Device for detecting flatness of copper-clad plate
Through the design of the copper -covering flatness detection device, the pick -up mechanism, the driver, and the motor are used to achieve automated detection, solving the problem of low manpower waste and detection efficiency in existing technologies, and improved the detection efficiency and monitoring the quality of the box.
Patent Information
- Application Number
- CN202411884823.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-12-20
AI Technical Summary
In the prior art, when checking the flatness and warpage of the copper clad plate, staff are required to keep up and down the copper clad plate, which wastes manpower and has low detection efficiency.
A copper-clad laminate flatness detection device is designed, which uses components such as a pickup mechanism, a driving mechanism, and a motor to automatically move up and down copper-clad laminates, reducing human involvement. It also monitors the quality of the material box through pressure sensors and alarms to alert staff.
The automation of the copper -covering process is achieved, the waste of manpower is reduced, the detection efficiency is improved, and the quality of the copper -covered plate in the material box is reminded by the alarm to ensure the smooth progress of the detection process.
Smart Images

Figure CN119354132A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper clad laminate detection, and in particular to a copper clad laminate flatness detection device. Background Art
[0002] Copper clad laminates are mainly used for processing and manufacturing circuit boards and are the basic materials of the electronics industry. After the production of copper clad laminates is completed, people will conduct a series of tests on the copper clad laminates, including inspections of surface flatness and warpage.
[0003] At present, when inspecting the surface flatness and warpage of copper clad laminates, it is only necessary to place the copper clad laminates on the inspection pallet, and then use the probe to scan and inspect the copper clad laminates. During the inspection, the pallet can move forward and backward, and the inspection probe can move left and right. As long as the copper clad laminates are placed on the pallet, the device can directly complete the inspection, which is convenient and fast. However, if there are too many copper clad laminates to be inspected, the staff will need to constantly put the copper clad laminates on and off, wasting manpower. Summary of the invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art, and to propose a copper clad laminate flatness detection device that can save manpower.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] The top end of the support rod is fixedly connected to the shell and the inner wall of the shell is slidably connected to the shell, and the two ends of the support rod are fixedly connected to the shell and the inner wall of the shell is slidably connected to the shell. The two ends of the support rod are fixedly connected to the shell and extend to the outside of the shell. The two ends of the cross rod are fixedly connected to the fixing sleeve, the inner wall of the fixing sleeve is fixedly connected to the pushing rod, and the lower end of the pushing rod is fixedly connected to the picking mechanism, the driving mechanism is arranged in the shell, a feeding box and a collecting box are respectively arranged on one side of the detection device body, and a supporting reminding mechanism is arranged below the feeding box and the collecting box, the side wall of the detection device body is fixedly connected to the first motor, one end of the support rod penetrates the supporting limit plate and extends to the support limit plate, and one end of the support rod located below the supporting limit plate is fixedly connected to the driving end of the first motor.
[0007] Preferably, the picking mechanism includes a shell arranged below the push rod, and a suction hole is opened on the lower surface of the shell, the inner wall of the suction hole is slidably connected with a piston rod, and one end of the piston rod passes through the suction hole and extends to the interior of the shell, one end of the piston rod located inside the shell is fixedly connected with an iron sheet, the inner wall of the shell is fixedly connected with an electromagnet, and one side wall of the electromagnet is fixedly connected to the push rod, and a spring is arranged in the shell.
[0008] Preferably, the driving mechanism includes a first gear arranged in the shell, and the inner wall of the first gear is fixedly connected to a rotating shaft, one end of the rotating shaft passes through the shell and extends to the outside of the shell, the outer wall of the shell is fixedly connected to a second motor, one end of the rotating shaft located outside the shell is fixedly connected to the driving end of the second motor, and a tooth groove is opened on the upper surface of the cross bar, and the first gear is meshed with the tooth groove.
[0009] Preferably, the support reminder mechanism includes two pressure sensors respectively arranged below the supply box and the collection box, and a support box is arranged below the pressure sensors, and two alarms are fixedly connected to one side wall of the support box, and the two alarms are electrically connected to the two pressure sensors respectively.
[0010] Preferably, a second gear is fixedly sleeved on the outer wall of the rotating shaft, and a third gear is meshed on one side wall of the second gear, the third gear is rotatably connected to the inner wall of the shell, and a rack is meshed on one side wall of the third gear, a counterweight is fixedly connected to the lower surface of the rack, and the counterweight is slidably connected to the inner wall of the shell.
[0011] Preferably, a soft cushion is fixedly connected to the lower surface of the shell.
[0012] Preferably, two limiting grooves are provided on the upper surface of the supporting limiting plate, and the feed box and the collecting box are respectively arranged in the two limiting grooves.
[0013] Preferably, a waste box is provided on one side of the detection device body.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The present invention sets two picking mechanisms, a driving mechanism and a first motor for use in conjunction, so that the device can automatically move the copper clad laminates up and down when detecting the copper clad laminates, thereby reducing the use of manpower. At the same time, the device has fast loading and unloading speed. When loading and unloading the copper clad laminates, the device can stack the detected copper clad laminates in a collection box to facilitate unified picking by staff.
[0016] 2. The present invention, by setting two pressure sensors and alarms for use in conjunction, when the copper clad laminates in the feed box are continuously taken out for measurement, the mass in the feed box will gradually decrease. After all the copper clad laminates in the feed box are tested, the pressure sensor detects that the mass in the feed box has dropped to the lowest level. At this time, one of the alarms is activated to remind the staff. When the copper clad laminates in the aggregate box are continuously increased, the mass in the aggregate box will gradually increase. When the pressure sensor detects that the mass of the aggregate box has increased to a certain level, the other alarm is activated to remind the staff.
[0017] 3. The present invention sets a second gear and a third gear for use together. When the second motor is started and the second motor drives the rotating shaft and the first gear to rotate, the rotating shaft can also drive the second gear to rotate, and the rotating second gear can drive the third gear to rotate. The rotating third gear drives the rack and the counterweight to move. The moving counterweight can balance the weight of the picking mechanism on both sides of the support rod to a certain extent, thereby ensuring the weight balance on both sides of the support rod and ensuring the stability of the support of the support rod.
[0018] 4. The present invention can receive waste materials by setting up a waste box. If the inspection fails, after the first motor drives the support rod and the two picking mechanisms to rotate 90 degrees, the picking mechanism that picks up the unqualified copper clad laminate can directly release the unqualified copper clad laminate, so that the unqualified copper clad laminate falls into the waste box, so that the unqualified products can be separated by themselves, which is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] FIG1 is a schematic diagram of the overall structure of a copper clad laminate flatness detection device proposed by the present invention;
[0020] FIG2 is a schematic diagram of a partial structure of a copper clad laminate flatness detection device proposed by the present invention;
[0021] FIG3 is a schematic diagram of the overall structure of the support and limiting plate proposed in the present invention;
[0022] FIG4 is a schematic diagram of the front cross-sectional structure of the housing proposed by the present invention;
[0023] FIG5 is a schematic diagram of the structure enlarged at A in FIG4 ;
[0024] FIG6 is a schematic diagram of a side cross-sectional structure of a housing provided by the present invention;
[0025] FIG7 is an enlarged schematic diagram of the structure at B in FIG6;
[0026] FIG8 is a schematic cross-sectional view of the pickup mechanism proposed in the present invention.
[0027] In the figure: 1. detection device body; 2. support limit plate; 3. support rod; 4. shell; 5. cross bar; 6. fixing sleeve; 7. push rod; 8. feed box; 9. collection box; 10. first motor; 11. shell; 12. suction hole; 13. piston rod; 14. iron sheet; 15. electromagnet; 16. spring; 17. first gear; 18. rotating shaft; 19. second motor; 20. tooth groove; 21. pressure sensor; 22. support box; 23. alarm; 24. second gear; 25. third gear; 26. rack; 27. counterweight; 28. cushion; 29. limit groove; 30. waste box; 31. support plate; 32. detection probe. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Please refer to Figures 1 to 8, a copper clad laminate flatness detection device includes a detection device body 1, a support plate 31 and a detection probe 32, the side wall of the detection device body 1 is fixedly connected to a support limit plate 2, and the upper surface of the support limit plate 2 is rotatably connected to a support rod 3, the upper end of the support rod 3 is fixedly connected to a shell 4, and the inner wall of the shell 4 is slidably connected to a cross bar 5, both ends of the cross bar 5 penetrate the shell 4 and extend to the outside of the shell 4, both ends of the cross bar 5 are fixedly connected to a fixed sleeve 6, and the inner wall of the fixed sleeve 6 is fixedly connected to the inner wall of the fixed sleeve 6. A push rod 7 is fixedly connected, and the lower end of the push rod 7 is fixedly connected to a picking mechanism, a driving mechanism is arranged in the shell 4, a feed box 8 and a collection box 9 are respectively arranged on one side of the detection device body 1, and a support reminder mechanism is arranged below the feed box 8 and the collection box 9, and a first motor 10 is fixedly connected to the side wall of the detection device body 1, one end of the support rod 3 passes through the support limit plate 2 and extends to the bottom of the support limit plate 2, and one end of the support rod 3 located below the support limit plate 2 is fixedly connected to the driving end of the first motor 10.
[0030] It can be seen from the above structure that: by setting up two picking mechanisms, the driving mechanism and the first motor 10, etc., the device can automatically complete the upper and lowering of the copper clad laminate when detecting the copper clad laminate, reducing the use of manpower. At the same time, the device has fast loading and unloading speed. When loading and unloading the copper clad laminate, the device can stack the inspected copper clad laminate in the collection box 9 to facilitate the unified picking up by the staff.
[0031] Furthermore, the picking mechanism includes a shell 11 arranged below the push rod 7, and a suction hole 12 is opened on the lower surface of the shell 11, the inner wall of the suction hole 12 is slidably connected with a piston rod 13, and one end of the piston rod 13 passes through the suction hole 12 and extends to the inside of the shell 11, one end of the piston rod 13 located inside the shell 11 is fixedly connected with an iron sheet 14, the inner wall of the shell 11 is fixedly connected with an electromagnet 15, and one side wall of the electromagnet 15 is fixedly connected to the push rod 7, and a spring 16 is arranged in the shell 11; by setting the shell 11, the suction hole 12 and the piston rod 13 for use together, the device can pick up the copper clad laminate, and when picking up, the electromagnet 15 is started, and the started electromagnet 15 can suck the iron sheet 14 and the piston rod 13 to move upward, and the upwardly moved piston rod 13 causes the suction hole 12 to generate negative pressure, and then the suction hole 12 can suck the copper clad laminate.
[0032] Furthermore, the driving mechanism includes a first gear 17 arranged in the shell 4, and the inner wall of the first gear 17 is fixedly connected with a rotating shaft 18, one end of the rotating shaft 18 penetrates the shell 4 and extends to the outside of the shell 4, and the outer wall of the shell 4 is fixedly connected with a second motor 19, and one end of the rotating shaft 18 located outside the shell 4 is fixedly connected to the driving end of the second motor 19, and a tooth groove 20 is provided on the upper surface of the cross bar 5, and the first gear 17 is meshed with the tooth groove 20; by setting the first gear 17, the rotating shaft 18 and the second motor 19 for use, the two picking mechanisms can be driven to move horizontally. When in use, the second motor 19 is started , so that the second motor 19 drives the rotating shaft 18 and the first gear 17 to rotate, the rotating first gear 17 can drive the cross bar 5 to move, and the moving cross bar 5 drives the two picking mechanisms to move, so that one picking mechanism moves to the top of the feeding box 8, and the other picking mechanism moves to the top of the pallet 31, and then the picking mechanism releases the copper clad laminate to be detected, and the copper clad laminate will fall on the pallet 31, completing the loading of the copper clad laminate, and the picking mechanism moved to the top of the feeding box 8 can pick up the copper clad laminate to be detected again to prepare for the next loading, so that the loading is carried out through two picking mechanisms, so that the loading speed of the device is fast.
[0033] Furthermore, the support reminder mechanism includes two pressure sensors 21 respectively arranged below the supply box 8 and the collection box 9, and a support box 22 is arranged below the pressure sensor 21, and two alarms 23 are fixedly connected to one side wall of the support box 22, and the two alarms 23 are electrically connected to the two pressure sensors 21 respectively; by setting up two pressure sensors 21 and alarms 23 for coordinated use, when the copper clad laminates in the supply box 8 are continuously taken out for measurement, the quality of the supply box 8 will gradually decrease. After all the copper clad laminates in the supply box 8 are tested, the pressure sensor 21 detects that the quality of the supply box 8 is reduced to the lowest level. At this time, one of the alarms 23 is started to remind the staff. When the copper clad laminates in the collection box 9 are continuously increased, the quality of the collection box 9 will gradually increase. When the pressure sensor 21 detects that the quality of the collection box 9 has increased to a certain extent, the other alarm 23 is started to remind the staff.
[0034] Furthermore, a second gear 24 is fixedly sleeved on the outer wall of the rotating shaft 18, and a third gear 25 is meshed with a side wall of one side of the second gear 24. The third gear 25 is rotatably connected to the inner wall of the shell 4, and a rack 26 is meshed with a side wall of the third gear 25. A counterweight 27 is fixedly connected to the lower surface of the rack 26, and the counterweight 27 is slidably connected to the inner wall of the shell 4; by arranging the second gear 24 and the third gear 25 for use in conjunction with each other, when the second motor 19 is started so that the second motor 19 drives the rotating shaft 18 and the first gear 17 to rotate, the rotating rotating shaft 18 can also drive the second gear 24 to rotate, the rotating second gear 24 can drive the third gear 25 to rotate, and the rotating third gear 25 drives the rack 26 and the counterweight 27 to move. The moving counterweight 27 can balance the weight of the picking mechanism on both sides of the support rod 3 to a certain extent, thereby ensuring the balance of weight on both sides of the support rod 3 and ensuring the stability of the support of the support rod 3.
[0035] Furthermore, a cushion 28 is fixedly connected to the lower surface of the housing 11 ; by providing the cushion 28 , the air tightness between the housing 11 and the copper clad laminate can be ensured.
[0036] Furthermore, two limit grooves 29 are provided on the upper surface of the support limit plate 2, and the feed box 8 and the collection box 9 are respectively arranged in the two limit grooves 29; by setting two limit grooves 29, the feed box 8 and the collection box 9 can be limited to ensure the stability of the positions of the feed box 8 and the collection box 9.
[0037] Furthermore, a waste box 30 is provided on one side of the detection device body 1; by providing the waste box 30, waste can be received. If the detection is unqualified, after the first motor 10 drives the support rod 3 and the two picking mechanisms to rotate 90 degrees, the picking mechanism that picks up the unqualified copper clad laminate can directly release the unqualified copper clad laminate, so that the unqualified copper clad laminate falls into the waste box 30, so that the unqualified products can be separated by themselves, which is convenient and quick.
[0038] In the present invention, before use, first fill the feed box 8 with copper-clad laminates, then start the support plate 31 away from the detection probe 32, put a copper-clad laminate on the support plate 31, and then perform the detection. After the detection is completed, the support plate 31 moves to the bottom of one of the pickup mechanisms, and then the two push rods 7 are started, so that the two push rods 7 push the pickup mechanism to move downward. When the pickup mechanism moves downward to the top of the copper-clad laminate, the electromagnet 15 is started, and the started electromagnet 15 can suck the iron sheet 14 and the piston rod 13 to move upward. The upward piston rod 13 causes the suction hole 12 to generate negative pressure, and then the suction hole 12 can suck the copper-clad laminate.
[0039] One of the two picking mechanisms sucks the copper-clad board after inspection, and the other sucks the copper-clad board to be inspected, and then the push rod 7 is started, so that the push rod 7 pulls the picking mechanism and the copper-clad board to move up, and after the copper-clad board moves up and resets, the first motor 10 is started, so that the first motor 10 drives the support rod 3 to rotate, and the rotating support rod 3 drives the shell 4 to rotate, and the rotating shell 4 can drive the cross bar 5 to rotate, and the rotating cross bar 5 drives the two picking mechanisms to rotate;
[0040] If the test is qualified, the first motor 10 directly drives the support rod 3 and the two picking mechanisms to rotate 180 degrees. Then, after the two picking mechanisms rotate 180 degrees, the copper clad laminate that has passed the test will rotate to the top of the collection box 9. Then the push rod 7 is started, so that the push rod 7 pushes the copper clad laminate that has passed the test into the collection box 9. Then the picking mechanism releases the copper clad laminate that has passed the test and puts the copper clad laminate that has passed the test into the collection box 9. The push rod 7 is reset. After the push rod 7 is reset, the second motor 19 is started, so that the second motor 1 The driving shaft 18 and the first gear 17 rotate, and the rotating first gear 17 can drive the cross bar 5 to move, and the moving cross bar 5 drives the two picking mechanisms to move, so that one picking mechanism moves to the top of the feeding box 8, and the other picking mechanism moves to the top of the pallet 31, and then the picking mechanism releases the copper clad laminate to be tested, and the copper clad laminate will fall on the pallet 31, completing the loading of the copper clad laminate, and the picking mechanism moved to the top of the feeding box 8 can pick up the copper clad laminate to be tested again, so as to prepare for the next loading;
[0041] If the inspection fails, after the first motor 10 drives the support rod 3 and the two picking mechanisms to rotate 90 degrees, the picking mechanism that picks up the unqualified copper clad laminate can directly release the unqualified copper clad laminate, so that the unqualified copper clad laminate falls into the waste bin 30, so as to separate qualified products from unqualified products;
[0042] When the copper-clad laminates in the feed box 8 are continuously taken out for measurement, the mass in the feed box 8 will gradually decrease. After all the copper-clad laminates in the feed box 8 are detected, the pressure sensor 21 detects that the mass in the feed box 8 is reduced to the lowest level. At this time, one of the alarms 23 is activated to remind the staff. When the copper-clad laminates in the collection box 9 are continuously increased, the mass in the collection box 9 will gradually increase. When the pressure sensor 21 detects that the mass of the collection box 9 increases to a certain level, another alarm 23 is activated to remind the staff.
[0043] When the second motor 19 is started and drives the rotating shaft 18 and the first gear 17 to rotate, the rotating rotating shaft 18 can also drive the second gear 24 to rotate, and the rotating second gear 24 can drive the third gear 25 to rotate. The rotating third gear 25 drives the rack 26 and the counterweight 27 to move. The moving counterweight 27 can balance the weight of the picking mechanism on both sides of the support rod 3 to a certain extent, thereby ensuring the balance of weight on both sides of the support rod 3 and ensuring the stability of the support of the support rod 3.
[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A copper-clad laminate flatness detection device, comprising a detection device body (1), a support plate (31) and a detection probe (32), characterized in that: The side wall of the detection device body (1) is fixedly connected to a support limit plate (2), and the upper surface of the support limit plate (2) is rotatably connected to a support rod (3), the upper end of the support rod (3) is fixedly connected to a shell (4), and the inner wall of the shell (4) is slidably connected to a cross rod (5), both ends of the cross rod (5) penetrate the shell (4) and extend to the outside of the shell (4), both ends of the cross rod (5) are fixedly connected to a fixing sleeve (6), the inner wall of the fixing sleeve (6) is fixedly connected to a push rod (7), and the lower end of the push rod (7) is fixedly connected to A picking mechanism, wherein a driving mechanism is arranged in the shell (4), a feeding box (8) and a collecting box (9) are arranged on one side of the detection device body (1), and a supporting reminder mechanism is arranged below the feeding box (8) and the collecting box (9), and a first motor (10) is fixedly connected to the side wall of the detection device body (1), one end of the support rod (3) passes through the support limit plate (2) and extends to the bottom of the support limit plate (2), and one end of the support rod (3) located below the support limit plate (2) is fixedly connected to the driving end of the first motor (10).
2. A copper clad laminate flatness detection device according to claim 1, characterized in that: The picking mechanism comprises a shell (11) arranged below the push rod (7), and a suction hole (12) is opened on the lower surface of the shell (11); a piston rod (13) is slidably connected to the inner wall of the suction hole (12), and one end of the piston rod (13) passes through the suction hole (12) and extends to the inside of the shell (11); one end of the piston rod (13) located inside the shell (11) is fixedly connected to an iron sheet (14); an electromagnet (15) is fixedly connected to the inner wall of the shell (11), and one side wall of the electromagnet (15) is fixedly connected to the push rod (7); and a spring (16) is arranged inside the shell (11).
3. A copper clad laminate flatness detection device according to claim 1, characterized in that: The driving mechanism comprises a first gear (17) arranged in a housing (4), and the inner wall of the first gear (17) is fixedly connected to a rotating shaft (18), one end of the rotating shaft (18) passes through the housing (4) and extends to the outside of the housing (4), the outer wall of the housing (4) is fixedly connected to a second motor (19), one end of the rotating shaft (18) located outside the housing (4) is fixedly connected to a driving end of the second motor (19), and a tooth groove (20) is provided on the upper surface of the cross bar (5), and the first gear (17) is meshed with the tooth groove (20).
4. A copper clad laminate flatness detection device according to claim 1, characterized in that: The support reminder mechanism comprises two pressure sensors (21) respectively arranged below the feed box (8) and the collection box (9), and a support box (22) is arranged below the pressure sensors (21), and two alarms (23) are fixedly connected to a side wall of one side of the support box (22), and the two alarms (23) are respectively electrically connected to the two pressure sensors (21).
5. A copper clad laminate flatness detection device according to claim 3, characterized in that: The outer wall of the rotating shaft (18) is fixedly sleeved with a second gear (24), and a side wall of the second gear (24) is meshed with a third gear (25), the third gear (25) is rotatably connected to the inner wall of the housing (4), and a side wall of the third gear (25) is meshed with a rack (26), a lower surface of the rack (26) is fixedly connected to a counterweight (27), and the counterweight (27) is slidably connected to the inner wall of the housing (4).
6. A copper clad laminate flatness detection device according to claim 2, characterized in that: A soft pad (28) is fixedly connected to the lower surface of the shell (11).
7. A copper clad laminate flatness detection device according to claim 1, characterized in that: The upper surface of the support limit plate (2) is provided with two limit grooves (29), and the feed box (8) and the collection box (9) are respectively arranged in the two limit grooves (29).
8. A copper clad laminate flatness detection device according to claim 1, characterized in that: A waste box (30) is provided on one side of the detection device body (1).
Citation Information
Patent Citations
Chip variable-pitch combined welding mechanism
CN115446537A
Copper-clad plate defect detection device
CN118817963A
Performance detection equipment for electronic chip and use method
CN119125848A
Cutting device for copper-clad plate production
CN211440223U
Multi-position integrated automatic detection machine
CN218938429U
