Concrete pole recycling device and using method thereof
By introducing an intelligent control system and artificial intelligence algorithm into the concrete pole recycling device, the intelligent crushing and separation of concrete poles is realized, which solves the problems of single function, low integration and low recycling efficiency in the existing technology, and improves the efficiency of recycling. Resource utilization and equipment intelligence.
Patent Information
- Application Number
- CN202411563833.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-01-24
AI Technical Summary
In the crushing and separation process of concrete poles, the existing technology has problems such as single functions, low integration, low recycling efficiency, serious resource waste and insufficient intelligence.
It uses an intelligent control system combined with artificial intelligence algorithms and machine learning technology to achieve intelligent crushing and separation of concrete poles through data collection, preprocessing, model training and reinforcement learning algorithms. The system includes a workbench, conveyor mechanism, breaker, screening mechanism and return hoist. It realizes comprehensive monitoring and remote operation of the equipment through the central control system.
It improves the crushing efficiency and separation accuracy of the concrete electric pole, realize the efficient utilization of resources, reduce energy consumption and environmental pollution, improve the level of intelligence and automation control of the equipment, and enhance recycling efficiency and product quality.
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Figure CN119346598A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of solid waste recycling, and in particular to a concrete pole recycling device and a use method thereof. Background Art
[0002] With the upgrading and transformation of urban power grids and projects such as "upward to downward transformation", a large number of waste concrete poles have been generated. These poles have low economic value but are difficult to handle. If they are not fully recycled or crushed and decomposed, they will bring hidden dangers to people's lives and the ecological environment. Currently, there are two main solutions adopted by enterprises. Some enterprises choose to deal with them by direct landfill, but this requires enterprises to have suitable landfill sites. More enterprises tend to choose to deal with them by knocking and crushing, so that the steel bars and cement blocks can be separated and reused.
[0003] According to a recycling and processing device for electric poles disclosed in China with the publication number "CN113172077B", it particularly relates to a recycling and processing device for electric concrete poles. The technical problem is to provide a recycling and processing device for electric concrete poles with high crushing efficiency, safe crushing and use, and capable of cutting off the steel bars inside the poles. The technical solution of the present invention is: a recycling and processing device for electric concrete poles, comprising a support frame and a crushing mechanism, the support frame comprising a first support, etc.; a second support plate is fixedly connected to the inner side of the upper part of the first support, the second support is symmetrically arranged with the first support, the lower end of the first support plate is fixedly connected to the inner side of the upper part of the second support, one end of the vertical support is fixedly connected to one end of the second support plate, and one end of the vertical support plate is fixedly connected to the upper side of one end of the second support plate. The present invention realizes that concrete poles of different diameters can be intermittently stepped into the crushing mechanism through the crushing mechanism and the intermittent transmission mechanism, so as to crush the concrete poles and separate the steel bars.
[0004] China Publication No. "CN221413236U" discloses a waste recycling device for concrete poles, including a box body, notches are opened on the left and right end surfaces of the box body, a crushing roller is installed at the inner top of the box body, a filtering mechanism is arranged below the crushing roller, a first collecting box is arranged below the filtering mechanism, second collecting boxes are arranged on the left and right sides of the first collecting box, and the second collecting box is located outside the box body, a dust suction mechanism is arranged at the rear end of the box body, and a collecting mechanism is arranged below the dust suction mechanism. The utility model is provided with a series of structures, so that the recycling equipment can collect dust generated when crushing waste, and can also filter and screen the crushed waste.
[0005] The above patent documents and prior art have the following technical problems when used: Problem 1: In the above documents and in the prior art, the concrete poles are initially crushed and separated, and the crushed concrete cannot be further finely processed, resulting in the crushed concrete being unable to be directly used as recycled aggregates, and the crushing effect is single, the integration is not high, and the recycling efficiency is low; Question 2: In the above document, the function of filtering the crushed concrete is single. Although there is a filtering mechanism to filter and screen the crushed waste, it cannot collect and utilize materials of different particle sizes separately, resulting in a waste of resources. The equipment is not adaptable enough and cannot accurately control the output requirements of aggregates of different particle sizes. Question three: In the above-mentioned patent documents and prior arts, the control of the entire concrete pole crushing and recycling equipment is generally through electronic control, which is not intelligent enough to achieve remote monitoring and operation of the equipment, nor can it automatically adjust parameters according to the characteristics of different poles. It is lacking in operational convenience and personalized recycling, and cannot meet the needs of future development. Summary of the invention
[0006] Technical issues solved: In view of the shortcomings of the prior art, the present invention provides a concrete pole recovery device and a method for using the same, which solves the following problems: 1. The crushing function of concrete poles is single, and the subsequent preparation of recycled aggregates for concrete poles is insufficient, and the degree of integration is not high; 2. It is impossible to collect and utilize materials of different particle sizes separately, resulting in a waste of resources and insufficient adaptability of the equipment; 3. The degree of intelligence is not enough, and remote monitoring and operation of the equipment cannot be achieved. There is a lot of manual intervention, which reduces the recycling efficiency and accuracy.
[0007] Technical solution: To achieve the above objectives, the present invention is implemented through the following technical solutions: a concrete pole recovery device and a method of using the same, comprising a workbench, a shell and a concrete pole, characterized in that the workbench is externally connected to a central control system to form an entire intelligent control system, and the central control system uses internal artificial intelligence algorithms and machine learning technologies to intelligently regulate equipment and data, and the method of processing and using the concrete pole is as follows: Sp1: Concrete pole data collection: Collect a large amount of data on the concrete pole recycling process, including the pole's size, material, crushing force, transmission speed, screening accuracy and other characteristics, as well as the corresponding recycling effect indicators; Sp2: Data processing: pre-process the data, including data cleaning, feature extraction and labeling operations, build a decision tree model, start from the root node, branch according to the values of different features until reaching the leaf node, each leaf node corresponds to a recycling effect category or value; Sp3: Model training: Use training data to train the decision tree, and continuously adjust the branch conditions and leaf node values so that the decision tree can accurately predict the recycling effect of concrete poles; Sp4: Control of intelligent equipment: define the intelligent equipment control system and the environmental concrete pole recycling process, determine the state space and action space of the intelligent agent, design the reward function, give the intelligent agent positive or negative rewards according to the recycling effect, the intelligent agent explores the environment, selects actions according to the current state, and observes the feedback from the environment, which includes rewards and new states. Use the reinforcement learning algorithm to enable the intelligent agent to select the optimal action to obtain the maximum cumulative reward; Sp5: Prediction of the recycling strategy of the intelligent agent: Use the average method to integrate multiple prediction results to obtain the final prediction result of the recycling strategy of the intelligent agent equipment; Sp6: The equipment is put into operation. Based on the above recovery effect of concrete poles and the recovery strategy prediction results of the intelligent equipment, the entire control system is put into operation to control the recovery of actual concrete poles.
[0008] Preferably, in the model training, the corresponding recycling strategy is obtained by reasoning through a decision tree based on the concrete pole data, and the formula is as follows: Information entropy formula: ; in, Represents a random variable The information entropy of Yes The number of values, yes The probability of taking the value of ; Conditional entropy formula: ; in, Indicates that in the known random variable Under the condition that The conditional entropy of Represents a random variable The number of values of Represents a random variable The value is The probability of Indicates that when the value is The entropy of the random variable Y when ; Information gain formula, used to measure features For the target variable Importance: ; in, Representation characteristics For the target variable The importance of information gain, that is, the greater the information gain, the better the feature For the target variable The stronger the partitioning capability, Indicates that in the known random variable Under the condition that The conditional entropy of Represents a random variable Information entropy.
[0009] Preferably, in the intelligent device control, the structure of the neural network is determined, including the number of neurons in the input layer, hidden layer and output layer, and the selection of the activation function, the weights and biases of the neural network are randomly initialized, the training data is used for forward propagation, the output of the neural network is calculated, and back propagation is performed based on the error between the output and the actual value, the weights and biases are updated, and the forward propagation and back propagation processes are repeated until the error reaches a preset threshold or the number of training times reaches an upper limit.
[0010] Preferably, in the intelligent device control, the concrete pole data is input into a trained neural network to obtain the prediction result of the recycling strategy. The specific data formula is as follows: The output formula of the neuron is: ; in, is the output of the neuron, are input features, is the corresponding weight, is the bias, is the activation function, represents the number of input features, represents input features; Error function: usually the mean square error function is used ; in, is the error, is the sample size, is the actual value, is the predicted value; Weight update formula: ; in, It is The weight at the iteration, is the learning rate, is the partial derivative of the error with respect to the weight.
[0011] Preferably, in the intelligent device control, a Q-learning reinforcement learning algorithm is used to update the strategy of the intelligent agent so that the intelligent agent can select the optimal action to obtain the maximum cumulative reward; Update formula for Q-learning: ; in, Action is taken in the state value, is the learning rate, is the current reward. is the discount factor, is the next state, is the optimal action in the next state.
[0012] Preferably, in the prediction of the agent recycling strategy, the average method formula is as follows: ; in, is the final prediction result. is the number of models, It is The prediction results of the model.
[0013] Preferably, a concrete pole recovery device is provided, wherein a concrete pole is provided on the surface of the workbench, a push plate that abuts against the end of the concrete pole is provided on one side of the workbench surface, a breaker hammer is provided on the other side of the workbench surface, a conveying mechanism is provided between the end of the workbench close to the breaker hammer and the shell, a feed port and a return port are provided on both sides of the top surface of the shell, a primary screening mechanism, a primary screening discharge channel and a second screen filter are symmetrically provided in the vertical direction inside the shell, a second screen rotating shaft is provided at a vertical position at the bottom of adjacent two screen filters, a crushing mechanism is provided between adjacent primary screening discharge channels, a first-level discharge valve is provided near the top of the second screen rotating shaft, a return hoist is provided on the side of the shell close to the return port, a discharge port is provided on the side of the return hoist corresponding to the second screen filter, and the filter hole diameters of the second screen filter, the feed filter and the return filter are 20-40mm.
[0014] Preferably, a pressure sensor and a position sensor are provided on the surface of the workbench, a force sensor and a vibration sensor are provided on the surface of the breaker, a speed sensor and a weight sensor are provided on the surface of the transmission mechanism, a temperature sensor and a humidity sensor are provided inside the shell, a laser rangefinder is provided on the surface of the push plate, and the outside of the workbench is connected to the central control system to form the entire intelligent control system, and the central control system uses internal artificial intelligence algorithms and machine learning technologies to intelligently control equipment and data.
[0015] Preferably, the primary screening mechanism includes a feed filter and a return filter, which are respectively located at the bottom of the feed port and the bottom of the return port, and are symmetrically and tiltedly arranged. A baffle is hingedly provided at the end of the feed filter, and a torsion spring is provided at the connection position between the baffle and the feed filter, a first spring is provided at the bottom of the feed filter, and the bottom end of the first spring is vertically connected to the bottom inner wall of the primary screening discharge channel.
[0016] Preferably, one side of the primary screening discharge channel abuts against the interior of the shell, the top of the primary screening discharge channel abuts against the edge of the feed filter, the bottom of the primary screening discharge channel extends to the top of the second screen filter, and the surface of the inner wall of the primary screening discharge channel connected to the first spring is an inclined surface.
[0017] Preferably, one end of the two-screen filter is connected to a two-screen rotating shaft, and the two-screen filter and the two-screen rotating shaft are coaxially installed in the vertical direction, and one end of the two-screen rotating shaft penetrates the bottom surface of the shell and is connected to a driving motor.
[0018] Preferably, a support ring is fixedly provided on the outer wall of the second screen rotating shaft, a second spring is vertically connected between the support ring and the bottom of the second screen filter, a wedge block is bolted to the inner wall of the shell, and the wedge blocks are evenly distributed along the circumference of the inside of the shell, a pressure block is provided on the bottom surface of one end of the bottom surface of the second screen filter away from the second spring, and the bottom surface of the pressure block is against the inclined surface of the wedge block.
[0019] Preferably, the crushing mechanism includes a crushing motor and a crushing box, the outer wall of the crushing box is bolted to the side of the primary screening discharge channel and the side of the shell, and the crushing box is located between the primary screening discharge channel, and an adjusting roller and a fixed roller are provided inside the crushing box, the adjusting roller is located at the center of the crushing box, both ends of the fixed roller are movably connected to the surface of the crushing box, one end of the adjusting roller is connected to a pushing rod, and a crushing motor is provided at the end of the outside of the crushing box away from the pushing rod.
[0020] Preferably, the output shaft of the crushing motor is connected to a gear set that meshes with each other, and the gear set is connected to the central axis position of the adjusting roller and the fixed roller. The adjusting roller and the fixed roller are of the same size, and both the fixed roller and the adjusting roller are conical, and the rotation directions of adjacent fixed rollers and adjusting rollers are opposite.
[0021] Preferably, the crushing and recycling method of the concrete pole is as follows: Sp1: In the preparation stage, before starting the equipment, the intelligent control system is set to automatically conduct a comprehensive inspection of all parts of the equipment, including the functions of sensors, the status of motors and hydraulic systems. If a fault is found, the intelligent fault diagnosis system automatically diagnoses the cause of the fault and provides a solution. At the same time, an alarm is sent to the operator through the mobile phone APP remote control system. According to the characteristics of the concrete poles to be crushed and the recycling requirements, the operator sets the initial parameters, including crushing force, transmission speed, and screening accuracy, through the central control system or mobile phone APP remote control system; Sp2: In the crushing and separation stage, the concrete pole to be crushed is placed on the workbench. The pressure sensor and position sensor on the workbench monitor the position and pressure of the pole in real time, and the push plate is started. When the pressure sensor detects that the pole is placed stably, the central control system automatically triggers the push plate start program. The push plate is driven by electric hydraulics. The laser rangefinder on the push plate measures the distance to the concrete pole in real time to ensure that the push plate and the end of the pole are accurately against each other. The push plate pushes the concrete pole to the bottom of the breaker. The breaker adopts an intelligent hydraulic system to automatically adjust the impact force and knocking frequency according to the data of the force sensor and vibration sensor. The automatic positioning device on the breaker quickly finds the position of the concrete pole on the workbench and knocks it accurately. The concrete pole is knocked repeatedly to separate the concrete stone and the steel bar until the breaker knocks and crushes the entire concrete pole; Sp3: Conveying stage: After crushing, the intelligent control system automatically starts the conveying mechanism, which is driven by an intelligent variable frequency motor and automatically adjusts the conveying speed according to the data of the speed sensor and the weight sensor. The conveying mechanism transports the crushed concrete stones to the feed port of the shell; Sp4: Preliminary screening stage: After the material enters the shell through the feed port, it first passes through the primary screening mechanism. The material is preliminarily screened on the feed filter. The larger particles are blocked by the baffle, and the smaller particles pass through the feed filter into the primary screening discharge channel. The larger particles enter the crushing mechanism through the vibration of the feed filter. Sp5: Crushing and screening stage: The material is crushed in the crushing mechanism by the crushing motor driving the adjusting roller and the fixed roller to rotate, and the material is further crushed into smaller particles. The particles crushed by the crushing mechanism fall along the bottom of the crushing box onto the surface of the second screen; Sp6: Second screening stage: The second screen filter surface receives the material crushed by the crushing mechanism and the material in the primary screening discharge channel. Under the gravity of the material and the rebound of the second spring, the second screen filter shakes and the material is filtered by the second screening; Sp7: Circulation and recovery stage: Use machine vision to determine whether there is material on the surface of the second screen filter. If there is, it means that the material size is too large. The second screen shaft rotates to generate centrifugal force to make the material enter the discharge port, and then circulate through the return material elevator to make the material enter from the return material port. Repeat Sp4-Sp6 until there is no material on the surface of the second screen filter, the concrete pole crushing and recovery is completed, and the system stops.
[0022] Beneficial effects: The present invention provides a concrete pole recovery device and a method for using the same, which has the following beneficial effects: 1. The present invention uses a workbench surface to perform primary crushing of concrete poles through a breaker hammer, so that concrete stones and steel bars are separated. The separated stones enter the crushing and screening device through a conveying mechanism, are crushed again by a crushing mechanism, and are screened by a secondary screening mechanism. Unqualified stones are returned and crushed again through the cooperation of a return elevator and a secondary screening mechanism, and stones that meet the requirements are screened out through a primary screening filter, thereby reducing the amount of stones crushed by the crushing mechanism and reducing energy consumption. At the same time, small stones can be reduced from being squeezed into fine powder again, and dust content can be reduced, thereby realizing the crushing and recycling of concrete poles and producing concrete aggregates that meet the needs. The invention has a high degree of integration and a complete entire processing procedure, and can be directly used for the preparation and use of recycled aggregates.
[0023] 2. The breaker hammer of the present invention adopts an intelligent hydraulic system and an automatic positioning device, which can accurately strike the concrete pole and break it quickly. The transmission mechanism is driven by an intelligent variable frequency motor, which can automatically adjust the transmission speed according to the weight and speed of the material, thereby improving the material transportation efficiency. Through the central control system, mobile phone APP remote control and intelligent fault diagnosis system, comprehensive monitoring and remote operation of the equipment can be achieved, faults can be discovered and resolved in time, and the operating efficiency and stability of the equipment can be improved. At the same time, the operator can flexibly adjust parameters according to different pole characteristics and recycling requirements to achieve personalized recycling plans, and determine whether there is material on the surface of the second sieve filter through machine vision recognition to achieve automatic recycling, reduce manual intervention, improve recycling efficiency and accuracy, improve the intelligent automatic control of the entire device, and improve crushing and recycling efficiency.
[0024] 3. The present application can accurately control the final output particle size of the crushed material by setting feed filters, second screen filters and return filter screens of different sizes to meet the requirements of aggregate particle size in different application scenarios. Whether it is collecting particles below 40mm or collecting particles below 20mm, or simultaneously producing particles of two gradations of 20-40mm and below 20mm, accurate screening can be achieved, thereby improving the quality and applicability of the output aggregate. For materials that do not meet the screening size, the second screen shaft is rotated to use centrifugal force to throw them out to the return material elevator for cyclic crushing until the required size is reached, thereby ensuring the particle uniformity of the final output aggregate. At the same time, the filter size can be flexibly adjusted according to actual needs, and materials of different particle sizes can be collected and utilized separately, thereby avoiding waste of resources and improving the resource utilization rate after the concrete poles are recycled. The equipment can be adjusted according to different production requirements to adapt to different particle size requirements, thereby improving the adaptability of the equipment. Whether it is single-gradation or multi-gradation production, it can be achieved through simple parameter adjustment, thereby reducing the use cost and complexity of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A diagram showing a method for processing and using a concrete pole according to the present invention; Figure 2 It is a structural schematic diagram of the present invention; Figure 3 A top view of the crushing mechanism of the present invention; Figure 4 It is a diagram showing the internal structure of the housing of the present invention; Figure 5 This is a diagram of the matching structure of the wedge block and the pressing block of the present invention; Figure 6 The figure is a flow chart of the method for using the present invention.
[0026] Legend: 1. Workbench; 11. Push plate; 12. Breaker; 2. Conveying mechanism; 3. Shell; 31. Feed port; 32. Return port; 33. Primary screening mechanism; 331. Feed filter; 332. Return filter; 333. Baffle; 334. First spring; 34. Primary screening discharge channel; 35. Crushing mechanism; 351. Crushing motor; 352. Gear set; 353. Push rod; 354. Adjusting roller; 355. Fixed roller; 356. Crushing box; 36. Secondary screen filter; 361. Press block; 362. Wedge block; 37. Secondary screen shaft; 371. Support ring; 372. Second spring; 373. Primary discharge valve; 38. Driving motor; 4. Return elevator; 41. Discharge port; 5. Concrete pole. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Specific embodiment one: like Figure 1-6 As shown, a concrete pole recovery device and a method of using the same include a workbench 1, a shell 3 and a concrete pole 5. The workbench 1 is externally connected to a central control system to form an entire intelligent control system. The central control system uses an internal artificial intelligence algorithm and machine learning technology to intelligently control the equipment and data. The method of processing and using the concrete pole 5 is as follows: Sp1: Concrete pole 5 data collection: Collect a large amount of various data during the recycling process of concrete pole 5, including the size, material, crushing force, transmission speed, screening accuracy and other characteristics of the pole, as well as the corresponding recycling effect indicators; Sp2: Data processing: pre-process the data, including data cleaning, feature extraction and labeling operations, build a decision tree model, start from the root node, branch according to the values of different features until reaching the leaf node, each leaf node corresponds to a recycling effect category or value; Sp3: Model training: Use training data to train the decision tree, and continuously adjust the branch conditions and leaf node values so that the decision tree can accurately predict the recycling effect of concrete poles 5; Sp4: Control of intelligent equipment: define the intelligent equipment control system and the environmental concrete pole 5 recycling process, determine the state space and action space of the intelligent agent, design the reward function, give the intelligent agent positive or negative rewards according to the recycling effect, the intelligent agent explores the environment, selects actions according to the current state, and observes the feedback of the environment. The feedback includes rewards and new states. Use the reinforcement learning algorithm to enable the intelligent agent to select the optimal action to obtain the maximum cumulative reward; Sp5: Prediction of the recycling strategy of the intelligent agent: Use the average method to integrate multiple prediction results to obtain the final prediction result of the recycling strategy of the intelligent agent equipment; Sp6: The equipment is put into operation. Based on the above recovery effect of the concrete pole 5 and the recovery strategy prediction results of the intelligent device, the entire control system is put into operation to control the recovery of the actual concrete pole 5.
[0029] According to the new concrete pole 5 data, the corresponding recycling strategy is obtained through reasoning through the decision tree. The formula is as follows: Information entropy formula: ; in, Represents a random variable The information entropy of Yes The number of values, yes The probability of taking the value of ; Conditional entropy formula: ; in, Indicates that in the known random variable Under the condition that The conditional entropy of Represents a random variable The number of values of Represents a random variable The value is The probability of Indicates that when the value is The entropy of the random variable Y when ; Information gain formula, used to measure features For the target variable Importance: ; in, Representation characteristics For the target variable The importance of information gain, that is, the greater the information gain, the better the feature For the target variable The stronger the partitioning capability, Indicates that in the known random variable Under the condition that The conditional entropy of Represents a random variable Information entropy.
[0030] The steps to implement the neural network algorithm are as follows: Determine the structure of the neural network, including the number of neurons in the input, hidden, and output layers, and the choice of activation function; Normalize the collected data so that it is between [0,1] or [-1,1]; Randomly initialize the weights and biases of the neural network; Perform forward propagation using the training data to calculate the output of the neural network; According to the error between the output and the actual value, back propagation is performed to update the weights and biases; Repeat the forward propagation and back propagation process until the error reaches the preset threshold or the number of training times reaches the upper limit; In practical applications, the new concrete pole 5 data is input into the trained neural network to obtain the prediction results of the recycling strategy. The specific data formula is as follows: The output formula of the neuron is: ; in, is the output of the neuron, are input features, is the corresponding weight, is the bias, is the activation function, represents the number of input features, represents input features; Error function: The mean square error function is usually used: ; in, is the error, is the sample size, is the actual value, is the predicted value; Weight update formula: ; in, It is The weight at the iteration, is the learning rate, is the partial derivative of the error with respect to the weight.
[0031] The steps of reinforcement learning in machine learning techniques are as follows: Define the intelligent equipment control system and the environmental concrete pole 5 recycling process; Determine the state space of the agent, including the operating parameters of the equipment, the status of the materials, etc.; Define the action space of the agent, including adjusting the crushing force, conveying speed, screening accuracy and other operations; Design a reward function to give the agent positive or negative rewards based on the recycling effect; The agent explores the environment, selects actions based on the current state, and observes the feedback from the environment, which includes rewards and new states; Use reinforcement learning algorithms, including Q-learning or deep Q-network DQN, to update the agent's strategy so that the agent can choose the best action to obtain the maximum cumulative reward; Update formula for Q-learning: ; in, Action is taken in the state value, is the learning rate, is the current reward. is the discount factor, is the next state, is the optimal action in the next state.
[0032] The steps of ensemble learning of machine learning techniques are as follows: Choose from multiple different machine learning algorithms, such as decision trees, neural networks, support vector machines, etc. Use the same training data to train each algorithm separately to obtain multiple different models; In practical applications, the new concrete pole 5 data is input into each model to obtain multiple prediction results; Use integrated strategies, such as the average method and voting method, to integrate multiple prediction results to obtain the final recycling strategy prediction results; Averaging formula: ; in, is the final prediction result. is the number of models, It is The prediction results of the model; Voting formula: For classification problems, the category with the most votes is selected as the final prediction result.
[0033] Through the application of the above artificial intelligence algorithms and machine learning technologies, the concrete pole 5 recycling device can operate more intelligently and efficiently, improve recycling efficiency and quality, and reduce energy consumption and environmental pollution. Specific embodiment 2: like Figure 1-6 As shown, according to the contents in the above specific embodiments, the following contents are further disclosed: When the whole device is used for intelligent control, a pressure sensor and a position sensor are set on the surface of the workbench 1. The pressure sensor can monitor the pressure of the concrete pole 5 on the workbench 1 in real time. When the pressure reaches the preset value, the push plate 11 is automatically triggered to start the program. The position sensor accurately determines the position of the concrete pole 5 on the workbench 1 to ensure that the push plate 11 can accurately push the pole under the breaker 12. A force sensor and a vibration sensor are set on the surface of the breaker 12. The force sensor monitors the force of the breaker 12 hitting the concrete pole 5. When the force is too large or too small, the impact force of the breaker 12 is automatically adjusted. The vibration sensor detects the vibration frequency of the breaker 12 so as to timely detect abnormal conditions of the breaker 12 for maintenance and adjustment. A speed sensor and a weight sensor are set on the surface of the conveying mechanism 2. The speed sensor controls the running speed of the conveying mechanism 2 and automatically adjusts the conveying speed according to the number and size of the crushed concrete stones to improve work efficiency. The weight sensor measures the weight of the material on the conveying mechanism 2. When the weight exceeds the preset value, an alarm is issued to remind the operator to handle it. A temperature sensor and a humidity sensor are set inside the shell 3. The temperature sensor monitors the humidity of the material. The temperature changes during the crushing and screening process are measured to prevent the equipment from being damaged due to overheating. The humidity sensor detects the humidity of the material. For materials with high humidity, the drying equipment can be automatically started to ensure the crushing and screening effects. A laser rangefinder is provided on the surface of the push plate 11. The workbench 1 is externally connected to the central control system to form the entire intelligent control system. The central control system uses internal artificial intelligence algorithms and machine learning technologies to intelligently regulate the equipment and data, establish a central control system, and centrally process the data of all sensors. The central control system adopts advanced artificial intelligence algorithms, which can automatically adjust the operating parameters of the equipment according to real-time data to achieve intelligent control. The introduction of machine learning technology allows the equipment to continuously learn and optimize the control strategy during operation. Through the analysis of a large amount of historical data, the equipment can automatically adjust parameters such as crushing force, transmission speed, and screening accuracy to meet the recycling needs of concrete poles 5 of different types and specifications. An intelligent fault diagnosis system is installed. When the equipment fails, the system can automatically diagnose the cause of the failure and provide detailed fault solutions. At the same time, the system can also predict potential failures of the equipment, perform maintenance and maintenance in advance, and extend the service life of the equipment.
[0035] When the whole equipment is used for automatic execution control, the push plate 11 is set to be driven by an electric hydraulic drive, and the thrust and speed of the push plate 11 are accurately controlled by the central control system. The push plate 11 is equipped with a laser rangefinder, which can measure the distance from the concrete pole 5 in real time to ensure that the push plate 11 and the end of the pole are accurately against each other. The breaker 12 adopts an intelligent hydraulic system to automatically adjust the impact force and knocking frequency according to the data fed back by the sensor. The breaker 12 is equipped with an automatic positioning device, which can quickly find the position of the concrete pole 5 on the workbench 1 and knock it accurately. The transmission mechanism 2 adopts It is driven by an intelligent variable frequency motor and automatically adjusts the transmission speed according to the weight of the material and the data of the speed sensor. The transmission mechanism 2 is equipped with an automatic deviation correction device. When the transmission belt deviates, it can automatically adjust to ensure stable transportation of the material. The crushing mechanism 35 and the screening mechanism inside the shell 3 adopt an automatic control system to automatically adjust the crushing force and screening accuracy according to the characteristics and requirements of the material. For example, when it is detected that the material contains larger stones, the impact force of the crushing mechanism 35 is automatically increased; when the screening accuracy needs to be improved, the vibration frequency of the second screen filter 36 is automatically adjusted. Specific embodiment three: like Figure 1-6 As shown, according to the contents in the above specific embodiments, the following contents are further disclosed: The crushing and recycling method of the concrete pole 5 is as follows: Sp1: Preparation stage, before starting the equipment, set the intelligent control system to automatically conduct a comprehensive inspection of all parts of the equipment, including the function of the sensor, the status of the motor and the hydraulic system, etc. If a fault is found, the intelligent fault diagnosis system automatically diagnoses the cause of the fault and provides a solution, and sends an alarm to the operator through the mobile phone APP remote control system. According to the characteristics of the concrete pole 5 to be crushed and the recycling requirements, the operator sets the initial parameters, including crushing force, transmission speed, and screening accuracy, through the central control system or the mobile phone APP remote control system; Sp2: In the crushing and separation stage, the concrete pole 5 to be crushed is placed on the workbench 1. The pressure sensor and position sensor on the workbench 1 monitor the position and pressure of the pole in real time, and the push plate 11 is started. When the pressure sensor detects that the pole is placed stably, the central control system automatically triggers the push plate 11 to start the program. The push plate 11 is driven by an electric hydraulic system. The laser rangefinder on the push plate 11 measures the distance from the concrete pole 5 in real time to ensure that the push plate 11 accurately abuts against the end of the pole. The push plate 11 pushes the concrete pole 5 to the bottom of the breaker 12. The breaker 12 adopts an intelligent hydraulic system to automatically adjust the impact force and knocking frequency according to the data of the force sensor and the vibration sensor. The automatic positioning device on the breaker 12 quickly finds the position of the concrete pole 5 on the workbench 1 and knocks it accurately. The concrete pole 5 is knocked repeatedly to separate the concrete stone and the steel bar until the breaker 12 knocks and crushes the entire concrete pole 5; Sp3: Conveying stage: After crushing, the intelligent control system automatically starts the conveying mechanism 2, which is driven by an intelligent variable frequency motor and automatically adjusts the conveying speed according to the data of the speed sensor and the weight sensor. The conveying mechanism 2 transports the crushed concrete stones to the feed port 31 of the shell 3; Sp4: Preliminary screening stage: After the material enters the housing 3 through the feed port 31, it first passes through the primary screening mechanism 33, and the material is preliminarily screened on the feed filter 331. The larger particles of the material are blocked by the baffle 333, and the smaller particles of the material pass through the feed filter 331 and enter the primary screening discharge channel 34. The larger particles enter the crushing mechanism 35 through the vibration of the feed filter 331; Sp5: Crushing and screening stage: The material in the crushing mechanism 35 is driven by the crushing motor 351 to drive the adjusting roller 354 and the fixed roller 355 to rotate, and the material is crushed. The material is further crushed into smaller particles. The particles crushed by the crushing mechanism 35 fall along the bottom surface of the crushing box 356 onto the surface of the second screen 36; Sp6: Second screening stage: The surface of the second screen filter 36 receives the material crushed by the crushing mechanism 35 and the material in the primary screening discharge channel 34. Under the gravity of the material and the rebound of the second spring 372, the second screen filter 36 shakes, and the material is filtered by the second screening; Sp7: Circulation and recovery stage: Use machine vision recognition to determine whether there is material on the surface of the second screen filter 36. If there is, it means that the material size is too large. The second screen shaft 37 rotates to generate centrifugal force to make the material enter the discharge port 41, and then circulate through the return material elevator 4 to make the material enter from the return material port 32. Repeat Sp4-Sp6 until there is no material on the surface of the second screen filter 36, the crushing and recovery of the concrete pole 5 is completed, and the system stops.
[0037] For visual identification content, it further includes the following: Composition of visual recognition system; Image acquisition equipment: an industrial camera is used and installed inside the housing 3 near the second screen filter 36, which can clearly capture the material on the surface of the second screen filter 36; Image processing software: runs in the central control system and is responsible for processing and analyzing the collected images; The operation steps of the visual recognition system are as follows: Sp1: Image acquisition: The industrial camera shoots the surface of the second sieve filter 36 at a certain frame rate to obtain a real-time image; Sp2: Image preprocessing: Denoising: Use filtering algorithm to remove noise in the image and improve image quality; use Gaussian filtering, its mathematical expression is: ; in, represents pixel coordinates, is the standard deviation, Represents the pixel value after filtering, by adjusting The value of can control the intensity of filtering; Enhance contrast: Use contrast enhancement algorithm to highlight the difference between the material and the background in the image. Use histogram equalization algorithm, the basic idea of which is to transform the histogram of the image into a uniform distribution, thereby enhancing the contrast of the image. Sp3: Feature extraction: Edge detection: Use edge detection algorithms to extract the edge features of materials. Through edge detection, the outline of the material can be determined; Shape feature extraction: Extract the shape features of the material, such as area, perimeter, circularity, etc. The area of the material can be obtained by counting the number of pixels in the white area of the binary image, the perimeter can be obtained by counting the number of edge pixels, and the circularity can be defined as: ; in, Indicates area, Indicates the circumference, The closer the value is to 1, the closer the shape is to a circle; Sp4: Material judgment: Based on the extracted features, it is determined whether there is material on the surface of the second screen filter 36 to set an area threshold , when the extracted material area is larger than When the filter screen 36 is clean, it is considered that there is material on the surface of the second screen filter 36; otherwise, it is considered that there is no material on the surface of the second screen filter 36.
[0038] Sp5: Control Decision: If the judgment result is that there is material on the surface of the second screen filter 36, the central control system issues a command to rotate the second screen shaft 37, generating centrifugal force to throw the material into the discharge port 41, and then the material is circulated and crushed through the return material elevator 4. If the judgment result is that there is no material on the surface of the second screen filter 36, the crushing and recovery of the concrete pole 5 is completed and the system stops.
[0039] Through the above-mentioned visual recognition system, the degree of automation is improved. The machine vision recognition technology can automatically determine the material condition on the surface of the second screen filter 36 without manual intervention, thereby improving the degree of automation of the entire recycling system. At the same time, it can accurately determine the material state. Through image processing and feature extraction algorithms, it can accurately determine whether there is material on the surface of the second screen filter 36 and the size of the material, providing a reliable basis for the control decision of the system, timely discovering oversized materials and performing cyclic crushing, ensuring that the final output of aggregate meets the requirements, and improving the recycling efficiency and product quality. Specific embodiment four:
[0041] like Figure 1-6 As shown, according to the contents in the above specific embodiments, the following contents are further disclosed: The breaker 12 is provided with a concrete pole recovery device, and a concrete pole 5 is provided on the surface of the workbench 1. A push plate 11 is provided on one side of the workbench 1 surface and is abutted against the end of the concrete pole 5. The push plate 11 is driven by an electric hydraulic cylinder. The electric hydraulic cylinder is horizontally bolted to one side of the workbench 1, and a movable end is connected to the side of the push plate 11. The movable end is extended and retracted to drive the push plate 11 to move horizontally on the surface of the workbench 1, thereby pushing the concrete pole 5. The workbench 1 is usually placed on a relatively stable ground and fixed by anchor bolts and the like to ensure that no shaking occurs during the working process. A breaker hammer 12 is provided on the other side of the workbench 1 surface. The outside of the breaker hammer 12 is bolted to the surface of the workbench 1 through a bracket. The breaker hammer 12 uses any existing breaker hammer 12 structure for breaking concrete poles 5. The present application uses a structure in which a hydraulic cylinder drives a hammer head for operation. When the breaker hammer 12 is started, an external hydraulic system delivers high-pressure hydraulic oil to the hydraulic cylinder of the breaker hammer 12. The hydraulic oil drives the piston to move forward rapidly, so that the hammer head obtains a huge impact force, and the hammer head hits the concrete pole 5 to break it. After that, the piston returns to its original position rapidly under the action of the hydraulic oil, preparing for the next impact. By repeating this process continuously, the breaker 12 can continuously break the concrete pole 5. The workbench 1 below the breaker 12 is provided with a discharge port in the longitudinal direction, and the discharge port is located at the top of the conveying mechanism 2. A conveying mechanism 2 is arranged between the end of the workbench 1 close to the breaker 12 and the shell 3. The conveying mechanism 2 includes a horizontal transmission section and an inclined transmission section. The horizontal transmission section is located at the bottom of the discharge port, and the inclined transmission section is against the end of the feed port 31. The conveying mechanism 2 is driven by an intelligent variable frequency motor, and generally a spiral conveying method is used for conveying. The conveying mechanism 2 transports the crushed concrete material falling from the discharge port of the workbench 1 to the feed port 31 of the shell 3 to avoid material scattering and ensure the continuity of work. During the conveying process, the conveying speed can be adjusted as needed to adapt to different work requirements. The concrete pole 5 is initially crushed by the push plate 11 and the breaker 12 structure arranged on the surface of the workbench 1, which is convenient for separating the steel bars and concrete, and convenient for the subsequent rapid crushing of concrete stones.
[0042] When crushing materials, anchor bolts are set to fix the shell 3 to ensure that it is stable and reliable during operation and the normal operation of the internal components will not be affected by vibration. A feed port 31 and a return port 32 are respectively provided on both sides of the top surface of the shell 3. A primary screening mechanism 33, a primary screening discharge channel 34 and a secondary screening screen 36 are symmetrically arranged in the vertical direction inside the shell 3. A secondary screening shaft 37 is provided at the vertical position at the bottom of adjacent secondary screening screens 36. A crushing mechanism 35 is provided between adjacent primary screening discharge channels 34. The entire shell 3 is mainly used for primary screening, crushing and secondary screening of materials, and larger materials are recycled through a reflux elevator to ensure that the particle size of the materials discharged from the shell 3 is uniform.
[0043] When performing preliminary filtration, the primary screening mechanism 33 includes a feed filter 331 and a return filter 332, and the feed filter 331 and the return filter 332 are respectively located at the bottom of the feed port 31 and the bottom of the return port 32, and the feed filter 331 and the return filter 332 are symmetrically inclined. The feed filter 331 and the return filter 332 of the primary screening mechanism 33 are symmetrically inclined, which can quickly screen out larger particles of material. The inclined surface design of the primary screening discharge channel 34 allows the material to automatically slide to the second screening filter 36 or the crushing mechanism 35 without the need for additional power transmission, saving energy. A baffle 333 is hingedly provided at the end of the feed filter 331, and a torsion spring is provided at the connection position between the baffle 333 and the feed filter 331. A first spring 334 is provided at the bottom of the feed filter 331, and the bottom end of the first spring 334 is connected to the primary screening discharge channel The inner wall at the bottom of 34 is vertically connected, and the baffle 333 and the torsion spring are used to prevent material splashing, thereby improving the screening effect and safety. The material enters the shell 3 through the feed port 31 and falls on the surface of the feed filter 331 of the primary screening mechanism 33. Because the baffle 333 is tilted upward under the action of the torsion spring, when the stone on the feed filter 331 is large, the baffle 333 will be pressed down by gravity, so that it falls from the feed filter 331 into the crushing mechanism 35, and the smaller particles will leak through the feed filter 331. The baffle 333 is set to prevent the smaller particles from directly rolling into the crushing mechanism 35. The principle of the reflux filter is the same as that of the feed filter 331. By setting the primary screening mechanism 33, large particles of material and small particles of material can be separated, which is convenient for the large particles to be crushed in the next step.
[0044] When the material is crushed, the crushing mechanism 35 is mainly used to crush larger materials to ensure the uniformity of the materials. Since the crushing mechanism 35 includes a crushing motor 351 and a crushing box 356, the outer wall of the crushing box 356 is bolted to the side of the primary screening discharge channel 34 and the side of the shell 3, and the crushing box 356 is located between the primary screening discharge channel 34, and the crushing box 356 is located inside the shell 3, and is mainly used for the installation of the adjusting roller 354, the fixed roller 355 and the crushing motor 351. The crushing box 356 is provided with an adjusting roller 354 and a fixed roller 355. The adjusting roller 354 is located at the crushing The crushing box 356 is located at the center of the crushing box 356, and both ends of the fixed roller 355 are movably connected to the surface of the crushing box 356. One end of the adjusting roller 354 is connected to a push rod 353. The position of the adjusting roller 354 is adjusted by setting the push rod 353. The push rod 353 is extended to drive the adjusting roller 354 to adjust the moving position inside the crushing box 356. Since the adjusting roller 354 and the fixed roller 355 are the same size, and the fixed roller 355 and the adjusting roller 354 are both conical, the distance between the moving roller and the fixed roller 355 can be adjusted by driving the adjusting roller 354 to move the position through the push rod 353. The spacing between the adjusting roller 354 and the fixed roller 355 can be adapted to materials of different sizes, thereby increasing the adaptability of the crushing mechanism 35 to the size of the materials when being crushed. Since a crushing motor 351 is provided at one end of the crushing box 356 away from the push rod 353, the output shaft of the crushing motor 351 is connected with a gear set 352 that meshes with each other, and the gear set 352 is connected to the central axis position of the adjusting roller 354 and the fixed roller 355. The rotation directions of the adjacent fixed rollers 355 and the adjusting roller 354 are opposite. The entire crushing mechanism 35 is provided by the crushing motor 351. Driven by power, the output cycle of the crushing motor 351 drives the adjusting roller 354 to rotate through the gear set 352. At the same time, through the meshing action of the gear set 352, when the gear at the end of the adjusting roller 354 rotates, it drives the meshing gears on both sides to rotate, thereby driving the fixed roller 355 connected to the gear to rotate. The surfaces of the adjusting roller 354 and the fixed roller 355 are both provided with crushing knife groups. The materials will be continuously squeezed and sheared during the crushing process, so that the materials are further crushed into smaller particles, realizing rapid extrusion and crushing of the materials, facilitating the crushing of the stacked materials, and maintaining the uniformity of the materials.
[0045] The material filtered by the primary screening mechanism 33 is guided through the primary screening discharge channel 34, one side of the primary screening discharge channel 34 is against the inside of the shell 3, the top of the primary screening discharge channel 34 is against the edge of the feed filter 331, the bottom of the primary screening discharge channel 34 extends to the top of the secondary filter 36, and the surface where the inner wall of the primary screening discharge channel 34 is connected to the first spring 334 is an inclined surface, so that the material screened by the primary screening mechanism 33 falls onto the surface of the secondary filter 36 through the primary screening discharge channel 34, and the material crushed by the crushing mechanism 35 falls onto the surface of the secondary filter 36 through the bottom of the crushing box 356. The crushing box 356 is a bottomless structure, which is convenient for the rapid falling of the material.
[0046] When the material is used for secondary screening, one end of the second screen filter 36 is connected to a second screen shaft 37, and the second screen filter 36 and the second screen shaft 37 are installed coaxially in the vertical direction. One end of the second screen shaft 37 penetrates the bottom surface of the shell 3 and is connected to a drive motor 38. The drive motor 38 is connected to the second screen shaft 37, and the second screen shaft 37 is driven to rotate by the rotation of the output shaft. Since a support ring 371 is fixed on the outer wall of the second screen shaft 37, a second spring 372 is vertically connected between the support ring 371 and the bottom of the second screen filter 36, a wedge block 362 is bolted to the inner wall of the shell 3, and the wedge blocks 362 are evenly distributed along the circumference of the inside of the shell 3, a pressure block 361 is provided on the bottom surface of the end of the bottom surface of the second screen filter 36 away from the second spring 372, and the bottom surface of the pressure block 361 is against the inclined surface of the wedge block 362. After the material falls on the second screen filter 36, the second screen shaft 37 rotates under the drive of the driving motor 38, causing the second screen filter 36 to vibrate. At the same time, due to the action of the wedge block 362 and the pressure block 361, the second screen filter 36 will also produce up and down movement during the vibration process, thereby improving the screening effect. A return material elevator 4 is provided on the side of the shell 3 close to the return material port 32, and a discharge port 41 is provided on the side of the return material elevator 4 corresponding to the second screen filter 36. The material that meets the requirements passes through the filter holes of the second screen filter 36 and enters the next collection link. The material that does not meet the requirements enters the discharge port 41 through the centrifugal force generated by the rotation of the second screen shaft 37, and then is lifted to the return material port 32 by the return material elevator 4 for secondary screening and filtration, until all the materials are discharged, and the entire concrete pole 5 is crushed and recycled. Specific embodiment five:
[0048] like Figure 1-6 As shown, according to the contents in the above specific embodiments, the following contents are further disclosed: When the material recovery size is controlled, since a first-level discharge valve 373 is provided near the top of the second screen shaft 37, the filter hole diameters of the second screen filter 36, the feed filter 331 and the return filter 332 are 20-40 mm, the final output particle size of the crushed material can be controlled by controlling the size of the feed filter 331, the second screen filter 36 and the return filter 332. When setting the material size, the second screen material that does not meet the screening size is rotated by the second screen shaft 37, and the material is thrown out through the discharge port 41 by centrifugal force. An electric control valve is provided inside the discharge port 41. After opening the electric control valve, the thrown-away material enters the return elevator 4, and re-enters the shell 3 along the return port 32 through the action of the return elevator 4, and is cyclically crushed until there is no material on the surface of the second screen material.
[0049] When collecting particles smaller than 40 mm, the sizes of the feed filter 331, the return filter 332 and the second screen filter 36 are all 40 mm. At this time, the top of the second screen shaft 37 does not penetrate the inside of the shell 3, and the first-level discharge valve 373 is not provided inside. After passing through the second screen filter 36, the entire material is discharged through the space at the bottom of the second screen filter 36. A discharge port is provided at the bottom of the rear shell 3 for discharging the crushed material. At this time, due to the limitation of the filter aperture of 40 mm, the discharged material is within the entire range of less than 40 mm in size. When collecting and using particles below 20 mm, the structure of the size of 40 mm is the same as the above, the feed filter 331 is changed to 40 mm, the return filter 332 is 20 mm, and the size of the second screen filter 36 is 20 mm. After primary screening, crushing, secondary screening and return, the discharge valve is intermittently opened to prevent particles smaller than 40 mm from being thrown into the return elevator 4 in large quantities. The intermittent opening design of the discharge valve prevents materials smaller than a specific size from being thrown into the return elevator 4 in large quantities, reduces unnecessary cyclic crushing, improves the working efficiency and reliability of the equipment, and at the same time, reduces the energy consumption and wear of the equipment, prolongs the service life of the equipment, and finally discharges materials with particles smaller than 20 mm through the discharge port at the bottom of the shell 3, thereby producing first-graded aggregate; For particles of two gradations of 20-40 mm and less than 20 mm, a first-level discharge valve 373 needs to be set inside the second screen shaft 37, and the second screen shaft 37 is penetrated at the top, and a filter with a filter hole of 40 mm is set at the top, and the feed filter 331 is set to 40 mm, the return filter 332 is set to 20 mm, and the second screen filter 36 is set to 20 mm. The discharge valve is intermittently opened to prevent particles with a diameter of less than 40 mm from being thrown into the return elevator 4 in large quantities. The first-level discharge valve 373 is opened. Since the second screen filter 36 is inclined, The stones larger than 20 mm roll out toward the rotating shaft, the stones smaller than 40 mm fall into the primary discharge cavity through the 40 mm filter screen at the top of the second screen rotating shaft 37, and are discharged and collected through the bottom of the second screen rotating shaft 37, and the stones smaller than 20 mm are discharged through the second screen filter screen 36 and the discharge port at the bottom of the shell 3 and are collected, so that the device can produce concrete aggregates with secondary grading, realize the screening of stones with different particle sizes, and improve the use range of the produced aggregates. Through the cooperation of the primary discharge valve 373 and the discharge valve, it is possible to produce aggregates with two gradations.
[0050] Through the above content, the present application can accurately control the final output particle size of the crushed material by setting the feed filter 331, the second screen filter 36 and the return filter 332 of different sizes to meet the requirements of aggregate particle size in different application scenarios. Whether it is collecting particles below 40mm or collecting particles below 20mm, or simultaneously producing particles of two gradations of 20-40mm and below 20mm, accurate screening can be achieved, thereby improving the quality and applicability of the output aggregate. For materials that do not meet the screening size, the second screen shaft 37 is rotated to use centrifugal force to throw them out to the return elevator 4 for cyclic crushing until they reach the required size, thereby ensuring the particle uniformity of the final output aggregate. At the same time, the filter size can be flexibly adjusted according to actual needs, and materials of different particle sizes can be collected and utilized separately, thereby avoiding waste of resources and improving the resource utilization rate of the concrete poles 5 after recycling. For example, when particles below 20mm or 20-40mm are required for a specific project, aggregates of the corresponding gradation can be accurately produced to meet the requirements. According to the needs of different construction projects, the design of cyclic crushing enables the material to be fully crushed to the required size, maximizes the use of the materials in the concrete pole 5, reduces the demand for new raw materials, conforms to the concept of sustainable development, and can produce primary grading, such as particles below 20mm and secondary grading, such as concrete aggregates with particles of 20-40mm and below 20mm, enriching the types of output aggregates and expanding its scope of use in construction projects and other fields. Aggregates of different gradations can be used in different construction links, improving the flexibility and efficiency of engineering construction. By reasonably setting the filter size and the discharge port, and coordinating the use of the primary discharge valve 373 and the discharge valve, effective screening of stones of different particle sizes is achieved, providing more choices for the construction industry and meeting diverse engineering needs. The equipment can be adjusted according to different production requirements to adapt to different particle size requirements, improving the adaptability of the equipment, and whether it is single-gradation or multi-gradation production, it can be achieved through simple parameter adjustment, reducing the cost and complexity of equipment use.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprising a reference structure" do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A method for using a concrete pole recovery device, comprising a workbench (1), a housing (3) and a concrete pole (5), characterized in that: The workbench (1) is externally connected to a central control system to form an entire intelligent control system. The central control system uses internal artificial intelligence algorithms and machine learning technologies to intelligently regulate equipment and data. The method for processing the concrete pole (5) is as follows: Sp1: Concrete pole (5) data collection: Collect a large amount of various data during the recycling process of concrete poles (5), including the size, material, crushing force, transmission speed, screening accuracy and other characteristics of the poles, as well as the corresponding recycling effect indicators; Sp2: Data processing: pre-process the data, including data cleaning, feature extraction and labeling operations, build a decision tree model, start from the root node, branch according to the values of different features until reaching the leaf node, each leaf node corresponds to a recycling effect category or value; Sp3: Model training: Use training data to train the decision tree, and continuously adjust the branch conditions and leaf node values so that the decision tree can accurately predict the recycling effect of concrete poles (5); Sp4: Control of intelligent equipment: define the intelligent equipment control system and the environment concrete pole (5) recycling process, determine the state space and action space of the intelligent agent, design the reward function, give the intelligent agent positive or negative rewards according to the recycling effect, the intelligent agent explores the environment, selects actions according to the current state, and observes the feedback of the environment. The feedback includes rewards and new states. Use reinforcement learning algorithms to enable the intelligent agent to select the optimal action to obtain the maximum cumulative reward; Sp5: Prediction of the recycling strategy of the intelligent agent: Use the average method to integrate multiple prediction results to obtain the final prediction result of the recycling strategy of the intelligent agent equipment; Sp6: The equipment is put into operation, and the above-mentioned recycling effect on the concrete pole (5) and the recycling strategy prediction results of the intelligent device are put into the entire control system to operate and control the recycling of the actual concrete pole (5).
2. The method for using the concrete pole recovery device according to claim 1 is characterized in that: In the model training, the corresponding recycling strategy is obtained by reasoning based on the concrete pole (5) data through the decision tree. The formula is as follows: Information entropy formula: ; in, Represents a random variable The information entropy of Yes The number of values, yes The probability of taking the value of ; Conditional entropy formula: ; in, Indicates that in the known random variable Under the condition that The conditional entropy of Represents a random variable The number of values of Represents a random variable The value is The probability of Indicates that when the value is The entropy of the random variable Y when ; Information gain formula, used to measure features For the target variable Importance: ; in, Representation characteristics For the target variable The importance of information gain, that is, the greater the information gain, the better the feature For the target variable The stronger the partitioning capability, Indicates that in the known random variable Under the condition that The conditional entropy of Represents a random variable Information entropy.
3. The method for using the concrete pole recovery device according to claim 1 is characterized in that: In the intelligent device control, the structure of the neural network is determined, including the number of neurons in the input layer, hidden layer and output layer, and the selection of the activation function, the weights and biases of the neural network are randomly initialized, the training data is used for forward propagation, the output of the neural network is calculated, and the error between the output and the actual value is reversed. The weights and biases are updated, and the forward propagation and reverse propagation processes are repeated until the error reaches a preset threshold or the number of training times reaches an upper limit.
4. The method for using the concrete pole recovery device according to claim 1 is characterized in that: In the intelligent device control, the data of the concrete pole (5) is input into the trained neural network to obtain the prediction result of the recycling strategy. The specific data formula is as follows: The output formula of the neuron is: ; in, is the output of the neuron, are input features, is the corresponding weight, is the bias, is the activation function, represents the number of input features, represents the input features; Error function: usually the mean square error function is used ; in, is the error, is the sample size, is the actual value, is the predicted value; Weight update formula: ; in, It is The weight at the iteration, is the learning rate, is the partial derivative of the error with respect to the weight.
5. The method for using the concrete pole recovery device according to claim 1 is characterized in that: In the intelligent device control, a Q-learning reinforcement learning algorithm is used to update the strategy of the intelligent agent so that the intelligent agent can select the optimal action to obtain the maximum cumulative reward; Update formula for Q-learning: ; in, Action is taken in the state value, is the learning rate, is the current reward. is the discount factor, is the next state, is the optimal action in the next state.
6. The method for using the concrete pole recovery device according to claim 1, characterized in that: In the prediction of the agent recycling strategy, the average method formula is as follows: ; in, is the final prediction result. is the number of models, It is The prediction results of the model.
7. A concrete pole recovery device according to any one of claims 1 to 6, characterized in that: A concrete pole (5) is provided on the surface of the workbench (1), a push plate (11) abutting against the end of the concrete pole (5) is provided on one side of the surface of the workbench (1), a breaker hammer (12) is provided on the other side of the surface of the workbench (1), a conveying mechanism (2) is provided between the end of the workbench (1) close to the breaker hammer (12) and the shell (3), a feed inlet (31) and a return port (32) are provided on both sides of the top surface of the shell (3), and a primary screening mechanism (33), a primary screening discharge channel (34) and a secondary screening screen (36) are symmetrically provided in the vertical direction inside the shell (3) A second screen rotating shaft (37) is provided at a vertical position at the bottom of the adjacent second screen filter (36), a crushing mechanism (35) is provided between the adjacent primary screen discharge channels (34), a first-level discharge valve (373) is provided inside the second screen rotating shaft (37) near the top, a return material elevator (4) is provided on one side of the housing (3) near the return material port (32), a discharge port (41) is provided on the side of the return material elevator (4) at a position corresponding to the second screen filter (36), and the filter hole diameters of the second screen filter (36), the feed filter (331) and the return material filter (332) are 20-40 mm.
8. The concrete pole recovery device according to claim 7, characterized in that: The surface of the workbench (1) is provided with a pressure sensor and a position sensor, the surface of the breaker (12) is provided with a force sensor and a vibration sensor, the surface of the transmission mechanism (2) is provided with a speed sensor and a weight sensor, the interior of the housing (3) is provided with a temperature sensor and a humidity sensor, the surface of the push plate (11) is provided with a laser rangefinder, the workbench (1) is externally connected to a central control system to form an entire intelligent control system, and the central control system uses internal artificial intelligence algorithms and machine learning technologies to intelligently control equipment and data.
9. A concrete pole recovery device according to any one of claim 7, characterized in that: The crushing and recycling method of the concrete pole (5) is as follows: Sp1: Preparation stage, before starting the equipment, set the intelligent control system to automatically conduct a comprehensive inspection of all parts of the equipment, including the function of the sensor, the status of the motor and the hydraulic system. If a fault is found, the intelligent fault diagnosis system automatically diagnoses the cause of the fault and provides a solution. At the same time, an alarm is sent to the operator through the mobile phone APP remote control system. According to the characteristics of the concrete poles (5) to be crushed and the recycling requirements, the operator sets the initial parameters, including crushing force, transmission speed, and screening accuracy, through the central control system or the mobile phone APP remote control system; Sp2: In the crushing and separation stage, the concrete pole (5) to be crushed is placed on the workbench (1). The pressure sensor and position sensor on the workbench (1) monitor the position and pressure of the pole in real time, and the push plate (11) is started. When the pressure sensor detects that the pole is placed stably, the central control system automatically triggers the push plate (11) to start the program. The push plate (11) is driven by an electric hydraulic system. The laser rangefinder on the push plate (11) measures the distance from the concrete pole (5) in real time to ensure that the push plate (11) and the end of the pole are accurately against each other. The push plate (11) pushes the concrete pole (5) to the bottom of the breaker (12). The breaker (12) adopts an intelligent hydraulic system to automatically adjust the impact force and knocking frequency according to the data of the force sensor and the vibration sensor. The automatic positioning device on the breaker (12) quickly finds the position of the concrete pole (5) on the workbench (1) and knocks it accurately. The concrete pole (5) is knocked repeatedly to separate the concrete stone and the steel bar until the breaker (12) knocks and crushes the entire concrete pole (5); Sp3: Conveying stage: After crushing, the intelligent control system automatically starts the conveying mechanism (2). The conveying mechanism (2) is driven by an intelligent variable frequency motor and automatically adjusts the conveying speed according to the data of the speed sensor and the weight sensor. The conveying mechanism (2) transports the crushed concrete stones to the feed port (31) of the shell (3). Sp4: Primary screening stage: After the material enters the housing (3) through the feed inlet (31), it first passes through the primary screening mechanism (33), and the smaller particles of the material enter the primary screening discharge channel (34), while the larger particles enter the crushing mechanism (35); Sp5: Crushing and screening stage: the material is crushed by the crushing mechanism (35) and the particles fall along the bottom surface of the crushing box (356) onto the surface of the second screen (36); Sp6: Second screening stage: The surface of the second screening screen (36) receives the material crushed by the crushing mechanism (35) and the material in the primary screening discharge channel (34) for second screening filtering; Sp7: Circulation and recovery stage: Machine vision is used to determine whether there is material on the surface of the second screen filter (36). If there is material, it means that the material size is too large. The second screen shaft (37) rotates to generate centrifugal force to allow the material to enter the discharge port (41). The material is then circulated through the return elevator (4) to allow the material to enter from the return port (32). Sp4-Sp6 are repeated until there is no material on the surface of the second screen filter (36). The crushing and recovery of the concrete pole (5) is completed and the system stops.
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