Framework forming equipment
By designing the skeleton molding equipment, the automatic transportation and supporting main tendons are automatically transported and supported by the feeding catheter and roller transport system, which solves the problem of heavy and deformation of the main tendon in existing technologies, and improves product quality and production efficiency.
Patent Information
- Application Number
- CN202411547929.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-01-24
AI Technical Summary
During the production process of existing steel bar frame forming machines, the main tendons are heavier and prone to deformation, resulting in high physical consumption of staff. The steel bar cage that has not been supported for a long time is prone to deformation, affecting product quality.
A skeleton molding equipment is designed, including the base, the mobile disk, the support platform and the roller welding machine. By setting the feed catheter and the roller wheel conveying system, the automatic transportation and stable support of the main tendon are achieved, reducing the risk of manual transportation and deformation.
It reduces the difficulty of fixing the main tendon by staff, avoids the reduction of quality caused by the deformation of the reinforced cage, and improves the stability and quality of the product.
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Figure CN119346768A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel bar skeleton production, in particular to skeleton forming equipment. Background Art
[0002] With the needs of urban construction, the demand for electric poles is increasing. In order to meet the needs of the market, they are currently mass-produced in factories, using steel frame forming machines to make steel cages for electric poles, and then pouring cement to make electric poles. The current steel frame forming machines all fix the main bars through a mobile disk and pull the main bars to move. During this process, the main bars pass through a roll welder to wrap and weld the thin bars. Since the main bars are heavy and difficult to carry, and the main bars are long and easy to deform, they often require multiple people to carry them, and the guide is required to pull the ends of the main bars through the small holes on the mobile disk and the fixed disk for fixing, passing through the fixed disk of the roll welder, and then fixed on the mobile disk. In this process, the workers consume a lot of physical energy and more workers are needed. As the mobile disk pulls the made steel cage away from the roll welder, the longer and longer part in the middle has no support. Due to the influence of gravity, it will deform downward. When the roll welder welds the thin bars to the main bars, it is easy to produce deviations, resulting in reduced quality of the steel frame produced. Summary of the invention
[0003] In view of the above-mentioned prior art, the present invention provides a skeleton forming device, which can reduce the difficulty of workers in fixing the main reinforcement and prevent the problem of reduced product quality due to gravity deformation of the pulled steel cage.
[0004] To achieve the above object, the technical solution of the embodiment of the present invention is implemented as follows:
[0005] A skeleton forming device comprises a base, a movable plate, a support table and a roll welding machine, wherein the roll welding machine is fixedly connected to the base, the movable plate is movably connected to the base, the support table is connected to the base, the support table is between the movable plate and the roll welding machine, a first support frame and a second support frame are arranged on the other side of the roll welding machine, a feeding pipe is connected between the first support frame and the second support frame, a feeding conduit is arranged in the feeding pipe, an outlet of the feeding conduit is connected to the roll welding machine, an inlet of the feeding conduit is connected to a main reinforcement placement bin, main reinforcements are placed in the main reinforcement placement bin, and the direction of the feeding conduit and the main reinforcement placement bin is consistent with the direction in which the movable plate pulls the main reinforcement.
[0006] Furthermore, there are multiple feeding conduits in the feeding pipe, and the feeding conduits are distributed in a circular array.
[0007] Furthermore, a trumpet-shaped guide is provided at the inlet of the feeding conduit.
[0008] Furthermore, the feeding pipe is rollingly connected to the first support frame and the second support frame, the second support frame is connected to a support rod, the support rod is connected to an upper roller and a lower roller, the upper roller and the lower roller rotate towards each other through a gear connection, the support rod is connected to a motor, the motor is connected to the upper roller, the upper roller and the lower roller clamp the main rib up and down to transport it to the feeding pipe.
[0009] Furthermore, the support platform includes a bottom plate and a support platform, the bottom plate is connected to the base, a lifting mechanism is provided on the bottom plate, and the lifting mechanism is connected to the support platform.
[0010] Furthermore, the support platform is C-shaped.
[0011] Furthermore, the bottom plate is connected to wheels, the base is provided with a track for the wheels to move, and the moving plate is provided with a door opening for the support platform to move.
[0012] Furthermore, a plurality of rollers are arranged on the support platform, the rollers are perpendicular to the pulling direction of the main reinforcement, and rollers are arranged on the rollers, and the rollers are connected with the rollers in a rolling manner.
[0013] The beneficial effects of the present invention are as follows: a support platform is provided on the base to support the pulled-out steel cage, thereby preventing the steel cage from being deformed due to being too long and too heavy, which affects the product quality. A feeding conduit is provided between the main reinforcement placement bin and the roll welding machine, and the main reinforcement is directly moved to the roll welding machine through the feeding conduit, which does not require too many workers to lift and move, and also avoids deformation of the overly long main reinforcement in this process. The outlet of the feeding conduit is directly at the roll welding machine, which is convenient for the workers to align the holes to fix the main reinforcement. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A three-dimensional view of a skeleton forming device of the present invention;
[0015] Figure 2 It is a schematic diagram of a feeding pipe of a skeleton forming device of the present invention;
[0016] Figure 3 It is an enlarged schematic diagram of a skeleton forming device at A of the present invention;
[0017] Figure 4 A schematic diagram of roller conveying of a skeleton forming device of the present invention;
[0018] Figure 5 A schematic diagram of a support platform of a skeleton forming device of the present invention;
[0019] Figure 6 It is a schematic diagram of a support platform of a skeleton forming equipment of the present invention.
[0020] Explanation of the accompanying drawings: 1. Base; 2. Moving plate; 3. Seam welding machine; 4. First support frame; 5. Second support frame; 6. Main reinforcement placement bin; 7. Feeding pipe; 8. Support platform; 9. Main reinforcement; 10. Feeding duct; 11. Guide; 12. Upper roller; 13. Lower roller; 14. Support rod; 15. Gear; 16. Motor; 17. Door opening; 18. Wheel; 19. Support platform; 20. Lifting mechanism; 21. Bottom plate; 22. Driveway; 23. Roller; 24. Drum. DETAILED DESCRIPTION
[0021] The technical solution of the present invention is further elaborated in detail below in conjunction with the drawings and specific embodiments of the specification. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. In the following description, the expression "some embodiments" is related to a subset of all possible embodiments, but it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments, and can be combined with each other without conflict.
[0022] Combined with reference to Figures 1 to 6 The present invention provides a skeleton forming device, including a base 1, a moving disk 2, a support table 8 and a rolling welder 3, the rolling welder 3 is fixedly connected to the base 1, the moving disk 2 is movably connected to the base 1, the support table 8 is connected to the base 1, the support table 8 is between the moving disk 2 and the rolling welder 3, a first support frame 4 and a second support frame 5 are provided on the other side of the rolling welder 3, a feeding pipe 7 is connected between the first support frame 4 and the second support frame 5, a feeding conduit 10 is provided in the feeding pipe 7, an outlet of the feeding conduit 10 is connected to the rolling welder 3, an inlet of the feeding conduit 10 is connected to a main reinforcement placement bin 6, main reinforcement 9 is placed in the main reinforcement placement bin 6, and the direction of the feeding conduit 10 and the main reinforcement placement bin 6 is consistent with the direction in which the moving disk 2 pulls the main reinforcement 9. The height of the main reinforcement placement bin 6 is consistent with the height and direction of the feeding conduit 10. A small number of staff can move the main reinforcement to the rolling welder 3 through the feeding conduit 10. The main reinforcement is very stable at the outlet of the feeding conduit, and it is also convenient for the staff to pull the main reinforcement 9 through the hole position of the rolling welder 3 to fix the main reinforcement, and subsequently fix it to the movable plate 2. When the movable plate 2 pulls the main reinforcement 9, the thin reinforcement is wrapped and welded by the rolling welder 3. As the welded steel cage is pulled out, it is supported by the support platform 8 so that it will not sag due to the excessive length and weight of the steel cage. This not only avoids deformation of the product, but also prevents the subsequent change in the force direction of the main reinforcement from causing a decrease in the welding quality of the thin reinforcement.
[0023] Preferably, there are multiple feeding conduits 10 in the feeding tube 7, and the feeding conduits 10 are distributed in a circular array. Multiple feeding conduits 10 are provided, and different main bars 9 reach the roll welder 3 through different feeding conduits 10, which reduces the friction between the main bars 9. Lubricants such as graphite powder are added to the feeding conduits 10, making it easier to move the main bars 9. At the same time, the distribution of the feeding conduits 10 matches the distribution of the main bars of the steel cage, ensuring smoother production and making it more convenient for the staff to align the holes on the moving disk 2 and the roll welder 3. During the production process, the main bars are basically in a straight state, and will not be deformed to affect the quality of the product.
[0024] Preferably, a trumpet-shaped guide 11 is provided at the entrance of the feeding conduit 10. By providing the trumpet-shaped guide 11, it is convenient for the staff to move the end of the main rib 9 into the feeding conduit 10.
[0025] Preferably, the feeding tube 7 is connected in a rolling manner with the first support frame 4 and the second support frame 5, the second support frame 5 is connected with a support rod 14, the support rod 14 is connected with an upper roller 12 and a lower roller 13, the upper roller 12 and the lower roller 13 are connected and rotated toward each other through a gear 15, the support rod 14 is connected with a motor 16, the motor 16 is connected with the upper roller 12, the upper roller 12 and the lower roller 13 clamp the main rib 9 up and down and transport it to the feeding conduit 10. The main rib 9 passes between the upper roller 12 and the lower roller 13, and then enters the feeding conduit 10, the motor 16 is turned on, the upper roller 12 and the lower roller 13 rotate toward each other, and the main rib 9 is automatically moved into the feeding conduit 10, after one main rib 9 is moved, the feeding tube 7 is rotated so that another feeding conduit 10 is aligned with the upper roller 12 and the lower roller 13, and the above operation is continued to feed the main rib 9 into the feeding conduit.
[0026] Preferably, the support platform 8 includes a bottom plate 21 and a support platform 19, the bottom plate 21 is connected to the base 1, a lifting mechanism 20 is provided on the bottom plate 21, and the lifting mechanism 20 is connected to the support platform 19. The lifting mechanism 20 of the support platform 8 can control the height of the support platform 19, and the height of the support platform 19 can be adjusted as needed.
[0027] Preferably, the support platform 19 is C-shaped. The support platform is C-shaped, which can prevent the manufactured steel cage from shaking left and right, thereby ensuring the stability of the product and also ensuring safety.
[0028] Preferably, the bottom plate 21 is connected with wheels 18, the base 1 is provided with a lane 22 for the movement of the wheels 18, and the mobile disk 2 is provided with a door opening 17 for the movement of the support platform 8. By setting the movable support platform 8, the number of support platforms 8 required can be determined according to the length of the produced steel cage, and the door opening 17 on the mobile disk 2 ensures that the movement of the support platform 8 and the movement of the mobile disk 2 will not affect each other. At the same time, after the steel cage is completely pulled out of the seam welding machine 3, because of the support of the support platform 8, the fixing point of the main reinforcement 9 of the mobile disk 2 can be removed without a crane. At this time, the height of the support platform 8 is lowered at the same time, and the steel cage can be transported away by using the wheels 18 of the support platform 8, and there is no need to arrange a crane for transportation. In this process, the mobile disk 2 returns to its original position to continue the production of the steel cage skeleton without being affected, which can improve production efficiency.
[0029] Preferably, a plurality of rollers 23 are provided on the support 19, the rollers 23 are perpendicular to the pulling direction of the main reinforcement 9, and a roller 24 is provided on the roller 23, and the roller 24 is rollingly connected with the roller 23. The roller 24 is provided on the support 19, which reduces the friction between the steel cage and the support 19, making the pulling of the moving plate 2 more stable, and preventing the welding quality problems of the seam welder 3 from occurring due to the change of the pulling speed.
[0030] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. The protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A skeleton forming device, comprising a base (1), a movable plate (2), a support platform (8) and a roll welder (3), wherein the roll welder (3) is fixedly connected to the base (1), the movable plate (2) is movably connected to the base (1), the support platform (8) is connected to the base (1), and the support platform (8) is between the movable plate (2) and the roll welder (3), characterized in that: A first support frame (4) and a second support frame (5) are provided on the other side of the rolling welding machine (3); a feeding pipe (7) is connected between the first support frame (4) and the second support frame (5); a feeding conduit (10) is provided in the feeding pipe (7); an outlet of the feeding conduit (10) is connected to the rolling welding machine (3); an inlet of the feeding conduit (10) is connected to a main reinforcement placement bin (6); a main reinforcement (9) is placed in the main reinforcement placement bin (6); and the direction of the feeding conduit (10) and the main reinforcement placement bin (6) is consistent with the direction in which the moving plate (2) pulls the main reinforcement (9).
2. A skeleton forming device according to claim 1, characterized in that: There are a plurality of feeding conduits (10) in the feeding pipe (7), and the feeding conduits (10) are distributed in a circular array.
3. A skeleton forming device according to claim 1, characterized in that: A trumpet-shaped guide (11) is provided at the inlet of the feeding conduit (10).
4. A skeleton forming device according to claim 1, characterized in that: The feeding pipe (7) is rollingly connected to the first support frame (4) and the second support frame (5); the second support frame (5) is connected to a support rod (14); the support rod (14) is connected to an upper roller (12) and a lower roller (13); the upper roller (12) and the lower roller (13) are connected to rotate towards each other via a gear (15); the support rod (14) is connected to a motor (16); the motor (16) is connected to the upper roller (12); the upper roller (12) and the lower roller (13) clamp the main rib (9) up and down and transport it to the feeding pipe (10).
5. The skeleton forming device according to claim 1, characterized in that: The support platform (8) comprises a bottom plate (21) and a support platform (19); the bottom plate (21) is connected to the base (1); a lifting mechanism (20) is provided on the bottom plate (21); and the lifting mechanism (20) is connected to the support platform (19).
6. A skeleton forming device according to claim 5, characterized in that: The support platform (19) is C-shaped.
7. The skeleton forming device according to claim 5, characterized in that: The bottom plate (21) is connected to a wheel (18), the base (1) is provided with a track (22) for the wheel (18) to move, and the movable plate (2) is provided with a door opening (17) for the support platform (8) to move.
8. The skeleton forming device according to claim 5, characterized in that: A plurality of rollers (23) are provided on the support platform (19), wherein the rollers (23) are perpendicular to the pulling direction of the main reinforcement (9), and a roller (24) is provided on the roller (23), wherein the roller (24) is rollingly connected to the roller (23).