Argil plate curtain wall installation and construction technology

Abstract

The invention provides an argil plate curtain wall installation construction technology, and relates to the technical field of building curtain wall installing.The method comprises the steps that an argil brick is provided with a through groove in advance in a factory, and an aluminum alloy combined support and mechanical screws or bolts are prepared; accurately measuring on the wall surface, calculating the corresponding mounting position of the argil plate curtain wall, and marking on the wall surface to obtain a marked position; installing a transverse keel according to the marked position so as to ensure that the keel is firm and straight; the aluminum alloy combined support is fixed to the transverse keel through mechanical screws or bolts so that the aluminum alloy combined support can be fixed; the argil bricks with the through grooves are placed on the aluminum alloy combined support, and the back bolts are used for fixing the argil bricks, so that installation of the argil bricks is achieved. The vertical adjacent back bolt hanging pieces can share the same row of keels, the using amount of transverse keels is saved by one time, meanwhile, adjustment of the distance between every two adjacent rows of back bolt hanging pieces is reduced, and the height can be adjusted when back bolts are installed.

Description

Technical Field

[0001] The invention relates to the technical field of building curtain wall installation, in particular to a clay plate curtain wall installation construction process. Background Art

[0002] With the continuous advancement of modern construction technology, curtain walls, as an important form of building envelope, have been widely used in various types of buildings. Among them, clay panel curtain walls have attracted widespread attention for their unique texture and excellent durability. However, the traditional clay panel curtain wall installation and construction process has some problems that need to be solved, such as large material consumption, cumbersome construction procedures, and on-site dust pollution.

[0003] In the traditional installation process of clay panel curtain wall, the back bolt hanger is a key connector, and its installation method often determines the construction efficiency and quality of the entire curtain wall system. The conventional back bolt hanger design can usually only meet the single-point fixing requirements, resulting in the inability of adjacent back bolt hangers in the vertical direction to share the keel, which not only increases the amount of horizontal keels, but also increases the difficulty and cost of construction.

[0004] In addition, the installation of back bolts of clay bricks in traditional processes usually requires drilling on site. This process is not only time-consuming and labor-intensive, but also prone to generating a large amount of dust, which pollutes the construction site environment and is also detrimental to the health of construction workers. In addition, on-site drilling may require re-grooving due to cutting or position changes, further affecting construction efficiency and the versatility of clay bricks. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a clay panel curtain wall installation construction process, so that vertically adjacent back bolt hangers can share the same row of keels, saving 1 times the amount of horizontal keels, while reducing the spacing adjustment between two adjacent rows of back bolt hangers, and the height can be adjusted during the back bolt installation.

[0006] In order to solve the above technical problems, the technical solution of the present invention is as follows:

[0007] In a first aspect, a clay panel curtain wall installation construction process is provided, the method comprising:

[0008] The clay bricks are pre-grooved in the factory and aluminum alloy composite supports and machine screws or bolts are prepared;

[0009] Accurately measure the wall surface, calculate the corresponding installation position of the clay panel curtain wall, and mark it on the wall surface to obtain the marked position;

[0010] Install the transverse keel according to the marked position to ensure that the keel is firm and straight;

[0011] Fix the aluminum alloy composite support to the transverse keel by using machine screws or bolts to fix the aluminum alloy composite support;

[0012] Place the clay bricks with grooves on the aluminum alloy composite support and fix the clay bricks with back bolts to achieve the installation of the clay bricks;

[0013] Sensors are installed at the connection between the support and the keel and at the contact surface between the clay brick and the support to analyze the collected data in real time to monitor the stress state and deformation of the clay brick and the support;

[0014] According to the stress state and deformation of the clay bricks and the supports, the height of the installed clay bricks is adjusted by the back bolts, and the supports and the transverse keels are completely fixed by machine screws or bolts to achieve the adjustment and fixation of the clay bricks.

[0015] Furthermore, the clay bricks are pre-grooved in the factory, and aluminum alloy composite supports and machine screws or bolts are prepared, including:

[0016] Open a T-shaped groove on each clay brick and ensure the size, position and depth of the groove;

[0017] According to the size, position and depth of the notch of the T-shaped through slot, prepare the aluminum alloy composite support, and install the support in conjunction with the T-shaped through slot;

[0018] According to the aluminum alloy composite support, prepare machine screws or bolts to fix the support on the transverse keel.

[0019] Furthermore, the wall surface is accurately measured, and the corresponding installation position of the clay panel curtain wall is calculated, and the wall surface is marked to obtain the marking position, including:

[0020] Use a laser rangefinder or tape measure to measure the wall horizontally and vertically to get the overall size of the wall.

[0021] According to the overall size of the wall, Calculate the spacing between the terracotta panels so that all the terracotta panels are equally spaced, where W is the total width of the wall, n is the number of terracotta panels to be installed, and w is the width of each terracotta panel;

[0022] According to the interval between the clay panels, the starting point position is obtained as s, and according to the starting point position, the ending position of the last clay panel is obtained by z=s+n×(w+s)-s, where W is the total width of the wall, n is the number of clay panels to be installed, w is the width of each clay panel, and z is the ending position of the clay panel;

[0023] According to the starting point position and the ending point position, the corresponding installation position of the clay panel curtain wall is obtained, and the wall surface is marked to obtain the marked position.

[0024] Further, according to the marked position, install the transverse keel to ensure that the keel is firm and straight, including:

[0025] According to the marked position on the wall, use a level and a plumb line to check to get the verified marked position;

[0026] Place the transverse keel at the marked position, adjust the horizontal and vertical degrees, drill holes on the transverse keel and the wall or vertical keel, and fix the connecting parts between the transverse keel and the wall or vertical keel through the drilling to ensure that the keel is firm and straight.

[0027] Further, the aluminum alloy composite support is fixed to the transverse keel by mechanical screws or bolts to fix the aluminum alloy composite support, including:

[0028] Place the aluminum alloy composite support on the transverse keel, fit the support tightly against the keel, and align the machine screws or bolts with the contact surface between the support and the keel to install the aluminum alloy composite support;

[0029] According to the installation process of the aluminum alloy composite support, the head of the machine screw or bolt is completely inserted into the hole, and the tail of the screw is firmly embedded in the contact surface of the support and the keel to fix the aluminum alloy composite support.

[0030] Further, the clay bricks with the grooves are placed on the aluminum alloy composite support, and the clay bricks are fixed with back bolts to achieve the installation of the clay bricks, including:

[0031] Gently place the clay brick with the groove on the aluminum alloy composite support and align the position between the brick and the support;

[0032] Insert the back bolts into the drilled holes and fix them on the aluminum alloy composite support to achieve the installation of the clay bricks.

[0033] Furthermore, sensors are installed at the connection between the support and the keel and at the contact surface between the clay brick and the support to analyze the collected data in real time to monitor the stress state and deformation of the clay brick and the support, including:

[0034] Install the pressure sensor and displacement sensor at the connection between the support and the keel and the contact surface between the clay brick and the support;

[0035] Connect the sensor to the data collector to collect the stress state and deformation data in real time;

[0036] Process and analyze the collected data, obtain analysis results, and display the analysis results in the form of charts and curves;

[0037] Set the alarm threshold. When the monitoring data exceeds the preset threshold, the analysis software automatically triggers the alarm mechanism to monitor the stress state and deformation of the clay bricks and supports.

[0038] Further, according to the stress state and deformation of the clay bricks and the support, the height of the installed clay bricks is adjusted by the back bolts, and the support and the transverse keel are completely fixed by machine screws or bolts to achieve the adjustment and fixation of the clay bricks, including:

[0039] Place the height-adjustable clay bricks on the aluminum alloy combined support to achieve preliminary fixation of the clay bricks by the back bolts;

[0040] According to the real-time monitoring data of stress state and deformation, the tightness of the back bolt is gradually adjusted to achieve fine-tuning of the height of the clay brick;

[0041] When the height of the clay bricks is adjusted to the appropriate position, the aluminum alloy composite support and the transverse keel are completely fixed by machine screws or bolts.

[0042] Furthermore, the back bolt hanger base is processed into a whole, and the base is connected to the transverse keel on the back side thereof by self-tapping screws.

[0043] Furthermore, the vertically adjacent back bolt hangers share the same row of transverse keels.

[0044] The above solution of the present invention includes at least the following beneficial effects:

[0045] By using combined back bolt hangers, vertically adjacent back bolt hangers can share the same row of keels, which will significantly reduce the use of horizontal keels, thereby reducing material costs; factory prefabricated T-shaped slots replace on-site drilling, reducing material waste caused by drilling errors or position changes; the design of combined back bolt hangers simplifies the installation process, and the height can be adjusted during back bolt installation, reducing the adjustment time of the spacing between two adjacent rows of back bolt hangers, improving construction efficiency; T-shaped slots are pre-opened in the factory to avoid the tedious process of on-site drilling, greatly shortening the construction period. The factory prefabricated T-shaped slots have higher precision and consistency, ensuring the accurate installation of back bolt hangers, thereby improving the quality of the entire curtain wall system. Reducing on-site drilling means reducing safety hazards that may be caused by improper operation, such as splashing debris that may be generated during drilling. Avoiding on-site drilling significantly reduces dust pollution on the construction site, which is beneficial to protecting the health of workers and improving the construction environment. The reduction in material consumption and the improvement of construction efficiency both help reduce energy consumption and carbon emissions for the entire project, in line with the concept of green building and sustainable development. Factory-fabricated T-shaped channels can provide a cleaner, more uniform appearance, enhancing the aesthetics of the terracotta panel curtain wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 The present invention provides a flow chart of a clay panel curtain wall installation construction process.

[0047] Figure 2 The present invention provides a clay panel curtain wall installation diagram according to an embodiment of the present invention.

[0048] Explanation of the reference numerals: 1. Ceramic brick; 2. Hexagonal self-drilling and self-tapping nail; 3. Aluminum alloy combined support for ceramic brick; 4. Keel. DETAILED DESCRIPTION

[0049] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in a form and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0050] like Figure 1 As shown, an embodiment of the present invention provides a clay panel curtain wall installation construction process, the method comprising the following steps:

[0051] Step 11, pre-grooving the clay bricks in the factory, and preparing aluminum alloy composite supports and machine screws or bolts;

[0052] Step 12, accurately measure the wall surface, calculate the corresponding installation position of the clay panel curtain wall, and mark the wall surface to obtain the marked position;

[0053] Step 13, install the transverse keel according to the marked position to ensure that the keel is firm and straight;

[0054] Step 14, fixing the aluminum alloy composite support to the transverse keel by means of machine screws or bolts to fix the aluminum alloy composite support;

[0055] Step 15, placing the clay brick with the groove on the aluminum alloy composite support, and fixing the clay brick with a back bolt to achieve installation of the clay brick;

[0056] Step 16, installing sensors at the connection between the support and the keel and at the contact surface between the clay brick and the support, and performing real-time analysis on the collected data to monitor the stress state and deformation of the clay brick and the support;

[0057] Step 17, according to the stress state and deformation of the clay bricks and the support, the height of the installed clay bricks is adjusted by the back bolts, and the support and the transverse keel are completely fixed by machine screws or bolts to achieve the adjustment and fixation of the clay bricks.

[0058] In the embodiment of the present invention, the pre-opening of the groove in the factory improves the processing accuracy of the clay brick and ensures the accuracy of the installation of the hanger. At the same time, the aluminum alloy composite support and screws are prepared in advance, which reduces the waiting time of on-site construction and improves the overall construction efficiency. Accurate measurement and marking ensure the accuracy of the installation position of the clay panel curtain wall, and the firm and straight transverse keel provides a stable support structure for the curtain wall system, ensuring the overall stability and safety of the curtain wall. The aluminum alloy composite support is quickly and firmly fixed to the transverse keel using mechanical screws or bolts, which simplifies the installation process, improves the construction efficiency, and ensures the stability of the support. The clay brick with the opening groove is fixed to the support by the back bolt, realizing the rapid and reliable installation of the clay brick. Sensors are installed at key positions to realize real-time monitoring of the stress state and deformation of the clay brick and the support, and the height of the clay brick is adjusted according to the real-time monitoring data, ensuring the flatness and aesthetics of the curtain wall. At the same time, the support and the transverse keel are completely fixed by mechanical screws or bolts, further enhancing the stability and durability of the curtain wall system.

[0059] In a preferred embodiment of the present invention, the clay bricks are pre-grooved in the factory, and the aluminum alloy composite supports and machine screws or bolts are prepared, including:

[0060] Open a T-shaped groove on each clay brick and ensure the size, position and depth of the groove;

[0061] According to the size, position and depth of the notch of the T-shaped through slot, prepare the aluminum alloy composite support, and install the support in conjunction with the T-shaped through slot;

[0062] According to the aluminum alloy composite support, prepare machine screws or bolts to fix the support on the transverse keel.

[0063] In the embodiment of the present invention, by accurately opening a T-shaped through-slot on each clay brick in the factory, the accuracy and consistency of the notch size, position and depth can be ensured. At the same time, the prefabricated T-shaped through-slot can reduce the process of on-site cutting or drilling, thereby avoiding errors and dust pollution that may be caused by on-site operations. Preparing the aluminum alloy composite support according to the precise size of the T-shaped through-slot can ensure a close fit between the support and the clay brick, improve the stability and accuracy of the installation, not only simplify the installation process, but also enhance the overall stability and durability of the curtain wall system. Selecting and preparing mechanical screws or bolts according to the characteristics of the aluminum alloy composite support can ensure a firm connection between the support and the transverse keel. The screws have the characteristics of self-drilling and self-tapping, which can simplify the installation steps and improve construction efficiency. In addition, due to the design of the hexagonal head, it can provide greater torque, thereby enhancing the stability of the connection. At the same time, this connection method is also convenient for subsequent maintenance and adjustment.

[0064] In a specific embodiment of the present invention, clay bricks of good quality and appropriate size are selected, and the size, position and depth of the T-shaped through-slot are determined according to the design requirements and the size of the clay bricks. A professional clay brick cutting tool or machine is used to accurately open a T-shaped through-slot on the clay brick, and an aluminum alloy composite support is manufactured according to the size, position and depth of the T-shaped through-slot, and the aluminum alloy composite support is matched and installed with the T-shaped through-slot on the clay brick. According to the material and size of the aluminum alloy composite support, a machine screw or bolt is selected, and a hole matching the screw is pre-drilled on the aluminum alloy composite support, and then the screw is aligned with the hole, and the tool is used to install it to ensure that the screw can firmly fix the support on the transverse keel.

[0065] In a preferred embodiment of the present invention, the wall surface is accurately measured, and the corresponding installation position of the clay panel curtain wall is calculated, and the wall surface is marked to obtain the marked position, including:

[0066] Use a laser rangefinder or tape measure to measure the wall horizontally and vertically to get the overall size of the wall.

[0067] According to the overall size of the wall, Calculate the spacing between the terracotta panels so that all the terracotta panels are equally spaced, where M is the total width of the wall, n is the number of terracotta panels to be installed, and w is the width of each terracotta panel;

[0068] According to the interval between the clay panels, the starting point position is obtained as s, and according to the starting point position, the ending position of the last clay panel is obtained by z=s+n×(w+s)-s, where n is the number of clay panels to be installed, w is the width of each clay panel, and z is the ending position of the clay panel;

[0069] According to the starting point position and the ending point position, the corresponding installation position of the clay panel curtain wall is obtained, and the wall surface is marked to obtain the marked position.

[0070] In the embodiment of the present invention, by using advanced measuring tools such as a laser rangefinder or a traditional tape measure, accurate measurements are made on the wall in the horizontal and vertical directions, which can ensure that the overall size data of the wall is accurate. According to the overall size of the wall and the number of clay panels to be installed, the interval between each clay panel is determined by accurate calculation, which can ensure that the intervals between all clay panels are equal, which not only makes the appearance of the curtain wall more neat and beautiful, but also helps to improve the structural stability and force uniformity of the curtain wall. The installation range of the clay panel curtain wall can be accurately determined by the calculated starting point position and end position, which helps to ensure that the installation position of the curtain wall is accurate and avoids installation errors or rework caused by position deviation; marking on the wall according to the starting point position and end position helps to simplify the construction process, improve construction efficiency, and ensure the accuracy and consistency of curtain wall installation.

[0071] In a specific embodiment of the present invention, a laser rangefinder or a tape measure is selected as a measuring tool. Using the measuring tool, horizontal measurements are performed at the top and bottom of the wall, and the total width of the wall is recorded. It is ensured that the tool remains horizontal during measurement to obtain accurate measurement results. Also using the measuring tool, vertical measurements are performed at the left and right sides of the wall, and the total height of the wall is recorded. It is ensured that the tool remains vertical during measurement to obtain accurate measurement results. According to the design requirements and the wall size, the number of clay panels to be installed and the width of each clay panel are determined. The intervals between the clay panels are calculated using a formula. It is ensured that the intervals between all clay panels are equal, and the position where the last clay panel ends is calculated using a formula. According to the starting point position and the end position, combined with the wall size and the clay panel size, the corresponding installation position of the clay panel curtain wall is determined, and a pencil or a marking pen is used to mark the wall to mark the installation position and interval of each clay panel.

[0072] In a preferred embodiment of the present invention, according to the marked position, the transverse keel is installed to ensure that the keel is firm and straight, including:

[0073] According to the marked position on the wall, use a level and a plumb line to check to get the verified marked position;

[0074] Place the transverse keel at the marked position, adjust the horizontal and vertical degrees, drill holes on the transverse keel and the wall or vertical keel, and fix the connecting parts between the transverse keel and the wall or vertical keel through the drilling to ensure that the keel is firm and straight.

[0075] In the embodiment of the present invention, by checking the marking position on the wall with a level and a plumb line, the accuracy and horizontal verticality of the marking position can be ensured, the installation error of the transverse keel caused by the deviation of the marking position can be avoided, and the accuracy and reliability of the installation can be improved. When installing the transverse keel, adjusting its horizontality and verticality can ensure the straightness of the keel installation, which not only makes the appearance of the curtain wall more beautiful, but also helps to improve the overall stability and force performance of the curtain wall. The straight transverse keel provides a solid support foundation for the subsequent installation of clay panels. By drilling holes in the transverse keel and the wall or vertical keel, and firmly connecting them together with connectors, the stability and safety of the transverse keel can be ensured, and the influence of external loads and wind forces on the curtain wall can be effectively resisted, thereby enhancing the overall structural strength of the curtain wall system. The drilling and fixing operations also simplify the installation process and improve construction efficiency.

[0076] In a specific embodiment of the present invention, a level is placed on the wall, and moved along the previously marked position to check whether each marked point is on the same horizontal line. If there is a deviation, a pencil is used to fine-tune the mark, and plumb lines are fixed at the top and bottom of the wall respectively to ensure that the plumb lines are vertical; observe whether the plumb lines coincide with the marked positions on the wall to ensure the vertical accuracy of the marks. According to the verified marked positions, the transverse keels are placed on the wall to ensure that the keels are aligned with the marked positions. Use a level and a plumb line to check the horizontality and verticality of the transverse keels again, and use an electric drill or an impact drill to drill holes at the overlaps between the transverse keels and the wall or the vertical keels. Pass the connectors through the drilled holes, firmly fix the transverse keels to the wall or the vertical keels, and tighten the connectors to ensure that the keels are firmly and straightly installed.

[0077] In a preferred embodiment of the present invention, the aluminum alloy composite support is fixed to the transverse keel by mechanical screws or bolts to fix the aluminum alloy composite support, including:

[0078] Place the aluminum alloy composite support on the transverse keel, fit the support tightly against the keel, and align the machine screws or bolts with the contact surface between the support and the keel to install the aluminum alloy composite support;

[0079] According to the installation process of the aluminum alloy composite support, the head of the machine screw or bolt is completely inserted into the hole, and the tail of the screw is firmly embedded in the contact surface of the support and the keel to fix the aluminum alloy composite support.

[0080] In the embodiment of the present invention, the aluminum alloy composite support is closely attached to the transverse keel, which can ensure the stability and accuracy of the support installation, effectively reduce the gap between the support and the keel, and avoid the instability of the curtain wall structure caused by loosening or displacement. The design of the mechanical screw or bolt makes the installation process simpler and more efficient, and its self-drilling and self-drilling characteristics eliminate the need for pre-drilling. The design of the hexagonal head provides a larger torque transmission area, so that the screw can be more firmly fixed between the support and the keel. Ensuring that the screw head is fully inserted into the hole can make the surface after installation smoother, which is not only beautiful, but also reduces the potential safety hazards caused by the protrusion of the screw head, which helps to improve the stability of the support and prevent it from loosening or displacement due to external forces. The tail of the screw is firmly embedded in the contact surface of the support and the keel, which can enhance the strength and stability of the connection, so that the screw, the support and the keel form a tight whole, effectively resisting the influence of external loads and vibrations on the curtain wall structure, and the firm embedding also reduces the performance degradation or safety hazards of the curtain wall caused by loose connection.

[0081] In a specific embodiment of the present invention, a screw that is compatible with the material of the aluminum alloy composite support and the transverse keel is selected to ensure that the screw length is sufficient to firmly penetrate the support and embed into the keel. According to the marked position on the wall before, the aluminum alloy composite support is placed on the transverse keel to ensure that the support and the keel are closely fitted and accurately positioned. Aim the machine screw or bolt at the contact surface between the aluminum alloy composite support and the transverse keel, use the tool, start screwing the screw in at a moderate speed and force, and continue to tighten the screw until the screw head completely enters the hole of the aluminum alloy composite support, and the tail of the screw is firmly embedded in the contact surface between the support and the transverse keel. After the installation is completed, the aluminum alloy composite support is gently shaken by hand to check whether it is firmly fixed on the transverse keel. Follow the same steps to complete the installation of all aluminum alloy composite supports on the wall. After the installation is completed, the aluminum alloy composite supports on the entire wall are fully inspected to ensure that each support is firm, accurately positioned, and closely fits the transverse keel.

[0082] In a preferred embodiment of the present invention, a clay brick with a groove is placed on an aluminum alloy composite support, and the clay brick is fixed with a back bolt to achieve installation of the clay brick, including:

[0083] Gently place the clay brick with the groove on the aluminum alloy composite support and align the position between the brick and the support;

[0084] Insert the back bolts into the drilled holes and fix them on the aluminum alloy composite support to achieve the installation of the clay bricks.

[0085] In the embodiment of the present invention, precise alignment of clay bricks and aluminum alloy composite supports can ensure that the appearance of the curtain wall is uniform and improve the overall aesthetics. The alignment also ensures that the clay bricks can be evenly stressed, thereby enhancing the structural stability and safety of the curtain wall. The back bolt fixing method provides a stable connection, so that the clay bricks can fit tightly on the aluminum alloy composite supports. It is not only simple and efficient, but also can provide strong tensile and shear resistance, effectively preventing the clay bricks from falling off or shifting due to external factors. Fixing the clay bricks to the supports by back bolts simplifies the installation steps, improves construction efficiency, reduces dependence on complex tools and professional techniques, and makes the installation of clay bricks more convenient and efficient. Stable clay brick installation can improve the overall performance of the curtain wall system, including wind pressure resistance, earthquake resistance, etc., help to extend the service life of the curtain wall, and ensure its stability and safety under various environmental conditions.

[0086] In a specific embodiment of the present invention, a clay brick with a through groove is gently placed on an aluminum alloy composite support, ensuring that the T-shaped through groove is precisely aligned with the corresponding position on the support. A back bolt that matches the aluminum alloy composite support and the clay brick is selected, and the back bolt is inserted into the pre-drilled hole on the clay brick. The clay brick with the inserted back bolt is gently pushed onto the aluminum alloy composite support, ensuring that the back bolt is aligned with the fixing hole on the support. Then use appropriate tools to fix the back bolt to the support. After the installation is completed, gently shake the clay brick by hand to ensure that it is firmly fixed to the aluminum alloy composite support without any signs of shaking or looseness. If the position of the clay brick is found to be deviated or uneven, the tightness of the back bolt can be appropriately adjusted or a gasket can be added to the support for fine-tuning.

[0087] In a preferred embodiment of the present invention, sensors are installed at the connection between the support and the keel and at the contact surface between the clay brick and the support, and the collected data is analyzed in real time to monitor the stress state and deformation of the clay brick and the support, including:

[0088] Install the pressure sensor and displacement sensor at the connection between the support and the keel and the contact surface between the clay brick and the support;

[0089] Connect the sensor to the data collector to collect the stress state and deformation data in real time;

[0090] Process and analyze the collected data, obtain analysis results, and display the analysis results in the form of charts and curves;

[0091] Set the alarm threshold. When the monitoring data exceeds the preset threshold, the analysis software automatically triggers the alarm mechanism to monitor the stress state and deformation of the clay bricks and supports.

[0092] In an embodiment of the present invention, sensors are installed at key connection parts and contact surfaces, which can directly obtain the real-time stress state and deformation of clay bricks and supports, providing strong data support for the safety and stability of the curtain wall system, and facilitating the timely discovery of potential safety hazards. By connecting the sensor to the data collector and cooperating with the analysis software, real-time data collection, processing and analysis can be achieved, which improves the monitoring efficiency, ensures the timeliness and accuracy of the data, and helps to continuously evaluate the performance of the curtain wall system. Displaying the analysis results in a visual form such as charts and curves makes the data more intuitive and easy to understand, which helps engineering personnel to quickly grasp the stress state and deformation trend of clay bricks and supports, and provides convenient information support for decision-making and maintenance. By setting the alarm threshold, when the monitoring data exceeds the preset safety range, the analysis software can automatically trigger the alarm mechanism, ensuring that abnormal situations can be discovered and handled in a timely manner, avoiding safety accidents caused by delays, and significantly improving the safety performance of the curtain wall system.

[0093] In a specific embodiment of the present invention, a pressure sensor and a displacement sensor are selected, and the installation position of the sensor is determined at the connection between the support and the keel and the contact surface between the clay brick and the support; the sensor is connected to a data collector, and data from the sensor is received in real time, and the average value, standard deviation, peak value and valley value of the force and deformation are obtained through analysis; according to the average value and standard deviation of the force and deformation, Evaluate the linear relationship between force and deformation, where x i is the force magnitude of the ith data point, y i is the deformation of the ith data point, is the mean value of x, is the average value of y, n is the total number of measurements, r is the correlation coefficient, and the range is [-1,1], where 1 indicates a completely positive correlation, -1 indicates a completely negative correlation, and 0 indicates no linear relationship. The analysis software displays the analysis results in the form of charts, curves, etc. Based on the charts and curves, the stress state and deformation trend of the clay bricks and supports are analyzed to evaluate their safety and stability. The alarm threshold is set based on the peak and valley values. When the monitoring data exceeds the preset threshold, the analysis software automatically triggers the alarm mechanism.

[0094] In a preferred embodiment of the present invention, according to the stress state and deformation of the clay bricks and the support, the height of the installed clay bricks is adjusted by the back bolts, and the support and the transverse keel are completely fixed by mechanical screws or bolts to achieve the adjustment and fixation of the clay bricks, including:

[0095] Place the height-adjustable clay bricks on the aluminum alloy combined support to achieve preliminary fixation of the clay bricks by the back bolts;

[0096] According to the real-time monitoring data of stress state and deformation, the tightness of the back bolt is gradually adjusted to achieve fine-tuning of the height of the clay brick;

[0097] When the height of the clay bricks is adjusted to the appropriate position, the aluminum alloy composite support and the transverse keel are completely fixed by machine screws or bolts.

[0098] In the embodiment of the present invention, the clay bricks are initially fixed by back bolts, which can ensure the stability and safety of the clay bricks during the adjustment process. The initial fixing method allows subsequent fine-tuning operations and prevents the clay bricks from accidentally moving or falling off during the adjustment process. The tightness of the back bolts is gradually adjusted in combination with real-time monitoring data, which can achieve accurate fine-tuning of the height of the clay bricks. Based on the actual stress state and deformation, the accuracy of the installation position of the clay bricks and the overall flatness of the curtain wall are ensured. At the same time, the feedback of real-time monitoring data also provides a scientific basis for the adjustment process and avoids the risks caused by blind operation. When the height of the clay bricks is adjusted to the appropriate position, the aluminum alloy composite support and the transverse keel are completely fixed by mechanical screws or bolts, which can ensure the long-term stability and safety of the curtain wall system. The fixing method provides a strong connection force, which effectively prevents the support from loosening or shifting due to external forces. The convenience of mechanical screws or bolts also improves construction efficiency and simplifies the fixing process.

[0099] In a specific embodiment of the present invention, the clay brick is gently placed on the pre-installed aluminum alloy composite support, and the corresponding positions of the brick body and the support are aligned, and the clay brick is initially fixed with a back bolt. But do not over-tighten. Make sure that the previously installed pressure sensor and displacement sensor are connected to the data acquisition device, and start the analysis software to monitor the stress state and deformation in real time. Observe the real-time data of the clay brick and the support through the analysis software, and pay special attention to the changes in the stress state and deformation. According to the real-time monitoring data, gradually adjust the tightness of the back bolt. If the position of the clay brick is too high, the back bolt can be loosened appropriately to lower the height; if the position is too low, tighten the back bolt appropriately to increase the height. During the fine-tuning process, constantly observe the changes in the monitoring data, and repeatedly adjust the tightness of the back bolt until the clay brick reaches the predetermined height and stability. When the height and stability of the clay brick are adjusted to the appropriate position, double confirm whether its position is accurate by visual inspection and monitoring data. Select screws that match the materials of the aluminum alloy composite support and the transverse keel, and use machine screws or bolts to completely fix the aluminum alloy composite support and the transverse keel, ensuring that the screws are screwed into the correct position and the tightening force is moderate. After the fixation is completed, gently shake the clay brick and aluminum alloy composite support by hand to check whether it is firm and without shaking.

[0100] In a preferred embodiment of the present invention, the back bolt hanger base is processed into an integral body, and the base is connected to the transverse keel on the back side thereof by self-tapping screws.

[0101] In an embodiment of the present invention, the back bolt hanger base is processed into an integral body, which can improve the integrity and stability of its structure. The integral design reduces the connection points between components, thereby reducing the safety risks caused by loose or failed connections. The integral base simplifies the installation steps because it is no longer necessary to install and align multiple components separately, which reduces construction time, improves installation efficiency, and reduces the possibility of installation errors. The base is connected to the transverse keel on its back by self-tapping screws to ensure the firmness and reliability of the connection. Self-tapping screws can drill holes in the material by themselves and form a tight connection, providing strong tensile and shear resistance, and effectively preventing loosening or separation between the base and the keel. If the back bolt hanger needs to be maintained or replaced, the integral base design makes this process more convenient. Since the base is an integral body, it can be more easily removed from the keel without having to handle multiple small parts separately, thereby saving maintenance time and cost.

[0102] In a preferred embodiment of the present invention, the vertically adjacent back bolt hangers share the same row of transverse keels.

[0103] In the embodiment of the present invention, by sharing the same row of transverse keels, the number of keels used is reduced, thereby reducing material costs, making it possible to use materials more efficiently when constructing the curtain wall system, and realizing resource conservation. Sharing transverse keels means reducing the workload of installing keels and simplifying the installation process. Construction workers do not need to install keels separately for each back bolt hanger, thereby improving construction efficiency and shortening construction period. Vertically adjacent back bolt hangers share the same row of keels, which helps to enhance the overall structural stability of the curtain wall system, makes the load borne by the keel more uniform, reduces the possibility of stress concentration, and improves the system's ability to resist wind pressure and deformation.

[0104] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A clay panel curtain wall installation construction process, characterized in that: The process comprises: The clay bricks are pre-grooved in the factory and aluminum alloy composite supports and machine screws or bolts are prepared; Accurately measure the wall surface, calculate the corresponding installation position of the clay panel curtain wall, and mark it on the wall surface to obtain the marked position; Install the transverse keel according to the marked position to ensure that the keel is firm and straight; Fix the aluminum alloy composite support to the transverse keel by using machine screws or bolts to fix the aluminum alloy composite support; Place the clay bricks with grooves on the aluminum alloy composite support and fix the clay bricks with back bolts to achieve the installation of the clay bricks; Sensors are installed at the connection between the support and the keel and at the contact surface between the clay brick and the support to analyze the collected data in real time to monitor the stress state and deformation of the clay brick and the support; According to the stress state and deformation of the clay bricks and the supports, the height of the installed clay bricks is adjusted by the back bolts, and the supports and the transverse keels are completely fixed by machine screws or bolts to achieve the adjustment and fixation of the clay bricks.

2. The clay panel curtain wall installation construction process according to claim 1 is characterized in that: The clay bricks are pre-grooved in the factory and prepared with aluminum alloy composite supports and machine screws or bolts, including: Open a T-shaped groove on each clay brick and ensure the size, position and depth of the groove; According to the size, position and depth of the notch of the T-shaped through slot, prepare the aluminum alloy composite support, and install the support in conjunction with the T-shaped through slot; According to the aluminum alloy composite support, prepare machine screws or bolts to fix the support on the transverse keel.

3. The clay panel curtain wall installation construction process according to claim 2 is characterized in that: Accurately measure the wall surface, calculate the corresponding installation position of the clay panel curtain wall, and mark it on the wall surface to obtain the marking position, including: Use a laser rangefinder or tape measure to measure the wall horizontally and vertically to get the overall size of the wall. According to the overall size of the wall, Calculate the spacing between the terracotta panels so that all the terracotta panels are equally spaced, where W is the total width of the wall, n is the number of terracotta panels to be installed, and w is the width of each terracotta panel; According to the interval between the clay panels, the starting point position is obtained as s, and according to the starting point position, the ending position of the last clay panel is obtained by z=s+n×(w+s)-s, where W is the total width of the wall, n is the number of clay panels to be installed, w is the width of each clay panel, and z is the ending position of the clay panel; According to the starting point position and the ending point position, the corresponding installation position of the clay panel curtain wall is obtained, and the wall surface is marked to obtain the marked position.

4. The clay panel curtain wall installation construction process according to claim 3 is characterized in that: Install the transverse keel according to the marked position to ensure that the keel is firm and straight, including: According to the marked position on the wall, use a level and a plumb line to check to get the verified marked position; Place the transverse keel at the marked position, adjust the horizontal and vertical degrees, drill holes in the transverse keel and the wall or vertical keel, and fix the connecting parts between the transverse keel and the wall or vertical keel through the drilling to ensure that the keel is firm and straight.

5. The clay panel curtain wall installation construction process according to claim 4 is characterized in that: Fix the aluminum alloy composite support to the transverse keel by machine screws or bolts to fix the aluminum alloy composite support, including: Place the aluminum alloy composite support on the transverse keel, fit the support tightly against the keel, and align the machine screws or bolts with the contact surface between the support and the keel to install the aluminum alloy composite support; According to the installation process of the aluminum alloy composite support, the head of the machine screw or bolt is completely inserted into the hole, and the tail of the screw is firmly embedded in the contact surface of the support and the keel to fix the aluminum alloy composite support.

6. The clay panel curtain wall installation construction process according to claim 5 is characterized in that: Place the clay bricks with grooves on the aluminum alloy combined support and fix the clay bricks with back bolts to achieve the installation of the clay bricks, including: Gently place the clay brick with the groove on the aluminum alloy composite support and align the position between the brick and the support; Insert the back bolts into the drilled holes and fix them on the aluminum alloy composite support to achieve the installation of the clay bricks.

7. The clay panel curtain wall installation construction process according to claim 6 is characterized in that: Sensors are installed at the connection between the support and the keel and at the contact surface between the clay brick and the support. The collected data is analyzed in real time to monitor the stress state and deformation of the clay brick and the support, including: Install the pressure sensor and displacement sensor at the connection between the support and the keel and the contact surface between the clay brick and the support; Connect the sensor to the data collector to collect the stress state and deformation data in real time; Process and analyze the collected data, obtain analysis results, and display the analysis results in the form of charts and curves; Set the alarm threshold. When the monitoring data exceeds the preset threshold, the analysis software automatically triggers the alarm mechanism to monitor the stress state and deformation of the clay bricks and supports.

8. The clay panel curtain wall installation construction process according to claim 7 is characterized in that: According to the stress state and deformation of the clay bricks and the support, the height of the installed clay bricks is adjusted by the back bolts, and the support and the transverse keel are completely fixed by machine screws or bolts to achieve the adjustment and fixation of the clay bricks, including: Place the height-adjustable clay bricks on the aluminum alloy combined support to achieve preliminary fixation of the clay bricks by the back bolts; According to the real-time monitoring data of stress state and deformation, the tightness of the back bolt is gradually adjusted to achieve fine-tuning of the height of the clay brick; When the height of the clay bricks is adjusted to the appropriate position, the aluminum alloy composite support and the transverse keel are completely fixed by machine screws or bolts.

9. The clay panel curtain wall installation construction process according to claim 8 is characterized in that: The back bolt hanger base is processed into a whole, and the base is connected to the transverse keel on the back side through self-tapping screws.

10. The clay panel curtain wall installation construction process according to claim 9, characterized in that: The vertically adjacent back bolt hangers share the same row of transverse keels.

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