A silica sol concentration and filtration device
By designing a silicon sol concentration filtration device including a carrier, a condensation mechanism, a filtering mechanism and a cleaning mechanism, the problems of easy damage to the filter components of existing equipment and reduced filtration efficiency during the discharge process are solved, efficient filtration and replacement are achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202411963409.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-12-30
AI Technical Summary
The existing silicon sol concentration equipment is prone to damage or blockage of the filter components during the discharge process, resulting in reduced production continuity and silicon sol contamination, and the reduction of filtration efficiency requires regular cleaning, which is inconvenient to use.
A silica sol concentration filtration device is designed, including a carrier, a condensing mechanism, a filtering mechanism and a cleaning mechanism. The filtering mechanism adopts a number of removable filter parts. The cleaning mechanism can clean impurities in the filter part, improving the filtration efficiency and replacement times.
The filter part is cleaned through the cleaning mechanism, which improves the filtration efficiency and replacement times, reduces the workload of the staff, and can disassemble the filter part during the discharge process without interrupting the discharge, improving work efficiency.
Smart Images

Figure CN119367863B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of silica sol concentration, and in particular to a silica sol concentration and filtration device. Background Art
[0002] After the existing silica sol concentration equipment is completed, in order to remove some impurities in the concentrated silica gel, the impurities in the silica gel are removed through multiple filter screens or filter cartridges during the discharging process. However, if the filter component is damaged or blocked during the discharging process, the corresponding filter component needs to be disassembled, but the discharging process is often interrupted, which not only reduces the production continuity, but also may cause silica sol contamination. In addition, the impurities inside the existing filter component will gradually accumulate during use, which will reduce the filtration efficiency and increase the energy consumption of the equipment. Therefore, the filter component needs to be cleaned regularly, which is inconvenient to use.
[0003] Therefore, the present invention provides a silica sol concentration and filtration device. Summary of the invention
[0004] The purpose of this application is to solve the problems in the above-mentioned background technology, and provide a silica sol concentration and filtration device.
[0005] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:
[0006] A silica sol concentration and filtration device, comprising:
[0007] A carrier, a concentration tank is mounted on the carrier, and a heating component for heating the concentration tank is mounted on the concentration tank;
[0008] A condensation mechanism, comprising a condensation tank and a condenser mounted on the carrier, wherein a connecting pipe is connected between the condensation tank and the condenser, and a steam pipe is connected between the air inlet end of the condenser and the top of the concentration tank;
[0009] The filtering mechanism comprises a discharge pipe connected to the bottom of the concentration tank, a solenoid valve is installed on the discharge pipe, a plurality of filter elements are installed on the carrier, the plurality of filter elements are connected to each other, the filter element at the head is connected to the free end of the discharge pipe, and the filter element at the tail is installed with a discharge pipe;
[0010] Wherein, the filter element has a filter portion, and when one of the filter portions is removed, the other filter elements remain connected;
[0011] The cleaning mechanism is installed on the carrier and is used for cleaning the filter part.
[0012] Furthermore, the filter element includes a mounting cylinder installed on the carrier, the bottom of the mounting cylinder is an opening, the filter portion includes a filter cylinder detachably inserted into the bottom of the mounting cylinder, a partition is constructed on the filter cylinder, a plurality of filter membrane tubes are vertically penetrated and installed on the top surface of the partition, a plurality of filter holes are evenly opened on the surface of the filter membrane tube, the bottom end of the filter membrane tube is connected to the bottom end of the filter cylinder, the mounting cylinder at the head is connected to the discharge pipe, and one side of the filter cylinder at the tail is connected to the discharge pipe, and except for the filter cylinder at the tail, other filter cylinders are connected with connecting pipes, and the free end of the connecting pipe is connected to One side of the mounting tube that is close to the discharge pipe and adjacent to it is connected, a blocking plate is constructed inside the mounting tube, a through groove is opened on the blocking plate, a blocking piece for blocking the through groove is installed on the mounting tube, a docking tube is connected between two adjacent mounting tubes, and the mounting tube at the tail is also connected with the docking tube, a connecting frame is installed on the inner side of the docking tube, an annular plate is constructed on the inner side of the docking tube, a sliding rod is slidably inserted on the connecting frame, one end of the sliding rod passes through the annular plate and is constructed with a block, which is used to block the inner ring of the annular plate, and a connecting spring is installed between the connecting frame and the block.
[0013] Furthermore, the sealing member includes a sealing plate symmetrically slidably installed and inserted on the outside of the mounting cylinder, the filter cylinder is threaded into the mounting cylinder, and a linkage member acting on the sealing plate and the mounting cylinder is installed on the mounting cylinder. When the mounting cylinder rotates spirally, the sealing plate is driven to move through the linkage member.
[0014] Furthermore, the linkage comprises a threaded swivel rotatably sleeved on the outer peripheral side of the mounting tube, the threaded swivel having a bottom end flush with the bottom end of the mounting tube and having a limit plate thereon, a sliding groove being provided on the outer side of the filter tube along its length direction, the limit plate being used to move in the sliding groove, a threaded slide being slidably sleeved on the outer side of the mounting tube, the threaded slide being threadably sleeved on the threaded swivel, and a linkage rod being hingedly connected between the threaded slide and the sealing plate.
[0015] Furthermore, the blocking plate includes a sliding plug plate horizontally slidably inserted on the mounting tube, one end of the sliding plug plate is located outside the mounting tube and is slidably inserted with a connecting plate, a resisting spring is installed between the connecting plate and the sliding plug plate, and the connecting rod is hinged on the connecting plate.
[0016] Furthermore, the cleaning mechanism includes a waste liquid tank installed on the carrier, the waste liquid tank is connected to a waste liquid pipe, the free end of the waste liquid pipe is connected to the free end of the docking pipe located on the tail filter cartridge, and a suction assembly is installed on the carrier, through which the condensed water inside the condensation tank is pumped into the discharge pipe. When the condensed water enters the discharge pipe, the free end of the discharge pipe is in a blocked state.
[0017] Furthermore, the suction assembly includes a suction pump installed on the carrier, the suction end of the suction pump is connected to a liquid extraction pipe, the free end of the liquid extraction pipe is connected to the condensation tank, the liquid outlet end of the suction pump is connected to a liquid outlet pipe, the liquid outlet pipe is connected to one side of a discharge pipe, and a swivel is installed on the liquid outlet pipe, through which the connection state between the liquid outlet pipe and the discharge pipe is adjusted.
[0018] Furthermore, the discharge pipe and the liquid outlet pipe are both constructed with rectangular cavities, and the two rectangular cavities are connected to each other. The swivel member includes a convex plate constructed on the liquid outlet pipe, a connecting tube is installed on the convex plate, a connecting rod is slidably inserted at one end of the connecting tube, a return spring is installed between the connecting rod and the connecting tube, an L-shaped sealing plate is constructed at the free end of the connecting rod, and a return plate is horizontally constructed on the liquid outlet pipe. The return spring is used to make the sealing plate contact with the side of the return plate close to the discharge pipe. The diameters of the filter holes on the multiple filter membrane tubes located at the head are successively smaller than the diameters of the filter holes on the multiple filter membrane tubes.
[0019] Furthermore, two jackets are installed on the outside of the concentrating tank and are distributed up and down, and an annular cavity is formed between the jacket and the concentrating tank. The two jackets are connected with heat source inlet pipes, one of which is connected to one side of the other heat source inlet pipe, and the two jackets are connected with heat source outlet pipes, a free end of one of which is connected to one side of the other heat source outlet pipe, and a solenoid valve is installed at the free end of the heat source outlet pipe.
[0020] Furthermore, a vacuum pump is installed on the carrier, and the vacuum pump is connected to the condensation tank through a pipeline. A stirring rod is rotatably installed on the concentration tank, and a motor for driving the stirring rod to rotate is installed on the condensation tank.
[0021] The beneficial effects of this application are as follows:
[0022] Compared with the prior art, the present application can clean impurities in multiple filter parts through a cleaning mechanism during the concentration of the silica sol, thereby increasing the number of replacement times of the filter components and reducing the workload of the staff. In addition, the filter parts can be disassembled during the discharge of the silica sol without interrupting the discharge process, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of this application;
[0024] Figure 2 This application Figure 1 Partial stereoscopic cutaway view;
[0025] Figure 3 This application Figure 1 Another partial three-dimensional cutaway view;
[0026] Figure 4 This application Figure 1 Another partial three-dimensional cutaway view;
[0027] Figure 5 It is a partial three-dimensional schematic diagram of another state of the present application;
[0028] Figure 6 This application Figure 1 Schematic diagram from another perspective;
[0029] Figure 7 This application Figure 1 Another perspective diagram;
[0030] Figure 8 It is an exploded view of some structures of this application;
[0031] Fig. 9 It is a partial structural display diagram of this application;
[0032] Fig.10 This application Fig. 9 Partial stereoscopic cutaway view;
[0033] Fig.11 This application Fig. 9 Another partial three-dimensional cutaway view;
[0034] Fig.12 This application Fig. 9 Another partial three-dimensional cutaway view;
[0035] Fig.13 This application Figure 2 A magnified view of the structure at center;
[0036] Fig.14 This application Figure 3 A magnified view of the structure at B in the middle;
[0037] Fig.15 This application Figure 8 Enlarged view of the structure at point C in the middle.
[0038] Figure numerals: 1, carrier; 2, concentration tank; 3, heating component; 4, condensation mechanism; 401, condensation tank; 402, condenser; 403, connecting pipe; 404, steam pipe; 5, filtering mechanism; 501, discharge pipe; 502, discharge pipe; 503, filter element; 5031, installation cylinder; 5032, filter cylinder; 5033, partition; 5034, filter membrane tube; 5035, connecting pipe; 5036, blocking plate; 5037, through groove; 6, cleaning mechanism; 601, waste liquid tank; 602, waste liquid pipe; 7, blocking member; 701, blocking plate; 7011, sliding plug plate; 7012, connecting plate; 7013, resisting spring piece; 8, linkage; 801. threaded swivel; 802. sliding groove; 803. threaded slide cylinder; 804. connecting rod; 805. limit plate; 9. butt joint tube; 10. connecting frame; 11. annular plate; 12. slide rod; 13. block; 14. connecting spring; 15. suction assembly; 1501. suction pump; 1502. liquid extraction pipe; 1503. liquid outlet pipe; 16. swivel; 1601. convex plate; 1602. connecting cylinder; 1603. connecting rod; 1604. return spring; 1605. sealing plate; 1606. abutment plate; 1607. rectangular cavity; 17. jacket; 18. annular cavity; 19. heat source inlet pipe; 20. heat source outlet pipe; 21. vacuum pump; 22. stirring rod. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
[0040] like Figure 1-Figure 15 As shown, a silica sol concentration and filtration device proposed in one embodiment of the present application includes:
[0041] A carrier 1, a concentration tank 2 is mounted on the carrier 1, and a heating component 3 for heating the concentration tank 2 is mounted on the concentration tank 2;
[0042] The condensation mechanism 4 includes a condensation tank 401 and a condenser 402 mounted on the carrier 1, a connecting pipe 403 is connected between the condensation tank 401 and the condenser 402, and a steam pipe 404 is connected between the air inlet end of the condenser 402 and the top of the concentration tank 2;
[0043] The filtering mechanism 5 includes a discharge pipe 501 connected to the bottom of the concentration tank 2, and a solenoid valve is installed on the discharge pipe 501. A plurality of filter elements 503 are installed on the carrier 1. The plurality of filter elements 503 are connected to each other. The filter element 503 at the head is connected to the free end of the discharge pipe 501, and the filter element 503 at the tail is installed with a discharge pipe 502. Specifically, the free end of the discharge pipe 502 can be connected to the suction pump 1501 to extract the silica sol in the concentration tank 2. A one-way valve is installed on the discharge pipe 501 to prevent backflow.
[0044] The filter element 503 has a filter portion, and when one of the filter portions is removed, the other filter elements 503 remain connected;
[0045] The cleaning mechanism 6 is installed on the carrier 1, and is used to clean the filter part. That is to say, when in use, the silica sol to be concentrated is first poured into the concentration tank 2, and then the silica sol in the concentration tank 2 is heated by the heating component 3, and the generated steam is condensed into liquid by the condenser 402 and transported to the condensation tank 401. In the process of concentrating the silica sol, the impurities inside the filter part can be cleaned by the cleaning mechanism 6. When the silica sol in the concentration tank 2 is concentrated, the solenoid valve on the discharge pipe 501 is opened, and then the suction pump 1501 is started to draw the silica sol inside the concentration tank 2 into the discharge pipe 501, so that the silica sol enters the multiple filter elements 503 in sequence. The silica sol first passes through the filter element 503 at the head, and finally passes through the filter element 503 at the tail. The filter element 503 is discharged into the discharge pipe 502, thereby completing the filtering process of the concentrated silica sol. In the process of the silica sol passing through multiple filter elements 503, if one or more filter elements 503 need to be replaced, the corresponding filter part can be directly disassembled, and the silica sol can be normally extracted without affecting the silica sol, thereby improving the filtering efficiency, without interrupting the discharge, and indirectly improving the work efficiency. Compared with the prior art, in the process of concentrating the silica sol, the impurities in the multiple filter parts can be cleaned by the cleaning mechanism 6, thereby increasing the number of replacement times of the filter components and reducing the workload of the staff. In the process of discharging the silica sol, the filter part can be disassembled without interrupting the discharge process, thereby improving the work efficiency.
[0046] like Figure 1 , Figure 8 and Fig.10As shown, in some embodiments, the filter element 503 includes a mounting cylinder 5031 installed on the carrier 1, the bottom of the mounting cylinder 5031 is open, the filter portion includes a filter cylinder 5032 that is detachably inserted into the bottom of the mounting cylinder 5031, the filter cylinder 5032 is configured with a partition 5033, and a plurality of filter membrane tubes 5034 are vertically penetrated and installed on the top surface of the partition 5033, a plurality of filter holes are evenly opened on the surface of the filter membrane tube 5034, the bottom end of the filter membrane tube 5034 is connected to the bottom end of the filter cylinder 5032, the mounting cylinder 5031 at the head is connected to the discharge pipe 501, and one side of the filter cylinder 5032 at the tail is connected to the discharge pipe 502, and except for the filter cylinder 5032 at the tail, other filter cylinders 5032 are connected with connecting pipes 5035, and the connection The free end of the pipe 5035 is connected to one side of the installation tube 5031 adjacent to the discharge pipe 502. The installation tube 5031 is internally constructed with a blocking plate 5036, and a through groove 5037 is formed on the blocking plate 5036. A blocking member 7 for blocking the through groove 5037 is installed on the installation tube 5031. A butt-joint pipe 9 is connected between two adjacent installation tubes 5031. The installation tube 5031 at the tail is also connected with a butt-joint pipe 9. A connecting frame 10 is installed inside the butt-joint pipe 9. An annular plate 11 is constructed inside the butt-joint pipe 9. A sliding rod 12 is slidably inserted on the connecting frame 10. One end of the sliding rod 12 passes through the annular plate 11 and is constructed with a stopper 13, which is used to block the inner ring of the annular plate 11. A connecting spring 1 is installed between the connecting frame 10 and the stopper 13. 4, that is, the silica sol first enters the installation cylinder 5031 located at the head, and then enters the multiple filter membrane tubes 5034. The surface of the filter membrane tube 5034 is evenly provided with multiple filter holes (as shown in the figure), and the filtered silica sol enters the filter cylinder 5032, and finally enters the next installation cylinder 5031 through the corresponding connecting pipe 5035, and so on, and finally is discharged from the discharge pipe 502. In this process, if one of the installation cylinders 5031 needs to be disassembled, in this embodiment, if the filter cylinder 5032 in the middle needs to be disassembled, the through groove 5037 is blocked by the blocking member 7, and then the corresponding filter cylinder 5032 is disassembled, so that the silica sol enters the installation cylinder 5031 in the middle , because at this time, as the pressure inside the middle installation cylinder 5031 gradually increases, the connecting spring 14 is deformed so that the block 13 is not inside the shielding annular plate 11, and the silica sol located in the installation cylinder 5031 directly enters the next installation cylinder 5031 from the docking tube 9. In this embodiment, the docking tube 9 located at the rear installation cylinder 5031 can be externally connected to the suction pump 1501 to ensure that the silica sol can be normally extracted when the rear filter cylinder 5032 is disassembled. Specifically, a drainage hole is provided on one side of the bottom of the filter cylinder 5032 near the bottom, which is used to drain the water accumulated in the filter barrel. When drainage is not required, a screw (not shown in the figure) can be screwed into the drainage hole. Of course, the filter cylinder 5032 can also be directly screwed out to drain the water.You can also wait for the condensed water to be squeezed out during the discharging process of the silica sol, and then collect the concentrated silica sol after the condensed water is drained.
[0047] like Figure 1 , Figure 2 and Fig.10 As shown, in some embodiments, the sealing member 7 includes a sealing plate 701 symmetrically slidably installed and inserted on the outside of the mounting cylinder 5031, the filter cylinder 5032 is threaded into the mounting cylinder 5031, and a connecting member 8 acting on the sealing plate 701 and the mounting cylinder 5031 is installed on the mounting cylinder 5031. When the mounting cylinder 5031 is spirally rotated, the sealing plate 701 is driven to move through the connecting member 8. That is to say, when the filter cylinder 5032 is screwed out of the mounting cylinder 5031, the sealing plate 701 can be moved through the connecting member 8, thereby blocking the through groove 5037.
[0048] like Figure 1 , Figure 8 and Fig.10 As shown, in some embodiments, the linkage 8 includes a threaded swivel 801 rotatably sleeved on the outer peripheral side of the mounting cylinder 5031, the bottom end of the threaded swivel 801 is flush with the bottom end of the mounting cylinder 5031 and is configured with a limit plate 805, a sliding groove 802 is provided on the outer side of the filter cylinder 5032 along its length direction, the limit plate 805 is used to move in the sliding groove 802, a threaded slide 803 is slidably sleeved on the outer side of the mounting cylinder 5031, the threaded slide 803 is threadedly sleeved on the threaded swivel 801, a linkage rod 804 is hinged between the threaded slide 803 and the blocking plate 701, and when the filter cylinder 5032 is screwed out, the filter cylinder 5032 will drive the limit plate located in the sliding groove 802 when it rotates. 805 moves, thereby causing the limit plate 805 to move in the sliding groove 802, and the threaded ring 801 will adaptively rotate at this time, because the threaded ring 801 is threadedly matched with the threaded slide 803, so the threaded slide 803 at this time moves vertically downward, thereby driving the connecting rod 804 hinged on the threaded slide 803 to move, and the movement of the connecting rod 804 further drives the blocking plate 701 hinged thereto to move, so that the two blocking plates 701 are brought close to each other to complete the fitting. In this embodiment, after the two blocking plates 701 are completed fitting, the filter cartridge 5032 is just screwed out, so that there is no need for electric or manual control of the movement of the blocking plate 701, which is more convenient to use.
[0049] like Figure 2 and Figure 5As shown, in some embodiments, the blocking plate 701 includes a sliding plug plate 7011 horizontally slidably inserted on the mounting cylinder 5031, one end of the sliding plug plate 7011 is located outside the mounting cylinder 5031 and is slidably inserted with a connecting plate 7012, a resistance spring piece 7013 is installed between the connecting plate 7012 and the sliding plug plate 7011, and the connecting rod 804 is hinged on the connecting plate 7012, that is, when the filter cylinder 5032 is being twisted and has not yet been separated from the mounting cylinder 5031, the two sliding plug plates 7011 are already fitted together, and after the sliding plug plates 7011 are fitted together, continuing to twist the filter cylinder 5032 will cause the connecting plate 7012 to continue to move, thereby compressing the resistance spring piece 7013, thereby increasing the resistance force of the two sliding plug plates 7011, further improving the sealing effect, and effectively preventing the silica sol from overflowing from the two sliding plug plates 7011.
[0050] like Figure 1 and Figure 5-Figure 10 As shown, in some embodiments, the cleaning mechanism 6 includes a waste liquid tank 601 installed on the carrier 1, and the waste liquid tank 601 is connected to a waste liquid pipe 602, and the free end of the waste liquid pipe 602 is connected to the free end of the docking pipe 9 located on the tail filter cartridge 5032. A suction assembly 15 is installed on the carrier 1, and the condensed water inside the condensation tank 401 is sucked into the discharge pipe 502 through the suction assembly 15. When the condensed water enters the discharge pipe 502, the free end of the discharge pipe 502 is in a blocked state, that is, the condensed water in the condensation tank 401 can be sucked into the discharge pipe 502 through the suction assembly 15, and the condensed water will flow out of the discharge pipe 502. 02 enters the filter cartridge 5032 at the tail end. As the water level inside the filter cartridge 5032 rises, the condensed water passes through the filter holes on the multiple filter membrane tubes 5034 and enters the corresponding installation cartridge 5031, and finally enters the next filter cartridge 5032 through the connecting tube 5035. Similarly, when entering the installation cartridge 5031 at the head end, as the pressure inside the installation cartridge 5031 increases, the connecting spring 14 is deformed, so that the condensed water is finally discharged from the docking tube 9 at the tail end into the waste liquid pipe 602, and finally enters the waste liquid tank 601. Preferably, in this embodiment, as Figure 5As shown, the butt joint pipe 9 at the tail can be installed with a three-way regulating valve, one end of the waste liquid pipe 602 is connected to one end of the three-way regulating valve, and the other end of the three-way regulating valve is connected to the discharge pipe 502 through a pipeline, and a one-way valve is installed on the pipeline. When the condensed water is transported to the filter cartridge 5032, the three-way regulating valve is adjusted to make the waste liquid pipe 602 connected to the butt joint pipe 9 at the tail. When the concentrated silica sol needs to be transported, the three-way regulating valve can be adjusted to make the discharge pipe 502 It is connected to the docking pipe 9 at the tail, so that when the filter cartridge 5032 at the tail is disassembled, the silica sol in the installation cartridge 5031 at the tail can be transported to the discharge pipe 502. In this embodiment, the filter cartridge 5032 and the condensate remaining in the installation cartridge 5031 can be directly extracted by the suction pump 1501. Preferably, a relief valve (as shown in the figure) can be installed on the discharge pipe 501 to prevent the internal pressure of the multiple filter cartridges 5032 from being too high when the suction pump 1501 sucks the condensate.
[0051] like Figure 2 and Fig.10 As shown, in some embodiments, the suction assembly 15 includes a suction pump 1501 installed on the carrier 1, the suction end of the suction pump 1501 is connected to a liquid extraction pipe 1502, the free end of the liquid extraction pipe 1502 is connected to the condensation tank 401, the liquid outlet end of the suction pump 1501 is connected to a liquid outlet pipe 1503, the liquid outlet pipe 1503 is connected to one side of the discharge pipe 502, and a swivel member 16 is installed on the liquid outlet pipe 1503, and the swivel member 16 is used to adjust the connection state between the liquid outlet pipe 1503 and the discharge pipe 502, that is, the connection state between the discharge pipe and the liquid outlet pipe 1503 can be changed by the swivel member 16, thereby effectively preventing the condensate from being directly discharged from the discharge pipe, and also preventing the silica sol from entering the liquid outlet pipe 1503.
[0052] like Figure 1 , Figure 2 and Fig.14As shown, in some embodiments, the discharge pipe 502 and the liquid outlet pipe 1503 are both internally configured with a rectangular cavity 1607, and the two rectangular cavities 1607 are interconnected. The swivel member 16 includes a convex plate 1601 configured on the liquid outlet pipe 1503, a connecting tube 1602 is installed on the convex plate 1601, a connecting rod 1603 is slidably inserted at one end of the connecting tube 1602, a return spring 1604 is installed between the connecting rod 1603 and the connecting tube 1602, an L-shaped sealing plate 1605 is configured at the free end of the connecting rod 1603, and a stop plate 1606 is horizontally configured on the liquid outlet pipe 1503. , the return spring 1604 is used to make the sealing plate 1605 contact the side of the abutment plate 1606 close to the discharge pipe 502. That is to say, during the process of silica sol discharging, the silica sol will enter the discharge pipe 502. At this time, the sealing plate 1605 contacts the abutment plate 1606, so the silica sol will not enter the liquid outlet pipe 1503. When the condensed water enters the liquid outlet pipe 1503, as the water pressure inside the liquid outlet pipe 1503 increases, the sealing plate 1605 will move at this time, and the sealing L-shaped design will block the discharge pipe 502, so that the condensed liquid will be directly discharged from the discharge pipe 502. The filter tube 5032 at the rear portion is effectively prevented from being directly discharged from the discharge pipe 502. The diameters of the filter holes on the multiple filter membrane tubes 5034 at the head portion are successively smaller than the diameters of the filter holes on the multiple filter membrane tubes 5034. Preferably, the elastic force of the connecting spring 14 at the head portion increases successively to the connecting spring 14 at the tail portion. In this way, when the condensate enters the filter tube 5032 at the rear portion, the impurities in the filter membrane tube 5034 at the rear portion are smaller than those in the filter membrane tubes 5034 in other filter tubes 5032. In this way, the filter tube 5034 at the rear portion is The impurities in 5032 can smoothly pass through the filter holes on the next filter membrane tube 5034. When the condensed water enters the installation tube 5031 at the head, as the pressure gradually increases, the connecting spring 14 at the head will be deformed so that the condensed water passes through the ground docking tube 9 at the head and enters the next installation tube 5031, until the connecting spring 14 in the ground docking tube 9 at the tail is deformed, so that the condensed water enters the waste liquid pipe 602, and finally enters the waste liquid tank 601, so that some impurities in multiple filter tubes 5032 can be discharged into the waste liquid tank 601.
[0053] like Figure 4As shown, in some embodiments, two jackets 17 distributed up and down are installed on the outside of the concentration tank 2, and an annular cavity 18 is formed between the jacket 17 and the concentration tank 2. The two jackets 17 are connected with a heat source inlet pipe 19, and one of the heat source inlet pipes 19 is connected to one side of the other heat source inlet pipe 19. The two jackets 17 are connected with a heat source outlet pipe 20, and the free end of one of the heat source outlet pipes 20 is connected to one side of the other heat source outlet pipe 20. A solenoid valve is installed at the free end of the heat source outlet pipe 20. The heat source inlet pipe 19 is used to transport the heat carrier into the concentration tank 2. The design of the two jackets 17 distributed up and down can effectively avoid the drop of liquid level during the concentration process, resulting in material loss caused by splashing of materials to the wall and residue, and reduces the impurities mixed with the inner wall of the concentration tank 2. In this way, the frequency of cleaning the concentration tank 2 is also effectively reduced, and the purity of the silica sol is also better improved.
[0054] like Figure 1 and Figure 4 As shown, in some embodiments, a vacuum pump 21 is installed on the carrier 1, and the vacuum pump 21 is connected to the condensation tank 401 through a pipeline. A stirring rod 22 is rotatably installed on the concentration tank 2, and a motor for driving the stirring rod 22 to rotate is installed on the condensation tank 401. The design of the stirring rod 22 further improves the concentration efficiency when concentrating the silica sol. The design of the vacuum pump 21 provides a negative pressure environment for the concentration tank 2, reduces the boiling point of the solvent, and further improves the heating efficiency.
[0055] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A silica sol concentration and filtration device, characterized in that: include: A carrier (1), a concentration tank (2) being mounted on the carrier (1), and a heating component (3) for heating the concentration tank (2) being mounted on the concentration tank (2); A condensation mechanism (4) comprising a condensation tank (401) and a condenser (402) mounted on the carrier (1), wherein a connecting pipe (403) is connected between the condensation tank (401) and the condenser (402), and a steam pipe (404) is connected between the air inlet end of the condenser (402) and the top of the concentration tank (2); The filtering mechanism (5) comprises a discharge pipe (501) connected to the bottom of the concentration tank (2), the discharge pipe (501) being provided with a solenoid valve, a plurality of filter elements (503) being provided on the carrier (1), the plurality of filter elements (503) being connected to each other, the filter element (503) at the head being connected to the free end of the discharge pipe (501), and the filter element (503) at the tail being provided with a discharge pipe (502); The filter element (503) has a filter portion, and when one of the filter portions is removed, the other filter elements (503) remain connected; a cleaning mechanism (6) is mounted on the carrier (1) and is used to clean the filter portion; The filter element (503) comprises a mounting cylinder (5031) mounted on the carrier (1), the bottom of the mounting cylinder (5031) being open, the filter portion comprising a filter cylinder (5032) detachably inserted into the bottom of the mounting cylinder (5031), the filter cylinder (5032) being provided with a partition plate (5033), a plurality of filter membrane tubes (5034) being vertically penetrated through the top surface of the partition plate (5033), a plurality of filter holes being evenly formed on the surface of the filter membrane tubes (5034), the bottom end of the filter membrane tubes (5034) being connected to the bottom end of the filter cylinder (5032), the mounting cylinder (5031) at the head being connected to the discharge pipe (501), the filter cylinder (5032) at the tail being connected to the discharge pipe (502) on one side, and except for the filter cylinder (5032) at the tail, the other filter cylinders (5032) are all connected to a connecting pipe (5035), the free end of the connecting pipe (5035) being connected to the support The mounting tube (5031) is adjacent to the discharge pipe (502) and is connected to one side of the adjacent mounting tube (5031). The mounting tube (5031) is internally structured with a blocking plate (5036). The blocking plate (5036) is provided with a through groove (5037). The mounting tube (5031) is provided with a blocking member (7) for blocking the through groove (5037). A butt-joint pipe (9) is connected between the two adjacent mounting tubes (5031). The mounting tube (5031) at the rear end is provided with a blocking member (7) for blocking the through groove (5037). The butt joint (9) is also connected, a connecting frame (10) is installed on the inner side of the butt joint (9), an annular plate (11) is constructed on the inner side of the butt joint (9), a sliding rod (12) is slidably inserted on the connecting frame (10), one end of the sliding rod (12) passes through the annular plate (11) and is constructed with a stopper (13) for shielding the inner ring of the annular plate (11), and a connecting spring (14) is installed between the connecting frame (10) and the stopper (13).
2. A silica sol concentration and filtration device according to claim 1, characterized in that: The blocking member (7) comprises a blocking plate (701) symmetrically slidably mounted and inserted on the outside of the mounting cylinder (5031); the filter cylinder (5032) is threadedly screwed into the mounting cylinder (5031); a linkage member (8) is mounted on the mounting cylinder (5031) and acts on the blocking plate (701) and the mounting cylinder (5031); when the mounting cylinder (5031) is spirally rotated, the blocking plate (701) is driven to move via the linkage member (8).
3. A silica sol concentration and filtration device according to claim 2, characterized in that: The linkage (8) comprises a threaded rotating ring (801) rotatably sleeved on the outer peripheral side of the mounting cylinder (5031); the bottom end of the threaded rotating ring (801) is flush with the bottom end of the mounting cylinder (5031) and is provided with a limit plate (805); a sliding groove (802) is provided on the outer side of the filter cylinder (5032) along its length direction; the limit plate (805) is used to move in the sliding groove (802); a threaded sliding cylinder (803) is slidably sleeved on the outer side of the mounting cylinder (5031); the threaded sliding cylinder (803) is threadably sleeved on the threaded rotating ring (801); and a linkage rod (804) is hingedly connected between the threaded sliding cylinder (803) and the blocking plate (701).
4. The silica sol concentration and filtration device according to claim 3, characterized in that: The blocking plate (701) comprises a sliding plug plate (7011) horizontally slidably inserted on the mounting tube (5031); one end of the sliding plug plate (7011) is located outside the mounting tube (5031) and is slidably inserted with a connecting plate (7012); a resisting spring sheet (7013) is installed between the connecting plate (7012) and the sliding plug plate (7011); and the connecting rod (804) is hinged on the connecting plate (7012).
5. The silica sol concentration and filtration device according to claim 4, characterized in that: The cleaning mechanism (6) comprises a waste liquid tank (601) mounted on the carrier (1); the waste liquid tank (601) is connected to a waste liquid pipe (602); the free end of the waste liquid pipe (602) is connected to the free end of a docking pipe (9) located on the rear filter cartridge (5032); a suction assembly (15) is mounted on the carrier (1); condensed water in the condensation tank (401) is sucked into the discharge pipe (502) through the suction assembly (15); when the condensed water enters the discharge pipe (502), the free end of the discharge pipe (502) is in a blocked state.
6. The silica sol concentration and filtration device according to claim 5, characterized in that: The suction assembly (15) comprises a suction pump (1501) mounted on the carrier (1); the suction end of the suction pump (1501) is connected to a liquid extraction pipe (1502); the free end of the liquid extraction pipe (1502) is connected to the condensation tank (401); the liquid outlet end of the suction pump (1501) is connected to a liquid outlet pipe (1503); the liquid outlet pipe (1503) is connected to one side of a discharge pipe (502); a swivel member (16) is mounted on the liquid outlet pipe (1503); and the connection state between the liquid outlet pipe (1503) and the discharge pipe (502) is adjusted by means of the swivel member (16).
7. The silica sol concentration and filtration device according to claim 6, characterized in that: The discharge pipe (502) and the liquid outlet pipe (1503) are both internally constructed with a rectangular cavity (1607), and the two rectangular cavities (1607) are interconnected. The rotating ring member (16) comprises a convex plate (1601) constructed on the liquid outlet pipe (1503), and a connecting tube (1602) is installed on the convex plate (1601). A connecting rod (1603) is slidably inserted at one end of the connecting tube (1602), and the connecting rod (1603) and the connecting tube (1602) are connected to each other. A return spring (1604) is installed between the connecting rods (1603), the free end of the connecting rod (1603) is constructed with an L-shaped sealing plate (1605), and the liquid outlet pipe (1503) is horizontally constructed with a resisting plate (1606). The return spring (1604) is used to make the sealing plate (1605) abut against the side of the resisting plate (1606) close to the discharge pipe (502). The diameters of the filter holes on the multiple filter membrane tubes (5034) located at the head are successively smaller than the diameters of the filter holes on the multiple filter membrane tubes (5034).
8. The silica sol concentration and filtration device according to claim 1, characterized in that: Two jackets (17) are installed on the outside of the concentration tank (2) and are distributed in an upper and lower direction. An annular cavity (18) is formed between the jacket (17) and the concentration tank (2). The two jackets (17) are both connected to a heat source inlet pipe (19), one of which is connected to one side of the other heat source inlet pipe (19). The two jackets (17) are both connected to a heat source outlet pipe (20), a free end of which is connected to one side of the other heat source outlet pipe (20), and a solenoid valve is installed at the free end of the heat source outlet pipe (20).
9. The silica sol concentration and filtration device according to claim 1, characterized in that: A vacuum pump (21) is installed on the carrier (1), and the vacuum pump (21) is connected to the condensation tank (401) via a pipeline. A stirring rod (22) is rotatably installed on the concentration tank (2), and a motor for driving the stirring rod (22) to rotate is installed on the condensation tank (401).
Citation Information
Patent Citations
Automatic filter replacing device
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CN118949441A