Special-shaped hyperbolic roof assembly type unit ceramic plate mounting system

Abstract

The invention belongs to the technical field of ceramic plate curtain wall installation, and provides a special-shaped hyperbolic roof assembly type unit ceramic plate installation system which comprises the steps that S1, hyperbolic ceramic plates are deeply designed, space monitoring coordinates of each ceramic plate unit and an adapter are given, and each ceramic plate unit is numbered; s2, processing and manufacturing a hyperbolic ceramic plate component, checking the spatial size precision through pre-assembly, checking an interface part, and forming a splicing technology summary; s3, the hyperbolic ceramic plate is installed and constructed, and deviation correction is conducted on the curtain wall embedded plate and the adapter; according to the ceramic plate curtain wall, the glazed ceramic unit assembling pre-hanging system is adopted, the back frame is formed by the aluminum profile on the rear side of the ceramic plate, the ceramic plate is formed by combining a plurality of plates to form a unit plate which is easy to install, a connecting support of the curtain wall is reserved on a main body in advance, and the small unit plate of the ceramic plate is fixedly hung on the connecting support. And the mounting quality and the mounting speed of the small-unit hooking system can be improved.

Description

Technical Field

[0001] The invention belongs to the technical field of ceramic panel curtain wall installation, in particular to an installation system of a special-shaped hyperbolic roof assembled unit ceramic panel. Background Art

[0002] The special-shaped steel structure hyperbolic roof curtain wall system is mainly composed of ceramic columns and ceramic beams. The size of the ceramic columns is small at the bottom and large at the top, and the curvature of the curved beams is different. The complex shape outlines the outline of the entire hyperbolic roof. From a distance, it looks like a giant "table leg". When you look closely, the details are complicated. In addition to the large "cross" shape, each "table leg" also has rounded corners. There are two types of ceramic columns: main structure load-bearing columns and decorative columns. Each column is thin at the bottom and thick at the top, with a slope of 1.5 degrees. A single ceramic plate is trapezoidal, with a gradual width and a fixed height of 1000mm.

[0003] The traditional ceramic panel construction process is mainly the installation of loose parts. The deepening of this process produces many complex system nodes. For the ceramic panel construction area with the same surface area, loose panels require more ceramic panels than prefabricated installation, and the final overall appearance is poor. Once the outer skin of the structure is an irregular curved surface, such as a curved beam or a variable-section column, on the one hand, it is difficult to control the construction and installation accuracy of the curved beam and the cross column. On the other hand, since the processing and installation accuracy control requirements of the ceramic panel itself are at the millimeter level, the glazed ceramic unit assembly pre-mounting system can solve such problems well.

[0004] To this end, those skilled in the art have proposed an installation system for assembled unit ceramic panels on a special-shaped hyperbolic roof, aiming to solve the installation problem of ceramic panel curtain walls on a special-shaped hyperbolic roof. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a special-shaped hyperbolic roof assembled unit ceramic panel installation system to solve the problems raised in the background technology.

[0006] A special-shaped hyperbolic roof assembled unit ceramic panel installation system, comprising:

[0007] S1. Detailed design of hyperbolic ceramic panels. By giving the spatial monitoring coordinates of each ceramic panel unit and the adapter, and numbering each ceramic panel unit, the steps are as follows: S101. Establish BIM models of ceramic panel beam units and ceramic panel column units; S102. Perform structural re-scaling and reverse modeling of steel curved beams and cross steel columns, and optimize the curtain wall model; S103. Simulate the ceramic panel installation plan; S104. Export the component processing detailed drawing;

[0008] S2. Processing and manufacturing of hyperbolic ceramic plate components, checking the spatial dimension accuracy through pre-assembly, checking the interface parts, and forming a splicing technology summary. The steps are as follows: S201. Processing of glazed ceramic plates; S202. Processing of ceramic plate aluminum alloy special pendants, keels and corbels; S203. Factory pre-assembly;

[0009] S3. Install and construct the hyperbolic ceramic panels, and correct the offset of the curtain wall embedded panels and adapters. The steps are as follows: S301. Position according to the curtain wall model and the ceramic panel unit grid diagram; S302. Pre-install the adapters and keels; S303. Install the cross-section steel column bracket; S304. Install the ceramic panel unit.

[0010] Preferably, the step S101 uses Rhino+Grasshoper software to establish a BIM model of a hyperbolic roof terracotta beam unit and a terracotta column unit and a node in-depth design, and at the same time builds a parametric model generation program to perform rapid optimization of multiple groups of terracotta grids, automatically match terracotta colors, and quickly present a building facade effect;

[0011] The step S102 performs a three-dimensional scan on the main steel structure of the hyperbolic roof, imports the re-measured data into the software for reverse modeling, and combines the model with the in-depth model of the ceramic panel curtain wall to optimize the model.

[0012] Preferably, the step S103 simulates the BIM model and the main structure multiple times. If there is a collision problem, the coordinates are restored to the model by returning the scale on site, the interface between the curtain wall and the structure is processed smoothly, and multiple optimization fittings are performed;

[0013] The step S104 further deepens the construction model based on the ceramic panel curtain wall color separation model and construction plan drawings generated in the scheme stage. The factory workshop imports the curtain wall keel model into the CAM system to quickly generate a processing program, and the unit assembly model guides the assembly workshop to assemble the ceramic panel units.

[0014] Preferably, in the step S201, the hyperbolic roof curtain wall in the processing of the colored glazed pottery panels adopts a colored pottery glaze texture and is processed by a lunar meteorite impact crater glaze forming process;

[0015] The step S202 processes the ceramic panel aluminum alloy special hangers, keels, and cross tension column variable-section corbels according to the ceramic panel curtain wall component drawings derived from the model;

[0016] The step S203 is to pre-assemble the adjacent unit panels in the processing plant after assembly, check the interface positions, fix the seams with customized fasteners, and form a pre-assembly technology summary report.

[0017] Preferably, the step S301 is positioned according to the curtain wall model and the terracotta panel unit grid diagram, and includes the following steps:

[0018] S301 a. Construction line-laying workers determine the reference axis and leveling points;

[0019] S301 b. Use a total station or theodolite to lay out the four corner control lines and the corner control lines on the ground floor, and use a laser collimator to guide the control points to the top floor or standard floor for positioning;

[0020] S301 c. According to the external control line and the horizontal elevation point, determine the curtain wall installation control line, and the vertical steel wire has a fixed support every 5 floors, and the horizontal steel wire has a fixed support every 7 meters.

[0021] Preferably, the adapter and keel are pre-installed in step S302 to check the structure and embedded parts, wherein the inspection of the left and right, up and down deviations of the embedded parts includes: the surveying and setting out personnel project the positioning line of the support on the structure, check whether the center line of the embedded part is consistent with the positioning line of the support, and check the left and right, up and down deviations of the embedded parts through the cross positioning line;

[0022] The inspection of the structure in and out includes: after the positioning line of the support is marked, vertical steel wires are pulled at the structure according to the external control network, and the horizontal lines are used as installation control lines to check the elevation of the structure and the in and out dimensions of the embedded parts, and record the inspection dimensions;

[0023] The step S303 of installing the variable-section cross steel column corbel includes offset processing of the embedded plate, connection of lightning protection, and connection of the connector and the embedded part by welding.

[0024] Preferably, the step S304 of installing the ceramic plate unit includes the following steps:

[0025] S304a. When installing large ceramic panels, each corner of the cross column is a U-shaped unit. After the ceramic panel is hoisted to the designated position, it is gently placed on the column and moved left and right, pushed into the designated position for measurement and layout, and fixed on the steel adapter through the unit body hanging ear;

[0026] S304b. Install the panel according to the position of the numbered diagram, and pull the horizontal and vertical control lines when installing the aluminum veneer;

[0027] S304c. During panel installation, control the flatness, size of separation seams and other indicators within the error range.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. The ceramic panel curtain wall of the system of the present invention adopts a glazed ceramic unit assembly pre-mounting system. The back side of the ceramic panel adopts an aluminum profile to form a back frame. The ceramic panel is combined with several panels to form a unit panel that is relatively easy to install. The connecting support of the curtain wall is pre-left on the main body (the connecting support has a three-dimensional adjustment function to ensure the accurate mounting of the small unit clay panel). The small unit panel of the ceramic panel is mounted and fixed on the connecting support. The mounting system of the small unit will improve the installation quality and installation speed.

[0030] 2. Compared with the traditional construction process of installing ceramic panels with scattered parts, the present invention can save more materials, and the final overall appearance has smoother and more beautiful lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a block diagram of the installation system of the special-shaped hyperbolic roof assembled unit ceramic plate of the present invention;

[0032] Figure 2 This is a diagram showing the arrangement of the hyperbolic roofing ceramic panel units of the present invention;

[0033] Figure 3 This is the arrangement diagram of the hyperbolic roof cross tension column terracotta curtain wall of the present invention;

[0034] Figure 4 This is a detailed view of the hyperbolic roof steel structure curved beam ceramic panel curtain wall of the present invention.

[0035] =Specific implementation method

[0036] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0037] As attached Figure 1 To Attachment Figure 4 As shown:

[0038] Embodiment: The present invention provides a special-shaped hyperbolic roof assembly unit ceramic panel installation system, comprising:

[0039] S1. Detailed design of hyperbolic ceramic panels. By giving the spatial monitoring coordinates of each ceramic panel unit and the adapter, and numbering each ceramic panel unit, the steps are as follows: S101. Establish BIM models of ceramic panel beam units and ceramic panel column units; S102. Perform structural re-scaling and reverse modeling of steel curved beams and cross steel columns, and optimize the curtain wall model; S103. Simulate the ceramic panel installation plan; S104. Export the component processing detailed drawing;

[0040] Among them, step S101 uses Rhino+Grasshoper software to establish the BIM model of the hyperbolic roof terracotta beam unit and terracotta column unit and the node in-depth design, and at the same time builds a parametric model generation program to achieve rapid optimization of thousands of terracotta panels, automatic matching of terracotta panel colors, and rapid presentation of building facade effects;

[0041] Step S102 performs a three-dimensional scan on the main steel structure of the hyperbolic roof, imports the re-measured data into the software for reverse modeling, and combines the model with the ceramic panel curtain wall deepening model to optimize the model.

[0042] Step S103 simulates multiple schemes between the BIM model and the main structure. If there is a collision problem, the coordinates are restored to the model by on-site return measurement, and the interface between the curtain wall and the structure is processed smoothly according to actual adjustments, and multiple optimization fittings are performed to achieve satisfactory results;

[0043] Step S104 further deepens the construction model based on the ceramic panel curtain wall color separation model and construction plan drawings generated in the scheme stage. The factory workshop imports the curtain wall keel model into the CAM system to quickly generate a processing program, and the unit assembly model guides the assembly workshop to assemble the ceramic panel units.

[0044] S2. Processing and manufacturing of hyperbolic ceramic plate components, checking the spatial dimension accuracy through pre-assembly, checking the interface parts, and forming a splicing technology summary. The steps are as follows: S201. Processing of glazed ceramic plates; S202. Processing of ceramic plate aluminum alloy special pendants, keels and corbels; S203. Factory pre-assembly;

[0045] Among them, in step S201, the hyperbolic roof curtain wall in the colored glaze pottery panel processing adopts colored pottery glaze texture and lunar meteorite impact crater glaze molding process;

[0046] Step S202: processing ceramic panel aluminum alloy special hangers, keels, and cross tension column variable-section corbels according to the ceramic panel curtain wall component drawings derived from the model;

[0047] Step S203 is to pre-assemble the adjacent unit panels in the processing plant after assembly, check the interface positions, use customized snap fasteners to fix the seams to ensure that the seam errors are controllable, and form a pre-assembly technology summary report.

[0048] S3. Install and construct the hyperbolic ceramic panels, and correct the offset of the curtain wall embedded panels and adapters. The steps are as follows: S301. Position according to the curtain wall model and the ceramic panel unit grid diagram; S302. Pre-install the adapters and keels; S303. Install the cross-section steel column bracket; S304. Install the ceramic panel unit.

[0049] Wherein, step S301 is based on the curtain wall model and the terracotta panel unit grid diagram, and includes the following steps:

[0050] S301 a. Construction line-laying workers determine the reference axis and leveling points;

[0051] S301 b. Use a total station or theodolite to lay out the four corner control lines and the corner control lines on the ground floor, and use a laser collimator to guide the control points to the top floor or standard floor for positioning;

[0052] S301 c. According to the external control line and the horizontal elevation point, determine the curtain wall installation control line, and the vertical steel wire has a fixed support every 5 floors, and the horizontal steel wire has a fixed support every 7 meters.

[0053] Step S302: Check the structure and embedded parts after the adapter and keel are pre-installed. The left-right and up-down deviations of embedded parts are checked by the surveying and setting out personnel, who will mark the positioning line of the support on the structure, check whether the center line of the embedded part is consistent with the positioning line of the support, and check the left-right and up-down deviations of the embedded part through the cross positioning line;

[0054] Among them, the inspection of the structure in and out includes: after the positioning line of the support is marked, vertical steel wires are pulled at the structure according to the external control network, and the horizontal lines are used as installation control lines to check the elevation of the structure and the in and out dimensions of the embedded parts, and the inspection dimensions are recorded;

[0055] Step S303: Installation of the variable-section cross steel column bracket includes offset processing of the embedded plate, connection of lightning protection, and connection of the connector and the embedded part by welding.

[0056] Step S304: installing the ceramic plate unit includes the following steps:

[0057] S304a. When installing large ceramic panels, each corner of the cross column is a U-shaped unit. After the ceramic panel is hoisted to the designated position, it is gently placed on the column and moved left and right, pushed into the designated position for measurement and layout, and fixed on the steel adapter through the unit body hanging ear;

[0058] S304b. Install the panel according to the position of the numbered diagram. When installing the aluminum veneer, pull the horizontal and vertical control lines and adjust and level the ceramic panel support points.

[0059] S304c. During panel installation, control the flatness, size of separation seams and other indicators within the error range.

[0060] From the above, we can see that the specific features of the glazed ceramic unit assembly pre-hanging system are as follows:

[0061] Ceramic panel component material level: using colored ceramic glaze texture and lunar crater glaze molding;

[0062] Ceramic panel component processing level: the panels are assembled in the processing plant and hoisted on site, so the construction period can be relatively shortened;

[0063] Deepening level of ceramic panel components: The pre-mounted system for glazed ceramic unit assembly is deepened in advance by using BIM technology and three-dimensional scanning reverse modeling, which effectively solves the difficulty of controlling the installation accuracy of special-shaped curved surface skins.

[0064] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, improvements, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0065] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0066] It should be understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but for those of ordinary skill having the benefit of this disclosure, without undue experimentation, the development effort will be a routine task of design, fabrication, and production.

[0067] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A special-shaped hyperbolic roof assembly unit ceramic panel installation system, characterized in that: include: S1. Detailed design of hyperbolic ceramic panels. By giving the spatial monitoring coordinates of each ceramic panel unit and the adapter, and numbering each ceramic panel unit, the steps are as follows: S101. Establish BIM models of ceramic panel beam units and ceramic panel column units; S102. Perform structural re-scaling and reverse modeling of steel curved beams and cross steel columns, and optimize the curtain wall model; S103. Simulate the ceramic panel installation plan; S104. Export the component processing detailed drawing; S2. Processing and manufacturing of hyperbolic ceramic plate components, checking the spatial dimension accuracy through pre-assembly, checking the interface parts, and forming a splicing technology summary. The steps are as follows: S201. Processing of glazed ceramic plates; S202. Processing of ceramic plate aluminum alloy special pendants, keels and corbels; S203. Factory pre-assembly; S3. Install and construct the hyperbolic ceramic panels, and correct the offset of the curtain wall embedded panels and adapters. The steps are as follows: S301. Position according to the curtain wall model and the ceramic panel unit grid diagram; S302. Pre-install the adapters and keels; S303. Install the cross-section steel column bracket; S304. Install the ceramic panel unit.

2. The installation system of a special-shaped hyperbolic roof assembly unit ceramic plate according to claim 1, characterized in that: In step S101, Rhino+Grasshoper software is used to establish a BIM model of a hyperbolic roof terracotta beam unit and a terracotta column unit and a node in-depth design, and a parametric model generation program is built at the same time to perform rapid optimization of multiple groups of terracotta panels, automatic matching of terracotta panel colors, and rapid presentation of building facade effects; The step S102 performs a three-dimensional scan on the main steel structure of the hyperbolic roof, imports the re-measured data into the software for reverse modeling, and combines the model with the in-depth model of the ceramic panel curtain wall to optimize the model.

3. The installation system of a special-shaped hyperbolic roof assembly unit ceramic plate according to claim 2, characterized in that: The step S103 simulates the BIM model and the main structure multiple times. If there is a collision problem, the coordinates are restored to the model by on-site return measurement, the interface between the curtain wall and the structure is processed smoothly, and multiple optimization fittings are performed; The step S104 further deepens the construction model based on the ceramic panel curtain wall color separation model and construction plan drawings generated in the scheme stage. The factory workshop imports the curtain wall keel model into the CAM system to quickly generate a processing program, and the unit assembly model guides the assembly workshop to assemble the ceramic panel units.

4. The installation system of a special-shaped hyperbolic roof assembly unit ceramic plate according to claim 1, characterized in that: In the step S201, the hyperbolic roof curtain wall is processed by using colored ceramic glaze texture and lunar meteorite impact crater glaze molding process in the colored glaze ceramic panel processing; The step S202 processes the ceramic panel aluminum alloy special hangers, keels, and cross tension column variable-section corbels according to the ceramic panel curtain wall component drawings derived from the model; The step S203 is to pre-assemble the adjacent unit panels in the processing plant after assembly, check the interface positions, fix the seams with customized fasteners, and form a pre-assembly technology summary report.

5. The installation system of a special-shaped hyperbolic roof assembly unit ceramic plate according to claim 1, characterized in that: The step S301 is positioned according to the curtain wall model and the terracotta panel unit grid diagram, and includes the following steps: S301 a. Construction line-laying workers determine the reference axis and leveling points; S301 b. Use a total station or theodolite to lay out the four corner control lines and the corner control lines on the ground floor, and use a laser collimator to guide the control points to the top floor or standard floor for positioning; S301 c. According to the external control line and the horizontal elevation point, determine the curtain wall installation control line, and the vertical steel wire has a fixed support every 5 floors, and the horizontal steel wire has a fixed support every 7 meters.

6. The installation system of a special-shaped hyperbolic roof assembly unit ceramic plate according to claim 5, characterized in that: In step S302, the adapter and the keel are pre-installed to check the structure and embedded parts, wherein the inspection of the left and right, up and down deviations of the embedded parts includes: the surveying and setting out personnel mark the positioning line of the support on the structure, check whether the center line of the embedded part is consistent with the positioning line of the support, and check the left and right, up and down deviations of the embedded parts through the cross positioning line; The inspection of the structure in and out includes: after the positioning line of the support is marked, vertical steel wires are pulled at the structure according to the external control network, and the horizontal lines are used as installation control lines to check the elevation of the structure and the in and out dimensions of the embedded parts, and record the inspection dimensions; The step S303 of installing the variable-section cross steel column corbel includes offset processing of the embedded plate, connection of lightning protection, and connection of the connector and the embedded part by welding.

7. The installation system of a special-shaped hyperbolic roof assembly unit ceramic plate according to claim 6, characterized in that: The step S304 of installing the ceramic plate unit includes the following steps: S304a. When installing large ceramic panels, each corner of the cross column is a U-shaped unit. After the ceramic panel is hoisted to the designated position, it is gently placed on the column and moved left and right, pushed into the designated position for measurement and layout, and fixed on the steel adapter through the unit body hanging ear; S304b. Install the panel according to the position of the numbered diagram, and pull the horizontal and vertical control lines when installing the aluminum veneer; S304c. During panel installation, control the flatness, size of separation seams and other indicators within the error range.

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