Colored glaze glass screen printing equipment, method, device, controller and medium

Abstract

The present application provides a colored glaze glass silk-screen printing equipment, method, device, controller and medium, the equipment comprising: a workbench, on which a glass component to be silk-screened is placed; an ink storage box, for storing ink to be used; a stirring module, the stirring module is connected to the ink storage box, and is used to stir the ink; a silk-screen module, the stirring module is connected to the stirring module, and is arranged on the workbench; a flat coating module, for performing layered flat coating on the glass component after silk-screening, and flat coating a texture pattern; a controller, the controller is electrically connected to the stirring module, the silk-screen module and the flat coating module, the controller obtains silk-screen pattern information and glass information of the glass component, and generates stirring control parameters corresponding to the stirring module, silk-screen control parameters corresponding to the silk-screen module and flat coating control parameters corresponding to the flat coating module according to the silk-screen pattern information and the glass information, so as to control the stirring module, the silk-screen module and the flat coating module to complete silk-screening of the glass component, and obtain the colored glaze glass after silk-screening.

Description

Technical Field

[0001] The present application relates to the field of photovoltaic technology, and in particular to a colored glaze glass screen printing device, method, apparatus, controller and medium. Background Art

[0002] As a building material that is both beautiful and practical, the market demand for colored glaze glass is increasing year by year. Silk screen printing technology for colored glaze glass is one of the key processes to achieve its decorative effect. However, traditional silk screen printing technology has many limitations and problems, which affects the quality of the final product and production efficiency.

[0003] Traditional screen printing technology for colored glaze glass can achieve the decorative effect of colored glaze glass to a certain extent. Through screen printing, ink can be printed on the glass surface according to a predetermined pattern to meet basic market needs. However, the traditional screen printing process mainly relies on manual adjustment of the ink's consistency. This adjustment method is difficult to achieve precise control, resulting in unstable fluidity of the ink during the screen printing process. Ink with unstable fluidity is prone to uneven and irregular phenomena during the printing process, making it difficult for the printed pattern and color effect to meet high-precision requirements, seriously affecting product quality. At the same time, the existing screen printing process is relatively single and lacks a comprehensive treatment method for ink fluidity. A single process method cannot cope with complex and changeable printing needs, such as mixing different color inks, printing patterns of different thicknesses, etc. This not only limits the design diversity of colored glaze glass, but also makes production efficiency low and accuracy difficult to guarantee. Traditional screen printing equipment has the problem of poor adaptability when processing inks of different consistencies. For example, the screen mesh is easy to clog and the scraper pressure is uneven. These problems not only affect the printing effect, but also greatly shorten the service life of the equipment. In addition, the operation of traditional equipment is complicated and requires high-level technicians for maintenance and adjustment, which increases production costs.

[0004] Therefore, there is an urgent need for a colored glaze glass screen printing device to solve at least one of the above problems. Summary of the invention

[0005] The present application provides a colored glaze glass screen printing equipment, method, device, controller and medium, aiming to solve the problem that the traditional screen printing process mainly relies on manual adjustment of the ink consistency. This adjustment method is difficult to achieve precise control, resulting in unstable fluidity of the ink during the screen printing process. Ink with unstable fluidity is prone to uneven and irregular phenomena during the printing process, making it difficult for the printed patterns and color effects to meet high-precision requirements, seriously affecting product quality. At the same time, the existing screen printing process is relatively single and lacks a comprehensive treatment method for ink fluidity. A single process cannot cope with complex and changeable printing needs, such as mixing inks of different colors, printing patterns of different thicknesses, etc. This not only limits the design diversity of colored glaze glass, but also makes production efficiency low and accuracy difficult to guarantee. Traditional screen printing equipment has the problem of poor adaptability when processing inks of different consistencies.

[0006] In a first aspect, the present application provides a colored glaze glass screen printing device, comprising:

[0007] A workbench, on which a glass component to be screen-printed is placed;

[0008] An ink storage box for storing ink to be used;

[0009] A stirring module, the stirring module is connected to the ink storage box and is used to stir the ink;

[0010] A screen printing module, the screen printing module is connected to the stirring module, and the screen printing module is arranged on the workbench;

[0011] A flat coating module, the flat coating module is used to perform lamination flat coating on the glass component after silk screen printing, and flat coating a texture pattern;

[0012] A controller is electrically connected to the stirring module, the silk-screen printing module and the flat coating module, the controller obtains silk-screen pattern information and glass information of the glass component, generates stirring control parameters corresponding to the stirring module, silk-screen control parameters corresponding to the silk-screen printing module and flat coating control parameters corresponding to the flat coating module according to the silk-screen pattern information and the glass information, so as to control the stirring module, the silk-screen printing module and the flat coating module to complete silk-screen printing of the glass component and obtain colored glaze glass completed by silk-screen printing.

[0013] In a second aspect, the present application provides a colored glaze glass screen printing method, which is used for a controller of a colored glaze glass screen printing device as provided in any embodiment of the present application; the method comprises:

[0014] Acquire silk screen pattern information and glass information of the glass component;

[0015] Generate stirring control parameters corresponding to the stirring module according to the silk-screen pattern information and the glass information;

[0016] Generate silk screen control parameters corresponding to the silk screen module according to the silk screen pattern information and glass information;

[0017] Generate a flat coating control parameter corresponding to the flat coating module according to the silk-screen pattern information and the glass information;

[0018] The stirring module, the silk-screen printing module and the flat coating module are controlled to complete silk-screen printing on the glass component, and the colored glaze glass completed by silk-screen printing is obtained.

[0019] In a third aspect, the present application provides a colored glaze glass screen printing device, which is applied to a controller of the colored glaze glass screen printing device provided in any embodiment of the present application; the device comprises:

[0020] An information acquisition unit, used to acquire silk-screen pattern information and glass information of the glass component;

[0021] A first generating unit, configured to generate stirring control parameters corresponding to the stirring module according to the silk-screen pattern information and the glass information;

[0022] A second generating unit, used for generating a silk screen control parameter corresponding to the silk screen module according to the silk screen pattern information and the glass information;

[0023] A third generating unit, used to generate a flat coating control parameter corresponding to the flat coating module according to the silk-screen pattern information and the glass information;

[0024] The control completion unit is used to control the stirring module, the silk-screen printing module and the flat coating module to complete the silk-screen printing of the glass component and obtain the colored glaze glass completed by silk-screen printing.

[0025] In a fourth aspect, an embodiment of the present application provides a controller comprising a memory and a processor; the memory is used to store a computer program; the processor is used to execute the computer program and implement a method provided in any embodiment of the present application when executing the computer program.

[0026] In a fifth aspect, the present application provides a computer-readable storage medium, which stores a computer program. When the computer program is executed by a processor, the processor enables the processor to implement a method provided in any embodiment of the present application.

[0027] The embodiment of the present application provides a colored glaze glass screen printing device, method, apparatus, controller and medium. The technical content of the above-mentioned colored glaze glass screen printing device mainly includes: workbench: used to place the glass components to be screen-printed to ensure stability and accuracy during the screen printing process. Ink storage box: used to store the ink to be used to ensure sufficient ink supply and easy management. Stirring module: connected to the ink storage box, adjusting the ink's consistency by stirring the ink to ensure the stability of the ink's fluidity during the screen printing process. Screen printing module: connected to the stirring module, set on the workbench, used to screen-print the stirred ink evenly onto the glass component. Flat coating module: used to perform laminated flat coating on the glass component after screen printing, giving the colored glaze glass a unique texture pattern, while ensuring the uniformity and consistency of the pattern and color. Controller: electrically connected to the stirring module, the screen printing module and the flat coating module, and generates corresponding control parameters by obtaining the screen printing pattern information and glass information of the glass component to accurately control the operation of each module, and finally complete high-quality colored glaze glass screen printing.

[0028] The device provided thereby has at least the following beneficial effects:

[0029] 1. Accurately control the ink viscosity: The mixing module is connected to the ink storage box, and the ink viscosity can be accurately adjusted according to the mixing control parameters generated by the controller. This avoids the inaccuracy and instability of traditional manual adjustment of ink viscosity, improves the control accuracy of ink fluidity, and ensures the consistency of printing effects.

[0030] 2. Improve printing accuracy: The controller generates screen printing and flat coating control parameters according to the screen printing pattern information and glass information, and accurately controls the operation of the screen printing and flat coating modules. By accurately controlling the screen printing and flat coating process of the ink, the color difference caused by unevenness and irregularity in the printing process is avoided, the accuracy of the printed pattern and color is improved, and the product quality is ensured.

[0031] 3. Adapt to complex and changing printing needs: Through the comprehensive processing of the controller, the equipment can cope with complex needs such as mixing different color inks and printing different thickness patterns. It enhances the adaptability and flexibility of the equipment, can meet a variety of design needs, and improves the design diversity of colored glaze glass.

[0032] 4. Improve production efficiency: The automated control of the mixing, screen printing and flat coating modules reduces manual intervention and improves the efficiency of the production process. It reduces errors and delays caused by manual operation, significantly improves production efficiency and reduces production costs.

[0033] In summary, the colored glaze glass screen printing equipment effectively solves many problems in the traditional screen printing process through automatic control and precise adjustment of ink viscosity, improves printing quality and production efficiency, enhances the adaptability and reliability of the equipment, and provides a new solution for the production and design of colored glaze glass.

[0034] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0036] Figure 1 It is a structural schematic diagram of a colored glaze glass screen printing device provided in one embodiment of the present application;

[0037] Figure 2 This is a schematic flow chart of the steps of a method for screen printing colored glaze glass provided in one embodiment of the present application;

[0038] Figure 3 It is a schematic block diagram of the structure of a colored glaze glass screen printing device provided in one embodiment of the present application;

[0039] Figure 4 It is a schematic block diagram of the structure of a controller provided in one embodiment of the present application.

[0040] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0042] The flowcharts shown in the accompanying drawings are only examples and do not necessarily include all the contents and operations / steps, nor must they be executed in the order described. For example, some operations / steps may also be decomposed, combined or partially merged, so the actual execution order may change according to actual conditions.

[0043] It should be understood that, in order to facilitate the clear description of the technical solutions of the embodiments of the present invention, in the embodiments of the present invention, the words "first", "second", etc. are used to distinguish the same items or similar items with substantially the same functions and effects. Those skilled in the art can understand that the words "first", "second", etc. do not limit the quantity and execution order, and the words "first", "second", etc. do not necessarily limit the difference.

[0044] It should be understood that the terms used in this application specification are only for the purpose of describing specific embodiments and are not intended to limit the application. As used in this application specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0045] It should also be understood that the term “and / or” used in the specification and appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

[0046] In conjunction with the accompanying drawings, some embodiments of the present application are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0047] As a building material that is both beautiful and practical, the market demand for colored glaze glass is increasing year by year. Silk screen printing technology for colored glaze glass is one of the key processes to achieve its decorative effect. However, traditional silk screen printing technology has many limitations and problems, which affects the quality of the final product and production efficiency.

[0048] Traditional screen printing technology for colored glaze glass can achieve the decorative effect of colored glaze glass to a certain extent. Through screen printing, ink can be printed on the glass surface according to a predetermined pattern to meet basic market needs. However, the traditional screen printing process mainly relies on manual adjustment of the ink's consistency. This adjustment method is difficult to achieve precise control, resulting in unstable fluidity of the ink during the screen printing process. Ink with unstable fluidity is prone to unevenness and irregularity during the printing process, resulting in color difference, making it difficult for the printed pattern and color effect to meet high-precision requirements, seriously affecting product quality. At the same time, the existing screen printing process is relatively single and lacks a comprehensive treatment method for ink fluidity. A single process method cannot cope with complex and changeable printing needs, such as mixing different color inks, printing patterns of different thicknesses, etc. This not only limits the design diversity of colored glaze glass, but also makes production efficiency low and accuracy difficult to guarantee. Traditional screen printing equipment has the problem of poor adaptability when processing inks of different consistencies. For example, the screen mesh is easy to clog, the scraper pressure is uneven, etc. These problems not only affect the printing effect, but also greatly shorten the service life of the equipment. In addition, traditional equipment is complicated to operate and requires high-level technicians to maintain and adjust, which increases production costs.

[0049] Therefore, there is an urgent need for a colored glaze glass screen printing device to solve at least one of the above problems.

[0050] See also Figure 1 The present application provides a colored glaze glass screen printing device, comprising: a workbench 9, on which a glass component to be screen-printed is placed; an ink storage box 1, for storing ink to be used; a stirring module 3, which is connected to the ink storage box 1 and is used to stir the ink; a screen printing module 9, which is connected to the stirring module 3 and is arranged on the workbench 9; a flat coating module 12, which is used to perform layered flat coating on the glass component after screen printing, and to flatly coat a texture pattern; a controller, which is electrically connected to the stirring module 3, the screen printing module 9 and the flat coating module 12, and the controller obtains the screen printing pattern information and glass information of the glass component, and generates the stirring control parameters corresponding to the stirring module 3, the screen printing control parameters corresponding to the screen printing module 9 and the flat coating control parameters corresponding to the flat coating module 12 according to the screen printing pattern information and the glass information, so as to control the stirring module 3, the screen printing module 9 and the flat coating module 12 to complete the screen printing of the glass component and obtain the colored glaze glass after screen printing.

[0051] Specifically, the present application provides a colored glaze glass silk-screen printing device, which aims to improve the production quality and efficiency of colored glaze glass. The device mainly includes a workbench 9: used to place the glass components to be silk-screened. Ink storage box 1: used to store the ink to be used. Stirring module 3: connected to the ink storage box 1, used to stir the ink to ensure the uniformity and fluidity of the ink. Silk-screen printing module 9: connected to the stirring module 3, arranged on the workbench 9, used to silk-screen the ink onto the surface of the glass component. Flat coating module 12: used to perform laminated flat coating on the glass components after silk-screening to ensure the uniformity and thickness consistency of the pattern. Controller: electrically connected to the stirring module 3, the silk-screen printing module 9 and the flat coating module 12, and generates corresponding control parameters by acquiring the silk-screen pattern information and glass information of the glass component to achieve a precise silk-screen printing process.

[0052] The specific preparation work corresponding to the device may include: placing the glass component to be screen-printed on the workbench 9. Adding the required inks of various colors into the ink storage box 1. The controller obtains the screen printing pattern information and glass information of the glass component. Based on this information, the controller generates a stirring control parameter and sends it to the stirring module 3. The stirring module 3 stirs the ink according to the control parameter to ensure the uniformity and fluidity of the ink. The stirred ink is transported to the screen printing module 9 through the ink delivery pipeline. The controller generates a screen printing control parameter and sends it to the screen printing module 9. The screen printing module 9 screen prints the ink on the surface of the glass component according to the control parameter to form a preliminary pattern. After the screen printing is completed, the controller generates a flat coating control parameter and sends it to the flat coating module 12. The flat coating module 12 performs a laminated flat coating on the screen-printed glass component according to the control parameter to give the colored glaze glass a texture pattern, while ensuring the uniformity and thickness consistency of the pattern. After the screen printing is completed, the quality of the pattern is ensured by a visual inspection system or manual inspection. After the inspection is qualified, the colored glaze glass that has been screen-printed is taken out for subsequent processing or packaging.

[0053] Stirring control parameters: including stirring speed, stirring time, stirring intensity, etc., to ensure the uniformity and fluidity of the ink before screen printing. Screen printing control parameters: including the movement speed of the scraper, screen printing pressure, screen printing time, etc., to ensure the accuracy and consistency of the pattern. Flat coating control parameters: including flat coating speed, flat coating pressure, flat coating thickness, etc., to ensure the uniformity and thickness consistency of the pattern on the glass surface.

[0054] The stirring module 3 ensures the uniformity and fluidity of the ink before printing by precisely controlling the stirring parameters, thus avoiding the instability caused by traditional manual adjustment. This not only improves the quality of the ink, but also improves the accuracy and aesthetics of the final silk-screen pattern. The control parameters generated by the controller can flexibly respond to complex requirements such as mixing of inks of different colors and printing of patterns of different thicknesses. This greatly expands the design diversity of colored glaze glass and meets the market demand for personalized and customized products. The automated stirring, silk-screen printing and flat coating processes reduce manual intervention and improve production efficiency. The automatic adjustment function of the controller enables the equipment to quickly adapt to different glass components and pattern requirements, reducing equipment adjustment time.

[0055] The precise control of the screen printing module 9 and the stirring module 3 reduces the problems of screen clogging and uneven scraper pressure, thereby extending the service life of the equipment, reducing the maintenance cost and failure rate of the equipment, and further improving the economic efficiency of production.

[0056] Through automated control, the reliance on highly skilled technicians is reduced, and labor costs are reduced. The high efficiency and low maintenance cost of the equipment have comprehensively reduced production costs and improved the competitiveness of the enterprise.

[0057] In summary, the provided colored glaze glass screen printing equipment has solved many problems existing in traditional screen printing technology through technological innovation, which not only improves product quality and production efficiency, but also provides the market with more diversified and personalized product choices. This equipment has broad application prospects and is expected to be widely promoted and applied in the building decoration materials industry.

[0058] In some embodiments, it also includes: an ink filtering module 2, which is arranged between the ink storage box 1 and the stirring module 3, and is used to filter the ink entering the stirring module 3 to prevent the screen printing module 9 from being blocked.

[0059] The filtration unit includes one or more filters or screens to filter impurities and particles from the ink. The pressure sensor is used to monitor the pressure changes of the ink before and after filtration to detect the blockage of the filter in time.

[0060] An automatic cleaning device may also be included, which is used to automatically start the cleaning device to clean the filter when the filter is detected to be clogged, so as to ensure smooth circulation of the ink.

[0061] The ink to be used is added to the ink storage box 1. The ink enters the ink filter module 2 from the storage box through the ink delivery pipe. The filter unit filters the ink to remove impurities and particles. The pressure sensor monitors the pressure change of the ink before and after filtration. If a large pressure change is found, it means that the filter may be blocked. If blockage is detected, the automatic cleaning device is activated to clean the filter to ensure the circulation of the ink. The filtered ink enters the stirring module 3 and is evenly stirred. The stirred ink is screen-printed onto the surface of the glass component through the screen printing module 9. After the screen printing is completed, the flat coating module 12 performs laminated flat coating on the glass component to ensure the uniformity and thickness of the pattern.

[0062] The controller is electrically connected to the ink storage box 1, the ink filtering module 2, the stirring module 3, the screen printing module 9 and the flat coating module 12. The controller generates control parameters of the ink filtering module 2, such as filtering time, cleaning frequency, etc., according to the characteristics of the ink and the requirements of the glass components. The controller monitors the ink filtering situation in real time through the pressure sensor, and adjusts the filtering parameters or starts the cleaning device according to the monitoring results.

[0063] The ink filter module 2 can effectively remove impurities and particles in the ink to prevent these impurities from clogging the screen during the screen printing process, thereby ensuring the continuity and stability of the screen printing. This is crucial to ensure the quality and production efficiency of the final product, especially in the process of multi-color ink mixing and high-precision printing, the purity of the ink directly affects the clarity of the pattern and the uniformity of the color.

[0064] The filtered ink is purer, reducing the uneven ink flow and irregular printing caused by impurities. Pure ink can improve the accuracy and beauty of the pattern and meet the market demand for high-quality colored glaze glass.

[0065] The ink filter module 2 can reduce the risk of mesh clogging and scraper damage, thereby extending the service life of the screen printing module 9 and the scraper, reducing the maintenance frequency and maintenance cost of the equipment, and improving the reliability and economy of the equipment.

[0066] The automatic cleaning function of the filter module reduces equipment downtime and improves production continuity and efficiency. Through real-time monitoring and adjustment, filter blockage problems can be quickly resolved, reducing production interruptions and ensuring smooth operation of the production line. The introduction of the ink filter module 2 reduces downtime and maintenance costs caused by mesh blockage and ink waste. Reduced reliance on highly skilled technicians and reduced manual intervention further reduce production costs.

[0067] In summary, the ink filter module 2 introduced in the invention filters impurities and particles in the ink, prevents the screen gauze of the screen printing module 9 from being blocked, improves the ink quality and printing accuracy, extends the service life of the equipment, improves production efficiency, and reduces production costs. This improvement makes the colored glaze glass screen printing equipment more complete and reliable, has significant technical and economic advantages, and is expected to be widely used in actual production.

[0068] In some embodiments, it also includes: a blowing module (which may include Figure 1 The glass component is composed of a guide member 4, an air inducing member 5, a ventilation member 6 and a blowing member 7 as shown), and the blowing module is used to blow hot air to the surface of the glass component after the screen printing module 9 has screen printed the glass component; wherein the controller is electrically connected to the blowing module, and is used to generate drying control information according to the screen printing pattern information and the glass information, so as to control the blowing module to complete the drying of the glass component according to the drying control information; the drying control information at least includes the drying temperature and the drying time. Wherein, if it is determined according to the screen printing pattern information that the surface of the glass component has a preset pattern texture, and two screen printings are required, the glass component is dried by the blowing module, and after the drying treatment, the flat coating module is started to flatly coat the pattern texture of the colored glaze glass to obtain the colored glaze glass.

[0069] The blowing module is used to accelerate the drying of the ink by generating high-temperature hot air. The hot air is evenly blown to the surface of the glass component to ensure the uniformity of drying. The complete process after adding the blowing module is as follows: the glass component to be screen-printed is placed on the workbench 9 and the required inks of various colors are added. The ink enters the stirring module 3 from the storage box through the ink delivery pipeline and is evenly stirred. The stirred ink is screen-printed on the surface of the glass component through the screen printing module 9 to form a preliminary pattern. After the screen printing is completed, the controller generates drying control information to control the blowing module to blow hot air to the surface of the glass component to accelerate the drying of the ink. The controller generates control parameters of the drying temperature and drying time according to the screen printing pattern information and the glass information, and monitors and adjusts them in real time. After the screen printing and drying process is completed, the quality of the pattern is ensured by a visual inspection system or manual inspection. After the inspection is qualified, the colored glaze glass that has been screen-printed is taken out and the flat coating process is carried out. The flat coating module 12 performs laminated flat coating on the glass component to give the colored glaze glass a texture pattern, while ensuring the uniformity and thickness of the pattern. After the flat coating is completed and the inspection is qualified, subsequent processing or packaging is carried out.

[0070] The blowing module accelerates the drying of ink through high-temperature hot air, greatly shortening the drying time and improving production efficiency. Especially in large-scale production, fast drying can significantly increase the production capacity of the production line. The hot air is evenly blown to the surface of the glass component through the air duct system, ensuring the uniformity of ink drying and avoiding the problem of insufficient or excessive local drying. This is very important to ensure the quality and flatness of the final product, especially in the printing of complex patterns and thick coatings.

[0071] The controller generates drying control parameters, including drying temperature and drying time, based on the silk-screen pattern information and glass information to ensure that the drying conditions of each batch of products meet the requirements. Accurate temperature and time control can improve the adhesion and durability of the ink and extend the service life of the product. Through the precise control of the blowing module, the defective rate caused by uneven drying or insufficient drying time can be effectively reduced. The scrap rate in the production process is reduced, and the overall production quality and qualified rate are improved.

[0072] In summary, the introduction of the blowing module accelerates the drying process of the ink through high-temperature hot air, and the drying temperature and time are precisely controlled by the controller to ensure the uniformity and accuracy of the drying. This improvement not only improves production efficiency and product quality, but also reduces the defective rate and equipment failure, with significant technical and economic advantages. This equipment has a wide range of application prospects in the production of colored glaze glass, especially in high-precision and large-scale production.

[0073] In some embodiments, the flat coating module 12 includes at least one of a scraper-type flat coating module 12 and a roller-type flat coating module 12; the flat coating control parameters include flat coating pressure, flat coating speed and flat coating angle.

[0074] A scraper-type flat coating module 12 or a roller-type flat coating module 12 can be used. These two flat coating methods have their own characteristics and can be selected according to specific application requirements. Flat coating control parameters include flat coating pressure, flat coating speed and flat coating angle. The specific technical contents are as follows:

[0075] The scraper of the scraper-type flat coating module 12 is made of high-strength, wear-resistant material and is used to flatly coat the ink on the glass surface. The pressure regulating device can adjust the pressure of the scraper on the glass surface to ensure the uniform distribution of the ink. The speed regulating device can adjust the moving speed of the scraper to ensure the stability and efficiency of the flat coating process. The angle regulating device can adjust the angle between the scraper and the glass surface to optimize the flat coating effect of the ink.

[0076] The roller of the roller type flat coating module 12 is made of high-precision materials with a smooth surface or a specific texture, and is used to flatly coat the ink on the glass surface. The pressure regulating device can adjust the pressure of the roller on the glass surface to ensure the uniform distribution of the ink. The speed regulating device can adjust the rotation speed of the roller to ensure the stability and efficiency of the flat coating process. The angle regulating device can adjust the angle between the roller and the glass surface to optimize the flat coating effect of the ink.

[0077] The glass component to be screen-printed is placed on the workbench 9, and various colors of ink are added. The ink enters the stirring module 3 from the storage box through the ink delivery pipeline and is evenly stirred. The stirred ink is screen-printed onto the surface of the glass component through the screen printing module 9 to form a preliminary pattern. A scraper-type flat coating module 12 or a roller-type flat coating module 12 is selected according to specific needs.

[0078] The scraper-type flat coating is a controller that generates control parameters of flat coating pressure, flat coating speed and flat coating angle, and sends them to the scraper-type flat coating module 12. The scraper performs flat coating on the glass surface according to the control parameters to ensure uniformity of the pattern and consistent thickness.

[0079] The roller coating generates control parameters of coating pressure, coating speed and coating angle for the controller, and sends them to the roller coating module 12. The roller performs coating on the glass surface according to the control parameters to ensure uniformity of the pattern and consistent thickness.

[0080] After the silk screen printing is completed, the visual inspection system or manual inspection is used to ensure the quality of the pattern. After the inspection is qualified, the silk screen-printed colored glaze glass is taken out for subsequent processing or packaging.

[0081] If scraper-type flat coating is adopted, the pressure and speed of flat coating can be precisely controlled to ensure uniform distribution of ink on the glass surface and avoid problems of local excessive thickness or thinness.

[0082] If roller coating is adopted, the rotation speed and pressure of the roller can be precisely controlled to achieve smoother and more uniform ink distribution, which is particularly suitable for the production of large-area glazed glass or glass that requires extremely high flatness. Regardless of the flat coating method, angle adjustment can optimize the tiling effect of the ink and ensure the clarity and beauty of the pattern.

[0083] Scraper-type flat coating is faster and more efficient when processing small areas or fine patterns.

[0084] Roller-type flat coating has good continuity and high production efficiency when processing large-area patterns.

[0085] The optimized flat coating control parameters generated by the controller can reduce the adjustment time and increase the flat coating speed, further improving production efficiency.

[0086] At the same time, scraper-type flat coating: suitable for complex and fine pattern flat coating, different pressures and speeds can be adjusted to meet various pattern requirements. Roller-type flat coating: suitable for large-area, uniform pattern flat coating, different pressures and speeds can be adjusted to meet various thickness and irregular pattern requirements. According to different production needs, the appropriate flat coating module 12 can be selected to improve the adaptability and flexibility of the equipment.

[0087] In summary, by introducing the scraper-type flat coating module 12 and the roller-type flat coating module 12, the uniformity and precision of the ink flat coating are significantly improved by precisely controlling the flat coating pressure, flat coating speed and flat coating angle. The flexible selection of these two flat coating methods enables the equipment to adapt to a variety of production needs, improves production efficiency and product quality, and reduces the defective rate. At the same time, the precise adjustment device and real-time monitoring function improve the reliability and service life of the equipment, and have significant technical and economic advantages. This equipment has broad application prospects in actual production, especially in the production of colored glaze glass that requires high precision and diversity.

[0088] In some embodiments, the controller also generates dynamic diluent addition information based on the silk screen pattern information and the glass information, so as to add any one of the diluents or additives into the ink storage box 1 during the silk screen printing process of the silk screen printing equipment, so as to ensure that the ink consistency is within a preset consistency range; the dynamic diluent addition information includes the diluent type, diluent concentration, diluent addition time and diluent usage.

[0089] Specifically, the controller generates dynamic diluent addition information based on the silk-screen pattern information and glass information. The dynamic diluent addition information includes diluent type: select appropriate diluent to adapt to the characteristics and drying requirements of different inks. Diluent concentration: determine the concentration of the diluent to achieve the best dilution effect. Diluent addition time: determine the specific time to add diluent during the silk-screen printing process to ensure that the ink's consistency is within the optimal range. Diluent amount: determine the specific amount of diluent added each time to accurately control the dilution degree of the ink.

[0090] The structure of the diluent adding module may include a diluent storage container: used to store different types of diluents or additives. A diluent pump: used to pump the diluent from the storage container into the ink storage box 1. A concentration sensor: used to monitor the mixed concentration of ink and diluent in real time to ensure accurate addition of the diluent. A flow control valve: used to adjust the flow of the diluent to ensure the accuracy and stability of the addition. An adding control unit: connected to the controller, receiving the dynamic addition information of the diluent, and performing corresponding adding operations.

[0091] Exemplarily, by placing the glass component to be screen-printed on the workbench 9, the required inks of various colors are added. The ink enters the stirring module 3 from the storage box through the ink delivery pipe and is evenly stirred. The stirred ink is screen-printed onto the surface of the glass component through the screen printing module 9 to form a preliminary pattern. The controller generates dynamic diluent addition information based on the screen printing pattern information and the glass information. The diluent addition module accurately adds the diluent to the ink storage box 1 according to the generated dynamic addition information. The concentration sensor monitors the mixed concentration of the ink in real time to ensure the accurate addition of the diluent. After the screen printing is completed, the flat coating module 12 performs laminated flat coating on the glass component to ensure the uniformity and thickness of the pattern. After the flat coating is completed, the blowing module blows hot air to the surface of the glass component to accelerate the drying of the ink. After the screen printing and drying process is completed, the quality of the pattern is ensured by a visual inspection system or manual inspection. After the inspection is qualified, the colored glaze glass that has been screen-printed is taken out for subsequent processing or packaging.

[0092] By dynamically adding information to the controller, the ink's consistency can be adjusted in time during the screen printing process to avoid uneven screen printing or unclear patterns caused by too thick or too thin ink. Different types of patterns and glass materials have different requirements for the ink's consistency. Dynamically adding diluents can ensure that the ink characteristics of each batch of products meet the requirements.

[0093] The ink's consistency is within a preset consistency range, and the preset consistency range can be selected and set according to actual needs, and the present application embodiment does not limit this. This can ensure uniform distribution of ink during the screen printing process, improve the clarity of the pattern and the uniformity of color. Through real-time monitoring and adjustment, printing defects caused by uneven ink consistency can be reduced, and the qualified rate of products can be improved.

[0094] The dynamic addition of diluent reduces the time of manual adjustment of ink consistency and improves production efficiency. When the ink consistency is within the preset consistency range, the continuity of screen printing can be maintained and production line interruptions caused by ink problems can be reduced. By dynamically adding diluent, waste caused by ink problems can be significantly reduced, and production costs can be reduced. Accurately control the amount of diluent to avoid excessive addition, saving the amount of diluent and ink. The appropriate consistency can improve the stability and fluidity of the ink, reduce the precipitation and agglomeration of the ink, and extend the service life of the ink. When the ink consistency is within the preset consistency range, the wear of the mesh and ink pipeline can be reduced, extending the service life of the equipment.

[0095] It should be noted that in Figure 1 The device also includes a conveying roller support 8, a storage seat 10, a transmission roller 11, a driving member 13, a first drainage component 14, a second drainage component 15 and a connecting pipe 16. Figure 1The above-mentioned partial structures and their configuration are merely an illustration provided in this application, and this application does not specifically limit the embodiments of this application to this part of the content.

[0096] The embodiment of the present application provides a colored glaze glass silk-screen printing device, and the technical content of the colored glaze glass silk-screen printing device mainly includes: a workbench: used to place the glass components to be silk-screened to ensure stability and accuracy during the silk-screen printing process. An ink storage box: used to store the ink to be used to ensure sufficient ink supply and easy management. A stirring module: connected to the ink storage box, and adjusting the ink's consistency by stirring the ink to ensure the stability of the ink's fluidity during the silk-screen printing process. A silk-screen printing module: connected to the stirring module, disposed on the workbench, and used to silk-screen the stirred ink evenly onto the glass components. A flat coating module: used to perform layered flat coating on the glass components after silk-screen printing to ensure uniformity and consistency of the pattern and color. A controller: electrically connected to the stirring module, the silk-screen printing module, and the flat coating module, and generates corresponding control parameters by acquiring the silk-screen pattern information and glass information of the glass components to accurately control the operation of each module, and finally complete high-quality colored glaze glass silk-screening.

[0097] The device provided thereby has at least the following beneficial effects:

[0098] 1. Accurately control the ink viscosity: The mixing module is connected to the ink storage box, and the ink viscosity can be accurately adjusted according to the mixing control parameters generated by the controller. This avoids the inaccuracy and instability of traditional manual adjustment of ink viscosity, improves the control accuracy of ink fluidity, and ensures the consistency of printing effects.

[0099] 2. Improve printing accuracy: The controller generates screen printing and flat coating control parameters according to the screen printing pattern information and glass information, and accurately controls the operation of the screen printing and flat coating modules. By accurately controlling the screen printing and flat coating process of ink, the color difference caused by unevenness and irregularity in the printing process is avoided, the accuracy of the printed pattern and color is improved, and the product quality is ensured.

[0100] 3. Adapt to complex and changing printing needs: Through the comprehensive processing of the controller, the equipment can cope with complex needs such as mixing different color inks and printing different thickness patterns. It enhances the adaptability and flexibility of the equipment, can meet a variety of design needs, and improves the design diversity of colored glaze glass.

[0101] 4. Improve production efficiency: The automated control of the mixing, screen printing and flat coating modules reduces manual intervention and improves the efficiency of the production process. It reduces errors and delays caused by manual operation, significantly improves production efficiency and reduces production costs.

[0102] In summary, the colored glaze glass screen printing equipment effectively solves many problems in the traditional screen printing process through automatic control and precise adjustment of ink viscosity, improves printing quality and production efficiency, enhances the adaptability and reliability of the equipment, and provides a new solution for the production and design of colored glaze glass.

[0103] In summary, the controller introduced generates dynamic diluent addition information based on the screen printing pattern information and glass information, and accurately controls the type, concentration, addition time and amount of the diluent to ensure that the ink's consistency is within the preset consistency range. This improvement not only improves the printing quality and accuracy of the ink, but also improves production efficiency, reduces production costs, and extends the service life of the ink and equipment. This intelligently controlled glazed glass screen printing equipment has significant advantages in actual production and can meet the high-precision printing needs of different patterns and materials.

[0104] Please refer to Figure 2 The colored glaze glass screen printing method provided in the present application is used for the controller of the colored glaze glass screen printing equipment provided in any embodiment of the present application, and the controller may be an MCU.

[0105] like Figure 2 As shown, the provided colored glaze glass screen printing method includes steps S101 to S105. The details are as follows:

[0106] Step S101: Acquire the silk-screen pattern information and glass information of the glass component.

[0107] Specifically, the silk-screen pattern information of the glass component is obtained through the image recognition system or user input, including the size, shape, color, complexity, etc. of the pattern. The physical property information of the glass component is obtained through the sensor or user input, including the type, thickness, surface flatness, thermal expansion coefficient, etc. of the glass. The controller processes the obtained information to ensure the accuracy and integrity of the data.

[0108] For example, the pattern information includes a 1 square meter square glass with a complex multi-color flower pattern, and the thickness of the pattern is required to be 0.02mm. The glass information example is that the glass component is float glass, with a thickness of 5mm, high surface flatness, and a thermal expansion coefficient of 90×10^-7 K^-1.

[0109] By accurately acquiring the silk-screen pattern information and glass information, a reliable basis is provided for the subsequent control parameter generation, ensuring the accuracy of the entire production process. The production parameters can be flexibly adjusted according to different patterns and glass component characteristics, suitable for a variety of production needs.

[0110] Step S102: Generate stirring control parameters corresponding to the stirring module according to the silk-screen pattern information and the glass information.

[0111] Generate appropriate stirring time according to the complexity of the pattern and the characteristics of the ink to ensure uniform mixing of the ink. Generate appropriate stirring speed according to the viscosity of the ink and the pattern requirements to avoid excessive dilution or agglomeration of the ink. Generate stirring direction parameters to ensure uniform mixing of the ink.

[0112] For example, for a multi-color flower pattern, a stirring time of 3 minutes is generated. According to the viscosity of the ink and the requirements of the complex multi-color flower pattern, a stirring speed of 10 rpm is generated. A bidirectional stirring direction is generated to ensure the uniformity of the ink mixing.

[0113] Through precise stirring control parameters, the ink is ensured to be mixed evenly during the stirring process, which improves the quality of the ink. At the same time, it avoids printing defects caused by insufficient mixing of the ink, such as uneven color and blurred patterns. Optimized stirring time can reduce unnecessary stirring and improve production efficiency.

[0114] Step S103: Generate silk screen control parameters corresponding to the silk screen module according to the silk screen pattern information and the glass information.

[0115] By generating appropriate screen printing pressure according to the complexity of the pattern and the characteristics of the glass surface, the uniform screen printing of the ink is ensured. According to the size of the pattern and the viscosity of the ink, the appropriate screen printing speed is generated to avoid screen printing too fast or too slow. According to the flatness of the glass and the fineness of the pattern, the appropriate screen printing distance is generated to ensure accurate screen printing of the ink.

[0116] For example, for a multi-color flower pattern, a screen printing pressure of 0.5 MPa is generated. Based on a pattern size of 1 square meter and a thickness requirement of 0.02 mm, a screen printing speed of 20 mm / s is generated. Based on the flatness of float glass and the requirements for complex patterns, a screen printing distance of 10 mm is generated.

[0117] By precisely controlling the screen printing pressure, speed and distance, the ink is evenly distributed on the glass surface, which improves the clarity and beauty of the pattern. Appropriate screen printing parameters can reduce ink waste and reduce production costs. Optimized screen printing speed can improve production efficiency and reduce screen printing time.

[0118] Step S104: Generate flat coating control parameters corresponding to the flat coating module according to the silk-screen pattern information and the glass information.

[0119] By generating appropriate flat coating pressure according to the pattern thickness requirements and the flatness of the glass, the ink is evenly distributed. According to the size and complexity of the pattern, the appropriate flat coating speed is generated to avoid scratches or unevenness during the flat coating process. According to the shape of the pattern and the characteristics of the glass, the appropriate flat coating angle is generated to optimize the tiling effect of the ink.

[0120] For example, for a thickness requirement of 0.02 mm, a flat coating pressure of 10 N is generated. According to the size and complexity of a pattern of 1 square meter, a flat coating speed of 10 mm / s is generated. According to the shape of a multi-color flower pattern and the characteristics of float glass, a flat coating angle of 45° is generated.

[0121] By precisely controlling the pressure, speed and angle of flat coating, the ink is evenly distributed on the glass surface, which improves the flatness and thickness consistency of the pattern. It avoids problems such as scratches and bubbles caused by uneven flat coating, and improves the qualified rate of the product. Optimized flat coating parameters can reduce adjustment time and improve production efficiency.

[0122] Step S105: Control the stirring module, the screen printing module and the flat coating module to complete the screen printing of the glass component, and obtain the colored glaze glass completed by the screen printing.

[0123] Specifically, the controller controls the stirring module to stir the ink according to the stirring control parameters generated in step S102. According to the screen printing control parameters generated in step S103, the screen printing module is controlled to screen print the ink. According to the flat coating control parameters generated in step S104, the flat coating module is controlled to flat coat the ink. The working status of each module is monitored in real time by the sensor, and necessary adjustments are made according to the monitoring results to ensure the smooth progress of each step. After the screen printing is completed, the quality of the pattern is ensured by a visual inspection system or manual inspection. After passing the inspection, the colored glaze glass that has been screen printed is taken out for subsequent processing or packaging.

[0124] For example, the controller controls the stirring module to stir bidirectionally at a speed of 10 rpm for 3 minutes. The controller controls the screen printing module to perform screen printing at a screen printing pressure of 0.5 MPa, a screen printing speed of 20 mm / s, and a screen printing distance of 10 mm. The controller controls the flat coating module to perform flat coating at a flat coating pressure of 10 N, a flat coating speed of 10 mm / s, and a flat coating angle of 45°.

[0125] The controller ensures that each step meets the requirements through precise control of the stirring, screen printing and flat coating modules, thus improving the accuracy of the entire production process. Through real-time monitoring and adjustment, problems in the production process can be discovered and solved in a timely manner, reducing the defective rate. Optimized control parameters and real-time adjustment functions improve production efficiency and shorten production cycles. Equipment failures caused by improper parameters are reduced, and the reliability and service life of the equipment are improved.

[0126] The provided colored glaze glass screen printing method ensures that each step from ink stirring, screen printing to flat coating meets the requirements of screen printing pattern information and glass information through the precise control of the controller (MCU). The specific steps include obtaining information, generating control parameters and executing control. Through the mutual cooperation of these steps, the uniformity of ink, the clarity of pattern and the quality of product are significantly improved. At the same time, the defective rate and equipment failure in the production process are reduced, the production efficiency and economy are improved, and it has a wide range of application prospects.

[0127] In some embodiments, the stirring control parameters include stirring speed and stirring time; generating the stirring control parameters corresponding to the stirring module according to the silk screen pattern information and the glass information includes: determining the ink material information corresponding to the ink according to the silk screen pattern information and the glass information; determining the ink stability information and the ink fluidity information according to the ink material information; determining the stirring speed and stirring time according to the ink stability information and the ink fluidity information.

[0128] The controller obtains the screen printing pattern information and glass information. Based on the above input information, the controller determines the ink material information that matches the pattern and glass components, including the composition, viscosity, drying time, etc. of the ink. The ability of the ink to maintain its characteristics and performance under different stirring conditions. This information can be obtained through data provided by the ink supplier or experimental results. The fluidity of the ink after stirring, that is, the change in the fluidity and viscosity of the ink. This can be measured by a viscometer or flow testing equipment. According to the viscosity and fluidity information of the ink material, determine the appropriate stirring speed. Too high a stirring speed may cause ink stratification or bubbles, while too low a stirring speed may cause uneven mixing of the ink. According to the stability information of the ink material, determine the appropriate stirring time. Too long a stirring time may cause excessive dilution or chemical reaction of the ink, while too short a stirring time may cause the ink to be not fully mixed.

[0129] The controller accurately determines the stirring speed and stirring time based on the ink's stability and fluidity information to ensure that the ink is in the best condition for subsequent screen printing and flat coating steps. The controller dynamically adjusts the stirring speed and time by real-time monitoring of the ink's characteristics during the stirring process, such as viscosity and temperature, to ensure that the ink is always in the best condition.

[0130] By precisely controlling the stirring speed and time, the ink is fully mixed during the stirring process, which improves the uniformity and consistency of the ink. Based on the stability information of the ink, the controller avoids chemical reactions or excessive dilution of the ink caused by too long stirring time, thus maintaining the stability and performance of the ink. The uniform mixing of the ink can ensure the uniform distribution of the ink on the glass surface during the screen printing process, improving the clarity and aesthetics of the pattern. Printing defects such as uneven colors and blurred patterns caused by insufficient mixing of the ink or too long stirring are avoided, thus improving the qualified rate of the product.

[0131] Precise control can avoid unnecessary long stirring and shorten the production cycle. Optimized stirring parameters ensure continuous supply of ink and avoid production line interruption caused by ink problems. Ink waste caused by insufficient mixing or excessive stirring is avoided, reducing production costs. Through optimized stirring control parameters, waste caused by ink problems is reduced, further reducing production costs. Reasonable stirring speed and time can reduce the wear of the stirring module and extend the service life of the equipment. Through precise control and real-time monitoring, equipment failures caused by uneven stirring are reduced and equipment reliability is improved.

[0132] In some embodiments, the silk screen printing control parameters include at least silk screen printing pressure, silk screen printing speed and silk screen printing distance; generating the silk screen printing control parameters corresponding to the silk screen printing module according to the silk screen printing pattern information and the glass information includes: parsing the glass information to obtain the glass size and the glass material type; parsing the silk screen printing pattern information to obtain the ink characteristics; determining the silk screen printing pressure according to the ink characteristics and the glass size; determining the silk screen printing speed according to the silk screen printing pressure and the glass material type; determining the silk screen printing distance according to the glass size.

[0133] Through sensors or user input, the controller obtains the size information of the glass component, such as length, width, and height. Through sensors or user input, the controller obtains the material type information of the glass component, such as float glass, tempered glass, etc. Through the image recognition system or user input, the controller obtains the ink characteristic information of the silk-screen pattern, such as the viscosity of the ink, drying time, color type, etc. According to the ink characteristics and the glass size, the controller determines the appropriate silk-screen pressure. The size of the silk-screen pressure directly affects the atomization effect of the ink and the uniformity of the silk-screen printing. According to the silk-screen pressure and the type of glass material, the controller determines the appropriate silk-screen speed. The speed of the silk-screen speed affects the deposition rate of the ink and the uniformity of the silk-screen printing. According to the glass size, the controller determines the appropriate silk-screen distance. The distance of the silk-screen distance affects the spray range of the ink and the fineness of the pattern.

[0134] The viscosity and drying time of the ink determine the required screen printing pressure. Inks with high viscosity require higher pressures to ensure adequate atomization, while inks with short drying times require lower pressures to avoid over-drying. Larger glass components may require higher screen printing pressures to ensure even coverage of the ink, while smaller glass components may require lower pressures to avoid over-spraying.

[0135] The size of the screen printing pressure will affect the selection of screen printing speed. Under high pressure, the screen printing speed can be appropriately accelerated to improve production efficiency; under low pressure, the screen printing speed needs to be appropriately slowed down to ensure uniform screen printing of ink. Different types of glass materials have different requirements for ink. Float glass has a flat surface and can support faster screen printing speeds; tempered glass may require a slower screen printing speed to avoid impact on its surface.

[0136] Larger glass components require a larger screen printing distance to avoid uneven spraying, while smaller glass components require a closer screen printing distance to ensure the fineness of the pattern. Complex patterns require a closer screen printing distance to ensure accurate screen printing of ink, while simple patterns can use a longer screen printing distance to improve production efficiency.

[0137] For example, if the glass component is 1 square meter of float glass, the thickness is 5mm and the surface flatness is high. If the pattern is a complex multi-color flower, the thickness of the pattern is required to be 0.02mm.

[0138] According to the high viscosity of the ink and the glass size of 1 square meter, a screen printing pressure of 0.5MPa is generated. According to the screen printing pressure of 0.5MPa and the type of float glass, a screen printing speed of 20mm / s is generated. According to the glass size of 1 square meter and the complex multi-color flower pattern, a screen printing distance of 10mm is generated.

[0139] By precisely controlling the screen printing pressure, speed and distance, the uniform distribution of ink on the glass surface is ensured, which improves the clarity and aesthetics of the pattern. Different screen printing parameters are generated according to different glass sizes and material types, ensuring the flexibility and adaptability of the equipment. The controller automatically generates the optimal screen printing parameters based on the input information, reducing the time for manual adjustment and improving production efficiency. The optimized screen printing parameters can ensure the continuity of the screen printing process and reduce production line interruptions caused by improper parameters.

[0140] Appropriate screen printing parameters can reduce ink waste and reduce production costs. By precisely controlling the screen printing process, waste caused by uneven screen printing is reduced, further reducing production costs.

[0141] In some embodiments, the flat coating control parameters include at least a flat coating speed and a flat coating angle; generating the flat coating control parameters corresponding to the flat coating module according to the silk-screen pattern information and the glass information includes: obtaining the template production efficiency corresponding to the colored glaze glass; parsing the silk-screen pattern information to obtain the target printing quality; obtaining the flat coating speed according to the template production efficiency and the target printing quality; obtaining the glass structure according to the glass information; determining the flat coating angle according to the glass structure and the flat coating speed to ensure that the ink is evenly distributed on the glass surface.

[0142] Through sensors or user input, the controller obtains the production efficiency information of the template in the current production line, including the replacement frequency of the template, the time required for each replacement, etc. Through the image recognition system or user input, the controller obtains the target printing quality information of the silk screen pattern, such as the pattern clarity requirements, color consistency requirements, pattern thickness requirements, etc. According to the template production efficiency and target printing quality, the controller determines the appropriate flat coating speed. The speed of flat coating directly affects the uniform distribution of ink and the quality of the pattern. According to the glass information (including glass structure) and the flat coating speed, the controller determines the appropriate flat coating angle to ensure that the ink is evenly distributed on the glass surface.

[0143] When the template production efficiency is high, a faster flat coating speed can be selected to improve the overall production efficiency; when the template production efficiency is low, the flat coating speed needs to be appropriately slowed down to ensure smooth operation. For patterns that require higher printing quality, such as complex multi-color flower patterns, the flat coating speed needs to be appropriately slowed down to ensure uniform distribution of ink and clarity of the pattern. The controller determines the appropriate flat coating angle based on the structural information of the glass (such as surface flatness, thickness, etc.). For example, glass with high surface flatness can use a smaller flat coating angle, while glass with an uneven surface or special structure may require a larger flat coating angle. The flat coating speed affects the optimal flat coating angle required. A faster flat coating speed may require a larger flat coating angle to ensure uniform distribution of ink, while a slower flat coating speed can use a smaller flat coating angle.

[0144] For example, the template production efficiency is that the template replacement frequency is once every 10 minutes, and each replacement time is about 2 minutes. Silk screen pattern information: The pattern is a complex multi-color flower, the pattern thickness is required to be 0.02mm, the color is consistent and clear. Glass information: The glass component is 1 square meter of float glass, the thickness is 5mm, and the surface flatness is high. Based on the high template production efficiency and high requirements for target printing quality, a flat coating speed of 10mm / s is generated. Based on the high flatness of float glass and a flat coating speed of 10mm / s, a flat coating angle of 45° is generated.

[0145] By precisely controlling the flat coating speed and flat coating angle, the ink is evenly distributed on the glass surface, improving the flatness and thickness consistency of the pattern. The optimal flat coating parameters are generated according to different glass structures and pattern requirements, ensuring the flexibility and adaptability of the equipment. The controller automatically generates the optimal flat coating parameters based on the template production efficiency, reducing the time for manual adjustment and improving production efficiency. The optimized flat coating parameters can ensure the continuity of the flat coating process, reduce production line interruptions caused by improper parameters, and improve overall production efficiency.

[0146] In some embodiments, before obtaining the colored glaze glass completed by silk screen printing, it also includes: generating ink characteristic information according to the silk screen pattern information; determining the glass thickness according to the glass information; determining the drying time according to the ink characteristic information and the glass thickness; generating the drying temperature according to the drying time and the ink characteristic information; and controlling the blowing module to complete the drying of the glass component according to the drying time and the drying temperature.

[0147] The controller generates the ink characteristic information based on the silk-screen pattern information, including the composition, viscosity, drying time, color type, etc. of the ink. The controller obtains the thickness information of the glass component through sensors or user input. The controller determines the required drying time of the ink based on the composition, viscosity and other characteristics of the ink. The thickness of the glass component will also affect the drying time. Thicker glass requires longer drying time to ensure that the ink is completely dry. Based on the determined drying time, the controller generates a suitable drying temperature. The drying temperature will directly affect the drying speed and quality of the ink. Inks with different characteristics have different requirements for drying temperature. The controller generates the optimal drying temperature based on the characteristic information of the ink to avoid problems caused by overheating or overcooling of the ink. The controller sends the generated drying time and drying temperature parameters to the blowing module, and the blowing module completes the drying of the glass component based on these parameters.

[0148] For example, if the pattern is a complex multi-color flower, the pattern thickness is required to be 0.02mm, the color is consistent and clear. The glass component is 1 square meter of float glass, the thickness is 5mm, and the surface flatness is high. According to the complex multi-color pattern, the ink viscosity is generated to be 10000cP, the drying time is 5 minutes, and the number of colors is 5. The thickness of the float glass is 5mm. According to the viscosity of the ink and the thickness of the glass, the drying time is generated to be 7 minutes. According to the 7-minute drying time and the characteristics of the ink, the drying temperature is generated to be 60℃.

[0149] By precisely controlling the drying time and drying temperature, the ink is ensured to be completely dried on the glass surface, thus improving the quality of the product. This avoids problems such as bubbles, cracks, and uneven colors caused by incomplete or over-drying, thus improving the qualified rate of the product. Generating the optimal drying time and temperature can reduce unnecessary waiting time and improve overall production efficiency. This ensures that each glass component can quickly enter the next process after drying, reducing interruptions to the production line and increasing the possibility of continuous production.

[0150] See also Figure 3 As shown, Figure 3 1 is a schematic diagram of the structure of the colored glaze glass screen printing device 200 provided in an embodiment of the present application. The colored glaze glass screen printing device 200 is used to perform the steps of the colored glaze glass screen printing method shown in the above embodiments. The colored glaze glass screen printing device 200 can be a single server or a server cluster, or the colored glaze glass screen printing device 200 can be a terminal, which can be a handheld terminal, a laptop computer, a wearable device or a robot, etc.

[0151] like Figure 3 As shown, the colored glaze glass screen printing device 200 includes:

[0152] An information acquisition unit 201 is used to acquire silk-screen pattern information and glass information of the glass component;

[0153] A first generating unit 202, configured to generate stirring control parameters corresponding to the stirring module according to the silk-screen pattern information and the glass information;

[0154] A second generating unit 203, configured to generate a silk screen control parameter corresponding to the silk screen module according to the silk screen pattern information and the glass information;

[0155] The third generating unit 204 is used to generate the flat coating control parameters corresponding to the flat coating module according to the silk screen pattern information and the glass information;

[0156] The control completion unit 205 is used to control the stirring module, the silk-screen printing module and the flat coating module to complete the silk-screen printing of the glass component and obtain the colored glaze glass completed by silk-screen printing.

[0157] It should be noted that technical personnel in the relevant field can clearly understand that, for the convenience and simplicity of description, the specific working process of the colored glaze glass silk-screen printing device and each module described above can refer to the corresponding process in the colored glaze glass silk-screen printing method embodiments described in the above embodiments, and will not be repeated here.

[0158] The above-mentioned colored glaze glass screen printing method can be implemented in the form of a computer program, which can be used in Figure 3 Run on the device shown.

[0159] See also Figure 4 , Figure 4 : is a schematic block diagram of the structure of a controller provided in an embodiment of the present application. The controller includes a processor, a memory and a network interface connected via a device bus, wherein the memory may include a storage medium and an internal memory.

[0160] The storage medium can store an operating device and a computer program. The computer program includes program instructions, and when the program instructions are executed, the processor can execute any one of the colored glaze glass screen printing methods.

[0161] The processor is used to provide computing and control capabilities and support the operation of the entire controller.

[0162] The internal memory provides an environment for the operation of the computer program in the non-volatile storage medium. When the computer program is executed by the processor, the processor can execute any one of the colored glaze glass silk-screen printing methods.

[0163] The network interface is used for network communication, such as sending assigned tasks, etc. Those skilled in the art will understand that Figure 4 The structure shown in the figure is only a block diagram of a partial structure related to the scheme of the present application, and does not constitute a limitation on the terminal to which the scheme of the present application is applied. The specific controller may include more or fewer components than shown in the figure, or combine certain components, or have a different component arrangement.

[0164] It should be understood that the processor may be a central processing unit (CPU), and the processor may also be other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. Among them, the general-purpose processor may be a microprocessor or the processor may also be any conventional processor, etc.

[0165] In one embodiment, the processor is used to run a computer program stored in the memory to implement the following steps:

[0166] Acquire silk screen pattern information and glass information of the glass component;

[0167] Generate stirring control parameters corresponding to the stirring module according to the silk-screen pattern information and the glass information;

[0168] Generate silk screen control parameters corresponding to the silk screen module according to the silk screen pattern information and glass information;

[0169] Generate a flat coating control parameter corresponding to the flat coating module according to the silk-screen pattern information and the glass information;

[0170] The stirring module, the silk-screen printing module and the flat coating module are controlled to complete silk-screen printing on the glass component, and the colored glaze glass completed by silk-screen printing is obtained.

[0171] In some embodiments, the stirring control parameters include stirring speed and stirring time; generating the stirring control parameters corresponding to the stirring module according to the silk screen pattern information and the glass information includes: determining the ink material information corresponding to the ink according to the silk screen pattern information and the glass information; determining the ink stability information and the ink fluidity information according to the ink material information; determining the stirring speed and stirring time according to the ink stability information and the ink fluidity information.

[0172] In some embodiments, the silk screen printing control parameters include at least silk screen printing pressure, silk screen printing speed and silk screen printing distance; generating the silk screen printing control parameters corresponding to the silk screen printing module according to the silk screen printing pattern information and the glass information includes: parsing the glass information to obtain the glass size and the glass material type; parsing the silk screen printing pattern information to obtain the ink characteristics; determining the silk screen printing pressure according to the ink characteristics and the glass size; determining the silk screen printing speed according to the silk screen printing pressure and the glass material type; determining the silk screen printing distance according to the glass size.

[0173] In some embodiments, the flat coating control parameters include at least a flat coating speed and a flat coating angle; generating the flat coating control parameters corresponding to the flat coating module according to the silk-screen pattern information and the glass information includes: obtaining the template production efficiency corresponding to the colored glaze glass; parsing the silk-screen pattern information to obtain the target printing quality; obtaining the flat coating speed according to the template production efficiency and the target printing quality; obtaining the glass structure according to the glass information; determining the flat coating angle according to the glass structure and the flat coating speed to ensure that the ink is evenly distributed on the glass surface.

[0174] In some embodiments, before obtaining the colored glaze glass completed by silk-screen printing, it also includes: generating ink characteristic information based on the silk-screen pattern information; determining the glass thickness based on the glass information; determining the drying time based on the ink characteristic information and the glass thickness; generating a drying temperature based on the drying time and the ink characteristic information; and controlling the blowing module to complete the drying of the glass component according to the drying time and the drying temperature.

[0175] The present application also provides a computer-readable storage medium, which stores a computer program. When the computer program is executed by a processor, the processor implements the steps of the colored glaze glass silk-screen printing method provided in any embodiment of the present application.

[0176] The computer-readable storage medium may be an internal storage unit of the controller described in the foregoing embodiment, such as a hard disk or memory of the controller. The computer-readable storage medium may also be an external storage device of the controller, such as a plug-in hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), etc., equipped on the controller.

[0177] It should be noted that technical personnel in the relevant field can clearly understand that, for the convenience and conciseness of description, the specific structure of the ultra-thin high-temperature colored glaze glass with high flatness described above can refer to the corresponding process in the embodiments of the ultra-thin high-temperature colored glaze glass processing method with high flatness described in the above embodiments, and will not be repeated here.

[0178] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed in the present application, and these modifications or replacements should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.

Claims

1. A colored glaze glass screen printing device, characterized in that: include: A workbench, on which a glass component to be screen-printed is placed; An ink storage box for storing ink to be used; A stirring module, the stirring module is connected to the ink storage box and is used to stir the ink; A screen printing module, the screen printing module is connected to the stirring module, and the screen printing module is arranged on the workbench; A flat coating module, the flat coating module is used to perform lamination flat coating on the glass component after silk screen printing, and flat coating a texture pattern; A controller, wherein the controller is electrically connected to the stirring module, the silk-screen printing module and the flat coating module, the controller obtains the silk-screen pattern information and the glass information of the glass component, and generates the stirring control parameters corresponding to the stirring module, the silk-screen control parameters corresponding to the silk-screen printing module and the flat coating control parameters corresponding to the flat coating module according to the silk-screen pattern information and the glass information, including: obtaining the template production efficiency corresponding to the colored glaze glass, including the template replacement frequency and the time required for each replacement; parsing the silk-screen pattern information to obtain the target printing quality; obtaining the flat coating speed according to the template production efficiency and the target printing quality; obtaining the glass structure according to the glass information; determining the flat coating angle according to the glass structure and the flat coating speed to ensure that the ink is evenly distributed on the glass surface; a smaller flat coating angle is used for glass with high surface flatness, and a larger flat coating angle is used for glass with an uneven surface or a special structure; a faster flat coating speed requires a larger flat coating angle to ensure the uniform distribution of the ink, and a slower flat coating speed uses a smaller flat coating angle; so as to control the stirring module, the silk-screen printing module and the flat coating module to complete the silk-screen printing of the glass component and obtain the colored glaze glass after silk-screen printing; Before obtaining the colored glaze glass completed by silk screen printing, the method further includes: generating ink characteristic information according to silk screen pattern information; determining glass thickness according to glass information; determining drying time according to ink characteristic information and glass thickness; generating drying temperature according to drying time and ink characteristic information; and controlling the blowing module to dry the glass component according to drying time and drying temperature; Among them, the ink material information corresponding to the ink is determined according to the silk-screen pattern information and the glass information; the ink stability information and the ink fluidity information are determined according to the ink material information; the stirring speed and the stirring time are determined according to the ink stability information and the ink fluidity information; the silk-screen control parameters include at least the silk-screen pressure, the silk-screen speed and the silk-screen distance; the glass information is parsed to obtain the glass size and the glass material type; the silk-screen pattern information is parsed to obtain the ink characteristics; the silk-screen pressure is determined according to the ink characteristics and the glass size; the silk-screen speed is determined according to the silk-screen pressure and the glass material type; the silk-screen distance is determined according to the glass size.

2. The colored glaze glass screen printing equipment according to claim 1 is characterized in that: Also includes: The ink filtering module is arranged between the ink storage box and the stirring module, and is used for filtering the ink entering the stirring module to prevent the screen printing module from being blocked.

3. The colored glaze glass screen printing equipment according to claim 1 is characterized in that: Also includes: A blowing module, the blowing module is used to blow hot air to the surface of the glass component after the screen printing module has screen printed the glass component; The controller is electrically connected to the blowing module, and is used to generate drying control information according to the silk-screen pattern information and the glass information, so as to control the blowing module to complete drying of the glass component according to the drying control information; the drying control information at least includes a drying temperature and a drying time; Among them, if it is determined according to the silk-screen pattern information that the surface of the glass component has a preset pattern texture and two silk-screen printings are required, the glass component is dried by the blowing module, and after the drying treatment, the flat coating module is started to flatly coat the pattern texture of the colored glaze glass to obtain the colored glaze glass.

4. The colored glaze glass screen printing equipment according to claim 1 is characterized in that: The flat coating module at least includes any one of a scraper-type flat coating module and a roller-type flat coating module; the flat coating control parameters include flat coating pressure, flat coating speed and flat coating angle.

5. The colored glaze glass screen printing equipment according to claim 1 is characterized in that: The controller also generates dynamic diluent addition information based on the silk screen pattern information and glass information, so as to add any one of diluents or additives to the ink storage box during silk screen printing by the silk screen printing equipment to ensure that the ink consistency is within a preset consistency range; the dynamic diluent addition information includes diluent type, diluent concentration, diluent addition time and diluent usage.

6. A method for screen printing colored glaze glass, characterized in that: A controller for a colored glaze glass screen printing device according to any one of claims 1 to 5; the method comprising: Acquire silk screen pattern information and glass information of the glass component; Generating stirring control parameters corresponding to the stirring module according to the silk-screen pattern information and the glass information, including: determining ink material information corresponding to the ink according to the silk-screen pattern information and the glass information; determining ink stability information and ink fluidity information according to the ink material information; determining the stirring speed and stirring time according to the ink stability information and the ink fluidity information; Generate the silk screen control parameters corresponding to the silk screen module according to the silk screen pattern information and the glass information; the silk screen control parameters at least include silk screen pressure, silk screen speed and silk screen distance; parse the glass information to obtain the glass size and glass material type; parse the silk screen pattern information to obtain the ink characteristics; determine the silk screen pressure according to the ink characteristics and the glass size; determine the silk screen speed according to the silk screen pressure and the glass material type; determine the silk screen distance according to the glass size; Generate the flat coating control parameters corresponding to the flat coating module according to the silk-screen pattern information and the glass information, including: obtaining the template production efficiency corresponding to the colored glaze glass, including the template replacement frequency and the time required for each replacement; parsing the silk-screen pattern information to obtain the target printing quality; obtaining the flat coating speed according to the template production efficiency and the target printing quality; obtaining the glass structure according to the glass information; determining the flat coating angle according to the glass structure and the flat coating speed to ensure that the ink is evenly distributed on the glass surface; a smaller flat coating angle is used for glass with high surface flatness, and a larger flat coating angle is used for glass with an uneven surface or a special structure; a faster flat coating speed requires a larger flat coating angle to ensure uniform distribution of the ink, and a slower flat coating speed uses a smaller flat coating angle; Control the stirring module, the silk-screen printing module and the flat coating module to complete silk-screen printing on the glass component, and obtain the colored glaze glass completed by silk-screen printing; before obtaining the colored glaze glass completed by silk-screen printing, it also includes: generating ink characteristic information according to the silk-screen printing pattern information; determining the glass thickness according to the glass information; determining the drying time according to the ink characteristic information and the glass thickness; generating the drying temperature according to the drying time and the ink characteristic information; and controlling the blowing module to complete the drying of the glass component according to the drying time and the drying temperature.

7. A colored glaze glass screen printing device, characterized in that: A controller for a colored glaze glass screen printing device as claimed in any one of claims 1 to 5; the device comprises: An information acquisition unit, used to acquire silk-screen pattern information and glass information of the glass component; A first generating unit is used to generate stirring control parameters corresponding to the stirring module according to the silk-screen pattern information and the glass information, including: determining ink material information corresponding to the ink according to the silk-screen pattern information and the glass information; determining ink stability information and ink fluidity information according to the ink material information; determining the stirring speed and stirring time according to the ink stability information and the ink fluidity information; The second generating unit is used to generate the silk screen control parameters corresponding to the silk screen module according to the silk screen pattern information and the glass information; the silk screen control parameters at least include silk screen pressure, silk screen speed and silk screen distance; parse the glass information to obtain the glass size and glass material type; parse the silk screen pattern information to obtain the ink characteristics; determine the silk screen pressure according to the ink characteristics and the glass size; determine the silk screen speed according to the silk screen pressure and the glass material type; determine the silk screen distance according to the glass size; The third generating unit is used to generate the flat coating control parameters corresponding to the flat coating module according to the silk-screen pattern information and the glass information, including: obtaining the template production efficiency corresponding to the colored glaze glass, including the template replacement frequency and the time required for each replacement; parsing the silk-screen pattern information to obtain the target printing quality; obtaining the flat coating speed according to the template production efficiency and the target printing quality; obtaining the glass structure according to the glass information; determining the flat coating angle according to the glass structure and the flat coating speed to ensure that the ink is evenly distributed on the glass surface; a smaller flat coating angle is used for glass with high surface flatness, and a larger flat coating angle is used for glass with an uneven surface or a special structure; a faster flat coating speed requires a larger flat coating angle to ensure the uniform distribution of the ink, and a slower flat coating speed uses a smaller flat coating angle; A control completion unit is used to control the stirring module, the silk-screen printing module and the flat coating module to complete silk-screen printing on the glass component and obtain the colored glaze glass completed by silk-screen printing; before obtaining the colored glaze glass completed by silk-screen printing, it also includes: generating ink characteristic information according to the silk-screen printing pattern information; determining the glass thickness according to the glass information; determining the drying time according to the ink characteristic information and the glass thickness; generating the drying temperature according to the drying time and the ink characteristic information; and controlling the blowing module to complete the drying of the glass component according to the drying time and the drying temperature.

8. A controller, characterized in that: including memory and processor; The memory is used to store computer programs; The processor is configured to execute the computer program and implement the method according to claim 6 when executing the computer program.

9. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a computer program, which, when executed by a processor, causes the processor to implement the method according to claim 6 .

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