Excavator controller operation panel
By designing an operation panel structure including a panel shell, a circuit board, a key board and a closing plate, the problem that the keys in the existing technology are easily damaged and easily eroded by dust and water is solved, and higher sealing and service life are achieved. , and simplify the maintenance process.
Patent Information
- Application Number
- CN202411399790.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The keys of the operating panel of the existing excavator controller are easily damaged, and the silicone key board and the circuit board are easily damaged during the disassembly process. The independent key board is easily eroded by dust and water, which affects the service life.
A designed operation panel structure that includes panel cases, circuit boards, keyboards and closed plates is designed. It is sealing through positioning rods and sealing pads to prevent dust and water from entering, and fixing silicone caps by closed plates to prevent it from falling off.
The sealing and service life of the operating panel is improved, and the electrical components caused by dust and water erosion are avoided, and the replacement process of the silicone cap is simplified and the waste of resources is reduced.
Smart Images

Figure CN119361362A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of engineering machinery operating panels, and in particular to an excavator controller operating panel. Background Art
[0002] The excavator controller is the core control system of the excavator. It receives signals from sensor feedback and control commands from the driver to perform real-time control of the excavator's engine, hydraulic system, transmission system and other parts, thereby realizing automation and optimized control of the excavator and improving the excavator's working efficiency, accuracy and safety. The controller operation panel is the core component of the excavator operation. It integrates a variety of function buttons to receive instructions from the operator and start or shut down the excavator engine. It allows the operator to select different working modes according to work requirements, such as standard mode, heavy digging mode, repair mode, etc., to optimize the performance and efficiency of the excavator. It is an important part of the normal operation and efficient operation of the equipment.
[0003] However, since most of the buttons on the existing excavator controller operating panel are made of integrated silicone keypads and independent keypads, when using integrated silicone keys, if the silicone keys are damaged, the entire silicone keypad needs to be disassembled and replaced to ensure the use of the operating panel, which is more troublesome. In addition, since the seal between the existing silicone keypad and the circuit board is mostly bonded together by glue, during the process of disassembling the silicone keypad, the bonding surface between the silicone keypad and the circuit board will be damaged to varying degrees, resulting in the silicone keypad being unable to be used again, causing a waste of resources. When using an independent keypad, there will be a certain gap between the independent keys and the operating panel, and dust and water can easily enter the operating panel from the gap to corrode the internal electrical components, affecting the service life of the operating panel. Moreover, the independent keys are easily detached from the operating panel due to scratches by foreign objects, affecting the operating experience of the operating panel. Therefore, those skilled in the art provide an excavator controller operating panel to solve the problems raised in the above background technology. Summary of the invention
[0004] The object of the present invention is to provide an excavator controller operating panel to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] An excavator controller operation panel comprises: a panel shell, the panel shell comprises an upper shell and a lower shell, and an empty slot is arranged between the upper shell and the lower shell, a circuit board, a key board and a closing plate are arranged in sequence inside the empty slot, and positioning rods are arranged at the four corners of the inner cavity of the upper shell, and the four corners of the circuit board, the key board and the closing plate are sequentially sleeved on the outside of the four positioning rods, wherein the key board is arranged above the circuit board, and a plurality of key switches are evenly arranged on the end surface of the key board, the pins of the key switches pass through the key board and are installed on the end surface of the circuit board, and a key cap is arranged above the key switch, and a pressing rod for pressing the key switch is arranged in the inner cavity of the key cap, and the closing plate is arranged above the key board, and a sealing gasket is arranged on the upper end surface of the closing plate, and a silicone cap is clamped and installed at a position corresponding to the key cap inside the sealing gasket, the silicone cap passes through the upper shell and extends above it, and the closing plate is tightly attached to the inner cavity wall of the upper shell through the sealing gasket and pressed against the silicone cap, and the key cap passes through the closing plate and the sealing gasket extends to the inside of the silicone cap.
[0007] Preferably, an insert plate is provided on the upper end surface of the lower shell, a slot is provided at a position on the lower end surface of the upper shell corresponding to the insert plate, the insert plate is inserted into the slot, and sealing strips are provided on both sides of the upper end surface of the lower shell on the insert plate, and the lower shell is tightly attached to the lower end surface of the upper shell through the sealing strip.
[0008] Preferably, the positioning rod extends from one end of the upper shell to the inner cavity of the lower shell, and a groove is provided on the lower end surface of the lower shell at a position corresponding to the positioning rod. A fastening bolt is provided inside the groove, and the fastening bolt passes through the lower shell and is threadedly installed inside the positioning rod, and the depth of the groove is greater than the thickness of the nut of the fastening bolt.
[0009] Preferably, a connecting groove is provided at a position on the end surface of the closing plate corresponding to the silicone cap, and the key cap passes through the connecting groove and is inserted into the interior of the silicone cap.
[0010] Preferably, a button hole is opened at a position of the end surface of the upper shell body corresponding to the silicone cap, and the silicone cap passes through the button hole and extends to the top of the upper shell body.
[0011] Preferably, a silicone ear for limiting the position of the silicone cap is provided at the bottom thereof, and the end surface area of the silicone ear is larger than the opening area of the button hole.
[0012] Preferably, a slot is formed on the end surface of the sealing gasket around the outside of the connecting groove, and the silicone ear is snap-fitted and installed inside the slot and is flush with the upper end surface of the sealing gasket.
[0013] Preferably, the upper end surface of the key plate is provided with limit rods on both sides of the key switch, the outer wall of the key cap is provided with key support ears, the key support ears are slidably installed on the outer wall of the limit rod, and a spring is provided between the lower end surface of the key support ear and the upper end surface of the key switch and around the outside of the limit rod.
[0014] Preferably, a sliding hole is provided on the end surface of the key support ear, and the key cap is slidably mounted on the outer wall of the limiting rod through the sliding hole.
[0015] Preferably, the four corners of the circuit board, key board and closed plate are respectively provided with a first through hole, a second through hole and a third through hole, and the circuit board, key board and closed plate are respectively sleeved on the outer wall of the positioning rod through the first through hole, the second through hole and the third through hole and slide on its outer wall.
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] By setting the key plate and the closing plate, when assembling the operation panel, the closing plate, the key plate and the circuit board can be installed in the panel shell in sequence, so that the limiting rod on the key plate presses the closing plate tightly against the inner cavity wall of the upper shell, and the sealing gasket seals the gap between the closing plate and the inner cavity wall of the upper shell, closes the key hole, and prevents dust and water from entering the operation panel through the gap between the key hole and the silicone cap, thereby avoiding the occurrence of corrosion and damage to the electrical components inside the operation panel due to dust and water entering the interior of the operation panel, improving the sealing of the operation panel and extending the service life of the operation panel. At the same time, the silicone cap at the bottom of the silicone cap is sealed by the closing plate. The rubber ear is pressed against the inner cavity wall of the upper shell to limit the position of the silicone cap and prevent the silicone cap from detaching from the operation panel, thereby avoiding the trouble of the silicone cap falling off due to being scratched by foreign objects and affecting the key operation, thereby ensuring the use of the silicone cap and the key; moreover, when the silicone cap is damaged, the closing plate can be directly removed to replace the damaged silicone cap thereon, which not only avoids the trouble of replacing the entire silicone key panel, but also avoids the situation where the silicone key panel is damaged during disassembly due to the silicone key panel being bonded to the circuit board, thereby reducing the waste of resources, having a simple structure, and convenient operation, which is conducive to the subsequent maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional schematic diagram of an excavator controller operation panel according to an embodiment of the present invention;
[0019] Figure 2 is a schematic diagram of the internal structure of an excavator controller operation panel according to an embodiment of the present invention;
[0020] Figure 3 is a schematic diagram of disassembling a panel housing according to an embodiment of the present invention;
[0021] Figure 4 is a three-dimensional schematic diagram of a keypad according to an embodiment of the present invention;
[0022] Figure 5 FIG. 1 is a schematic diagram of assembling a silicone cap and a sealing plate according to an embodiment of the present invention.
[0023] In the figure: 1. panel shell; 101. empty slot; 11. upper shell; 111. button hole; 112. slot; 12. lower shell; 121. plug-in board; 122. sealing strip; 123. groove; 13. positioning rod; 14. fastening bolt; 2. circuit board; 201. first through hole; 3. key board; 301. second through hole; 31. key switch; 32. key cap; 321. pressing rod; 322. button ear; 323. sliding hole; 33. limiting rod; 34. spring; 4. closing plate; 401. connecting groove; 402. third through hole; 41. sealing pad; 411. card slot; 42. silicone cap; 421. silicone ear. DETAILED DESCRIPTION
[0024] In the description of the present invention, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions.
[0025] Combination Figure 1-Figure 5As shown, the panel housing 1 includes an upper housing 11 and a lower housing 12, and an empty slot 101 is provided between the upper housing 11 and the lower housing 12, and a circuit board 2, a key board 3 and a closing plate 4 are sequentially arranged inside the empty slot 101, and positioning rods 13 are provided at the four corners of the inner cavity of the upper housing 11, and the four corners of the circuit board 2, the key board 3 and the closing plate 4 are sequentially mounted on the outside of the four positioning rods 13, wherein the key board 3 is arranged above the circuit board 2, and a plurality of key switches 31 are evenly arranged on the end surface of the key board 3, and the pins of the key switches 31 pass through the key board 3 and are installed on the end surface of the circuit board 2 , and a key cap 32 is arranged above the key switch 31, and a pressing rod 321 for pressing the key switch 31 is arranged in the inner cavity of the key cap 32, and the closing plate 4 is arranged above the key plate 3, and a sealing gasket 41 is arranged on the upper end surface of the closing plate 4, and a silicone cap 42 is clamped and installed at a position corresponding to the key cap 32 inside the sealing gasket 41, and the silicone cap 42 passes through the upper shell 11 and extends to the top thereof, and the closing plate 4 is tightly attached to the inner cavity wall of the upper shell 11 through the sealing gasket 41 and pressed against the silicone cap 42, and the key cap 32 passes through the closing plate 4, and the sealing gasket 41 extends to the inside of the silicone cap 42.
[0026] In one embodiment, when assembling the closing plate 4, the key plate 3 and the circuit board 2, the circuit board 2, the key plate 3 and the closing plate 4 can be sequentially mounted on the outer wall of the positioning rod 13 through the first through hole 201, the second through hole 301 and the third through hole 402, and then the lower shell 12 is snap-fitted and installed on the bottom of the upper shell 11 through the cooperation of the plug plate 121 and the slot 112, and then the fastening bolt 14 in the groove 123 is screwed, and the fastening bolt 14 is installed inside the positioning rod 13, so that the nut of the fastening bolt 14 presses the lower shell 12 tightly against the bottom of the upper shell 11, and the assembly of the operation panel is completed, which can make The lower shell 12 presses the circuit board 2 and the key board 3 on the positioning rod 13, allowing the key board 3 to press the closing plate 4 through the limiting rod 33 thereon, and pressing the closing plate 4 tightly against the inner cavity wall of the upper shell 11. The sealing gasket 41 seals the gap between the closing plate 4 and the inner cavity wall of the upper shell 11, and seals the key hole 111 to prevent dust and water from entering the interior of the operation panel through the gap between the key hole 111 and the silicone cap 42, thereby avoiding the occurrence of electrical components inside the operation panel being corroded and damaged due to dust and water entering the interior of the operation panel, thereby improving the sealing of the operation panel and extending the service life of the operation panel.
[0027] In one embodiment, since the upper end surface of the lower shell 12 is located on both sides of the plug board 121 and sealing strips 122 are provided, the lower shell 12 is tightly attached to the lower end surface of the upper shell 11 through the sealing strips 122. When the upper shell 11 and the lower shell 12 are assembled, the sealing strips 122 can be used to seal the gap between the upper shell 11 and the lower shell 12 to prevent dust and water from entering the operation panel through the gap between the upper shell 11 and the lower shell 12, thereby avoiding the situation where dust and water enter the operation panel and corrode its internal electrical components, thereby protecting the electrical components inside the operation panel.
[0028] In one embodiment, since a silicone ear 421 for limiting its position is provided at the bottom of the silicone cap 42, and the end surface area of the silicone ear 421 is larger than the opening area of the button hole 111, when the closing plate 4 is installed in the panel housing 1 for use, the silicone cap 42 can be extended from the button hole 111 to the outside of the operation panel, and the silicone ear 421 at the bottom of the silicone cap 42 is pressed against the inner cavity wall of the upper housing 11 by the closing plate 4 to limit the position of the silicone cap 42 and prevent the silicone cap 42 from detaching from the operation panel, thereby avoiding the trouble of the silicone cap 42 falling off the operation panel due to being scratched by foreign objects and affecting the button operation, thereby ensuring the use of the operation panel.
[0029] In one embodiment, since a silicone cap 42 is mounted inside the sealing gasket 41 at a position corresponding to the key cap 32, when the silicone cap 42 is damaged, the closing plate 4 can be directly removed and the silicone cap 42 in the slot 411 on the sealing gasket 41 can be replaced, thereby avoiding the trouble of replacing the entire silicone key panel, reducing the waste of resources, and having strong practicality.
[0030] In one embodiment, when using the operation panel, the silicone cap 42 can be directly pressed to deform the silicone cap 42 and drive the key cap 32 located in its inner cavity to move downward in the connecting groove 401, so that the key ear 322 installed at the bottom of the key cap 32 slides downward on the outer wall of the limit rod 33 through the sliding hole 323 and presses the spring 34 to deform. At the same time, the key cap 32 in the downward displacement drives the pressing rod 321 installed in its inner cavity to move downward, so that the pressing rod 321 presses the key switch 31 on the key plate 3 to turn on the key switch 31. Finally, the silicone cap 42 is released to allow the key cap 32 and the pressing rod 321 to return to their original positions under the action of the elastic force of the spring 34. The operation of the operation panel can be completed, and instructions can be issued to the downward controller through the buttons on the operation panel to control the movement of the excavator, thereby ensuring the use of the operation panel.
[0031] In one embodiment, when the operation panel is disassembled, the fastening bolts 14 can be screwed and removed, and then the upper shell 11 and the lower shell 12 can be disassembled to expose the circuit board 2, the key board 3 and the closing plate 4 located in the empty slot 101, and then the circuit board 2, the key board 3 and the closing plate 4 can be slid on the outer wall of the positioning rod 13 through the first through hole 201, the second through hole 301 and the third through hole 402, so that the circuit board 2, the key board 3 and the closing plate 4 can be removed for maintenance, thereby avoiding the situation where the silicone key panel is damaged during disassembly due to the silicone key panel being adhered to the circuit board 2. The structure is simple, the operation is convenient, and it is conducive to the subsequent maintenance work.
[0032] The working principle of the present invention is: when assembling the operation panel, the circuit board 2, the key board 3, and the closing plate 4 can be sequentially mounted on the outer wall of the positioning rod 13 through the first through hole 201, the second through hole 301, and the third through hole 402, and then the lower shell 12 is snap-fitted and installed on the bottom of the upper shell 11 through the cooperation of the plug plate 121 and the slot 112, and then the fastening bolt 14 in the groove 123 is screwed, and the fastening bolt 14 is installed inside the positioning rod 13, and the nut of the fastening bolt 14 presses the lower shell 12 tightly against the bottom of the upper shell 11, so that the circuit board 2, the key board 3 and the closing plate 4 can be pressed tightly into the empty groove 101, and the sealing gasket 41 seals the gap between the closing plate 4 and the inner wall of the upper shell 11, and closes the key hole 111, so as to prevent dust and water from entering the interior of the operation panel through the gap between the key hole 111 and the silicone cap 42, thereby avoiding The situation in which dust and water enter the operation panel and cause the internal electrical components to be corroded and damaged occurs, which improves the sealing of the operation panel and extends the service life of the operation panel. At the same time, the closing plate 4 presses the silicone ear 421 at the bottom of the silicone cap 42 against the inner cavity wall of the upper shell 11 to limit the position of the silicone cap 42 and prevent the silicone cap 42 from detaching from the operation panel. This avoids the trouble of the silicone cap 42 falling off the operation panel and affecting the key operation due to being scratched by foreign objects, thereby ensuring the use of the operation panel. Moreover, when the silicone cap 42 is damaged, the closing plate 4 can be directly removed and the silicone cap 42 engaged in the card slot 411 on the sealing pad 41 can be replaced, thereby avoiding the trouble of replacing the entire silicone key panel and reducing the waste of resources. The structure is simple, the operation is convenient, and it is conducive to the subsequent maintenance work.
[0033] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An excavator controller operating panel, comprising: A panel shell (1), characterized in that the panel shell (1) comprises an upper shell (11) and a lower shell (12), and an empty slot (101) is arranged between the upper shell (11) and the lower shell (12), and a circuit board (2), a key board (3) and a closing plate (4) are arranged in sequence inside the empty slot (101), and positioning rods (13) are arranged at four corners of the inner cavity of the upper shell (11), and the four corners of the circuit board (2), the key board (3) and the closing plate (4) are sequentially mounted on the outside of the four positioning rods (13), wherein the key board (3) is arranged above the circuit board (2), and a plurality of key switches (31) are evenly arranged on the end surface of the key board (3), and the pins of the key switches (31) pass through the key board (3) installed on the end of the circuit board (2). The key switch (31) is provided with a key cap (32) above the key switch (31), and the inner cavity of the key cap (32) is provided with a pressing rod (321) for pressing the key switch (31). The closing plate (4) is provided above the key plate (3), and a sealing gasket (41) is provided on the upper end surface of the closing plate (4). A silicone cap (42) is mounted in a position corresponding to the key cap (32) inside the sealing gasket (41). The silicone cap (42) passes through the upper shell (11) and extends to the upper part thereof. The closing plate (4) is tightly attached to the inner cavity wall of the upper shell (11) through the sealing gasket (41) and is pressed against the silicone cap (42). The key cap (32) passes through the closing plate (4), and the sealing gasket (41) extends to the inside of the silicone cap (42).
2. An excavator controller operating panel according to claim 1, characterized in that: The upper end surface of the lower shell (12) is provided with an insert plate (121), the lower end surface of the upper shell (11) is provided with a slot (112) at a position corresponding to the insert plate (121), the insert plate (121) is inserted into the slot (112), and the upper end surface of the lower shell (12) is provided with sealing strips (122) on both sides of the insert plate (121), and the lower shell (12) is tightly attached to the lower end surface of the upper shell (11) through the sealing strip (122).
3. The excavator controller operating panel according to claim 1, characterized in that: One end of the positioning rod (13) away from the upper shell (11) extends to the inner cavity of the lower shell (12), and a groove (123) is provided at a position on the lower end surface of the lower shell (12) corresponding to the positioning rod (13). A fastening bolt (14) is arranged inside the groove (123). The fastening bolt (14) passes through the lower shell (12) and is threadedly installed inside the positioning rod (13), and the depth of the groove (123) is greater than the thickness of the nut of the fastening bolt (14).
4. The excavator controller operating panel according to claim 1, characterized in that: A connecting groove (401) is provided at a position on the end surface of the closing plate (4) corresponding to the silicone cap (42), and the key cap (32) passes through the connecting groove (401) and is inserted into the interior of the silicone cap (42).
5. An excavator controller operating panel according to claim 4, characterized in that: A key hole (111) is provided at a position on the end surface of the upper shell (11) corresponding to the silicone cap (42), and the silicone cap (42) passes through the key hole (111) and extends to the top of the upper shell (11).
6. An excavator controller operating panel according to claim 5, characterized in that: The bottom of the silicone cap (42) is provided with a silicone ear (421) for limiting its position, and the end surface area of the silicone ear (421) is larger than the opening area of the button hole (111).
7. An excavator controller operating panel according to claim 6, characterized in that: The end surface of the sealing gasket (41) is provided with a slot (411) around the outside of the connecting groove (401), and the silicone ear (421) is snap-fitted and installed inside the slot (411) and is flush with the upper end surface of the sealing gasket (41).
8. The excavator controller operating panel according to claim 1, characterized in that: Limiting rods (33) are arranged on both sides of the upper end surface of the key plate (3) and the key switch (31); a key support ear (322) is arranged on the outer wall of the key cap (32); the key support ear (322) is slidably mounted on the outer wall of the limiting rod (33); and a spring (34) is arranged between the lower end surface of the key support ear (322) and the upper end surface of the key switch (31) and around the outside of the limiting rod (33).
9. An excavator controller operating panel according to claim 8, characterized in that: The end surface of the key support ear (322) is provided with a sliding hole (323), and the key cap (32) is slidably mounted on the outer wall of the limiting rod (33) through the sliding hole (323).
10. The excavator controller operating panel according to claim 1, characterized in that: The four corners of the circuit board (2), the key board (3) and the closed plate (4) are respectively provided with a first through hole (201), a second through hole (301) and a third through hole (402); the circuit board (2), the key board (3) and the closed plate (4) are respectively sleeved on the outer wall of the positioning rod (13) through the first through hole (201), the second through hole (301) and the third through hole (402) and slide on the outer wall.