Automatic finishing device for bulk molding compound products
By designing an automatic trimming device and utilizing the collaborative work of the clamping mechanism, the mobile platform and the grinding mechanism, the problems of low trimming efficiency and poor safety in the existing technology are solved, and efficient and safe trimming of bulk molded plastic products is achieved.
Patent Information
- Application Number
- CN202411487588.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the trimming of the clump molded plastic products requires the staff to hold the box by hand and polish it through a grinder, which can easily cause the grinding tools to accidentally injure the staff, and increase the workload and dressing time of the staff.
A automatic trimming device is designed, including the base, the mobile platform and the polishing mechanism. Through the holding mechanism, it is fixed to multiple workpieces, and the coordinated work of the mobile platform and the grinding mechanism is used to achieve multiple grinding of multiple workpieces.
This device can greatly improve the efficiency of repair, avoid the risk of the staff to hold the workpiece during the polishing process, reduce the workload of the staff, and improve the security and efficiency of the trimming.
Smart Images

Figure CN119347583A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of processing bulk molding plastic products, in particular to an automatic trimming device for bulk molding plastic products. Background Art
[0002] Bulk molding compound has excellent electrical properties, mechanical properties and heat resistance, so many products are currently made of bulk molding compound. For example, some boxes made of bulk molding compound will have a lot of burrs on the edge of the box mouth after the manufacturing is completed, so the burrs of the bulk molding compound box need to be trimmed.
[0003] The existing finishing technology requires the staff to hold the box by hand and use a grinder to grind the opening of the box. This operation may cause the grinder to accidentally injure the staff during the grinding process, increase the workload of the staff, and reduce the finishing efficiency.
[0004] Therefore, it is an urgent problem to be solved by the present invention to provide an automatic trimming device for bulk molded plastic products which can clamp and fix multiple workpieces through a fixing mechanism during use, and can perform multiple polishing on the multiple workpieces, thereby greatly improving work efficiency and avoiding the need for workers to hold the workpieces for polishing during the polishing process. Summary of the invention
[0005] In view of the above technical problems, the purpose of the present invention is to overcome the problem in the prior art that workers need to hold the box and use a grinder to grind the opening of the box, which may cause the grinder to accidentally injure the workers during the grinding process, increase the workload of the workers, and reduce the finishing efficiency. Thus, an automatic finishing device for bulk molded plastic products is provided, which can clamp and fix multiple workpieces through a fixing mechanism during use, and can grind multiple workpieces multiple times, greatly improving work efficiency and avoiding the need for workers to hold the workpieces for grinding during the grinding process.
[0006] In order to achieve the above-mentioned object, the present invention provides an automatic trimming device for bulk molded plastic products, the device comprising: a base, a movable platform and a grinding mechanism;
[0007] The upper end of the base is horizontally and reciprocally movable with a mobile platform, and the mobile platform is provided with a clamping mechanism for fixing and clamping the workpiece, and the clamping mechanism includes: a limit plate, a positioning plate and a pressure plate; wherein,
[0008] The upper end of the movable platform is horizontally and fixedly provided with a row of limit plates at equal intervals along its moving direction, and the width between each two adjacent limit plates is equal to the width of the workpiece; the base located on one side of the movable platform is provided with a grinding mechanism for sequentially grinding the workpieces arranged on the movable platform; a positioning plate capable of moving toward the grinding mechanism is also horizontally and fixedly provided on the upper end of the movable platform; a row of avoidance grooves corresponding to and matching all the limit plates are evenly and spaced apart at the bottom end of the positioning plate; a pressure plate capable of resting against the workpiece is horizontally and liftably provided above the base.
[0009] Preferably, the grinding mechanism comprises: a first grinding roller and a second grinding roller; wherein,
[0010] A first grinding roller and a second grinding roller are arranged on the base at one side of the mobile platform at intervals and vertically rotatably.
[0011] Preferably, the device further comprises a driving mechanism for driving the first grinding roller and the second grinding roller to rotate synchronously and driving the mobile platform to move in the horizontal direction, the driving mechanism comprising: a first driven gear, a second driven gear, a driving gear and a rack plate; wherein,
[0012] The rotating shafts at the bottom ends of the No. 1 grinding roller and the No. 2 grinding roller are coaxially fixed with a No. 1 driven gear and a No. 2 driven gear, respectively, and a driving gear meshing with the No. 1 driven gear and the No. 2 driven gear is horizontally and rotatably arranged above the base between the No. 1 driven gear and the No. 2 driven gear, and the side wall portion of the moving platform facing the driving gear is recessed inward to form a No. 1 assembly groove, and a rack plate meshing with the driving gear is horizontally fixed in the No. 1 assembly groove.
[0013] Preferably, the driving mechanism further comprises a driving motor for driving the driving gear to rotate in a horizontal direction; wherein,
[0014] The interior of the base is a hollow structure, and a driving motor is vertically fixedly arranged inside the base, and the output shaft portion of the driving motor passes through the upper end of the base and is coaxially connected to the central rotating shaft of the driving gear through a coupling.
[0015] Preferably, at least two guide rails are spaced apart and horizontally fixed on the upper end of the base, and the bottom end of the mobile platform is spaced apart and partially recessed inward to form two slide grooves that match the two guide rails, and the mobile platform is horizontally and slidably assembled on the two guide rails through the two slide grooves.
[0016] Preferably, the device further comprises a No. 1 electric telescopic rod for driving the pressing plate to move up and down in the vertical direction; wherein,
[0017] A No. 1 electric telescopic rod is vertically fixedly arranged on the upper end of the base located at the four corners of the pressure plate, and the telescopic end of each No. 1 electric telescopic rod is vertically arranged on the corner of the No. 1 electric telescopic rod corresponding to it.
[0018] Preferably, the device further comprises a second electric telescopic rod for driving the positioning plate to move in a horizontal direction; wherein,
[0019] At least one No. 2 electric telescopic rod is horizontally fixedly arranged on the mobile platform away from the grinding mechanism, and the telescopic end of the No. 2 electric telescopic rod is fixed on the positioning plate.
[0020] Preferably, the bottom end portion of the pressure plate is recessed inwardly to form a No. 2 assembly groove, and a row of rollers capable of resting against the workpiece is horizontally and rotatably arranged in the No. 2 assembly groove.
[0021] According to the above technical solution, the automatic trimming device for bulk molding plastic products provided by the present invention has the following beneficial effects when used:
[0022] (1) Multiple workpieces are placed in the gaps between a row of limit plates on the mobile platform. Since the width between each two adjacent limit plates is equal to the width of the workpiece, the two limit plates can limit the two sides of the workpiece, and move the positioning plate toward the grinding mechanism to push the row of workpieces placed on the mobile platform toward the grinding mechanism, so that the openings of the row of workpieces are located at the edge of the mobile platform, so that the grinding mechanism can perform grinding operations on the openings of the workpieces. Subsequently, the pressing plate is driven to descend in the vertical direction to abut against the top of the row of workpieces, so that the row of workpieces is clamped and fixed by the clamping mechanism to prevent the tool from shifting during the grinding process and affecting the grinding effect.
[0023] (2) After a row of workpieces on the mobile platform are clamped and fixed by the clamping mechanism, the mobile platform is moved to drive the row of workpieces to move from one end of the base to the other end thereof, so that the opening of each tool passes through the grinding mechanism, so that the grinding mechanism grinds the row of workpieces fixed on the mobile platform in turn, thereby improving the grinding efficiency.
[0024] In summary, the present invention can clamp and fix multiple workpieces through the fixing mechanism, and can grind the multiple workpieces multiple times, which greatly improves the work efficiency and avoids the need for workers to hold the workpieces for grinding during the grinding process.
[0025] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation mode; and the parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:
[0027] Figure 1 It is a structural schematic diagram of an automatic trimming device for bulk molding plastic products provided in a preferred embodiment of the present invention;
[0028] Figure 2 It is a schematic diagram of the internal structure of an automatic trimming device for bulk molding plastic products provided in a preferred embodiment of the present invention;
[0029] Figure 3 It is a schematic diagram of the assembly between the moving platform and the base of the automatic trimming device for bulk molding plastic products provided in a preferred embodiment of the present invention;
[0030] Figure 4 It is a structural cross-sectional view of a moving platform of an automatic trimming device for bulk molding plastic products provided in a preferred embodiment of the present invention;
[0031] Figure 5 yes Figure 4 The structural diagram of the mobile platform at a certain moment in the process of conveying workpieces;
[0032] Figure 6 yes Figure 5 A front view of the structure;
[0033] Figure 7 yes Figure 5 Top view of the structure.
[0034] Description of Reference Numerals
[0035] 1. Base; 2. Mobile platform; 3. Limit plate; 4. Positioning plate; 5. Grinding roller No. 1; 6. Grinding roller No. 2; 7. Driven gear No. 1; 8. Driven gear No. 2; 9. Driving gear; 10. Rack plate; 11. Pressing plate; 12. Roller shaft; 13. Guide rail; 14. Electric telescopic rod No. 1; 15. Electric telescopic rod No. 2. DETAILED DESCRIPTION
[0036] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0037] like Figure 1-7 As shown, the present invention provides an automatic trimming device for bulk molding plastic products, the device comprising: a base 1, a movable platform 2 and a grinding mechanism;
[0038] The upper end of the base 1 is horizontally and reciprocally movable with a mobile platform 2, and the mobile platform 2 is provided with a clamping mechanism for fixing and clamping the workpiece, and the clamping mechanism includes: a limit plate 3, a positioning plate 4 and a pressure plate 11; wherein,
[0039] A row of limit plates 3 are fixedly and horizontally arranged at equal intervals on the upper end of the movable platform 2 along its moving direction, and the width between each two adjacent limit plates 3 is equal to the width of the workpiece; a grinding mechanism for sequentially grinding the workpieces arranged on the movable platform 2 is arranged on the base 1 on one side of the movable platform 2; a positioning plate 4 capable of moving toward the grinding mechanism is also fixedly and horizontally arranged on the upper end of the movable platform 2; a row of avoidance grooves corresponding to and matching all the limit plates 3 are evenly and spaced apart at the bottom end of the positioning plate 4; a pressure plate 11 capable of resting against the workpiece is horizontally and liftably arranged on the top of the base 1.
[0040] In the above scheme, when in use, multiple workpieces are placed in the gaps between a row of the limiting plates 3 on the mobile platform 2. Since the width between each two adjacent limiting plates 3 is equal to the width of the workpiece, the two limiting plates 3 can limit the two sides of the workpiece, and move the positioning plate 4 toward the grinding mechanism to push the row of workpieces placed on the mobile platform 2 toward the grinding mechanism, so that the openings of the row of workpieces are located at the edge of the mobile platform 2, so that the grinding mechanism can perform grinding operations on the openings of the workpieces. Subsequently, the pressing plate 11 is driven to descend in the vertical direction to abut against the top of the row of workpieces, so that the row of workpieces is clamped and fixed by the clamping mechanism to prevent the tool from shifting during the grinding process and affecting the grinding effect.
[0041] According to the above method, after a row of workpieces on the mobile platform 2 are clamped and fixed by the clamping mechanism, the mobile platform 2 is moved to drive the row of workpieces to move from one end of the base 1 to the other end thereof, so that the opening of each tool passes through the grinding mechanism, so that the grinding mechanism grinds a row of workpieces fixed on the mobile platform 2 in turn, thereby improving the grinding efficiency.
[0042] In a preferred embodiment of the present invention, the grinding mechanism comprises: a first grinding roller 5 and a second grinding roller 6; wherein,
[0043] A first grinding roller 5 and a second grinding roller 6 are arranged on the base 1 at one side of the mobile platform 2 at intervals and vertically rotatably.
[0044] In the above scheme, by driving the No. 1 grinding roller 5 and the No. 2 grinding roller 6, a row of workpieces on the mobile platform 2 can be ground multiple times, thereby improving the grinding effect.
[0045] In a preferred embodiment of the present invention, the device further comprises a driving mechanism for driving the first grinding roller 5 and the second grinding roller 6 to rotate synchronously while driving the mobile platform 2 to move in the horizontal direction, the driving mechanism comprising: a first driven gear 7, a second driven gear 8, a driving gear 9 and a rack plate 10; wherein,
[0046] A No. 1 driven gear 7 and a No. 2 driven gear 8 are coaxially fixedly arranged on the rotating shafts at the bottom ends of the No. 1 grinding roller 5 and the No. 2 grinding roller 6, respectively, and a driving gear 9 meshingly connected with the No. 1 driven gear 7 and the No. 2 driven gear 8 is horizontally and rotatably arranged above the base 1 between the No. 1 driven gear 7 and the No. 2 driven gear 8, and the side wall portion of the movable platform 2 facing the driving gear 9 is recessed inward to form a No. 1 assembly groove, and a rack plate 10 meshingly connected with the driving gear 9 is horizontally fixedly arranged in the No. 1 assembly groove.
[0047] In the above scheme, if Figure 4 As shown, the diameter of the driven gear 9 is smaller than the diameter of the driving gear 8, so that when the driving gear 9 is meshed with the rack plate 10, the rack plate 10 will not be released from the driven gear 8, thereby avoiding affecting the rotation of the driven gear 8.
[0048] The arrow indicates the rotation direction of the driving gear 9. When the driving gear 9 rotates clockwise, it can drive the two driven gears 8 meshing with it to rotate synchronously counterclockwise, so as to drive the No. 1 grinding roller 5 and the No. 2 grinding roller 6 to rotate synchronously. At the same time, the driving gear 9 drives the movable platform 2 to move from left to right by driving the rack plate 10 meshing with it, so that a row of workpieces fixed on its upper end pass through the No. 1 grinding roller 5 and the No. 2 grinding roller 6 in turn, and the row of workpieces are polished in turn by the No. 1 grinding roller 5 and the No. 2 grinding roller 6, thereby improving the polishing efficiency.
[0049] When the grinding mechanism finishes grinding a row of workpieces on the mobile platform 2, the driving gear 9 is rotated in the reverse direction, so that the rack plate 10 meshing with it is driven to drive the mobile platform 2 to move in the reverse direction to its initial position during the reverse rotation of the driving gear 9. When the mobile platform 2 moves to its initial position, the staff can place the next batch of workpieces on the mobile platform 2 in sequence, clamp a row of workpieces through the clamping mechanism, and grind the next batch of workpieces in sequence according to the above-mentioned operation method.
[0050] In a preferred embodiment of the present invention, the driving mechanism further comprises a driving motor for driving the driving gear 9 to rotate in a horizontal direction; wherein,
[0051] The interior of the base 1 is a hollow structure, and a driving motor is vertically fixed inside the base 1. The output shaft of the driving motor passes through the upper end of the base 1 and is coaxially connected to the central shaft of the driving gear 9 through a coupling.
[0052] In the above scheme, when in use, the driving motor is started to drive the driving gear 9 to rotate, such as Figure 4 As shown, the arrow indicates the rotation direction of the driving gear 9. When the driving gear 9 rotates clockwise, it can drive the two driven gears 8 meshing with it to rotate synchronously counterclockwise, so as to drive the No. 1 grinding roller 5 and the No. 2 grinding roller 6 to rotate synchronously. At the same time, the driving gear 9 drives the movable platform 2 to move from left to right by driving the rack plate 10 meshing with it, so that a row of workpieces fixed on its upper end pass through the No. 1 grinding roller 5 and the No. 2 grinding roller 6 in turn, and the row of workpieces are polished in turn by the No. 1 grinding roller 5 and the No. 2 grinding roller 6, thereby improving the polishing efficiency.
[0053] In a preferred embodiment of the present invention, at least two guide rails 13 are spaced apart and horizontally fixed on the upper end of the base 1, and the bottom end of the mobile platform 2 is spaced apart and partially recessed inward to form two slide grooves compatible with the two guide rails 13, and the mobile platform 2 is horizontally and slidably assembled on the two guide rails 13 through the two slide grooves.
[0054] In the above scheme, the two guide rails 13 and the two slide grooves at the bottom of the mobile platform 2 are used in coordination to ensure that the mobile platform 2 can move back and forth horizontally and linearly on the base 1 smoothly and reliably, so that a row of workpieces on the mobile platform 2 can pass through the grinding mechanism in turn, so that the grinding mechanism can grind a row of workpieces on the mobile platform 2 in turn, thereby improving the grinding efficiency.
[0055] In a preferred embodiment of the present invention, the device further comprises a first electric telescopic rod 14 for driving the pressing plate 11 to move up and down in the vertical direction; wherein,
[0056] A No. 1 electric telescopic rod 14 is vertically fixedly disposed on the upper end of the base 1 located at the four corners of the pressure plate 11, and the telescopic end of each No. 1 electric telescopic rod 14 is vertically disposed on the corner of the No. 1 electric telescopic rod 14 corresponding thereto.
[0057] In the above solution, when in use, the pressing plate 11 is driven to move up and down in the vertical direction by starting the first electric telescopic rod 14 .
[0058] In a preferred embodiment of the present invention, the device further comprises a second electric telescopic rod 15 for driving the positioning plate 4 to move in the horizontal direction; wherein,
[0059] At least one No. 2 electric telescopic rod 15 is horizontally fixedly disposed on the mobile platform 2 away from the grinding mechanism, and the telescopic end of the No. 2 electric telescopic rod 15 is fixed on the positioning plate 4 .
[0060] In the above scheme, the second electric telescopic rod 15 is started to drive the positioning plate 4 to move toward the workpiece on the mobile platform 2 until the positioning plate 4 abuts against the workpiece, so as to further limit the workpiece by the positioning plate 4 to prevent the workpiece from shifting during the grinding process and affecting the grinding effect.
[0061] In addition, the first electric telescopic rod 14 and the second electric telescopic rod 15 can be cylinders or servo electric cylinders.
[0062] In a preferred embodiment of the present invention, the bottom end portion of the pressure plate 11 is recessed inward to form a second assembly groove, and a row of rollers 12 capable of resting against the workpiece is horizontally and rotatably arranged in the second assembly groove.
[0063] In the above scheme, when the pressure plate 11 descends to a row of rotatable rollers 12 inside it abut against a row of workpieces, when the movable platform 2 drives the row of workpieces to move in the horizontal direction, the sliding friction between the top of the workpiece and the pressure plate 11 is converted into rolling friction, so as to reduce the damage to the workpiece caused by friction and ensure the integrity of the workpiece.
[0064] In summary, the automatic trimming device for bulk molded plastic products provided by the present invention overcomes the problem in the prior art that workers are required to hold the box by hand and use a grinder to grind the opening of the box. Such operation may cause the grinder to accidentally injure the workers during the grinding process, increase the workload of the workers, and reduce the trimming efficiency.
[0065] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, a variety of simple modifications can be made to the technical solution of the present invention, and these simple modifications all belong to the protection scope of the present invention.
[0066] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.
[0067] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. An automatic trimming device for bulk molding plastic products, characterized in that: The device comprises: a base (1), a movable platform (2) and a grinding mechanism; A movable platform (2) is horizontally and reciprocally movable on the upper end of the base (1); a clamping mechanism for fixing and clamping the workpiece is arranged on the movable platform (2); the clamping mechanism comprises: a limit plate (3), a positioning plate (4) and a pressure plate (11); wherein: A row of limit plates (3) are fixedly and horizontally arranged at equal intervals along the moving direction of the upper end of the movable platform (2), and the width between each two adjacent limit plates (3) is equal to the width of the workpiece. A grinding mechanism for sequentially grinding the workpieces arranged on the movable platform (2) is arranged on the base (1) located on one side of the movable platform (2). A positioning plate (4) capable of moving toward the grinding mechanism is also fixedly and horizontally arranged on the upper end of the movable platform (2). A row of avoidance grooves corresponding to and matching all the limit plates (3) are evenly and spaced at the bottom end of the positioning plate (4). A pressure plate (11) capable of resting on the workpiece is horizontally and liftably arranged above the base (1).
2. The automatic trimming device for bulk molding plastic products according to claim 1, characterized in that: The grinding mechanism comprises: a first grinding roller (5) and a second grinding roller (6); wherein, A first grinding roller (5) and a second grinding roller (6) are arranged on the base (1) at one side of the mobile platform (2) at intervals and vertically rotatably.
3. The automatic trimming device for bulk molding plastic products according to claim 1, characterized in that: The device also includes a driving mechanism for driving the first grinding roller (5) and the second grinding roller (6) to rotate synchronously and driving the mobile platform (2) to move in the horizontal direction, the driving mechanism including: a first driven gear (7), a second driven gear (8), a driving gear (9) and a rack plate (10); wherein: A first driven gear (7) and a second driven gear (8) are coaxially fixedly arranged on the rotating shafts at the bottom ends of the first grinding roller (5) and the second grinding roller (6), respectively, and a driving gear (9) meshingly connected with the first driven gear (7) and the second driven gear (8) is horizontally and rotatably arranged above the base (1) between the first driven gear (7) and the second driven gear (8), and a side wall portion of the moving platform (2) facing the driving gear (9) is recessed inward to form a first assembly groove, and a rack plate (10) meshingly connected with the driving gear (9) is horizontally fixedly arranged in the first assembly groove.
4. The automatic trimming device for bulk molding plastic products according to claim 3, characterized in that: The driving mechanism further comprises a driving motor for driving the driving gear (9) to rotate in a horizontal direction; wherein: The interior of the base (1) is a hollow structure, and a driving motor is vertically fixedly arranged inside the base (1), and the output shaft portion of the driving motor passes through the upper end of the base (1) and is coaxially connected to the central rotating shaft of the driving gear (9) through a coupling.
5. The automatic trimming device for bulk molding plastic products according to claim 1, characterized in that: At least two guide rails (13) are spaced apart and horizontally fixedly arranged at the upper end of the base (1), and the bottom end of the mobile platform (2) is spaced apart and partially recessed inward to form two slide grooves that match the two guide rails (13), and the mobile platform (2) is horizontally and slidably assembled on the two guide rails (13) through the two slide grooves.
6. The automatic trimming device for bulk molding compound products according to claim 1, characterized in that: The device also includes a first electric telescopic rod (14) for driving the pressing plate (11) to move up and down in a vertical direction; wherein: A No. 1 electric telescopic rod (14) is vertically fixedly disposed on the upper end of the base (1) located at the four corners of the pressure plate (11), and the telescopic end of each No. 1 electric telescopic rod (14) is vertically disposed on the corner of the No. 1 electric telescopic rod (14) corresponding thereto.
7. The automatic trimming device for bulk molding plastic products according to claim 1, characterized in that: The device also includes a second electric telescopic rod (15) for driving the positioning plate (4) to move in a horizontal direction; wherein: At least one No. 2 electric telescopic rod (15) is horizontally fixedly arranged on the mobile platform (2) away from the grinding mechanism, and the telescopic end of the No. 2 electric telescopic rod (15) is fixed on the positioning plate (4).
8. The automatic trimming device for bulk molding plastic products according to claim 1, characterized in that: The bottom end portion of the pressing plate (11) is recessed inward to form a No. 2 assembly groove, and a row of rollers (12) capable of resting against a workpiece is horizontally and rotatably arranged in the No. 2 assembly groove.