidably mounted on the saddle supporting steel beam. The sealing covers on both sides are fixed on the fan end frame and the heating end frame respectively, and the middle sealing cover is fixed on the middle surface of the frame connection partition frame; the middle fixed cover is fixedly connected with the middle sealing cover; the middle sliding cover I is nested with the middle sliding cover II, and the two side sliding covers I, the two side sliding covers II, and the two side sliding covers III are nested in sequence, and then respectively connected with the left and right sides of the horse seat sliding cover, and the connection and positioning of the two middle sliding covers, the two side sliding covers and the high horse seat are realized by connecting the horse seat limit connection plate; A middle limit seat and two side limit seats are provided, and the middle limit seat and the two side limit seats are respectively installed on the upper surfaces of the middle sealing cover and the middle fixed cover; a detachable connecting cover plate is installed on the horse seat sliding cover.

2. The wide width setting machine according to claim 1, characterized in that: A horse seat sliding cover is mounted on the high horse seat. The left and right ends of the horse seat sliding cover are folded with downward flanges. The ends of the sliding cover groups on both sides and the middle sliding cover group are folded with upward flanges or welded with upward limiting plates to realize the movable nesting of the horse seat sliding cover and the sliding cover groups on both sides and the middle sliding cover group. The sliding cover groups on both sides and the middle sliding cover group use their own flanges or limiting plates to realize the movable nesting inside the sliding cover group.

3. The wide width setting machine according to claim 1, characterized in that: Sealing cover baffles are installed on both sides of the entire movable sealing cover.

4. The wide width setting machine according to claim 1, characterized in that: Two layers of pulleys are installed at the bottom of the high horse seat, so that the high horse seat and the horse seat supporting steel beam can be effectively fitted, thereby improving the anti-rollover performance of the high horse seat when wide-width textiles are stretched and shaped.

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