High-temperature-resistant raw sheet stringing and positioning device
By designing high -temperature -resistant original skewers and positioning devices, the overall cooperation between the guidance rod and the roller core solves the problem of uneven thickness of high temperature resistance, and improves the efficiency of covering work and the thickness of the original film.
Patent Information
- Application Number
- CN202411364143.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-09-28
AI Technical Summary
During the production process of glass substrates, the uneven thickness of the high-temperature resistant original sheet leads to a large difference in hardness after material processing and forming, and there is a biased grinding during use, affecting the coating quality.
Design a high-temperature resistant original film stringing and positioning device, including upper and lower work surfaces, guide pillars, hydraulic cylinders, transition tooling and limiting pieces. Through the overall cooperation of the guide rod and the roller core, stable stringing and positioning of the original films are achieved , to avoid eccentric wear problems caused by uneven thickness.
This device can effectively solve the problem of uneven thickness of high temperature resistance, reduce the difficulty of operation, improve the efficiency of overwriting work, ensure that the thickness of the original film is uniform, and extend the service life.
Smart Images

Figure CN119349879A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mechanical design, positioning and manufacturing, and in particular to a high temperature resistant original sheet stringing and positioning device. Background Art
[0002] In the early stage, the quality of short roller coating directly affects the production of glass substrates. Due to the thickness deviation of the high-temperature resistant original sheet after extrusion and compression, the hardness difference range on the detection circle after the material is processed and formed becomes larger. The high-temperature resistant original sheet contacts the glass plate and pulls the glass downward. The uneven daily wear of the high-temperature resistant original sheet leads to eccentric wear during the use of the high-temperature resistant original sheet.
[0003] During the short roller coating operation, due to the inconsistent thickness of the high-temperature resistant original sheets themselves, there is a certain deviation in thickness after multiple sheets are stacked together. Due to the limitation that the coating tooling has no limit, the stacked original sheets are strung onto the shaft to be coated and lowered onto the tooling as a whole. A transition device in the middle acts on the stacked original sheets, and the intermediate transition tooling is pushed by the cylinder to act on the original sheets. The original sheets are deformed and compressed by force. The transition tooling is affected by the uneven thickness of the stacked original sheets, and is prone to a certain tilt. In addition, there is inconsistency in the measured thickness of the original sheets after compression. It is necessary to compress the original sheets and rotate them as a whole for secondary extrusion to improve the uniformity of the thickness of the coated original sheets. The thickness of the stacked original sheets is greater than the actual length of the coating shaft. During the coating process, the stacked original sheets need to be extruded multiple times to be completely inserted into the shaft. Therefore, a high-temperature resistant original sheet stringing and positioning device is urgently needed to solve the above defects. Summary of the invention
[0004] The object of the present invention is to provide a high temperature resistant original sheet stringing and positioning device to solve the defects mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, a high-temperature resistant original sheet stringing and positioning device is provided, comprising an upper working table, a guide column is fixedly installed at the bottom of the upper working table, and a transition tooling is movably installed on the guide column, and at the same time, a hydraulic cylinder is screwed and fixed to the bottom surface of the upper working table, and the piston rod of the hydraulic cylinder is connected to the guide rod through a cylinder connector and a bolt, a plurality of groups of stacked original sheets are evenly arranged on the surface of the guide rod away from the cylinder connector, and a limiting plate is arranged at the bottom of the stacked original sheets, and at the same time, a roller core is installed at the bottom of the guide rod, and the roller core is arranged through the lower working table, a positioning reference block is fixedly arranged at the bottom of the roller core, and two groups of positioning reference blocks are linearly arranged at the bottom of the roller core, and the upper working table and the lower working table are arranged in parallel.
[0006] Furthermore, the top of the guide rod is inserted into the inside of the oil cylinder connecting piece and fixed to the piston rod of the hydraulic cylinder, and the guide rod and the oil cylinder connecting piece are detachable structures.
[0007] Furthermore, the guide rod and the roller core are coaxially arranged, and the central axes of the guide rod and the roller core are arranged to coincide with each other, and the diameters of the guide rod and the roller core are consistent.
[0008] Furthermore, four groups of guide pillars are evenly installed on the bottom of the upper work surface, and the four groups of guide pillars are respectively inserted into the inside of four groups of guide cylinders evenly arranged on the transition tooling.
[0009] Furthermore, the transition tooling is driven to rise and fall by a hydraulic cylinder, and the transition tooling is raised and lowered along a track of a guide column, while the guide column and the guide rod are arranged in parallel.
[0010] Furthermore, a positioning seat is fixedly mounted on one end of the guide rod away from the oil cylinder connecting piece, and a positioning top is provided at the bottom of the positioning seat, and a center hole is provided at the bottom of the positioning top.
[0011] Furthermore, the center hole is opened at the top of the roller core, and the size of the center hole is adapted to the positioning center. At the same time, the positioning center is inserted into the center hole, and the cross-sections of the center hole and the positioning center are both conical, and the depth of the center hole is equal to the height of the positioning center.
[0012] Furthermore, a limiting hole is opened on the upper side of the positioning seat, and a limiting plate is arranged on one side of the limiting hole. At the same time, the limiting plate is adapted to the size of the limiting hole, and the limiting plate is arranged in a rectangular shape, and the end of the limiting plate is inserted into the inside of the limiting hole.
[0013] Furthermore, a force-bearing opening is provided on the right side surface of the limiting plate, and the force-bearing opening is in a strip shape. At the same time, a limiting strip is fixedly provided on the outer side of the limiting plate, and the limiting strip is in an arc shape. The limiting strip is adapted to the size of the positioning seat, and the limiting strip is clamped on the outer side of the positioning seat. At the same time, the multi-layer stacked original sheets installed at the bottom of the guide rod are limited by the limiting sheet inserted into the limiting hole.
[0014] Furthermore, the roller core and the guide rod are positioned and installed via a positioning top and a center hole, and the roller core and the guide rod are a detachable structure.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention forms a whole with the guide rod and the roller core, which can solve the problem that the axial length of the roller core coating section is smaller than the thickness of the high-temperature resistant original sheet to be coated. The high-temperature resistant original sheet to be coated is strung onto the guide rod at one time, and the limit plate is inserted to prevent the original sheet from falling. The hydraulic cylinder drives the transition tooling to move downward to a suitable position, and the limit plate is removed. The high-temperature resistant original sheet is automatically strung onto the roller core to be coated under the influence of gravity, which solves the problem of repeated operations after the high-temperature resistant materials are divided into several groups in the early stage of coating, reduces the difficulty of operation, and improves the coating work efficiency;
[0017] 2. Since the coating process of the present invention involves the control of the moving flatness of the upper and lower tooling and the one-time extrusion and molding of multiple original sheets after stacking, in order to stabilize the control of the moving flatness of the upper and lower tooling, ensure the uniformity of the thickness of the high-temperature resistant original sheet during the extrusion process, and solve the problem of the coating axis length being smaller than the thickness of the high-temperature resistant original sheet to be coated during the operation of the operator, avoid multiple sheeting operations, and provide a simple and convenient operation method. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0019] Figure 1 It is a front view schematic diagram of the structure of the present invention;
[0020] Figure 2 for Figure 1 Bottom view of
[0021] Figure 3 for Figure 1 A top view of
[0022] Figure 4 for Figure 1 Front view of
[0023] Figure 5 It is a schematic diagram of the guide rod and the roller core and their connection structure;
[0024] Figure 6 for Figure 5 Schematic diagram of the cross-section structure.
[0025] [reference numerals]
[0026] 1. Upper work surface; 2. Guide column; 3. Cylinder connector; 31. Hydraulic cylinder; 4. Transition tooling; 5. Roller core; 6. Positioning reference block; 7. Lower work surface; 8. Guide rod; 81. Limit hole; 82. Positioning seat; 83. Positioning center; 831. Center hole; 9. Stacking original piece; 10. Limit piece; 101. Force port; 102. Limiting strip. DETAILED DESCRIPTION
[0027] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0028] Specific implementation method 1: Please refer to Figure 1-6The present invention provides a technical solution: a high-temperature resistant original sheet stringing and positioning device, comprising an upper working table 1, a guide column 2 is fixedly installed at the bottom of the upper working table 1, and a transition tooling 4 is movably installed on the guide column 2, and a hydraulic cylinder 31 is screwed and fixed on the bottom surface of the upper working table 1, and the piston rod of the hydraulic cylinder 31 is connected to a guide rod 8 through a cylinder connector 3 and a bolt, and a plurality of groups of stacked original sheets 9 are evenly arranged on the surface of the guide rod 8 away from the cylinder connector 3, and a limiting plate 10 is arranged at the bottom of the stacked original sheets 9, and a roller core 5 is installed at the bottom of the guide rod 8, and the roller core 5 is arranged through the lower working table 7, a positioning reference block 6 is fixedly arranged at the bottom of the roller core 5, and two groups of positioning reference blocks 6 are linearly arranged at the bottom of the roller core 5, and the upper working table 1 and the lower working table 7 are arranged in parallel.
[0029] Working principle: The existing short roll coating equipment stand is optimized, and a guide column device is added between the upper working table 1 and the lower working table 7. The guide column device consists of four sets of parallel guide columns 2, which are perpendicular to the upper and lower working tables. The upper and lower sides of the transition tooling 4 are parallel to the working table. The transition tooling 4 is designed on the four sets of guide columns 2 and moves up and down with the hydraulic cylinder 31 to ensure that the high-temperature resistant original sheet can continue to maintain verticality with the table after being deformed by force, and is not affected by the uneven thickness of the high-temperature resistant material itself. The two bearing blocks at the bottom of the coated roller core 5 are designed as positioning reference blocks 6, which are on the cylinder connector 3. Add guide holes, and keep concentricity with the two bearing block axes at the bottom of the coated roller core 5. At this time, a guide rod 8 is made to match with the hole of the cylinder connector 3 with clearance. The surface design of the guide rod 8 requires smoothness and high hardness treatment to ensure that the guide rod 8 can move freely up and down along the cylinder connector 3. The bottom of the guide rod 8 is positioned and installed with the roller core 5 through the positioning top 83 and the center hole 831. When the hydraulic cylinder 31 moves downward to drive the intermediate transition tooling 4 to move to the appropriate position, the fastening bolts on the cylinder connector 3 are opened, and the guide rod 8 and the roller core 5 are formed into a whole after the positioning top 83 of the guide rod 8 axis coincides with the center hole 831 on the roller core 5. This can solve the problem that the axial length of the coated section of the roller core 5 is less than the thickness of the high-temperature resistant original sheet to be coated, and the high-temperature resistant original sheet to be coated can be coated at one time. The original sheet is strung onto the guide rod 8, and the limit plate 10 is inserted to prevent the original sheet from falling. As the hydraulic cylinder 31 drives the transition tooling 4 to move downward to a suitable position, the limit plate 10 is removed, and the high-temperature resistant original sheet is affected by gravity and automatically strung onto the roller core 5 to be coated, thereby solving the problem of repeated operations after the high-temperature resistant materials are divided into several groups in the early stage of coating, reducing the difficulty of operation and improving the efficiency of coating. Since the coating process involves the flatness control of the upper and lower tooling and the one-time extrusion and molding of multiple original sheets after stacking, in order to stabilize the flatness control of the upper and lower tooling, ensure the uniformity of the thickness of the high-temperature resistant original sheet during the extrusion process, and solve the problem of the coating axis length being less than the thickness of the high-temperature resistant original sheet to be coated during the operation of the operator, multiple sheet-threading operations are avoided, and a simple and convenient operation method is provided.
[0030] Specific implementation method 2: This implementation method is a further limitation of specific implementation method 1. The top of the guide rod 8 is inserted into the inside of the cylinder connector 3 and fixed to the piston rod of the hydraulic cylinder 31, and the guide rod 8 and the cylinder connector 3 are in a detachable structure.
[0031] Specific implementation method three: This implementation method is a further limitation of specific implementation method one, wherein the guide rod 8 and the roller core 5 are coaxially arranged, and the central axes of the guide rod 8 and the roller core 5 are arranged to coincide with each other, and the diameters of the guide rod 8 and the roller core 5 are consistent.
[0032] Specific implementation method four: This implementation method is a further limitation of specific implementation method one, and four groups of guide pillars 2 are evenly installed on the bottom of the upper work surface 1, and the four groups of guide pillars 2 are respectively inserted into the inside of four groups of guide cylinders evenly arranged on the transition tooling 4.
[0033] Specific implementation method five: This implementation method is a further limitation of specific implementation method four. The transition tooling 4 is driven to rise and fall by a hydraulic cylinder 31, and the transition tooling 4 is raised and lowered along the trajectory of the guide column 2, while the guide column 2 and the guide rod 8 are arranged in parallel.
[0034] Specific embodiment six: This embodiment is a further limitation of specific embodiment one, wherein a positioning seat 82 is fixedly mounted on one end of the guide rod 8 away from the cylinder connector 3 , and a positioning pin 83 is provided at the bottom of the positioning seat 82 , and a center hole 831 is provided at the bottom of the positioning pin 83 .
[0035] Specific embodiment seven: This embodiment is a further limitation of specific embodiment six, wherein the center hole 831 is opened at the top of the roller core 5, and the center hole 831 is adapted to the size of the positioning tip 83, and the positioning tip 83 is inserted into the center hole 831, and the cross-sections of the center hole 831 and the positioning tip 83 are both conical, and the depth of the center hole 831 is equal to the height of the positioning tip 83.
[0036] Specific embodiment eight: This embodiment is a further limitation of specific embodiment six, a limiting hole 81 is opened on the upper side of the positioning seat 82, and a limiting plate 10 is arranged on one side of the limiting hole 81, and the limiting plate 10 is adapted to the size of the limiting hole 81, and the limiting plate 10 is arranged in a rectangular shape, and the end of the limiting plate 10 is inserted into the inside of the limiting hole 81.
[0037] Specific embodiment nine: This embodiment is a further limitation of specific embodiment eight, a force opening 101 is provided on the right side surface of the limiting plate 10, and the force opening 101 is in a strip shape, and a limiting clip 102 is fixedly provided on the outer side of the limiting plate 10, and the limiting clip 102 is in an arc shape, the limiting clip 102 is adapted to the size of the positioning seat 82, and the limiting clip 102 is clamped on the outer side of the positioning seat 82, and the multi-layer stacked original sheet 9 installed at the bottom of the guide rod 8 is limited by the limiting plate 10 inserted in the limiting hole 81.
[0038] Specific embodiment ten: This embodiment is a further limitation of specific embodiment one, the roller core 5 and the guide rod 8 are positioned and installed through the positioning top 83 and the center hole 831, and the roller core 5 and the guide rod 8 are a detachable structure.
[0039] The coated roller core 5 is positioned by the bearing stop to ensure that the axis of the roller core 5 is perpendicular to the work table, and the guide columns on both sides of the work table are perpendicular to the work table. The transition tooling 4 and the cylinder connector 3 are designed on the guide column 2 by bolts, and move up and down along the guide column 2 to ensure the vertical requirement, and also ensure the flatness requirement of the transition tooling 4 and the table. After the guide hole on the cylinder connector 3 and the roller core 5 to be coated are positioned by the bearing stop positioning block, the center of the circle is designed to be concentric with the axis of the bearing stop. This design can ensure that the guide rod moves up and down along the cylinder connector 3 and meets the concentricity requirement of the axis of the roller core 5, providing a guarantee for the subsequent one-time stringing operation; the guide rod 8 is designed with a positioning top 83 to cooperate with the center hole 831 of the roller core 5, and the limiting hole 81 at the bottom of the guide rod 8 is inserted with a limiting plate 10 to ensure that the stacked original sheets are not affected by gravity and slide off.
[0040] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A high temperature resistant raw sheet stringing and positioning device, comprising an upper working table (1), characterized in that: A guide column (2) is fixedly installed at the bottom of the upper working table (1), and a transition tooling (4) is movably installed on the guide column (2). At the same time, a hydraulic cylinder (31) is screwed and fixed to the bottom surface of the upper working table (1), and the piston rod of the hydraulic cylinder (31) is connected to the guide rod (8) through a cylinder connecting piece (3) and bolts. A plurality of groups of stacked original sheets (9) are evenly arranged on the surface of the guide rod (8) away from the cylinder connecting piece (3), and a limiting sheet (10) is arranged at the bottom of the stacked original sheets (9). At the same time, a roller core (5) is installed at the bottom of the guide rod (8), and the roller core (5) passes through the lower working table (7). A positioning reference block (6) is fixedly installed at the bottom of the roller core (5), and two groups of positioning reference blocks (6) are linearly arranged at the bottom of the roller core (5), and are arranged in parallel between the upper working table (1) and the lower working table (7).
2. A high temperature resistant original sheet stringing and positioning device according to claim 1, characterized in that: The top of the guide rod (8) is inserted into the interior of the oil cylinder connecting piece (3) and fixed to the piston rod of the hydraulic oil cylinder (31), and the guide rod (8) and the oil cylinder connecting piece (3) are in a detachable structure.
3. A high temperature resistant original sheet stringing and positioning device according to claim 1, characterized in that: The guide rod (8) and the roller core (5) are coaxially arranged, and the central axes of the guide rod (8) and the roller core (5) are arranged to coincide with each other, and the diameters of the guide rod (8) and the roller core (5) are consistent.
4. A high temperature resistant original sheet stringing and positioning device according to claim 1, characterized in that: Four groups of guide pillars (2) are evenly installed at the bottom of the upper working table (1), and the four groups of guide pillars (2) are respectively inserted into the inside of four groups of guide cylinders evenly arranged on the transition tooling (4).
5. A high temperature resistant original sheet stringing and positioning device according to claim 4, characterized in that: The transition tooling (4) is driven to rise and fall by a hydraulic cylinder (31), and the transition tooling (4) is raised and lowered along a track of a guide column (2), while the guide column (2) and the guide rod (8) are arranged in parallel.
6. The high temperature resistant original sheet stringing and positioning device according to claim 1, characterized in that: A positioning seat (82) is fixedly mounted on one end of the guide rod (8) away from the oil cylinder connecting piece (3), and a positioning top (83) is provided at the bottom of the positioning seat (82), and a center hole (831) is provided at the bottom of the positioning top (83).
7. A high temperature resistant original sheet stringing and positioning device according to claim 6, characterized in that: The center hole (831) is opened at the top of the roller core (5), and the size of the center hole (831) is adapted to the size of the positioning top (83). At the same time, the positioning top (83) is inserted into the center hole (831), and the cross-sections of the center hole (831) and the positioning top (83) are both conical, and the depth of the center hole (831) is equal to the height of the positioning top (83).
8. The high temperature resistant original sheet stringing and positioning device according to claim 6, characterized in that: A limiting hole (81) is provided on the upper side of the positioning seat (82), and a limiting plate (10) is provided on one side of the limiting hole (81). The limiting plate (10) is adapted to the size of the limiting hole (81), and the limiting plate (10) is rectangular, with the end of the limiting plate (10) inserted into the interior of the limiting hole (81).
9. A high temperature resistant original sheet stringing and positioning device according to claim 8, characterized in that: The right side surface of the limiting plate (10) is provided with a force receiving opening (101), and the force receiving opening (101) is in a strip shape. At the same time, a limiting clamping strip (102) is fixedly provided on the outer side of the limiting plate (10), and the limiting clamping strip (102) is in an arc shape. The limiting clamping strip (102) is adapted to the size of the positioning seat (82), and the limiting clamping strip (102) is clamped on the outer side of the positioning seat (82). At the same time, the multi-layer stacked original sheet (9) installed at the bottom of the guide rod (8) is limited by the limiting plate (10) inserted in the limiting hole (81).
10. The high temperature resistant original sheet stringing and positioning device according to claim 1, characterized in that: The roller core (5) and the guide rod (8) are positioned and installed via a positioning top (83) and a center hole (831), and the roller core (5) and the guide rod (8) are a detachable structure.
Citation Information
Patent Citations
Short roller coating method capable of prolonging service life of coating layer
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