Automatic soldering equipment for transformer

By designing the internal and external groove structure and automatic sten system of the transformer automatic soldering equipment, the problem of electronic equipment failure in existing equipment in high temperature environments is solved, the consistency and automatic replenishment of the tin liquid level are achieved, and the reliability and efficiency of solder are improved.

CN119347030BActive Publication Date: 2025-04-29SUZHOU SHENGXIN ELECTRONICS CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411564817.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-04-29
Estimated Expiration
2044-11-05

AI Technical Summary

Technical Problem

Existing transformer soldering equipment uses electronic equipment for tin liquid monitoring and rehydration in high-temperature and complex environments, which is prone to failure, resulting in untimely and inaccurate liquid rehydration, high cost and poor reliability.

Method used

Design a transformer automatic soldering equipment, adopts an inner and outer groove structure and a tin groove supported by the spring seat, and uses the connecting rod and piston plate to achieve automatic stening function to ensure that the tin liquid level remains consistent, and realizes automatic replenishment of tin liquid through the lifting mechanism and clamping knife.

Benefits of technology

It improves the consistency and effect of transformer soldering, reduces production costs, and improves the reliability of equipment and the timeliness and accuracy of liquid filling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119347030B_ABST
    Figure CN119347030B_ABST
Patent Text Reader

Abstract

The invention discloses an automatic transformer soldering device, which relates to the field of transformer soldering, including a frame, a transverse movement mechanism, and a lifting mechanism. The top of the frame is provided with a cleaning tank, a drying tank, and a tin tank in sequence from front to back, and the tin tank includes an outer tank and an inner tank; the bottom of the inner tank is provided with two spring seats, the bottom of the base is provided with a liquid storage box, the bottom surface of the bottom inner tank is connected with a connecting rod, and the connecting rod runs through the base, the liquid storage box and the piston plate, and the liquid storage box is connected to the inner tank by a connecting pipe. The invention adopts an inside-outside design for the tin tank, when the inner tank moves upward due to the reduction of tin liquid, the lifting mechanism drives the clamping knife to press down the inner tank to reset when soldering, so that the tin liquid inside the liquid storage box is transported to the inner tank by pressing down the piston plate through the connecting rod, so as to realize automatic tinning work, replace the traditional electronic equipment to detect liquid replenishment and filling, not only reduce the production cost of investment, but also greatly improve the reliability of the equipment, and ensure the timeliness and accuracy of liquid filling.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of transformer soldering, and in particular to automatic transformer soldering equipment. Background Art

[0002] During the transformer production process, in order to facilitate good contact and firm fixation between the transformer lead wires and the terminal posts, the lead wires on the transformer are usually soldered before being welded to the terminal posts. After the soldering operation on the transformer lead wires, the welding quality of the lead wires in subsequent welding processes can be effectively enhanced, and the probability of desoldering, cold soldering and other conditions can be reduced.

[0003] When soldering the transformer lead wires, since there are a large number of lead wires on the transformer, in order to speed up the efficiency of soldering and tinning the lead wires and to reduce the labor intensity of the staff, the relevant technology mostly adopts the tinning process to solder and tinn the transformer lead wires. When operating the tinning equipment with a high degree of automation, most of them clamp and fix the transformer through automated clamping components, and drive the transformer to move back and forth between the conveyor belt and the tin pot. Through stroke control, the depth and duration of the transformer lead wires immersed in the rosin pot and the tin pot are adjusted, so that the melted tin liquid in the tin pot is evenly wrapped on the transformer lead wires, which is convenient for the subsequent welding operation of the transformer lead wires.

[0004] During the soldering process, as the working time increases, the amount of tin liquid will gradually decrease, causing the water level of the tin liquid to drop, resulting in different heights of the lead wires of the subsequent transformer soldering. In order to ensure the consistency of the soldering of each transformer lead wire, it is necessary to add tin liquid to the tin tank regularly and quantitatively.

[0005] The existing method generally uses a liquid level sensor to monitor the amount of tin liquid in real time and cooperates with control equipment, liquid delivery equipment, etc. for automatic filling. However, this method not only increases the cost of soldering equipment, but also the electronic equipment is used in a high-temperature and complex tin liquid environment, which is prone to malfunctions and causes untimely and inaccurate liquid replenishment, or even failure to automatically replenish the liquid, and has poor reliability. Summary of the invention

[0006] In order to overcome the above defects of the prior art, the present invention provides an automatic transformer soldering device to solve the problems existing in the above background technology.

[0007] The present invention provides the following technical solution: a transformer automatic soldering device, comprising:

[0008] A frame, wherein a cleaning tank, a drying tank, and a tin tank are sequentially arranged on the top of the frame from front to back, wherein the tin tank comprises an outer tank and an inner tank, and the inner tank is slidably placed in the outer tank;

[0009] A transverse movement mechanism is arranged on the top of both sides of the frame;

[0010] The lifting mechanism is detachably mounted on the free end of the transverse movement mechanism, and a bracket is provided at the free end thereof. Pneumatic clamps are provided on both sides of the bottom of the bracket, and two clamping knives that move relative to each other are connected to the bottom of the pneumatic clamp;

[0011] Wherein, two spring seats are arranged at the bottom of the inner tank, and the two spring seats are fixedly mounted on the frame through the base to elastically support the inner tank, and the spring seats are used to lift the height of the inner tank by increasing or decreasing the amount of tin liquid in the inner tank, so that the gradually decreasing tin liquid level always maintains the same height on the frame;

[0012] A liquid storage box is provided at the bottom of the base, a piston plate is provided inside the liquid storage box, a connecting rod is connected to the bottom surface of the bottom inner groove, and the connecting rod passes through the base, the liquid storage box and the piston plate and is connected, a connecting pipe is provided at the bottom of the liquid storage box, and the connecting pipe is communicated with the inner groove. When soldering, the transverse movement mechanism and the lifting mechanism are used to drive the clamping knife that clamps the product to move and press down the elastically installed inner groove, so that the connecting rod moves downward and presses down the piston plate to transport the tin liquid inside the liquid storage box to the inner groove to maintain the amount of tin in the inner groove and reset the tin liquid.

[0013] Preferably, the connecting rod includes a fixed tube and a telescopic rod, two symmetrical limit plates are movably installed on both sides of the fixed tube, each of the limit plates is provided with a plurality of equally spaced bevel teeth, knobs are threadedly connected to both sides of the fixed tube, and the knobs pass through the fixed tube and are rotatably connected to the limit plates, a plurality of equally spaced grooves are provided on both sides of the telescopic rod, a movable tooth is hinged inside each groove, and a circular hole is provided on the inclined surface of the groove, a spring is provided inside the circular hole, and both ends of the spring are respectively connected to the inner wall of the circular hole and the movable tooth.

[0014] Preferably, a material tray is provided at the front end of the frame for temporarily storing transformer products, and a detachable material swinging mold is provided at the rear end of the material tray. The material swinging mold is in a straight line shape and is used to spread the transformer products in a straight line for easy grasping by the clamp.

[0015] Preferably, a conveyor belt is installed on the frame between the cleaning tank and the material tray to convey the soldered products to the next process.

[0016] Preferably, a liquid inlet is provided on one side of the top of the liquid storage box, and observation windows are provided on the front and back sides of the liquid storage box for observing the amount of tin liquid inside the liquid storage box.

[0017] Preferably, the transverse movement mechanism includes a shell, a pulley, a belt, a first motor and a moving block, wherein the shell is fixedly mounted on the frame, two pulleys are rotatably mounted at both ends of each shell, and the two pulleys are connected to a belt, and a moving block is detachably mounted on the belt, and the two moving blocks are symmetrical on the left and right.

[0018] Preferably, the lifting mechanism includes a cross beam, a top plate, a screw, a guide rod, a lifting plate, a threaded sleeve, a guide sleeve, a second motor and a coupling, wherein the cross beam is fixedly installed between the two moving blocks, a screw is rotatably installed in the middle of the top surface of the cross beam, guide rods are fixedly connected to both sides of the top surface of the cross beam, the middle of the top plate is rotatably connected to the screw, both sides of the top plate are fixedly connected to the guide rods, a threaded sleeve is inserted in the middle of the lifting plate, guide sleeves are inserted on both sides of the lifting plate, the threaded sleeve is threadedly sleeved with the screw, the guide sleeve is slidably sleeved with the guide rod, the second motor is fixedly installed on the top plate and its output shaft is connected to the coupling, one end of the coupling is connected to the screw.

[0019] Preferably, the bracket is in an L-shaped structure, one end of which is used to connect with the lifting plate, and the other end is used to install the pneumatic clamp.

[0020] Preferably, a plurality of rollers are arranged around the inner wall of the outer groove, and pressure blocks are arranged on the top surfaces of both sides of the inner groove.

[0021] Preferably, the liquid storage box is designed to correspond to the inner tank in the upper and lower parts, and the length and width of the liquid storage box are the same as those of the inner tank, and the depth of the liquid storage box is at least twice that of the inner tank.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The present invention adopts an inside-outside design for the tin tank, and the inner tank is elastically placed in the outer tank and elastically supported by an additional spring seat and a base. As the soldering work proceeds, the amount of tin liquid in the inner tank decreases, so that the pressure value of the spring seat on the overall inner tank is reduced, and then the elastic force of the spring seat pushes the inner tank upward, realizing the height adaptability of the inner tank. The height adjustment makes the gradually decreasing tin liquid level always maintain the same height on the frame, ensuring the consistency of the transformer soldering.

[0024] 2. The present invention is provided with a liquid storage box under the base, which can be connected with the bottom of the inner tank by a connecting pipe. When the inner tank moves upward due to the reduction of tin liquid, the connecting rod is driven to extend. During soldering, the clamping knife that moves up and down by the lifting mechanism presses the inner tank to reset it, so that the inner tank moves downward, thereby pressing the piston plate down by the connecting rod to transport the tin liquid inside the liquid storage box to the inner tank, realizing automatic tinning, so that the tin liquid always maintains the same liquid level height, greatly improving the consistency of the transformer lead wire soldering, improving the transformer soldering effect, relying on the soldering equipment itself to achieve liquid replenishment and filling, instead of the traditional electronic equipment to detect liquid replenishment and filling, not only reducing the production cost, but also greatly improving the reliability of the equipment, ensuring the timeliness and accuracy of liquid filling.

[0025] 3. The present invention adopts a fixed tube and a telescopic rod design for the connecting rod, and under the action of the bevel teeth, movable teeth and spring, the telescopic rod can only move upward along with the inner groove during operation, and cannot be retracted into the fixed tube, thereby achieving continuous downward pressure on the piston plate and ensuring continuous liquid addition.

[0026] 4. The length and width of the liquid storage box of the present invention are the same as those of the inner tank, so that the rising height caused by the reduction of the tin liquid in the inner tank is the same as the feeding movement length of the reset pressing piston plate, so that the reduction of the tin liquid is the same as the addition of liquid, thereby improving the accuracy of the control of the addition of tin liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0028] Figure 2 It is a schematic diagram of the connection structure of the tin bath and the liquid storage tank of the present invention.

[0029] Figure 3 It is a schematic diagram of the tin bath structure of the present invention.

[0030] Figure 4 It is a schematic diagram of the installation structure of the tin bath and liquid storage tank of the present invention.

[0031] Figure 5 It is a schematic diagram of the cross-sectional structure of the connection between the tin bath and the liquid storage tank of the present invention.

[0032] Figure 6 This is a schematic diagram of the overall cross-sectional structure from one viewing angle of the present invention.

[0033] Figure 7 This is a schematic diagram of the overall cross-sectional structure from another viewing angle of the present invention.

[0034] Figure 8 It is a schematic diagram of the connecting rod structure of the present invention.

[0035] Fig. 9 It is a schematic diagram of the explosion structure of the connecting rod of the present invention.

[0036] Fig.10 It is a schematic diagram of the telescopic rod structure of the present invention.

[0037] Fig.11 It is a schematic diagram of the structure of the transverse movement mechanism of the present invention.

[0038] Fig.12 It is a schematic diagram of the lifting mechanism structure of the present invention.

[0039] The accompanying drawings are marked as follows: 1, frame; 2, cleaning tank; 3, drying tank; 4, tin tank; 41, outer tank; 42, inner tank; 43, pressing block; 44, roller; 5, material tray; 6, swinging mold; 7, transverse movement mechanism; 71, housing; 72, pulley; 73, belt; 74, first motor; 75, moving block; 8, lifting mechanism; 81, crossbeam; 82, top plate; 83, screw rod; 84, guide rod; 85, lifting plate; 86, threaded sleeve; 87, guide sleeve; 8 8. Second motor; 89. Coupling; 9. Bracket; 10. Pneumatic clamp; 11. Clamping knife; 12. Conveyor belt; 13. Base; 14. Spring seat; 15. Liquid storage box; 151. Liquid inlet; 152. Connecting pipe; 153. Piston plate; 16. Connecting rod; 161. Fixed cylinder; 162. Telescopic rod; 163. Limiting plate; 164. Oblique teeth; 165. Knob; 166. Groove; 167. Movable teeth; 168. Round hole; 169. Spring. DETAILED DESCRIPTION

[0040] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0041] The present invention provides a transformer automatic soldering device, such as Figure 1-7 As shown, including:

[0042] A frame 1, a cleaning tank 2, a drying tank 3, and a tin tank 4 are sequentially arranged on the top of the frame 1 from front to back, the tin tank 4 includes an outer tank 41 and an inner tank 42, and the inner tank 42 is slidably placed in the outer tank 41;

[0043] The traverse mechanism 7 is arranged on the top of both sides of the frame 1;

[0044] The lifting mechanism 8 is detachably mounted on the free end of the transverse movement mechanism 7, and a bracket 9 is provided at the free end thereof. Pneumatic clamps 10 are provided on both sides of the bottom of the bracket 9, and two clamping knives 11 that move relative to each other are connected to the bottom of the pneumatic clamp 10;

[0045] Among them, two spring seats 14 are arranged at the bottom of the inner tank 42, and the two spring seats 14 are fixedly mounted on the frame 1 through the base 13 to elastically support the inner tank 42. The spring seats 14 are used to lift the height of the inner tank 42 by increasing or decreasing the amount of tin liquid in the inner tank 42, so that the gradually decreasing tin liquid level always maintains the same height on the frame 1;

[0046] Specifically, the tin bath 4 adopts an inside-outside design, and the inner bath 42 is elastically placed in the outer bath 41 and elastically supported by the additional spring seat 14 and the base 13. As the soldering work progresses, the amount of tin liquid in the inner bath decreases, so that the overall inner bath 42 reduces the pressure value on the spring seat 14, and then the elastic force of the spring seat 14 pushes the inner bath 42 upward, achieving height adaptability and height adjustment of the inner bath 42, so that the gradually decreasing tin liquid level always maintains the same height on the frame, ensuring the consistency of the transformer soldering.

[0047] A liquid storage box 15 is provided at the bottom of the base 13, and a piston plate 153 is provided inside the liquid storage box 15. A connecting rod 16 is connected to the bottom surface of the inner groove 42, and the connecting rod 16 passes through the base 13, the liquid storage box 15 and is connected with the piston plate 153. A connecting pipe 152 is provided at the bottom of the liquid storage box 15, and the connecting pipe 152 is communicated with the inner groove 42. When soldering, the transverse movement mechanism 7 and the lifting mechanism 8 are used to drive the clamping knife 11 that clamps the product to move and press down the elastically installed inner groove 42, so that the connecting rod 16 moves downward to press down the piston plate 153 to transport the tin liquid inside the liquid storage box 15 to the inner groove 42 to maintain the amount of tin in the inner groove 42 and reset the tin liquid.

[0048] Specifically, a liquid storage box 15 is provided below the base 13, and can be connected to the bottom of the inner groove 42 by a connecting pipe 152. When the inner groove 42 moves upward due to the reduction of tin liquid, the connecting rod 16 is driven to extend. During soldering, the clamping knife 11 that moves up and down by the lifting mechanism 8 presses the inner groove 42 to reset it, so that the inner groove 42 moves downward, so that the piston plate 153 is pressed down by the connecting rod 16 to transport the tin liquid inside the liquid storage box 15 to the inner groove 42, realizing automatic tinning, so that the tin liquid always maintains the same liquid level height, greatly improving the consistency of the transformer lead wire soldering, improving the transformer soldering effect, and relying on the soldering equipment itself to achieve liquid replenishment and filling, which not only reduces the production cost of investment, but also greatly improves the reliability of the equipment, and ensures the timeliness and accuracy of liquid filling.

[0049] In this embodiment, if Figure 1-10As shown, the connecting rod 16 includes a fixed cylinder 161 and a telescopic rod 162, two symmetrical limit plates 163 are movably installed on both sides of the fixed cylinder 161, and each limit plate 163 is provided with a plurality of equally spaced oblique teeth 164, and knobs 165 are threadedly connected to both sides of the fixed cylinder 161, and the knobs 165 penetrate the fixed cylinder 161 and are rotatably connected to the limit plates 163, and a plurality of equally spaced grooves 166 are provided on both sides of the telescopic rod 162, and a movable tooth 167 is hingedly connected to the inside of each groove 166, and a circular hole 168 is provided on the inclined surface of the groove 166, and a spring 169 is provided inside the circular hole 168, and the two ends of the spring 169 are respectively connected to the inner wall of the circular hole 168 and the movable tooth 167.

[0050] Specifically, the groove 166 has a V-shaped structure, and the bottom inclined surface of the groove 166 is spaced a certain distance from the movable tooth 167. Under the action of the spring 169, the movable tooth 167 is moved away from the inclined surface of the groove 166, so as to provide the movable tooth 167 with space to move up and down, so that the movable tooth 167 can move freely in the groove 166, and the top surface of the groove 166 contacts the top surface of the movable tooth 167 to limit the upward direction of the movable tooth 167, so that during operation, the telescopic rod 16 can only move upward following the inner groove 42, and cannot be retracted into the fixed cylinder 161, thereby realizing continuous downward pressure on the piston plate 153 and ensuring continuous liquid addition.

[0051] In this embodiment, if Figure 1 , Figure 7 As shown, a material tray 5 is provided at the front end of the frame 1 for temporarily storing transformer products, and a detachable material swinging mold 6 is provided at the rear end of the material tray 5. The material swinging mold 6 is in a straight line shape and is used to spread the transformer products in a straight line for easy grasping by the clamp.

[0052] Specifically, the transformers can be stacked in the material tray 5 to facilitate material retrieval, and the plurality of transformers can be arranged in a row by using the swinging material mold 6, so that the clamping knife can clamp the plurality of transformers at one time for welding.

[0053] In this embodiment, if Figure 1 , Figure 7 As shown, a conveyor belt 12 is installed on the frame 1 between the cleaning tank 2 and the material tray 5 for conveying the soldered products to the next process.

[0054] Specifically, after the welding of the transformer is completed, the transformer is placed on the conveyor belt 12 by using the transverse movement mechanism 7 and the lifting mechanism 8, and is conveyed to the next production and processing procedure.

[0055] In this embodiment, if Figure 2 , Figure 4 As shown, a liquid inlet 151 is provided on one side of the top of the liquid storage box 15 , and observation windows are provided on the front and back sides of the liquid storage box 15 for observing the amount of tin liquid inside the liquid storage box 15 .

[0056] Specifically, the liquid inlet 151 is used to replenish the liquid storage box 15, and the observation window is convenient for observing the amount of tin liquid inside the liquid storage box 15, and then deciding whether refilling is needed.

[0057] In this embodiment, if Fig.11 As shown, the transverse movement mechanism 7 includes a shell 71, a pulley 72, a belt 73, a first motor 74 and a moving block 75, wherein the shell 71 is fixedly mounted on the frame 1, and two pulleys 72 are rotatably mounted at both ends of each shell 71, and the two pulleys 72 are connected to a belt 73, and a moving block 75 is detachably mounted on the belt 73, and the two moving blocks 75 are symmetrical on the left and right.

[0058] Specifically, the first motor 74 drives one of the pulleys 72 to rotate, and cooperates with the other pulley 72 to drive the belt 73 to operate, thereby driving the moving block 75 forward and backward, and further realizing the forward and backward driving of the lifting mechanism 8.

[0059] In this embodiment, if Fig.12 As shown, the lifting mechanism 8 includes a cross beam 81, a top plate 82, a screw rod 83, a guide rod 84, a lifting plate 85, a threaded sleeve 86, a guide sleeve 87, a second motor 88 and a coupling 89, wherein the cross beam 81 is fixedly installed between the two moving blocks 75, the screw rod 83 is rotatably installed in the middle of the top surface of the cross beam 81, the guide rod 84 is fixedly connected to both sides of the top surface of the cross beam 81, the middle of the top plate 82 is rotatably connected to the screw rod 83, the two sides of the top plate 82 are fixedly connected to the guide rod 84, the middle of the lifting plate 85 is plugged with a threaded sleeve 86, the two sides of the lifting plate 85 are plugged with guide sleeves 87, the threaded sleeve 86 is threadedly sleeved with the screw rod 83, the guide sleeve 87 is slidably sleeved with the guide rod 84, the second motor 88 is fixedly installed on the top plate 82 and its output shaft is connected with a coupling 89, and one end of the coupling 89 is connected to the screw rod 83.

[0060] Specifically, the second motor 88 drives the screw 83 to operate through the connected coupling 89. Since the threaded sleeve 86 is threadedly connected to the screw 83 and under the sliding limit of the guide sleeve 87 and the guide rod 84, the lifting plate 85 moves up and down, thereby driving the pneumatic clamp 10, the clamping knife 11 and the transformer on the bracket 9 to rise and fall.

[0061] In this embodiment, if Fig.12 As shown, the bracket 9 is in an L-shaped structure, one end of which is used to connect with the lifting plate 85, and the other end is used to install the pneumatic clamp 10.

[0062] In this embodiment, if Figure 3 As shown, a plurality of rollers 44 are arranged around the inner wall of the outer groove 41 , and pressure blocks 43 are arranged on the top surfaces of both sides of the inner groove 42 .

[0063] Specifically, the plurality of rollers 44 reduce the friction between the inner groove and the outer groove, so that the inner groove can be raised and lowered more accurately due to the change in the amount of tin liquid. The pressing block 43 abuts against the clamping knife 11 to prevent the clamping knife 11 from causing unnecessary damage to the inner groove 42 .

[0064] In this embodiment, if Figure 2 As shown, the liquid storage box 15 is designed to correspond to the inner tank 42 in the upper and lower parts, and the length and width of the liquid storage box 15 are the same as those of the inner tank 42, and the depth is at least twice that of the inner tank 42.

[0065] Specifically, in actual use, the volume of 15 is designed according to the usage of the tin liquid, and because the length and width of the liquid storage box 15 are the same as the inner groove 42, the rising height caused by the reduction of the tin liquid in the inner groove 42 is the same as the feeding movement length of the reset pressing piston plate 153, so that the reduction of the tin liquid is the same as the addition of liquid, thereby improving the accuracy of the control of the addition of tin liquid.

[0066] The working principle of the present invention is as follows: first, the transformers are stacked in the material tray 5, and then the plurality of transformers are arranged in a row using the swinging mold 6, and then the equipment is started, and the transverse movement mechanism 7 and the lifting mechanism 8 are used to transport the transformers, and the transformers enter the cleaning tank 2, the drying tank 3, and the tin tank 4 one by one, and the transformers that have completed soldering are transported to the conveyor belt 12 for conveying to the next process. As the soldering work proceeds, the amount of tin liquid in the inner tank 42 decreases, so that the overall inner tank 42 reduces the pressure value on the spring seat 14, and then the elastic force of the spring seat 14 pushes the inner tank 42 upward. When the lifting height is greater than the spacing of the bevel teeth 164, the lifting mechanism 8 drives the clamping knife 11 to press the inner tank 42 down to reset it, so that the inner tank 42 moves downward, thereby pressing the piston plate 153 down through the connecting rod 16 to transport the tin liquid inside the liquid storage box 15 to the inner tank 42, thereby realizing automatic tinning.

[0067] Several points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0068] The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiment. Any equivalent modifications or changes made by ordinary technicians in this field based on the contents disclosed by the present invention should be included in the protection scope recorded in the claims.

Claims

1. A transformer automatic soldering equipment, characterized in that: include: A frame (1), wherein a cleaning tank (2), a drying tank (3), and a tin tank (4) are sequentially arranged on the top of the frame (1) from front to back, wherein the tin tank (4) comprises an outer tank (41) and an inner tank (42), and the inner tank (42) is slidably placed in the outer tank (41); A transverse movement mechanism (7) is arranged on the top of both sides of the frame (1); A lifting mechanism (8) is detachably mounted on the free end of the transverse movement mechanism (7); a bracket (9) is provided at the free end of the lifting mechanism (8); pneumatic clamps (10) are provided on both sides of the bottom of the bracket (9); and two clamping knives (11) that move relative to each other are connected to the bottom of the pneumatic clamp (10); Two spring seats (14) are arranged at the bottom of the inner groove (42), and the two spring seats (14) are fixedly mounted on the frame (1) through a base (13) for elastically supporting the inner groove (42). The spring seats (14) are used to lift the height of the inner groove (42) by utilizing the increase or decrease of the tin liquid in the inner groove (42), so that the gradually decreasing tin liquid level always maintains the same height on the frame (1); A liquid storage box (15) is provided at the bottom of the base (13), a piston plate (153) is provided inside the liquid storage box (15), a connecting rod (16) is connected to the bottom surface of the inner groove (42), and the connecting rod (16) passes through the base (13), the liquid storage box (15) and is connected to the piston plate (153), a connecting pipe (152) is provided at the bottom of the liquid storage box (15), and the connecting pipe (152) is communicated with the inner groove (42), when soldering, the lateral movement mechanism (7) and the lifting mechanism (8) are used to drive the clamping knife (11) for clamping the product to move and press down the elastically installed inner groove (42), so that the connecting rod (16) moves downward and presses down the piston plate (153) to transport the tin liquid inside the liquid storage box (15) to the inner groove (42) to maintain the tin amount in the inner groove (42) and reset the tin liquid; The connecting rod (16) comprises a fixed tube (161) and a telescopic rod (162). Two symmetrical limiting plates (163) are movably installed on both sides of the fixed tube (161). Each limiting plate (163) is provided with a plurality of equally spaced oblique teeth (164). Knobs (165) are threadedly connected to both sides of the fixed tube (161). The knobs (165) penetrate the fixed tube (161) and are rotatably connected to the limiting plates (163). Both sides of the telescopic rod (162) are provided with a plurality of equally spaced grooves (166). Each groove (166) is hinged with a movable tooth (167). A circular hole (168) is provided on the inclined surface of the groove (166). A spring (169) is provided inside the circular hole (168). Two ends of the spring (169) are respectively connected to the inner wall of the circular hole (168) and the movable tooth (167). The transverse movement mechanism (7) comprises a housing (71), a pulley (72), a belt (73), a first motor (74) and a moving block (75), wherein the housing (71) is fixedly mounted on the frame (1), two pulleys (72) are rotatably mounted at both ends of each housing (71), and the two pulleys (72) are sleeved with a belt (73), and a moving block (75) is detachably mounted on the belt (73), and the two moving blocks (75) are symmetrical. The lifting mechanism (8) comprises a cross beam (81), a top plate (82), a screw rod (83), a guide rod (84), a lifting plate (85), a threaded sleeve (86), a guide sleeve (87), a second motor (88) and a coupling (89), wherein the cross beam (81) is fixedly mounted between the two moving blocks (75), a screw rod (83) is rotatably mounted on the middle part of the top surface of the cross beam (81), guide rods (84) are fixedly connected to both sides of the top surface of the cross beam (81), and the middle part of the top plate (82) is connected to the screw rod (83). The top plate (82) is connected to the guide rod (84) by rotation, and the two sides of the top plate (82) are fixedly connected to the guide rod (84). The middle part of the lifting plate (85) is plugged with a threaded sleeve (86), and the two sides of the lifting plate (85) are plugged with guide sleeves (87). The threaded sleeve (86) is threadedly sleeved (86) with the screw rod (83), and the guide sleeve (87) is slidably sleeved with the guide rod (84). The second motor (88) is fixedly installed on the top plate (82) and its output shaft is connected with a coupling (89), and one end of the coupling (89) is connected to the screw rod (83).

2. The automatic transformer soldering equipment according to claim 1, characterized in that: The front end of the frame (1) is provided with a material tray (5) for temporarily storing transformer products, and the rear end of the material tray (5) is detachably provided with a material swinging mold (6), the material swinging mold (6) being in a straight line shape and being used to spread out the transformer products in a straight line for easy grasping by a clamp.

3. The automatic transformer soldering equipment according to claim 1 is characterized in that: A conveyor belt (12) is installed on the frame (1) between the cleaning tank (2) and the material tray (5) for conveying the soldered products to the next process.

Citation Information

Patent Citations

  • I-shaped inductor dip soldering device for preventing blackening

    CN110877134A

  • Tin soldering device for I-shaped inductor processing

    CN110948077A