Automatic feeding and discharging device for photovoltaic panel dustproof frame clamp

By designing the automatic upper and lower feeding device, the automatic assembly and disassembly of the photovoltaic border fixture can be achieved, which solves the problem of failure to fall off the frame assembly, and improves the stability and protection effect of the frame.

CN119347374AActive Publication Date: 2025-01-24SUZHOU BRITISH KITTY MONTE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411913385.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-01-24
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

In the existing photovoltaic panel assembly process, the frame assembly is not completed and the surface adhesive is not dry, resulting in the problem that the frame is prone to fall off.

Method used

Design a photovoltaic board -proof bezel fixture automatic feeding device, including the transmission streamline, the upper clamping assembly mechanism, the transit mechanism and the lower fixture disassembly mechanism, to realize the automatic assembly and disassembly of the border fixture The stable installation of the border fixture.

Benefits of technology

It achieves a stable installation of the frame clamp, prevents it from falling off, and improves the anti-dust and bump-proof effect of the photovoltaic panel frame.

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Abstract

The invention relates to a photovoltaic panel dustproof frame clamp automatic feeding and discharging device which comprises a transmission streamline, a frame product is placed on the transmission streamline, and a lower clamp dismounting mechanism, a transfer mechanism and an upper clamp assembling mechanism are arranged on one side of the transmission streamline in the transmission direction of the transmission streamline. Gantry conveying mechanisms are arranged beside the upper clamp assembling mechanism and the lower clamp disassembling mechanism correspondingly, and the upper clamp assembling mechanism comprises an upper supporting frame body, a long frame assembling structure and a short frame assembling structure, the lower clamp dismounting mechanism comprises a lower supporting frame body, a long frame dismounting structure and a short frame dismounting structure, the long frame dismounting structure and the short frame dismounting structure are arranged on the lower supporting frame body, photovoltaic panel feeding mechanisms are arranged in the center of the upper supporting frame body and the center of the lower supporting frame body, and photovoltaic panels are placed on the photovoltaic panel feeding mechanisms. The upper supporting frame body and the lower supporting frame body are both provided with transportation manipulators, and by arranging an automatic disassembling and assembling structure, the effect of protecting the stability of the side edge of the photovoltaic panel frame is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic panel assembly, and in particular to an automatic loading and unloading device for a photovoltaic panel dust-proof frame clamp. Background Art

[0002] Solar photovoltaic panels are mainly composed of photovoltaic glass and frames, which can convert solar energy into electrical energy. In today's environment where the use of clean energy is increasingly advocated, the solar photovoltaic panel industry is developing rapidly.

[0003] In this environment, the assembly of photovoltaic panels requires a relatively mature process. In the assembly of photovoltaic panels, it is necessary to put dust-proof frames on the four axes of the photovoltaic panels to prevent the sides from getting dusty or colliding during the processing of the photovoltaic panels, which may affect the use of the photovoltaic panels. Patent CN202310439869.5 discloses an invention frame assembly machine, including a frame feeding device, a lifting and conveying device, an adsorption device and a frame assembly device; The frame assembly device is arranged around the adsorption device, the frame loading device is located above the frame assembly device, and the frame loading device can be lifted and lowered relative to the frame assembly device, so that the frame to be assembled clamped on the frame loading device is sent to the clamping end of the frame assembly device; the lifting and conveying device is arranged through the frame assembly device and can be lifted and lowered relative to the adsorption device.

[0004] In the existing photovoltaic panel frame assembly mechanism, the frame is assembled by the lifting frame assembly device through the adsorption device, so as to achieve the effect of automatic assembly of the frame. However, after the frame is assembled by the automatic body, it needs to go through other processes during the processing to make its surface firmly installed, otherwise it will be loose if the assembly is not firm. The existing assembly of the frames around the photovoltaic panel is just to assemble the frame and then cut the material. At this time, the frame assembly is not completed and the glue on the surface is not dry. It will cause it to fall off during other processes. Therefore, a fixing device is needed. Therefore, the existing photovoltaic panel assembly process has no mechanism to fix the assembled frame, which causes the frame to fall off easily. Summary of the invention

[0005] The purpose of the present invention is to provide a device production line that can integrate the assembly and disassembly of frame clamps and circulate the clamps, thereby achieving the effect of increasing the installation stability of a stable, dust-proof and bump-proof frame.

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic loading and unloading device for anti-dust frame clamps of photovoltaic panels, comprising a transmission streamline, frame products are placed on the transmission streamline, and along the transmission direction of the transmission streamline, an upper clamp assembly mechanism, a transfer mechanism and a lower clamp disassembly mechanism are respectively arranged on one side of the transmission streamline, and a gantry transportation mechanism is arranged next to the upper clamp assembly mechanism and the lower clamp disassembly mechanism, the upper clamp assembly mechanism comprises an upper support frame and a long frame assembly structure and a short frame assembly structure arranged on the upper support frame, the lower clamp disassembly mechanism comprises a lower support frame and a long frame disassembly structure and a short frame disassembly structure arranged on the lower support frame, photovoltaic panel loading mechanisms are arranged at the centers of the upper support frame and the lower support frame, photovoltaic panels are placed on the photovoltaic panel loading mechanisms, and transportation manipulators are arranged on the upper support frame and the lower support frame, an adsorption structure is fixedly connected to the transportation manipulator, the transportation manipulator is fixedly arranged on one side of the photovoltaic panel loading mechanism, and the transportation manipulator is used to grab the photovoltaic panel.

[0007] Preferably, the long frame assembly structure includes an assembly base slidably connected to the upper support frame, a loading plate is slidably connected to the assembly base, a loading slide rail is fixedly provided on the assembly base for the loading plate to be slidably connected, the direction of the loading slide rail is perpendicular to the direction of the long side of the photovoltaic panel, and the frame product is placed on the loading plate.

[0008] Preferably, an adjustment component is provided on the loading placement plate, and the adjustment component includes a vertically placed vertical adjustment cylinder and a horizontally placed horizontal adjustment cylinder. A vertical adjustment seat is fixedly connected to the loading placement plate, and the vertical adjustment cylinder is fixedly connected to the vertical adjustment seat and is perpendicular to the top surface of the frame product. The output end of the horizontal adjustment cylinder is fixedly connected to the horizontal adjustment plate.

[0009] Preferably, a plurality of rotary pressing cylinders are fixedly arranged on the assembly base, and the output ends of the rotary pressing cylinders are rotatably connected to guide wheels.

[0010] Preferably, the short frame assembling structure and the long frame assembling structure have the same structure, and the lateral length of the short frame assembling structure is smaller than the lateral length of the long frame assembling structure.

[0011] Preferably, the long frame disassembly structure includes a disassembly base slidably connected to the lower support frame, a disassembly base is slidably connected to a disassembly placement plate, a linear motion module is fixedly connected to the disassembly base, the output end of the linear motion module is fixedly connected to the disassembly placement plate, and a disassembly movable slide rail is fixedly connected to the disassembly base and slidably connected to the bottom of the disassembly placement plate.

[0012] Preferably, the short frame disassembly structure and the long frame disassembly structure have the same structure, and the lateral length of the short frame disassembly structure is smaller than that of the long frame disassembly structure.

[0013] Preferably, the transfer mechanism is a transfer material picking mechanism arranged at both ends of the transmission streamline and a stacking assembly arranged in the middle of the transmission streamline, the transfer mechanism also includes cache streamlines at both ends of the transmission streamline respectively facing the upper clamp assembly mechanism and the lower clamp disassembly mechanism, the transfer material picking mechanism includes a transfer fixed seat and a transfer sliding plate arranged on the transfer fixed seat, the transfer sliding plate is slidably connected with an adsorption fixed plate, the transfer fixed seat is fixedly connected with a transfer sliding cylinder, the output end of the transfer sliding cylinder is fixedly connected to one side of the adsorption fixed plate, the adsorption fixed plate is fixedly provided with a transfer vertical cylinder, and the output end of the transfer vertical cylinder is fixedly connected with a vacuum suction cup assembly.

[0014] Preferably, the stacking assembly includes a stacking frame and a guide roller arranged in the stacking frame, a limiting streamline is slidably connected to the stacking frame, a limiting rack is slidably connected to the stacking frame, and a limiting rod is fixedly connected between the two limiting racks.

[0015] Preferably, the gantry structure includes a three-axis motion module and a rotating module arranged at the bottom of the three-axis motion module, the bottom of the rotating module is fixedly connected to a sliding adjustment plate, and a plurality of adsorption parts are slidably connected to the sliding adjustment plate, and the motion trajectory of the gantry structure covers the top of the cache streamline.

[0016] The beneficial effects of the present invention are: 1. An automatic upper fixture assembly mechanism is set up to assemble the frame fixture. After the assembly is completed, it directly enters the next process through the robot to automatically assemble the fixture. A lower fixture disassembly mechanism is set at the end of the process to automatically unload the frame fixture for the processed product, thereby realizing the overall process of automated assembly and disassembly of the frame fixture.

[0017] 2. A transfer mechanism is provided to transmit the frame clamp removed from the lower clamp disassembly mechanism to the upper clamp assembly mechanism through a transmission streamline, thereby forming a circular distribution of the frame clamp assembly.

[0018] 3. Setting up a stack can store the recycled frames, so as to ensure that the process is carried out normally without the frame fixtures being unable to be distributed in time due to problems in the middle of the process. It can also ensure that when there are too many frame fixtures and the transmission streamline is blocked, the stack can be used to alleviate the problem and prevent the frame fixture return line from stagnation due to blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1The structure diagram of the upper frame part of the second embodiment of the automatic loading and unloading device of the photovoltaic panel dust-proof frame clamp of the present invention is shown in FIG. Figure 1 .

[0020] Figure 2 for Figure 1 Enlarged view of point A in the middle.

[0021] Figure 3 It is a structural schematic diagram of the long frame assembling structure part of the automatic loading and unloading device of the photovoltaic panel dust-proof frame clamp of the present invention.

[0022] Figure 4 The structure diagram of the upper frame part of the second embodiment of the invention is a photovoltaic panel anti-dust frame clamp automatic loading and unloading device Figure 2 .

[0023] Figure 5 The present invention is a schematic structural diagram of a transfer and material-collecting mechanism in an automatic loading and unloading device for a photovoltaic panel dust-proof frame clamp.

[0024] Figure 6 The present invention is a schematic structural diagram of a stacking component part of an automatic loading and unloading device for a photovoltaic panel dust-proof frame clamp.

[0025] Figure 7 It is a structural schematic diagram of the lower clamp disassembly mechanism part of the first embodiment of the automatic loading and unloading device of the photovoltaic panel dust-proof frame clamp of the present invention.

[0026] Figure 8 It is a structural schematic diagram of the long frame disassembly structure part of the automatic loading and unloading device of the photovoltaic panel dust-proof frame clamp of the present invention.

[0027] In the figure: 1. Transmission streamline; 2. Upper fixture assembly mechanism; 21. Upper support frame; 22. Long frame assembly structure; 221. Assembly base; 222. Loading plate; 223. Loading slide rail; 224. Adjustment assembly; 2241. Vertical adjustment cylinder; 2242. Horizontal adjustment cylinder; 2243. Horizontal adjustment plate; 225. Vertical adjustment seat; 226. Rotary pressing cylinder; 227. Guide wheel; 23. Short frame assembly structure; 3. Transfer mechanism; 31. Transfer material taking mechanism; 311. Transfer fixed seat; 312. Transfer sliding plate; 313. Adsorption fixed plate; 314. Transfer sliding cylinder; 315. Transfer vertical cylinder; 316. Vacuum suction cup assembly; 32. Stacking assembly; 321. Stacking frame; 322. Guide roller; 323. Limiting streamline; 324. Limiting rack; 325. Limiting rod; 33. Cache streamline; 4. Lower fixture disassembly mechanism; 41. Lower support frame; 42. Long frame disassembly structure; 421. Disassembly base; 422. Disassembly placement plate; 423. Linear motion module; 424. Disassembly moving slide rail; 425. Disassembly adsorption part; 43. Short frame disassembly structure; 5. Gantry transport mechanism; 51. Three-axis motion module; 52. Rotation module; 53. Sliding adjustment plate; 54. Adsorption component; 6. Photovoltaic panel loading mechanism; 61. Lifting frame; 62. Lifting plate; 63. Loading flow line; 64. Lifting rod; 7. Transport robot; 71. Adsorption structure. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0029] Example 1, reference Figure 1-8 A transmission streamline 1 is set, and the transmission streamline 1 is used to drive the assembled frame body that needs to be recycled for assembly. Along the transmission direction of the transmission streamline 1, a lower clamp disassembly mechanism 4, a transfer mechanism 3 and an upper clamp assembly mechanism 2 are sequentially set, and a gantry transportation mechanism 5 is set on one side of the lower clamp disassembly mechanism 4 and the upper clamp assembly mechanism 2. Among them, the upper clamp assembly mechanism 2 is used to assemble the frame clamp on the surface of the photovoltaic panel, and the lower clamp disassembly mechanism 4 is used to disassemble the four-axis frame clamp of the photovoltaic panel with the wrapped frame transferred from the upper clamp assembly mechanism 2. The transfer mechanism 3 is used to transfer the frame removed from the lower clamp disassembly mechanism 4 to the upper clamp assembly mechanism 2 for recycling, and the gantry transportation mechanism 5 is responsible for transporting the frame at the upper clamp assembly mechanism 2 and the lower clamp disassembly mechanism 4 respectively.

[0030] refer to Figure 1-8 The upper fixture assembly mechanism 2 includes an upper support frame 21 and a long frame assembly structure 22 and a short frame assembly structure 23 arranged on the upper support frame 21. The long frame assembly structure 22 is responsible for assembling the frame fixture on the long side of the photovoltaic panel, and the short frame assembly structure 23 is responsible for assembling the frame fixture on the short side of the photovoltaic panel. A photovoltaic panel feeding structure is arranged at the center of the long frame mechanism. The photovoltaic panel feeding structure includes a lifting frame 61 and a lifting plate 62 arranged on the lifting frame 61. A feeding streamline 63 is fixed above the lifting plate 62. The lifting frame 61 and the lifting plate 62 are fixedly connected by a lifting rod 64 that can be driven by a motor. The photovoltaic panel is placed on the feeding streamline 63, transported to the center of the upper fixture assembly mechanism 2 and lifted, keeping the side of the photovoltaic panel aligned with the long frame assembly structure 22 and the short frame assembly structure 23 for assembling the frame fixture.

[0031] refer to Figure 1-8 The long frame assembly structure 22 includes an assembly base 221 slidably connected to the upper support frame 21, and a support slide rail is fixedly connected to the loading support frame. The assembly base 221 can slide along the length direction of the support slide rail, and a loading placement plate 222 is slidably connected to the assembly base 221. A loading slide rail 223 is fixedly provided for the loading placement plate 222 to be slidably connected. The direction of the loading slide rail 223 is perpendicular to the long side of the photovoltaic panel. The frame clamp product is placed on the loading placement plate 222, and the frame clamp is squeezed and fixed on the side wall of the photovoltaic panel through the moving direction perpendicular to the side wall of the photovoltaic panel.

[0032] refer to Figure 1-8 An adjusting component 224 is provided on the loading and placing plate 222, and the adjusting component 224 includes a vertically placed vertical adjusting cylinder 2241 and a horizontally placed horizontal adjusting cylinder 2242. A vertical adjusting seat 225 is fixedly connected to the loading and placing plate 222. The vertical adjusting cylinder 2241 is fixedly connected to the vertical adjusting seat 225 and is perpendicular to the top surface of the frame product. It performs vertical pressing on the top of the frame, which can ensure that the frame is compacted on the photovoltaic panel and improve the fixing effect of the frame clamp. A horizontal adjusting plate 2243 is fixedly connected to the output end of the horizontal adjusting cylinder 2242. The horizontal adjusting plate 2243 can adjust the horizontal position of the frame clamp by being driven by the horizontal adjusting cylinder 2242, and can adjust the distance to adapt according to frames of different lengths.

[0033] refer to Figure 1-8 A plurality of rotary pressing cylinders 226 are fixedly arranged on the assembly base 221, and the output end of the rotary pressing cylinder 226 is rotatably connected to a guide wheel 227. When the rotary pressing cylinder 226 is in a contracted state, the axial direction of the guide wheel 227 is in a vertical state, and when the rotary pressing cylinder 226 is in an extended state, the axial direction of the guide wheel 227 is in a horizontal state, which can guide the feeding position of the photovoltaic panel.

[0034] refer to Figure 1-8 The short frame assembly structure 23 and the long frame assembly structure 22 have the same structure. The lateral length of the short frame assembly structure 23 is smaller than the lateral length of the long frame assembly structure 22. The same structure and the same working principle can be used to install the frame clamp on the short side of the photovoltaic panel.

[0035] refer to Figure 1-8The lower clamp disassembly mechanism 4 includes a lower support frame 41 and a long frame disassembly structure 42 and a short frame disassembly structure 43 arranged on the lower support frame 41, which can respectively disassemble the frame clamps on the long side and the short side of the photovoltaic panel, and the long frame disassembly structure 42 includes a disassembly base 421 slidably connected to the lower support frame 41, and a disassembly placement plate 422 is slidably connected to the disassembly base 421, and a linear motion module 423 is fixedly connected to the disassembly base 421, and the linear motion module 423 can drive the disassembly placement plate 422 to move toward the side of the photovoltaic panel, and the output end of the linear motion module 423 is fixedly connected to the disassembly placement plate 422, and a disassembly movable slide rail 424 is fixedly connected to the disassembly base 421 and slidably connected to the bottom of the disassembly placement plate 422, and a plurality of disassembly adsorption parts 425 are arranged in an array on the disassembly placement plate 422, and the disassembly adsorption parts 425 are vacuum suction cups arranged in an array, which can be adsorbed on the outer wall of the frame clamp and fixed, and the frame is driven to leave the side of the photovoltaic panel through the movement of the linear motion module 423.

[0036] refer to Figure 1-8 The short frame disassembly structure 43 and the long frame disassembly structure 42 have the same structure. The lateral length of the short frame disassembly structure 43 is smaller than that of the long frame disassembly structure 42. The same structure and working principle can be used to disassemble the frame of the short side of the photovoltaic panel.

[0037] refer to Figure 1-8 The transfer mechanism 3 is provided with a transfer material taking mechanism 31 at both ends of the transmission streamline 1 and a stacking assembly 32 provided in the middle of the transmission streamline 1. The stacking assembly 32 can store and transport the frame fixtures and is responsible for regulating the flow of the frame transportation streamline. The transfer mechanism 3 also includes a cache streamline 33 at both ends of the transmission streamline 1 respectively facing the upper fixture assembly mechanism 2 and the lower fixture disassembly mechanism 4. The cache streamline 33 can temporarily place the frame fixture products to be taken or with the material. The transfer material taking mechanism 31 includes a transfer fixing seat 311 and a stacking assembly 32 provided on the transfer fixing seat 311. The transfer sliding plate 312 is slidably connected to the transfer sliding plate 312 with an adsorption fixed plate 313, the transfer sliding cylinder 314 is fixedly connected to the transfer fixed seat 311, the output end of the transfer sliding cylinder 314 is fixedly connected to one side of the adsorption fixed plate 313, the adsorption fixed plate 313 is fixedly provided with a transfer vertical cylinder 315, the output end of the transfer vertical cylinder 315 is fixedly connected to a vacuum suction cup assembly 316, and the frame clamp located on the cache streamline 33 is adsorbed by the vacuum suction cup assembly 316 and placed on the transmission streamline 1 for transportation.

[0038] refer to Figure 1-8The stacking assembly 32 includes a stacking frame 321 and a guide roller 322 arranged in the stacking frame 321. The guide roller 322 can guide and limit the frame entering the stacking frame 321. The stacking frame 321 is slidably connected to a limit streamline 323. The stacking frame 321 is slidably connected to a limit rack 324. A limit rod 325 is fixedly connected between two limit racks 324. There is a gap between two adjacent limit rods 325. The limit rack 324 is driven to rise and fall by a servo drive structure arranged on the top of the stacking frame 321, and can move and stack the frame extending into the gap in the vertical direction. When stacked, the horizontal plane of the limiting streamline 323 is lower than the surface horizontal plane of the transmission streamlines 1 on both sides, thereby ensuring that the frame clamps will not be driven by the limiting streamline 323 to move out of the stacking frame 321 and continue to move along the transmission streamline 1. When it is necessary to increase the number of frame clamps flowing on the transmission streamline 1, the limiting streamline 323 is lifted to the same horizontal plane as the transmission streamline 1, and the frame clamps limited by the limiting rod 325 are lowered in turn, and the conveyor belt of the transmission streamline 1 is started. Under the friction of the conveyor belt, the limiting rod 325 will continue to move along the transmission streamline 1 in turn, which has the effect of constantly adjusting the number of frame clamps on the transmission streamline 1.

[0039] refer to Figure 1-8 The gantry transport mechanism 5 includes a three-axis motion module 51 and a rotating module 52 arranged at the bottom of the three-axis motion module 51. The bottom of the rotating module 52 is fixedly connected with a sliding adjustment plate 53, and a plurality of adsorption components 54 are slidably connected to the sliding adjustment plate 53. The motion trajectory of the gantry structure covers the top of the cache streamline 33. The three-axis motion module 51 can drive the adsorption components 54 to move in three directions above the cache streamline 33. The frame clamp of the cache streamline 33 can be placed on the upper clamp assembly mechanism 2 for assembly at the upper clamp assembly mechanism 2. The lower clamp disassembly mechanism 4 can place the disassembled frame clamp on the cache streamline 33 and wait for the transfer material picking mechanism 31 to place the frame clamp on the transmission streamline 1.

[0040] Example 2, reference Figure 1-8Transport robots 7 may also be provided on both sides of the lower clamp disassembly mechanism 4 and the upper clamp assembly mechanism 2, respectively. The transport robot 7 and the gantry transport mechanism 5 are in a replacement relationship and have the same functions. The transport robot 7 is fixedly connected to the upper support frame 21 and the lower support frame 41. An adsorption structure 71 is fixedly connected to the transport robot 7. The adsorption structure 71 is an adsorption plate carrying several vacuum suction cups, which can be adsorbed on the surface of the photovoltaic panel. The transport robot 7 of the upper clamp assembly mechanism 2 can adsorb the photovoltaic panel after the frame clamp is installed and bring it to the next step. The transport robot 7 next to the lower clamp disassembly mechanism 4 can adsorb the photovoltaic panel equipped with the frame clamp in the intermediate step onto the lower support frame 41 to remove the frame. The transport robot 7 can be replaced with the gantry transport mechanism 5 or exist at the same time. When they exist at the same time, the transport robot 7 unloads the material and the gantry transport mechanism 5 loads the material.

[0041] The working principle and workflow of this organization are as follows: S1: After the photovoltaic panel is assembled with a dust-proof and bump-proof frame, it is loaded through the loading streamline 63 and transported to the center of the upper fixture assembly mechanism 2. At this time, the frame fixture is located at the buffer streamline 33 on one side of the upper support frame 21; S2: The gantry transport mechanism 5 or the transport manipulator 7 on one side of the upper frame body is started, adsorbed on the surface of the frame fixture, and the two long frame fixtures or the two short frame fixtures are transported to the long frame splicing structure or the short frame splicing structure respectively; S3: The adjustment components 224 at the long frame splicing structure or the short frame splicing structure are started simultaneously, and the long frame clamp and the short frame clamp are pressed onto the two long sides and the two short sides of the photovoltaic panel through the cylinder; S4: At this time, the transport manipulator 7 or the gantry transport structure 5 at the upper fixture assembly mechanism 2 is started, adsorbed on the photovoltaic panel with the frame installed, and drives the photovoltaic panel to be transported to the next step for inspection and processing, while waiting for the frame to be cooled and fixed after assembly; S5: The transport manipulator 7 or the gantry transport structure 5 at the lower fixture disassembly mechanism 4 is started to absorb the photovoltaic panel with the frame that has been processed and inspected from other process flow lines, and place it at the center of the lower fixture disassembly mechanism 4, and place it on the lower fixture disassembly mechanism 4 and the lower material flow line corresponding to the upper material flow line 63; S6: At this time, the long side disassembly structure and the short side disassembly structure on the lower clamp disassembly mechanism 4 are started, and the vacuum suction cups of the disassembly adsorption part 425 are driven by the linear motion module 423 to be adsorbed on the outer sides of the two frame clamps around the photovoltaic panel, which can be the long side or the short side, and then the linear motion module 423 is driven in the reverse direction to apply a force to the four frame clamps away from the side wall of the photovoltaic panel, so as to disassemble the clamps on the photovoltaic panel and fix the frame on the photovoltaic panel; S7: The material unloading line descends and drives the photovoltaic panels with the frames removed to be transported away from the mechanism, achieving the effect of automatically assembling and disassembling the photovoltaic panel fixtures during the frame protection inspection process and preventing dust and collision; S8: The disassembled frame clamps are adsorbed by the gantry transport mechanism 5 arranged next to the lower clamp disassembly mechanism 4 and are placed at the buffer flow line 33 arranged next to the lower clamp disassembly mechanism 4; S9: At this time, the lower fixture disassembly mechanism 4 corresponds to the transfer material taking mechanism 31 beside the cache streamline 33 to take the frame in turn, place it on the transmission streamline 1, and enter the stack for stacking or directly move toward the upper fixture assembly mechanism 2 through the stack. When there are too many frames on the transmission streamline 1, the stack is stacked in the vertical direction to temporarily store the frame fixtures, reducing the number of frames on the transmission streamline 1 to prevent the transmission streamline 1 from being blocked. When the number of frames is small, the frames stacked on the stack will flow into the transmission streamline 1 through the limit streamline 323 to ensure that the process is not interrupted; S10: The frame clamps transported by stacking on the transmission streamline 1 will gradually approach the upper clamp assembly mechanism 2 and pick up materials at the transfer material picking mechanism 31 near the upper clamp assembly mechanism 2, and then be placed on the cache streamline 33 at the upper clamp assembly mechanism 2, thereby forming a recycling use of the frame clamps and achieving the effect of recycling distribution of the frame clamps.

[0042] In the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] The above embodiments are used to further illustrate the present invention, but the present invention is not limited to these specific embodiments. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.

Claims

1. An automatic loading and unloading device for a photovoltaic panel anti-dust frame fixture, comprising a transmission streamline (1), on which a frame product is placed, characterized in that: Along the transmission direction of the transmission streamline (1), a lower clamp disassembly mechanism (4), a transfer mechanism (3) and an upper clamp assembly mechanism (2) are respectively arranged on one side of the transmission streamline (1); a gantry transport mechanism (5) is arranged next to the upper clamp assembly mechanism (2) and the lower clamp disassembly mechanism (4); the upper clamp assembly mechanism (2) comprises an upper support frame (21) and a long frame assembly structure (22) and a short frame assembly structure (23) arranged on the upper support frame (21); the lower clamp disassembly mechanism (4) comprises a lower support frame The upper support frame (41) and the lower support frame (41) are provided with a long frame disassembly structure (42) and a short frame disassembly structure (43), the upper support frame (21) and the lower support frame (41) are both provided with a photovoltaic panel loading mechanism (6) at the center, and the photovoltaic panel is placed on the photovoltaic panel loading mechanism (6), the upper support frame (21) and the lower support frame (41) are both provided with a transport manipulator (7), and the transport manipulator (7) is fixedly connected with an adsorption structure (71), and the transport manipulator (7) is fixedly arranged on the photovoltaic panel. The transport manipulator (7) is used to grab the photovoltaic panel, and the long frame assembly structure (22) includes an assembly base (221) slidably connected to the upper support frame (21), and a loading placement plate (222) is slidably connected to the assembly base (221). A loading slide rail (223) for sliding connection to the loading placement plate (222) is fixedly arranged on the assembly base (221), and the direction of the loading slide rail (223) is perpendicular to the long side of the photovoltaic panel. The frame product is placed on the loading placement plate (22 2), an adjustment component (224) is arranged on the loading plate (222), the adjustment component (224) comprises a vertical adjustment cylinder (2241) placed vertically and a horizontal adjustment cylinder (2242) placed horizontally, a vertical adjustment seat (225) is fixedly connected to the loading plate (222), the vertical adjustment cylinder (2241) is fixedly connected to the vertical adjustment seat (225) and is perpendicular to the top surface of the frame product, and the output end of the horizontal adjustment cylinder (2242) is fixedly connected to the horizontal adjustment plate (2243).

2. According to claim 1, the automatic loading and unloading device for photovoltaic panel anti-dust frame clamp is characterized by: A plurality of rotary pressing cylinders (226) are fixedly arranged on the assembly base (221), and the output ends of the rotary pressing cylinders (226) are rotatably connected to guide wheels (227).

3. An automatic loading and unloading device for photovoltaic panel anti-dust frame clamp according to any one of claims 1-2, characterized in that: The short frame assembling structure (23) and the long frame assembling structure (22) have the same structure, and the lateral length of the short frame assembling structure (23) is smaller than the lateral length of the long frame assembling structure (22).

4. The automatic loading and unloading device for photovoltaic panel dust-proof frame clamp according to claim 1 is characterized in that: The long frame disassembly structure (42) comprises a disassembly base (421) slidably connected to the lower support frame (41); a disassembly placement plate (422) is slidably connected to the disassembly base (421); a linear motion module (423) is fixedly connected to the disassembly base (421); an output end of the linear motion module (423) is fixedly connected to the disassembly placement plate (422); a disassembly movable slide rail (424) is fixedly connected to the disassembly base (421) and is slidably connected to the bottom of the disassembly placement plate (422); and a plurality of disassembly adsorption portions (425) are provided on the disassembly placement plate (422).

5. The automatic loading and unloading device for photovoltaic panel dust-proof frame clamp according to claim 4 is characterized in that: The short frame disassembly structure (43) and the long frame disassembly structure (42) have the same structure, and the lateral length of the short frame disassembly structure (43) is smaller than that of the long frame disassembly structure (42).

6. The automatic loading and unloading device for photovoltaic panel dust-proof frame clamp according to claim 1 is characterized in that: The transfer mechanism (3) comprises a transfer material taking mechanism (31) arranged at both ends of the transmission streamline (1) and a stacking assembly (32) arranged in the middle of the transmission streamline (1); the transfer mechanism (3) further comprises a buffer streamline (33) at both ends of the transmission streamline (1) respectively facing the upper fixture assembly mechanism (2) and the lower fixture disassembly mechanism (4); the transfer material taking mechanism (31) comprises a transfer fixed seat (311) and a transfer sliding member arranged on the transfer fixed seat (311). The transfer sliding plate (312) is slidably connected to an adsorption fixed plate (313), the transfer fixed seat (311) is fixedly connected to a transfer sliding cylinder (314), the output end of the transfer sliding cylinder (314) is fixedly connected to one side of the adsorption fixed plate (313), the adsorption fixed plate (313) is fixedly provided with a transfer vertical cylinder (315), and the output end of the transfer vertical cylinder (315) is fixedly connected to a vacuum suction cup assembly (316).

7. The automatic loading and unloading device for photovoltaic panel dust-proof frame clamp according to claim 6 is characterized by: The stacking assembly (32) comprises a stacking frame (321) and a guide roller (322) arranged in the stacking frame (321); a limiting streamline (323) is slidably connected in the stacking frame (321); a limiting rack (324) is slidably connected on the stacking frame (321); and a limiting rod (325) is fixedly connected between the two limiting racks (324).

8. The automatic loading and unloading device for photovoltaic panel dust-proof frame clamp according to claim 6 is characterized by: The gantry transport mechanism (5) comprises a three-axis motion module (51) and a rotation module (52) arranged at the bottom of the three-axis motion module (51); a sliding adjustment plate (53) is fixedly connected to the bottom of the rotation module (52); a plurality of adsorption members (54) are slidably connected to the sliding adjustment plate (53); and the motion trajectory of the gantry structure covers the top of the buffer streamline (33).

Citation Information

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