Gear integrity production detection device

Abstract

The invention discloses a gear integrity production detection device which comprises a base, a first electric push rod arranged at the top of the base, a detection mechanism used for detecting the side wall of a gear, a top plate arranged at the top of the detection mechanism and a brushing mechanism used for brushing the side wall of the gear. The clamping mechanism is used for clamping and fixing a gear, and the gear is arranged on the inner wall of the clamping mechanism. The invention relates to the technical field of gear detection, after a clamping mechanism clamps a gear, the side wall of the gear is brushed through cooperation of a fixing block, a connecting round rod, a connecting block, a second electric push rod and a cleaning soft brush, and the situation that garbage on the side wall of the gear blocks infrared rays and is received by a light receiver, and the equipment detection accuracy is affected is avoided; and meanwhile, through cooperation of a supporting circular plate, a through hole and a dust extractor, garbage washed out by the cleaning soft brush can be collected and stored, and the labor intensity of workers is not needed.

Description

Technical Field

[0001] The invention relates to the technical field of gear detection, in particular to a gear integrity production detection device. Background Art

[0002] Gears are mechanical components with teeth on the wheel rim that can continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. At the end of the 19th century, the principle of gear cutting and the special machine tools and tools that use this principle to cut gears appeared one after another. With the development of production, the stability of gear operation has received attention.

[0003] The existing gear integrity production inspection device has a relatively simple structure. Before the gear is inspected by the equipment, the staff is required to manually clean the side wall, which increases the labor intensity of the staff. At the same time, most of the current equipment can only inspect gears of one size.

[0004] To this end, the present invention provides a gear integrity production detection device to solve the above-mentioned problem. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a gear integrity production detection device to solve the above problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a gear integrity production detection device, comprising: A base, and a first electric push rod arranged on the top of the base; A detection mechanism, which is used to detect the side wall of the gear and is arranged on a top plate on the top of the detection mechanism; A brushing mechanism, the brushing mechanism is used to brush the side wall of the gear; A clamping mechanism, the clamping mechanism is used to clamp and fix the gear, and a gear arranged on the inner wall of the clamping mechanism; The top of the base is fixedly connected to the bottom of the first electric push rod, the top of the first electric push rod is fixedly adjacent to the bottom of the top plate, the bottom of the top plate is fixedly connected to the top of the detection mechanism, the side wall of the detection mechanism is fixedly connected to the inner wall of the brushing mechanism, the top of the base is fixedly connected to the bottom of the clamping mechanism, the bottom of the gear is slidably connected to the top of the clamping mechanism, and the side wall of the gear is slidably connected to the inner wall of the brushing mechanism; Wherein, the detection mechanism includes: A driving motor and a transmission shaft arranged at an output end of the driving motor; A fixed circular plate, and a first electric slide rail arranged at the bottom of the fixed circular plate; Infrared transmitter, the infrared transmitter is used to detect the side wall of the gear; The top of the driving motor is fixedly connected to the bottom of the top plate, the driving motor is fixedly connected to the transmission shaft through the output end, the bottom of the transmission shaft is fixedly connected to the top of the fixed circular plate, the bottom of the fixed circular plate is fixedly connected to the top of the first electric slide rail, and the first electric slide rail is slidably connected to the infrared emitter through an electronic slider.

[0007] Preferably: the brushing mechanism includes a fixed block, the side wall of the transmission shaft passes through the fixed block, and the side wall of the transmission shaft is fixedly connected to the inner wall of the fixed block, the side wall of the fixed block is fixedly connected with a connecting round rod, the bottom of the connecting round rod is fixedly connected with a connecting block, the connecting block is fixedly connected with a second electric push rod on the side close to the transmission shaft, and the second electric push rod is fixedly connected with a cleaning soft brush on the end away from the connecting block.

[0008] Preferably, the cleaning soft brush is slidably connected to the side wall of the gear at a side away from the second electric push rod, and the connecting block is slidably connected to the inner wall of the clamping mechanism at a side away from the second electric push rod.

[0009] Preferably: the clamping mechanism includes a clamping cylinder, the bottom of the clamping cylinder is fixedly connected to the top of the base, the bottom of the inner wall of the clamping cylinder is fixedly connected to a dust collector, the inner wall of the clamping cylinder is fixedly connected to a supporting circular plate, a through hole is opened in the supporting circular plate, the top of the supporting circular plate is fixedly connected to a fixed vertical rod, the side wall of the fixed vertical rod is fixedly connected to a third electric push rod, the end of the third electric push rod away from the fixed vertical rod is fixedly connected to a clamping plate, the inner wall of the clamping cylinder is fixedly connected to a second electric slide rail, the second electric slide rail is slidably connected to a connecting cross rod through an electronic slider, the end of the connecting cross rod away from the second electric slide rail is fixedly connected to a detection sensor, the top of the detection sensor is fixedly connected to a light receiver, and the top of the fixed vertical rod is fixedly connected to a sealing cover.

[0010] Preferably: the clamping plate is slidably connected to the inner wall of the gear at a side away from the third electric push rod, the bottom of the gear is slidably connected to the top of the supporting circular plate, and the bottom of the second electric slide rail is fixedly connected to the top of the supporting circular plate. Beneficial Effects

[0011] The present invention provides a gear integrity production detection device. Compared with the prior art, it has the following beneficial effects: (1) The gear integrity production detection device, after the clamping mechanism completes the clamping of the gear, the side wall of the gear is brushed by the cooperation of the fixed block, the connecting round rod, the connecting block, the second electric push rod and the cleaning soft brush, so as to prevent the garbage on the side wall of the gear from blocking the infrared light from being received by the light receiver and affecting the detection accuracy of the equipment. At the same time, the garbage brushed out by the cleaning soft brush can be collected and stored by the cooperation of the supporting circular plate, the through hole and the dust collector, without requiring labor intensity of the staff.

[0012] (2) The gear integrity production detection device can detect gears of different sizes after the brushing mechanism has finished brushing the gears, through the cooperation of the fixed block, the connecting round rod, the connecting block, the second electric push rod, the cleaning soft brush, the light receiver, the detection sensor, the connecting cross bar and the second electric slide rail, thereby expanding the working range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the gear integrity production detection device of the present invention; Figure 2 It is a structural schematic diagram of the detection mechanism of the present invention; Figure 3 It is a structural schematic diagram of the scrubbing mechanism of the present invention; Figure 4 It is a structural schematic diagram of the clamping mechanism of the present invention.

[0014] In the figure: 1. base; 2. first electric push rod; 3. top plate; 4. detection mechanism; 5. brushing mechanism; 6. clamping mechanism; 7. gear; 40. drive motor; 41. transmission shaft; 42. fixed circular plate; 43. first electric slide rail; 44. infrared transmitter; 50. fixed block; 51. connecting round rod; 52. connecting block; 53. second electric push rod; 54. cleaning soft brush; 60. clamping cylinder; 61. dust extractor; 62. supporting circular plate; 63. through hole; 64. second electric slide rail; 65. connecting cross bar; 66. detection sensor; 661. light receiver; 67. fixed vertical rod; 68. third electric push rod; 681. clamping plate; 69. sealing cover. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0016] See also Figure 1-Figure 2 , a gear integrity production detection device, comprising: A base 1, a first electric push rod 2 which is arranged on the top of the base 1; Detection mechanism 4, the detection mechanism 4 is used to detect the side wall of the gear, and a top plate 3 has been set on the top of the detection mechanism 4; A brushing mechanism 5, the brushing mechanism 5 is used to brush the side wall of the gear; A clamping mechanism 6, which is used to clamp and fix the gear, and a gear 7 arranged on the inner wall of the clamping mechanism 6; The top of the base 1 is fixedly connected to the bottom of the first electric push rod 2, the top of the first electric push rod 2 is fixedly connected to the bottom of the top plate 3, the bottom of the top plate 3 is fixedly connected to the top of the detection mechanism 4, the side wall of the detection mechanism 4 is fixedly connected to the inner wall of the brushing mechanism 5, the top of the base 1 is fixedly connected to the bottom of the clamping mechanism 6, the bottom of the gear 7 is slidably connected to the top of the clamping mechanism 6, and the side wall of the gear 7 is slidably connected to the inner wall of the brushing mechanism 5; Among them, the detection mechanism 4 includes: A driving motor 40, and a transmission shaft 41 arranged at an output end of the driving motor 40; A fixed circular plate 42, and a first electric slide rail 43 disposed at the bottom of the fixed circular plate 42; Infrared transmitter 44, the infrared transmitter 44 is used to detect the side wall of the gear 7; The top of the driving motor 40 is fixedly connected to the bottom of the top plate 3, the driving motor 40 is fixedly connected to the transmission shaft 41 through the output end, the bottom of the transmission shaft 41 is fixedly connected to the top of the fixed circular plate 42, the bottom of the fixed circular plate 42 is fixedly connected to the top of the first electric slide rail 43, and the first electric slide rail 43 is slidably connected to the infrared transmitter 44 through an electronic slider; It should be noted that after the gear 7 is clamped and cleaned, the first electric slide rail 43 is started, and the first electric slide rail 43 drives the infrared transmitter 44 to move to the location where inspection is required, and the drive motor 40 is started. The drive motor 40 drives the infrared transmitter 44 to rotate through the transmission shaft 41, the fixed circular plate 42 and the first electric slide rail 43, and the infrared transmitter 44 is started. The infrared transmitter 44 emits infrared rays to inspect the side wall of the gear 7. When the light receiver 661 can receive the infrared rays emitted by the infrared transmitter 44, it indicates that the side wall of the gear 7 is intact. Example 2

[0017] See also Figure 3 , this embodiment provides a technical solution based on the first embodiment: the scrubbing mechanism 5 includes a fixed block 50, the side wall of the transmission shaft 41 passes through the fixed block 50, and the side wall of the transmission shaft 41 is fixedly connected to the inner wall of the fixed block 50, the side wall of the fixed block 50 is fixedly connected to a connecting round rod 51, the bottom of the connecting round rod 51 is fixedly connected to a connecting block 52, the side of the connecting block 52 close to the transmission shaft 41 is fixedly connected to a second electric push rod 53, the end of the second electric push rod 53 away from the connecting block 52 is fixedly connected to a cleaning soft brush 54, the side of the cleaning soft brush 54 away from the second electric push rod 53 is slidably connected to the side wall of the gear 7, and the side of the connecting block 52 away from the second electric push rod 53 is slidably connected to the inner wall of the clamping mechanism 6; It should be noted that, after the clamping mechanism 6 has completed clamping the gear 7, the first electric push rod 2 is started, and the first electric push rod 2 drives the driving motor 40 to press down through the top plate 3, and the driving motor 40 drives the connecting block 52 to press down to the side wall of the gear 7 through the transmission shaft 41, the fixed block 50, and the connecting round rod 51, and the second electric push rod 53 is started, and the second electric push rod 53 drives the cleaning soft brush 54 to move to the side wall of the gear 7 to brush its side wall. When the driving motor 40 rotates, the driving motor 40 drives the cleaning soft brush 54 to rotate through the connecting block 52 to brush the side wall of the gear 7 in all directions to prevent garbage attached to the side wall of the gear 7 from affecting the detection accuracy of the detection mechanism 4 on the gear 7; when the cleaning soft brush 54 has finished brushing the garbage on the side wall of the gear 7, the vacuum cleaner 61 is started, and the vacuum cleaner 61 absorbs and stores the garbage on the top of the supporting circular plate 62 through the through hole 63. Example 3

[0018] See also Figure 4 This embodiment provides a technical solution based on the first embodiment: the clamping mechanism 6 includes a clamping cylinder 60, the bottom of the clamping cylinder 60 is fixedly connected to the top of the base 1, the bottom of the inner wall of the clamping cylinder 60 is fixedly connected to a dust collector 61, the inner wall of the clamping cylinder 60 is fixedly connected to a supporting circular plate 62, a through hole 63 is opened in the supporting circular plate 62, the top of the supporting circular plate 62 is fixedly connected to a fixed vertical rod 67, the side wall of the fixed vertical rod 67 is fixedly connected to a third electric push rod 68, the end of the third electric push rod 68 away from the fixed vertical rod 67 is fixedly connected to a clamping plate 681, the clamping cylinder 60 The inner wall is fixedly connected with a second electric slide rail 64, the second electric slide rail 64 is slidably connected with a connecting cross bar 65 through an electronic slider, the connecting cross bar 65 is fixedly connected with a detection sensor 66 at one end away from the second electric slide rail 64, a light receiver 661 is fixedly connected to the top of the detection sensor 66, a sealing cover 69 is fixedly connected to the top of the fixed vertical rod 67, a clamping plate 681 is slidably connected to the inner wall of the gear 7 at one side away from the third electric push rod 68, the bottom of the gear 7 is slidably connected to the top of the supporting circular plate 62, and the bottom of the second electric slide rail 64 is fixedly connected to the top of the supporting circular plate 62; It should be noted that when the staff places the gear 7 on the surface of the supporting circular plate 62, the third electric push rod 68 is started, and the third electric push rod 68 drives the clamping plate 681 to move to the inner wall of the gear 7 to fix it, and gears 7 of different sizes can be clamped and fixed. When the detection mechanism 4 has completed the detection of the side wall of the gear 7, the second electric slide rail 64 is started, and the second electric slide rail 64 drives the detection sensor 66 to move back and forth on the side wall of the gear 7 through the connecting cross bar 65 to detect the surface of the gear 7, so as to avoid dents and defects on the surface of the gear 7.

[0019] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0020] During operation, when the staff places the gear 7 on the surface of the supporting circular plate 62, the third electric push rod 68 is started, and the third electric push rod 68 drives the clamping plate 681 to move to the inner wall of the gear 7 to fix and clamp it, and the gears 7 of different sizes can be clamped and fixed. When the detection mechanism 4 has finished detecting the side wall of the gear 7, the second electric slide rail 64 is started, and the second electric slide rail 64 drives the detection sensor 66 to reciprocate on the side wall of the gear 7 through the connecting cross bar 65 to detect the surface of the gear 7, so as to avoid dents on the surface of the gear 7. After the clamping mechanism 6 has finished clamping the gear 7, the first electric push rod 2 is started, and the first electric push rod 2 drives the driving motor 40 to press down through the top plate 3, and the driving motor 40 drives the connecting block 52 to press down to the side wall of the gear 7 through the transmission shaft 41, the fixing block 50, and the connecting round rod 51, and the second electric push rod 53 is started, and the second electric push rod 53 drives the cleaning soft brush 54 to move to the side wall of the gear 7 to scrub its side wall. When the driving motor 40 rotates, the driving motor 40 drives the cleaning soft brush 54 to rotate through the connecting block 52 to scrub the side wall of the gear 7 in all directions, so as to prevent the garbage attached to the side wall of the gear 7 from affecting the detection accuracy of the detection mechanism 4 on the gear 7; when the cleaning soft brush 54 finishes scrubbing the garbage on the side wall of the gear 7, the dust collector 61 is started, and the dust collector 61 absorbs and stores the garbage on the top of the supporting circular plate 62 through the through hole 63; After the gear 7 is clamped and cleaned, start the first electric slide rail 43, which drives the infrared transmitter 44 to move to the location where inspection is required, start the drive motor 40, which drives the infrared transmitter 44 to rotate through the transmission shaft 41, the fixed circular plate 42 and the first electric slide rail 43, and start the infrared transmitter 44, which emits infrared rays to inspect the side wall of the gear 7. When the light receiver 661 can receive the infrared rays emitted by the infrared transmitter 44, it indicates that the side wall of the gear 7 is intact.

[0021] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gear integrity production detection device, characterized in that: include: A base (1), and a first electric push rod (2) arranged on the top of the base (1); A detection mechanism (4), the detection mechanism (4) being used to detect the side wall of the gear, and being arranged on a top plate (3) on top of the detection mechanism (4); A brushing mechanism (5), the brushing mechanism (5) being used to brush the side wall of the gear; A clamping mechanism (6), the clamping mechanism (6) being used to clamp and fix the gear, and a gear (7) arranged on an inner wall of the clamping mechanism (6); The top of the base (1) is fixedly connected to the bottom of the first electric push rod (2), the top of the first electric push rod (2) is fixedly adjacent to the bottom of the top plate (3), the bottom of the top plate (3) is fixedly connected to the top of the detection mechanism (4), the side wall of the detection mechanism (4) is fixedly connected to the inner wall of the brushing mechanism (5), the top of the base (1) is fixedly connected to the bottom of the clamping mechanism (6), the bottom of the gear (7) is slidably connected to the top of the clamping mechanism (6), and the side wall of the gear (7) is slidably connected to the inner wall of the brushing mechanism (5); Wherein, the detection mechanism (4) comprises: A drive motor (40), and a transmission shaft (41) arranged at an output end of the drive motor (40); A fixed circular plate (42), and a first electric slide rail (43) arranged at the bottom of the fixed circular plate (42); An infrared transmitter (44), the infrared transmitter (44) being used to detect a side wall of the gear (7); The top of the drive motor (40) is fixedly connected to the bottom of the top plate (3), the drive motor (40) is fixedly connected to the transmission shaft (41) via an output end, the bottom of the transmission shaft (41) is fixedly connected to the top of the fixed circular plate (42), the bottom of the fixed circular plate (42) is fixedly connected to the top of the first electric slide rail (43), and the first electric slide rail (43) is slidably connected to the infrared emitter (44) via an electronic slider.

2. A gear integrity production detection device according to claim 1, characterized in that: The brushing mechanism (5) comprises a fixed block (50), the side wall of the transmission shaft (41) passes through the fixed block (50), and the side wall of the transmission shaft (41) is fixedly connected to the inner wall of the fixed block (50), the side wall of the fixed block (50) is fixedly connected to a connecting round rod (51), the bottom of the connecting round rod (51) is fixedly connected to a connecting block (52), the connecting block (52) is fixedly connected to a side close to the transmission shaft (41) with a second electric push rod (53), and the second electric push rod (53) is fixedly connected to a cleaning soft brush (54) at one end away from the connecting block (52).

3. A gear integrity production detection device according to claim 2, characterized in that: The cleaning soft brush (54) is slidably connected to the side wall of the gear (7) at a side away from the second electric push rod (53), and the connecting block (52) is slidably connected to the inner wall of the clamping mechanism (6) at a side away from the second electric push rod (53).

4. The gear integrity production detection device according to claim 1 is characterized in that: The clamping mechanism (6) comprises a clamping cylinder (60), the bottom of the clamping cylinder (60) is fixedly connected to the top of the base (1), the bottom of the inner wall of the clamping cylinder (60) is fixedly connected to a dust extractor (61), the inner wall of the clamping cylinder (60) is fixedly connected to a supporting circular plate (62), a through hole (63) is provided in the supporting circular plate (62), the top of the supporting circular plate (62) is fixedly connected to a fixed vertical rod (67), the side wall of the fixed vertical rod (67) is fixedly connected to a third electric push rod (68), and the third electric push rod (6 8) A clamping plate (681) is fixedly connected to one end away from the fixed vertical rod (67), a second electric slide rail (64) is fixedly connected to the inner wall of the clamping cylinder (60), the second electric slide rail (64) is slidably connected to a connecting cross bar (65) through an electronic slider, and a detection sensor (66) is fixedly connected to one end of the connecting cross bar (65) away from the second electric slide rail (64), a light receiver (661) is fixedly connected to the top of the detection sensor (66), and a sealing cover (69) is fixedly connected to the top of the fixed vertical rod (67).

5. A gear integrity production detection device according to claim 4, characterized in that: The clamping plate (681) is slidably connected to the inner wall of the gear (7) at a side away from the third electric push rod (68), the bottom of the gear (7) is slidably connected to the top of the supporting circular plate (62), and the bottom of the second electric slide rail (64) is fixedly connected to the top of the supporting circular plate (62).

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