Full-automatic pipe bending equipment for automobile pipeline production
By designing fully automatic pipe bending equipment and utilizing the collaborative work of displacement, bending, clamping, clamping and conveying mechanisms, we have solved the problem of high labor intensity, low efficiency and low bending accuracy in the existing automobile oil pipe bending technology. solve the problem and achieve efficient and accurate automatic bending.
Patent Information
- Application Number
- CN202411737007.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-01-24
AI Technical Summary
The existing automobile oil pipe bending technology has problems such as high labor intensity, low efficiency and low bending accuracy.
A full -automatic bending equipment for automotive pipeline production is designed, including variable mechanisms, bending pipe agencies, clamping agencies, clamping agencies, and conveyor agencies. Through the collaborative work of these institutions, the automatic transportation and clamping of the hard pipes are realized. Hold, bend and accurately place.
It realizes efficient automatic bending of automobile oil pipes, improves bending accuracy and production efficiency, and reduces workers' labor intensity.
Smart Images

Figure CN119346681A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical processing, and in particular to a fully automatic pipe bending device for automobile pipeline production. Background Art
[0002] Automobile fuel pipes can be either hard pipes or soft pipes, depending on the application location and function of the pipes. Hard pipes are mainly used to connect fixed parts to ensure the stability and reliability of the oil circuit; soft pipes are mainly used to connect moving parts to accommodate movement and reduce stress. For example, in the fuel system, the connection from the fuel tank to the fuel pump usually uses a soft pipe, but the connection from the fuel pump to the fuel filter usually uses a hard pipe.
[0003] At present, there are usually two processing methods for bending automobile oil pipes: (1) one or two workers use multiple sets of bending tools to perform multiple and continuous manual bending from the middle to the two ends; (2) use a double-head pipe bending machine to perform multiple and continuous automatic bending from the two ends to the middle. However, the manual bending method greatly increases the labor intensity of workers and has low work efficiency. The automatic bending method is very likely to cause the oil pipe to bend during the bending process, resulting in low bending accuracy. Summary of the invention
[0004] The object of the present invention is to provide a fully automatic pipe bending equipment for automobile pipeline production to solve the above-mentioned defects caused by the prior art.
[0005] A fully automatic pipe bending equipment for automobile pipeline production, comprising a displacement mechanism, a pipe bending mechanism, a clamping mechanism, a holding mechanism and a conveying mechanism, wherein:
[0006] The displacement mechanism is provided with a pair and is distributed on the left and right sides;
[0007] The pipe bending mechanism is provided with a pair of displacement mechanisms correspondingly arranged on both sides, and the spatial position of the pipe bending mechanism is adjusted by the displacement mechanism. The pipe bending mechanism includes a limit block 1, a limit block 2 and a pipe bending block. The hard pipe is limited by the limit block 1 and the limit block 2, and then the hard pipe is bent by the pipe bending block.
[0008] The clamping mechanism is fixedly arranged between the displacement mechanisms on both sides, and the clamping mechanism includes a clamping block, which clamps the hard pipe to prevent the hard pipe from moving;
[0009] The clamping mechanism is movably arranged behind the displacement mechanisms on both sides, and the clamping mechanism includes a mechanical arm and a clamping block, and the clamping block clamps the hard pipe to prevent the hard pipe from bending;
[0010] The conveying mechanism is fixedly arranged in front of the displacement mechanisms on both sides. The conveying mechanism includes a conveyor belt, through which the hard tubes are transported one by one, and the mechanical arm cooperates with the clamping block to automatically place the hard tubes between the displacement mechanisms on both sides.
[0011] Preferably, the displacement mechanism also includes a fixed frame, a pair of guide rails 1 are connected in parallel to the upper side of the fixed frame, a slider 1 is slidably connected to the guide rail 1, and a slide plate 1 is horizontally connected between the sliders 1 on the front and rear sides, a rack 1 is connected in parallel to the fixed frame between the two guide rails 1, a motor 1 is installed on the upper side of the slide plate 1, and a gear 1 is keyed at its output end, the gear 1 and the rack 1 are meshed with each other, a pair of guide rails 2 are connected in parallel to the upper side of the slide plate 1, a slider 2 is slidably connected to the guide rail 2, and the sliders on the left and right sides are connected to the sliders A skateboard two is horizontally connected between the two, a cylinder one is also fixed on the upper side of the skateboard one, and a connector one is connected to the end of its piston rod, and the connector one is connected to the edge of the skateboard two, a fixed tube is vertically welded on the upper side of the skateboard two, a pair of guide rails three are parallelly connected to the front side of the fixed tube, a slider three is slidably connected to the guide rails three, and a skateboard three is vertically connected between the sliders three on the left and right sides, a cylinder two is also vertically connected to the upper side of the skateboard three, and a movable plate is connected to the end of its piston rod, and the movable plate is vertically connected to the front side of the skateboard three.
[0012] Preferably, the pipe bending mechanism also includes a fixed shell, a fixed groove is provided on the upper portion of the fixed shell, a synchronous wheel 1 is rotatably connected to the inside of the fixed shell, and a movable groove is provided on the synchronous wheel 1, a motor 2 is installed on the outer side of the fixed shell, and the synchronous wheel 2 is keyed at its output end, a plurality of tensioning wheels are also distributed at intervals on the inner side of the fixed shell, and a synchronous belt is set between the synchronous wheel 1, the synchronous wheel 2 and all the tensioning wheels, a fixed plate is installed on the side of the synchronous wheel 1, the limit block 1 is arranged on the fixed plate, the limit block 2 is located next to the limit block 1 and installed on the side of the synchronous wheel 1, the side of the synchronous wheel 1 is also connected to a C-shaped fixed seat, a motor 3 is installed on the lower side of the fixed seat, and a movable seat is installed at its output end, a movable plate is vertically fixed to the side of the movable seat, and the pipe bending block is arranged on the movable plate.
[0013] Preferably, the clamping mechanism also includes a support tube, which is vertically installed between the left and right fixed frames, and a support bar is horizontally welded to the top of the support tube, the front end of the support bar is connected to a hinge seat, and a cylinder three is hinged on the hinge seat, the end of the piston rod of the cylinder three is connected to a connector two, and a clamping plate is hinged on the connector two, the inner end of the support bar is connected to a clamping bar, and the clamping bar and the clamping plate are hinged, and a finger cylinder one is also installed at the inner end of the support bar, and the clamping block is provided with a pair and is correspondingly installed on the two fingers of the finger cylinder one.
[0014] Preferably, a pair of guide rails six are also connected in parallel on the upper side of the fixed frame. A slider six is slidably connected to the guide rails six, and a slide plate six is horizontally connected between the sliders six on the front and rear sides. A rack two is connected in parallel between the two guide rails six of the fixed frame. A motor four is installed on the upper side of the slide plate six, and a gear two is key-connected to its output end. The gear two meshes with the rack two. The robotic arm is installed on the upper side of the slide plate six, and a finger cylinder two is installed at the end of the robotic arm. A pair of clamping blocks are provided and are correspondingly installed on the two fingers of the finger cylinder two.
[0015] Preferably, the conveying mechanism further includes an installation frame. A pair of installation strips are symmetrically connected to the left and right on the upper side of the installation frame, and a pair of installation shafts are rotatably connected between the installation strips on both sides. A conveying wheel is key-connected to the end of the installation shaft, and a conveyor belt is sleeved between the conveying wheels on the same side. A number of conveying grooves are evenly distributed on the outer wall of the conveyor belt. A motor five is also installed in the middle of the installation frame, and a pulley one is key-connected to its output end. A pulley two is key-connected to the installation shaft, and a transmission belt is sleeved between the pulley two and the pulley one. A rotary cylinder is installed at the rear end of the installation strip, and a rotary shaft is flange-connected to its output end. Rotary arms are key-connected to both ends of the rotary shaft, and a finger cylinder three is installed at the other end of the rotary arm. A pair of pick-and-place blocks are installed on the two fingers of the finger cylinder three.
[0016] Preferably, a double-axis cylinder two is hinged to the side of the fixed plate, and a pair of hinge bars one are hinged to the end of its piston rod. The other end of one hinge bar one is hinged to the fixed plate, and the other end of the other hinge bar one is hinged to a slide plate four. A guide rail four is horizontally connected to the upper edge of the fixed plate, and a slider four is slidably connected to the guide rail four. The slider four is screw-connected to the slide plate four, and a limit block one is installed on the slide plate four. A double-axis cylinder three is hinged to the side of the movable plate, and a pair of hinge bars two are hinged to the end of its piston rod. The other end of one hinge bar two is hinged to the fixed plate, and the other end of the other hinge bar two is hinged to a slide plate five. A guide rail five is horizontally connected to the upper edge of the movable plate, and a slider five is slidably connected to the guide rail five. The slider five is screw-connected to the slide plate five, and a connecting plate is connected to the side of the slide plate five, and a bent pipe block is rotatably connected to the connecting plate.
[0017] Preferably, a support bar is vertically connected to the rear end of the installation strip, a positioning plate is vertically installed at the upper end of the support bar, and a V-shaped positioning groove is provided at the top of the positioning plate.
[0018] Preferably, a pair of guide rails seven are connected in parallel to both the left and right sides of the installation frame. A slider seven is slidably connected to the guide rails seven, and a "U"-shaped slide plate seven is connected between the front and rear sliders seven on the same side.
[0019] Compared with the prior art, the present invention has the following advantages:
[0020] 1. Before bending, the present invention drives the conveyor belt to operate after the belt transmission, and transports the hard tubes to be bent backward one by one, and then the finger cylinder 2 cooperates with the clamping block to clamp the hard tube at the rear, and then the rotating cylinder drives the rotating arm to flip backward, so that the clamping mechanism can automatically take away the hard tube and automatically place it between the displacement mechanisms on both sides.
[0021] 2. In the bending process of the present invention, the second motor drives the limit block 1 on the fixed plate, the limit block 2 on the synchronous wheel 2 and the bending block on the movable plate to rotate synchronously after the belt transmission to change the bending direction of the hard tube. At the same time, the second finger cylinder cooperates with the clamping block to clamp the bent hard tube part to prevent the hard tube from bending during bending. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention.
[0023] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the displacement mechanism.
[0024] Figure 3 It is a structural schematic diagram of the partial first-person perspective of the displacement mechanism.
[0025] Figure 4 It is a structural schematic diagram of the local second perspective of the displacement mechanism.
[0026] Figure 5 It is a schematic diagram of the structure of the overall bending mechanism from the first perspective.
[0027] Figure 6 It is a schematic diagram of the structure of the overall bending mechanism from the second perspective.
[0028] Figure 7 It is a schematic diagram of the local three-dimensional structure of the tube bending mechanism.
[0029] Figure 8 It is a schematic diagram of the overall three-dimensional structure of the clamping mechanism.
[0030] Fig. 9 It is a schematic diagram of the overall three-dimensional structure of the clamping mechanism.
[0031] Fig.10 It is a schematic diagram of the overall three-dimensional structure of the conveying mechanism.
[0032] Fig.11 It is a schematic diagram of the local three-dimensional structure of the conveying mechanism.
[0033] in:
[0034] 10-displacement mechanism; 101-fixed frame; 102-guide rail 1; 103-slider 1; 104-slide plate 1; 105-rack 1; 106-motor 1; 107-gear 1; 108-guide rail 2; 109-slider 2; 110-slide plate 2; 111-cylinder 1; 112-connector 1; 113-fixed pipe; 114-guide rail 3; 115-slider 3; 116-slide plate 3; 117-cylinder 2; 118-movable plate;
[0035] 20-bending mechanism; 201-fixed shell; 201a-fixed slot; 202-synchronous wheel one; 202a-movable slot; 203-motor two; 204-synchronous wheel two; 205-tensioning wheel; 206-synchronous belt; 207-fixed plate; 208-double-axis cylinder two; 209-hinge bar one; 210-guide rail four; 211-slider four; 212-slide plate four; 213-limit block one; 214-limit block two; 215-fixed seat; 216-motor three; 217-movable seat; 218-movable plate; 219-double-axis cylinder three; 220-hinge bar two; 221-guide rail five; 222-slider five; 223-slide plate five; 224-connecting plate; 225-bending block;
[0036] 30-clamping mechanism; 301-support tube; 302-support bar; 303-hinged seat; 304-cylinder three; 305-connector two; 306-clamping plate; 307-clamping bar; 308-finger cylinder one; 309-clamping block;
[0037] 40-clamping mechanism; 401-guide rail six; 402-slider six; 403-slide plate six; 404-rack two; 405-motor four; 406-gear two; 407-mechanical arm; 408-finger cylinder two; 409-clamping block;
[0038] 50-conveying mechanism; 501-installing frame; 502-installing bar; 503-installing shaft; 504-conveying wheel; 505-conveying belt; 505a-conveying trough; 506-motor five; 507-pulley one; 508-pulley two; 509-transmission belt; 510-rotating cylinder; 511-rotating shaft; 512-rotating arm; 513-finger cylinder three; 514-pick-and-place block; 515-support bar; 516-positioning plate; 516a-positioning groove; 517-guide rail seven; 518-slider seven; 519-slide plate seven. DETAILED DESCRIPTION
[0039] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0040] like Figures 1 to 11As shown, a fully automatic pipe bending equipment for automobile pipeline production includes a displacement mechanism 10, a pipe bending mechanism 20, a clamping mechanism 30, a clamping mechanism 40 and a conveying mechanism 50, wherein:
[0041] The displacement mechanism 10 is provided in a pair and is distributed on the left and right sides;
[0042] The pipe bending mechanism 20 is provided with a pair of displacement mechanisms 10 correspondingly arranged on both sides, and the spatial position of the pipe bending mechanism 20 is adjusted by the displacement mechanism 10. The pipe bending mechanism 20 includes a limit block 1 213, a limit block 214 and a pipe bending block 225. The limit block 1 213 and the limit block 214 limit the hard pipe, and then the pipe bending block 225 bends the hard pipe;
[0043] The clamping mechanism 30 is fixedly arranged between the displacement mechanisms 10 on both sides, and the clamping mechanism 30 includes a clamping block 309, which clamps the hard pipe to prevent the hard pipe from moving;
[0044] The clamping mechanism 40 is movably arranged behind the displacement mechanisms 10 on both sides, and the clamping mechanism 40 includes a mechanical arm 407 and a clamping block 409, and the clamping block 409 clamps the hard pipe to prevent the hard pipe from bending;
[0045] The conveying mechanism 50 is fixedly arranged in front of the displacement mechanisms 10 on both sides. The conveying mechanism 50 includes a conveyor belt 505, through which the hard tubes are transported one by one, and the mechanical arm 407 cooperates with the clamping block 409 to automatically place the hard tubes between the displacement mechanisms 10 on both sides.
[0046] In this embodiment, the displacement mechanism 10 also includes a fixed frame 101, a pair of guide rails 102 are connected in parallel to the upper side of the fixed frame 101, a slider 103 is slidably connected to the guide rail 102, and a slide plate 104 is horizontally connected between the sliders 103 on the front and rear sides, a rack 105 is connected in parallel between the two guide rails 102 of the fixed frame 101, a motor 106 is installed on the upper side of the slide plate 104, and a gear 107 is keyed to its output end, the gear 107 and the rack 105 are meshed with each other, a pair of guide rails 108 are connected in parallel to the upper side of the slide plate 104, a slider 109 is slidably connected to the guide rail 108, and a motor 106 is installed on the upper side of the slide plate 104, and a gear 107 is keyed to the output end of the motor 106, and the gear 107 and the rack 105 are meshed with each other, and a pair of guide rails 108 are connected in parallel to the upper side of the slide plate 104, a slider 109 is slidably connected to the guide rail 108, and a slider 109 is connected to the left and right slides. A slide plate 110 is horizontally connected between the blocks 109, a cylinder 111 is fixed on the upper side of the slide plate 104, and a connector 112 is connected to the end of its piston rod, and the connector 112 is connected to the edge of the slide plate 110, a fixed pipe 113 is vertically welded on the upper side of the slide plate 110, a pair of guide rails 114 are parallelly connected to the front side of the fixed pipe 113, a slider 115 is slidably connected to the guide rails 114, and a slide plate 116 is vertically connected between the sliders 115 on the left and right sides, a cylinder 117 is vertically connected to the upper side of the slide plate 116, and a moving plate 118 is connected to the end of its piston rod, and the moving plate 118 is vertically connected to the front side of the slide plate 116. The motor 106 can drive the pipe bending mechanism 20 to move left and right after gear transmission; the cylinder 111 can drive the pipe bending mechanism 20 to move forward and backward; the cylinder 2 117 can drive the pipe bending mechanism 20 to move up and down.
[0047] In this embodiment, the bending mechanism 20 also includes a fixed shell 201, a fixed groove 201a is provided on the upper part of the fixed shell 201, a synchronous wheel 202 is rotatably connected inside the fixed shell 201, and a movable groove 202a is provided on the synchronous wheel 202, a motor 203 is installed on the outer side of the fixed shell 201, and a synchronous wheel 204 is keyed to its output end, and a plurality of tensioning wheels 205 are also distributed at intervals on the inner side of the fixed shell 201, and a synchronous wheel 202, a synchronous wheel 204 and all the tensioning wheels 205 are set between them. Belt 206, a fixed plate 207 is installed on the side of the synchronous wheel 202, the limit block 213 is arranged on the fixed plate 207, the limit block 214 is located beside the limit block 213 and installed on the side of the synchronous wheel 202, the side of the synchronous wheel 202 is also connected to a C-shaped fixed seat 215, a motor 3 216 is installed on the lower side of the fixed seat 215, and a movable seat 217 is installed on the output end thereof, a movable plate 218 is vertically fixed to the side of the movable seat 217, and the bending pipe block 225 is arranged on the movable plate 218. Motor 203 can drive the limit block 1 213 on the fixed plate 207, the limit block 214 on the synchronous wheel 204 and the bending block 225 on the movable plate 218 to rotate synchronously after belt transmission; the bending block 225 on the movable plate 218 is driven by motor 3 216 to deflect, and the hard pipe jointly restricted by the limit block 1 213 and the limit block 2 214 is bent.
[0048] In this embodiment, the clamping mechanism 30 also includes a support tube 301, which is vertically installed between the left and right fixed frames 101. A support bar 302 is horizontally welded to the top of the support tube 301. The front end of the support bar 302 is connected to a hinge seat 303, and a cylinder three 304 is hinged on the hinge seat 303. The end of the piston rod of the cylinder three 304 is connected to a connector two 305, and a clamping plate 306 is hinged on the connector two 305. The inner end of the support bar 302 is connected to a clamping bar 307, and the clamping bar 307 is hinged to the clamping plate 306. The inner end of the support bar 302 is also installed with a finger cylinder one 308, and the clamping block 309 is provided with a pair and correspondingly installed on the two fingers of the finger cylinder one 308. Cylinder three 304 can drive the clamping plate 306 to squeeze the clamping strip 307 and clamp the hard tube. At the same time, finger cylinder one 308 cooperates with the clamping block 309 to clamp the hard tube to prevent the hard tube from moving when bending.
[0049] In this embodiment, a pair of guide rails 6 401 are also connected in parallel to the upper side of the fixed frame 101, a slider 6 402 is slidably connected to the guide rails 6 401, and a slide plate 6 403 is horizontally connected between the sliders 6 402 on the front and rear sides, and a rack 2 404 is connected in parallel between the two guide rails 6 401 of the fixed frame 101, a motor 405 is installed on the upper side of the slide plate 6 403, and a gear 2 406 is keyed to its output end, and the gear 2 406 and the rack 2 404 are meshed with each other, the robotic arm 407 is installed on the upper side of the slide plate 6 403, and a finger cylinder 2 408 is installed at the end of the robotic arm 407, and the clamping block 409 is provided with a pair of two fingers correspondingly installed on the finger cylinder 2 408. The second finger cylinder 408 cooperates with the clamping block 409 to clamp the hard tube to prevent the hard tube from bending during bending, or the clamped hard tube can be driven to move in space through the mechanical arm 407.
[0050] In this embodiment, the conveying mechanism 50 also includes a mounting frame 501, a pair of mounting bars 502 are symmetrically connected to the upper side of the mounting frame 501, and a pair of mounting shafts 503 are rotatably connected between the mounting bars 502 on both sides, the end keys of the mounting shafts 503 are connected to conveying wheels 504, and a conveying belt 505 is set between the conveying wheels 504 on the same side, and a plurality of conveying grooves 505a are evenly distributed on the outer wall of the conveying belt 505. A motor 506 is also installed in the middle of the mounting frame 501, and A pulley 1 507 is keyed to the output end, a pulley 2 508 is keyed to the mounting shaft 503, and a transmission belt 509 is set between the pulley 2 508 and the pulley 1 507. A rotary cylinder 510 is installed at the rear end of the mounting bar 502, and a rotary shaft 511 is flanged to the output end. Rotating arms 512 are keyed to the two ends of the rotary shaft 511, and a finger cylinder 3 513 is installed at the other end of the rotary arm 512, and a pair of pick-and-place blocks 514 are installed on the two fingers of the finger cylinder 3 513. The motor 506 can drive the conveyor belt 505 to operate after the belt transmission, and transport the hard pipes that need to be bent backward one by one, and then the finger cylinder 2 408 cooperates with the clamping block 409 to clamp the hard pipe at the rear, and then the rotary cylinder 510 drives the rotary arm 512 to flip backward, so that the clamping mechanism 40 can automatically take away the hard pipe and automatically place it between the displacement mechanisms 10 on both sides.
[0051] In this embodiment, a double-axis cylinder two 208 is hinged to the side surface of the fixed plate 207, and a pair of hinge bars one 209 are hinged to the end of its piston rod. The other end of one hinge bar one 209 is hinged to the fixed plate 207, and the other end of the other hinge bar one 209 is hinged to a slide plate four 212. A guide rail four 210 is horizontally connected to the upper edge of the fixed plate 207, and a slider four 211 is slidably connected to the guide rail four 210. The slider four 211 is screwed to the slide plate four 212, and a limit block one 213 is installed on the slide plate four 212. A double-axis cylinder three 219 is hinged to the side surface of the movable plate 218, and a pair of hinge bars two 220 are hinged to the end of its piston rod. The other end of one hinge bar two 220 is hinged to the fixed plate 207, and the other end of the other hinge bar two 220 is hinged to a slide plate five 223. A guide rail five 221 is horizontally connected to the upper edge of the movable plate 218, and a slider five 222 is slidably connected to the guide rail five 221. The slider five 222 is screwed to the slide plate five 223. A connecting plate 224 is connected to the side surface of the slide plate five 223, and an elbow block 225 is rotatably connected to the connecting plate 224. The double-axis cylinder two 208 can drive the limit block one 213 to squeeze the limit block two 214 and define the bending position of the rigid tube, and the double-axis cylinder three 219 can drive the elbow block 225 to bend the rigid tube at this position.
[0052] In this embodiment, a support bar 515 is vertically connected to the rear end of the mounting bar 502, a positioning plate 516 is vertically installed at the upper end of the support bar 515, and a V-shaped positioning groove 516a is provided at the top of the positioning plate 516. The positioning groove 516a on the positioning plate 516 can be used to temporarily store a single rigid tube to be bent.
[0053] In this embodiment, a pair of guide rails seven 517 are parallelly connected to both the left and right sides of the mounting frame 501. A slider seven 518 is slidably connected to the guide rail seven 517, and a U-shaped slide plate seven 519 is connected between the slider seven 518s on the front and rear sides of the same side. The slide plate seven 519 can be used to temporarily store multiple rigid tubes to be bent.
[0054] The working principle of this fully automatic tube bending equipment for automobile pipeline production:
[0055] Step 1: The motor five 506 drives the conveyor belt 505 to operate through belt transmission, and逐个向后输送 the rigid tubes to be bent, and then uses the finger cylinder two 408 to cooperate with the clamping block 409 to clamp the last rigid tube and transfer it to the positioning grooves 516a on the left and right sides;
[0056] Step 2: Use the finger cylinder two 408 to cooperate with the clamping block 409 to clamp the rigid tube in the positioning groove 516a, and then drive the clamped rigid tube to be placed in the movable grooves 202a on the left and right sides through the robotic arm 407;
[0057] Step 3: The cylinder 3 304 drives the clamping plate 306 to squeeze the clamping strip 307 and clamp the hard tube. At the same time, the finger cylinder 1 308 cooperates with the clamping block 309 to clamp the hard tube to prevent the hard tube from moving during bending.
[0058] Step 4: The double-axis cylinder 208 drives the limit block 1 213 to squeeze the limit block 214 and define the bending position of the hard tube, and then the double-axis cylinder 3 219 drives the bending block 225 to bend the hard tube at this position. During the bending process, the motor 203 drives the limit block 1 213 on the fixed plate 207, the limit block 214 on the synchronous wheel 204 and the bending block 225 on the movable plate 218 to rotate synchronously after precise belt transmission to accurately change the bending direction of the hard tube. At the same time, the finger cylinder 2 408 cooperates with the clamping block 409 to clamp the bent hard tube part to prevent the hard tube from bending during bending.
[0059] Step 5: After the bending is completed, the clamped hard tube is automatically removed from the movable grooves 202a on the left and right sides by the robot arm 407.
[0060] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. A fully automatic pipe bending equipment for automobile pipeline production, characterized by: It comprises a displacement mechanism (10), a pipe bending mechanism (20), a clamping mechanism (30), a holding mechanism (40) and a conveying mechanism (50), wherein: The displacement mechanism (10) is provided in a pair and is distributed on the left and right sides; The pipe bending mechanism (20) is provided with a pair of displacement mechanisms (10) correspondingly arranged on both sides, and the spatial position of the pipe bending mechanism (20) is adjusted by the displacement mechanism (10). The pipe bending mechanism (20) comprises a first limiting block (213), a second limiting block (214) and a pipe bending block (225). The first limiting block (213) and the second limiting block (214) are used to limit the hard pipe, and the pipe bending block (225) is used to bend the hard pipe. The clamping mechanism (30) is fixedly arranged between the displacement mechanisms (10) on both sides, and the clamping mechanism (30) comprises a clamping block (309), and the clamping block (309) is used to clamp the hard pipe to prevent the hard pipe from moving; The clamping mechanism (40) is movably arranged behind the displacement mechanisms (10) on both sides, and the clamping mechanism (40) comprises a mechanical arm (407) and a clamping block (409), and the clamping block (409) is used to clamp the hard pipe to prevent the hard pipe from bending; The conveying mechanism (50) is fixedly arranged in front of the shifting mechanisms (10) on both sides. The conveying mechanism (50) includes a conveyor belt (505). The hard tubes are transported one by one through the conveyor belt (505), and the mechanical arm (407) cooperates with the clamping block (409) to automatically place the hard tubes between the shifting mechanisms (10) on both sides.
2. The fully automatic pipe bending equipment for automobile pipeline production according to claim 1 is characterized in that: The displacement mechanism (10) further comprises a fixed frame (101), wherein a pair of guide rails (102) are connected in parallel to the upper side of the fixed frame (101), a slider (103) is slidably connected to the guide rails (102), and a slide plate (104) is horizontally connected between the sliders (103) at the front and rear sides, and a rack (105) is connected in parallel to the fixed frame (101) between the two guide rails (102), a motor (106) is installed on the upper side of the slide plate (104), and a gear (107) is keyed to the output end thereof, and the gear (107) and the rack (105) are meshed with each other, and a pair of guide rails (108) are connected in parallel to the upper side of the slide plate (104), a slider (109) is slidably connected to the guide rails (108), and a slider (109) is connected to the sliders (103) at the left and right sides. A slide plate 2 (110) is horizontally connected between the two slide plates 109, a cylinder 1 (111) is also fixed on the upper side of the slide plate 1 (104), and a connector 1 (112) is connected to the end of its piston rod, and the connector 1 (112) is connected to the edge of the slide plate 2 (110), a fixed tube (113) is vertically welded to the upper side of the slide plate 2 (110), a pair of guide rails 3 (114) is parallelly connected to the front side of the fixed tube (113), a slider 3 (115) is slidably connected to the guide rails 3 (114), and a slide plate 3 (116) is vertically connected between the sliders 3 (115) on the left and right sides, a cylinder 2 (117) is also vertically connected to the upper side of the slide plate 3 (116), and a movable plate (118) is connected to the end of its piston rod, and the movable plate (118) is vertically connected to the front side of the slide plate 3 (116).
3. The fully automatic pipe bending equipment for automobile pipeline production according to claim 2 is characterized in that: The pipe bending mechanism (20) further comprises a fixed shell (201), the upper part of which is provided with a fixed groove (201a), the interior of the fixed shell (201) is rotatably connected to a synchronous wheel 1 (202), and a movable groove (202a) is provided on the synchronous wheel 1 (202), a motor 2 (203) is installed on the outer side of the fixed shell (201), and a synchronous wheel 2 (204) is keyed to the output end thereof, a plurality of tension wheels (205) are also spaced apart on the inner side of the fixed shell (201), and a synchronous belt (206) is set between the synchronous wheel 1 (202), the synchronous wheel 2 (204) and all the tension wheels (205). ), a fixed plate (207) is installed on the side of the synchronous wheel (202), the limit block (213) is arranged on the fixed plate (207), the limit block (214) is located beside the limit block (213) and is installed on the side of the synchronous wheel (202), the side of the synchronous wheel (202) is also connected to a C-shaped fixed seat (215), the lower side of the fixed seat (215) is installed with a motor (216), and a movable seat (217) is installed at its output end, the side of the movable seat (217) is vertically fixed with a movable plate (218), and the bending block (225) is arranged on the movable plate (218).
4. The fully automatic pipe bending equipment for automobile pipeline production according to claim 2 is characterized in that: The clamping mechanism (30) further comprises a support tube (301), the support tube (301) being vertically mounted between the left and right fixed frames (101), a support bar (302) being horizontally welded to the top of the support tube (301), a front end of the support bar (302) being connected to a hinge seat (303), and a cylinder three (304) being hinged on the hinge seat (303), and a connecting rod (304) being connected to the end of the piston rod of the cylinder three (304). Joint 2 (305), and a clamping plate (306) is hinged on the joint 2 (305), the inner end of the support bar (302) is connected to a clamping bar (307), and the clamping bar (307) and the clamping plate (306) are hinged, and the inner end of the support bar (302) is also installed with a finger cylinder 1 (308), and the clamping block (309) is provided with a pair and is correspondingly installed on the two fingers of the finger cylinder 1 (308).
5. The fully automatic pipe bending equipment for automobile pipeline production according to claim 2 is characterized in that: A pair of guide rails six (401) are also connected in parallel to the upper side of the fixed frame (101), a slider six (402) is slidably connected to the guide rails six (401), and a slide plate six (403) is horizontally connected between the sliders six (402) on the front and rear sides, and a rack two (404) is connected in parallel to the fixed frame (101) between the two guide rails six (401), a motor four (405) is installed on the upper side of the slide plate six (403), and a gear two (406) is keyed at its output end, and the gear two (406) and the rack two (404) are meshed with each other, the mechanical arm (407) is installed on the upper side of the slide plate six (403), and a finger cylinder two (408) is installed at the end of the mechanical arm (407), and the clamping block (409) is provided with a pair of two fingers correspondingly installed on the finger cylinder two (408).
6. The fully automatic pipe bending equipment for automobile pipeline production according to claim 1 is characterized in that: The conveying mechanism (50) further comprises a mounting frame (501), a pair of mounting bars (502) being symmetrically connected to the upper side of the mounting frame (501), and a pair of mounting shafts (503) being rotatably connected between the mounting bars (502) on both sides, the ends of the mounting shafts (503) being key-connected to conveying wheels (504), and a conveying belt (505) being sleeved between the conveying wheels (504) on the same side, and a plurality of conveying grooves (505a) being evenly distributed on the outer wall of the conveying belt (505), and a motor 5 (506) being installed in the middle of the mounting frame (501), and a motor 5 (506) being arranged at the output end thereof. The end key is connected to pulley one (507), the upper key of the installation shaft (503) is connected to pulley two (508), and a transmission belt (509) is installed between pulley two (508) and pulley one (507), the rear end of the installation bar (502) is installed with a rotating cylinder (510), and the output end thereof is flange-connected with a rotating shaft (511), the two ends of the rotating shaft (511) are key-connected with rotating arms (512), the other end of the rotating arm (512) is installed with finger cylinder three (513), and a pair of pick-and-place blocks (514) are installed on two fingers of finger cylinder three (513).
7. The fully automatic pipe bending equipment for automobile pipeline production according to claim 3 is characterized in that: On the side of the fixed plate (207), a double-acting cylinder II (208) is hinged, and at the end of its piston rod, a pair of hinge bars I (209) are hinged. The other end of one hinge bar I (209) is hinged to the fixed plate (207), and the other end of the other hinge bar I (209) is hinged to a slide plate IV (212). Horizontally connected to the upper edge of the fixed plate (207) is a guide rail IV (210), and slidably connected to the guide rail IV (210) is a slider IV (211). The slider IV (211) is connected to the slide plate IV (212) by screws, and a limit block I (213) is installed on the slide plate IV (212). On the side of the movable plate (218), a double-acting cylinder III (219) is hinged, and at the end of its piston rod, a pair of hinge bars II (220) are hinged. The other end of one hinge bar II (220) is hinged to the fixed plate (207), and the other end of the other hinge bar II (220) is hinged to a slide plate V (223). Horizontally connected to the upper edge of the movable plate (218) is a guide rail V (221), and slidably connected to the guide rail V (221) is a slider V (222). The slider V (222) is connected to the slide plate V (223) by screws. Connected to the side of the slide plate V (223) is a connecting plate (224), and a bent pipe block (225) is rotatably connected to the connecting plate (224).
8. The fully automatic pipe bending equipment for automobile pipeline production according to claim 6 is characterized in that: Vertically connected to the rear end of the mounting bar (502) is a support bar (515). Vertically installed at the upper end of the support bar (515) is a positioning plate (516), and at the top of the positioning plate (516) is a V-shaped positioning groove (516a).
9. The fully automatic pipe bending equipment for automobile pipeline production according to claim 6 is characterized in that: On both the left and right sides of the mounting frame (501), a pair of guide rails VII (517) are connected in parallel. Slidably connected to the guide rails VII (517) are sliders VII (518), and between the sliders VII (518) on the front and rear sides on the same side, a U-shaped slide plate VII (519) is connected.