Batch detaching and combining sorting machine
By designing a multi -group receiving component, motion component, mouth suction component, and disassembly batch of high -orbital components, it solves the simple and not refined in batches in the existing technology. The problem has achieved the rearrangement of the products that do not meet the batch of products and the improvement of product demolition.
Patent Information
- Application Number
- CN202411467342.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-28
AI Technical Summary
The batch processing process of existing electronic products is relatively simple, and it is impossible to finely process electronic products in batches, and it is impossible to reorganize materials that do not meet the batches, which affects the product's disassembly and batching effect.
Design a type of split batch machine, including multiple groups of feeding components, motion components, mouth suction components, and high -track components. Through the collaborative work of these components, multiple back and forth movement and product accurate positioning of the Tray disk are realized And transfer to ensure that the amount of material reaches the required number is not performed and approved.
The reorganization of the products that do not meet the batch of products have been achieved, and the effects and efficiency of electronic products are unpacked and combined, and ensure that the product can achieve the best protection and beautification state in the process of batch processing.
Smart Images

Figure CN119368434A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electronic device processing, and in particular to a disassembly and assembly batch sorting machine. Background Art
[0002] Tray is also called blister tray or plastic tray. It uses blister process to make plastic hard sheet into plastic with specific groove. It is generally made of polyethylene, polypropylene and polypropylene. At the same time, the product is placed in the groove to protect and beautify the product. There are also transport-type tray packaging. The use of trays is mostly for convenience. In the processing of electronic devices, trays are needed for consignment, disassembly and batch processing.
[0003] For example, an intelligent job batching method, device and electronic device based on deep reinforcement learning, with an authorization announcement number of CN202110965400.6 and an authorization announcement date of 20230523, relates to the field of industrial Internet technology. The example of the present invention includes the following steps: obtaining static features and dynamic features of each job, the static features of the job include the job delivery period, the specifications and process requirements of the job, and the dynamic features of the job include the receiving time; the static features and dynamic features of each job are input into the job batching module, and the job batching module uses the Markov decision process to combine jobs with similar features in the set of jobs to be batched into the same batch, so that the total number of batches finally formed is as small as possible, and the job feature difference value in each batch is as small as possible. The present invention can make full use of a large amount of unlabeled data in the industrial Internet to learn a stable batching strategy, and can process input data with multi-dimensional features, and provide a stable and efficient job batching solution, which is suitable for application scenarios with large workloads.
[0004] When the electronic products are processed in batches, most of them are done manually. With the development of technology, although some electronic product disassembly and assembly devices have appeared to process electronic products in batches, the batch processing process is relatively simple, and it is impossible to carry out fine batching of electronic products, and it is impossible to re-sort the materials that do not meet the batching requirements, which affects the effect of disassembly and assembly of products. Therefore, it is urgent to design a disassembly and assembly batch sorting machine to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a disassembly and assembly batch sorting machine to solve the above-mentioned deficiencies in the prior art.
[0006] In order to achieve the above object, the present invention provides the following technical solutions:
[0007] A disassembly and assembly batch sorting machine comprises a profile box, a height measuring track assembly is installed on the outer wall of one side of the top of the profile box by bolts, a motion assembly is installed on the outer walls of both sides of the top of the profile box by bolts, a box shell is provided on the outer wall of one side of the top of the profile box, and two box doors are provided on the outer wall of one side of the box shell, six parallel receiving assemblies are installed on the outer wall of one side of the top of the profile box by bolts, and three of the receiving assemblies are Tray tray loading areas, and the other three receiving assemblies are tail tray receiving areas, empty Tray tray receiving areas and disassembly and assembly batch Tray tray receiving areas, the receiving assembly comprises two mounting rail frames and a fixing frame, the fixing frame is installed on the outer wall of the top of the profile box by bolts, and the fixing frame is provided inside A screw motor, and a lifting frame is provided at the output end of the screw motor, and the lifting frame is slidably connected to the inside of the fixed frame. A synchronous belt module 2 is provided on the outer wall of one side of the two mounting rail frames, and a track transmission motor 1 is provided on the outer wall of one side of the bottom of the mounting rail frame, and the output end of the track transmission motor 1 is transmission connected to the synchronous belt module 2. A loading bin is provided on the top outer wall of the two mounting rail frames, and separation support cylinders are provided on the outer walls on both sides of the loading bin, a clamping cylinder is installed on the outer wall of one side of the mounting rail frames by bolts, and a lifting cylinder is provided on the outer wall of the bottom of the two mounting rail frames, and a discharging sensor is installed on the outer wall of one side of the other mounting rail frame by bolts, and a blocking cylinder is provided between the two mounting rail frames.
[0008] Furthermore, the motion assembly includes two brackets, a slide rail is installed on the outer wall of one side of the top of the bracket through bolts, and two sliding frames are slidably connected between the two slide rails.
[0009] Furthermore, one of the sliding frames is provided with a Y-axis linear motor 1 on both sides of the outer walls at the bottom, and the bottom outer wall of the Y-axis linear motor 1 is fixed on the top outer wall of the bracket, and the other sliding frame is provided with a Y-axis linear motor 2 on both sides of the outer walls at the bottom, and the bottom outer wall of the Y-axis linear motor 2 is fixed on the top outer wall of the bracket.
[0010] Furthermore, an X-axis linear motor is installed inside one of the sliding frames by bolts, and a connecting frame is provided at the sliding end of the X-axis linear motor, and a height measuring sensor is installed on the outer wall of one side of the connecting frame by bolts.
[0011] Furthermore, another of the sliding frames is internally mounted with a second X-axis linear motor via bolts, and a lifting assembly is provided at the sliding end of the second X-axis linear motor, and a nozzle assembly is provided at one side of the lifting assembly.
[0012] Furthermore, the lifting assembly includes a mounting frame, a motor drive module is provided on one side of the bottom of the mounting frame, a screw rod is installed inside the mounting frame through a bearing, and a sliding seat is threadedly connected to the outside of the screw rod, the sliding seat is slidably connected to the outside of the mounting frame, and the top end of the screw rod is transmission-connected to the output end of the motor drive module.
[0013] Furthermore, the nozzle assembly includes a servo motor module, eight pressure gauges are provided on the outer wall of one side of the servo motor module, a floating slip ring is provided at the output end of the servo motor module, and eight nozzle cylinders are installed at the bottom end of the floating slip ring by bolts, and a nozzle seat is provided at the output end of the nozzle cylinder.
[0014] Furthermore, a line scan camera is provided on one side of the nozzle assembly, and a light source located below the line scan camera is provided on an outer wall of one side of the nozzle assembly.
[0015] Furthermore, the height measuring track assembly includes a fixed plate, a guide rail is installed on the outer wall of one side of the top of the fixed plate by bolts, a linear motor module is provided on the outer wall of one side of the top of the fixed plate, and a mounting seat is provided on the outer wall of one side of the top of the linear motor module.
[0016] Furthermore, track transmission motor 2 is installed on both outer walls of the mounting seat by bolts, and synchronous belt module 1 is provided on both inner walls of the mounting seat, and the output end of track transmission motor 2 is transmission-connected to synchronous belt module 1.
[0017] In the above technical solution, the present invention provides a disassembly and assembly batch sorting machine, which has the following beneficial effects:
[0018] (1) The material receiving components designed by the present invention include three material receiving components for tray loading areas, and the other three material receiving components for the tail tray receiving area, the empty tray receiving area, and the tray receiving area for splitting and combining batches. When the device splits and combines products into batches, multiple groups of material receiving components can make the trays with products move back and forth, so that the moving components in the device can put the products in multiple groups of trays together at one time until the materials in the trays in the device's splitting area reach the required quantity. The trays are then flowed out for inspection, and the materials are collected to complete the batching, so as to achieve the re-arrangement of products that do not meet the batching requirements and improve the splitting and combining of products.
[0019] (2) The suction nozzle assembly and line scan camera designed by the present invention use an 8000-pixel CCD to accurately locate the position of the blister tray and accurately identify the material code to determine whether the material in the blister tray is correct or upside down. Each suction nozzle in the suction nozzle assembly has an independent slide cylinder for lifting and lowering, and the operation is stable and efficient. There are 8 groups of suction nozzles, which can efficiently complete product transfer. At the same time, the suction nozzle adopts a quick-change suction nozzle of a placement machine, which can quickly replace the suction nozzle for different products, and the change of type is convenient and fast.
[0020] (3) The Y-axis linear motor 1, Y-axis linear motor 2, X-axis linear motor 1 and X-axis linear motor 2 designed by the present invention are all driven by linear motor + linear guide rail, which can ensure that the movement accuracy of the suction nozzle, line scan camera and height detection is greatly improved, can process the products in batches with high efficiency, and effectively reduce the noise generated during the operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0022] Figure 1 The present invention provides a schematic diagram of the overall structure of a disassembly and assembly batch sorting machine embodiment.
[0023] Figure 2 A schematic structural diagram of a profile box, a material receiving assembly, a motion assembly and a height measuring track assembly provided in an embodiment of a disassembly and assembly batch sorting machine of the present invention.
[0024] Figure 3 A schematic diagram of the structure of a material receiving assembly provided in an embodiment of a disassembly and assembly batch sorting machine of the present invention.
[0025] Figure 4 A schematic diagram of the structure of a moving assembly provided for an embodiment of a disassembly and assembly batch sorting machine of the present invention.
[0026] Figure 5 A schematic diagram of the structure of a lifting assembly provided for an embodiment of a disassembly and assembly batch sorting machine of the present invention.
[0027] Figure 6 A schematic diagram of the structure of a nozzle assembly provided for an embodiment of a disassembly and assembly batch sorting machine of the present invention.
[0028] Figure 7 A schematic diagram of the structure of a height measuring track assembly provided for an embodiment of a disassembly and assembly batch sorting machine of the present invention.
[0029] Figure 8 A schematic diagram of the structure of a mounting seat and a synchronous belt module provided in an embodiment of a disassembly and assembly batch sorting machine of the present invention.
[0030] Description of reference numerals:
[0031] 1. Profile box; 2. Box shell; 3. Box door; 4. Material collection assembly; 5. Motion assembly; 6. Height measuring track assembly; 7. Bracket; 8. Y-axis linear motor 1; 9. Y-axis linear motor 2; 10. Slide rail; 11. Sliding frame; 12. X-axis linear motor 1; 13. Connecting frame; 14. Height measuring sensor; 15. X-axis linear motor 2; 16. Lifting assembly; 17. Nozzle assembly; 18. Line scan camera; 19. Light source; 20. Mounting frame; 21. Motor drive module; 22. Screw rod; 23. Sliding seat; 24. Servo motor module; 25. Pressure gauge; 26. Floating slip ring; 27. Suction nozzle cylinder; 28. Suction nozzle seat; 29. Mounting rail frame; 30. Lifting frame; 31. Fixed frame; 32. Screw motor; 33. Separation support cylinder; 34. Loading bin; 35. Full material sensor; 36. Clamping cylinder; 37. Track transmission motor 1; 38. Lifting cylinder; 39. Discharge sensor; 40. Blocking cylinder; 41. Fixed plate; 42. Guide rail; 43. Linear motor module; 44. Mounting seat; 45. Track transmission motor 2; 46. Synchronous belt module 1; 47. Synchronous belt module 2. DETAILED DESCRIPTION
[0032] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0033] like Figure 1-8As shown, a disassembly and assembly batch sorting machine provided by an embodiment of the present invention comprises a profile box 1, a height measuring track assembly 6 is installed on the outer wall of one side of the top of the profile box 1 by bolts, a motion assembly 5 is installed on the outer walls of both sides of the top of the profile box 1 by bolts, a box shell 2 is provided on the outer wall of one side of the top of the profile box 1, and two box doors 3 are provided on the outer wall of one side of the box shell 2, six parallel receiving assemblies 4 are installed on the outer wall of one side of the top of the profile box 1 by bolts, and three of the receiving assemblies 4 are tray loading areas, and the other three receiving assemblies 4 are tail tray receiving areas, empty tray receiving areas and disassembly and assembly tray receiving areas, the receiving assembly 4 comprises two mounting rail frames 29 and a fixing frame 31, the fixing frame 31 is installed on the outer wall of the top of the profile box 1 by bolts, and a screw motor 32 is provided inside the fixing frame 31 , and the output end of the screw motor 32 is provided with a lifting frame 30, and the lifting frame 30 is slidably connected to the inside of the fixed frame 31, and the outer walls of one side of the two mounting rail frames 29 are provided with a synchronous belt module 2 47, and the outer wall of one side of the bottom of the mounting rail frame 29 is provided with a track transmission motor 1 37, and the output end of the track transmission motor 1 37 is transmission-connected with the synchronous belt module 2 47, and the upper bin 34 is provided on the outer wall of the top of the two mounting rail frames 29, and the outer walls on both sides of the upper bin 34 are provided with a separation support cylinder 33, and the outer wall of one side of one mounting rail frame 29 is bolted with a clamping cylinder 36, and the outer walls at the bottom of the two mounting rail frames 29 are provided with a lifting cylinder 38, and the outer wall of one side of the other mounting rail frame 29 is bolted with a discharge sensor 39, and a blocking cylinder 40 is provided between the two mounting rail frames 29.
[0034] Specifically, in this embodiment, a profile box 1 is included, a height measuring track assembly 6 is installed on the outer wall of one side of the top of the profile box 1 by bolts, a moving assembly 5 is installed on the outer walls of both sides of the top of the profile box 1 by bolts, a box shell 2 is provided on the outer wall of one side of the top of the profile box 1, and two box doors 3 are provided on the outer wall of one side of the box shell 2, six material receiving assemblies 4 arranged in parallel are installed on the outer wall of one side of the top of the profile box 1 by bolts, and three of the material receiving assemblies 4 are tray loading areas, and the other three material receiving assemblies 4 are tail tray receiving areas, empty tray receiving areas, and dismantling and batching tray receiving areas. Component 4 includes two mounting rails 29 and a fixing frame 31. The fixing frame 31 is installed on the top outer wall of the profile box 1 by bolts. A screw motor 32 is arranged inside the fixing frame 31. When the screw motor 32 is started, the lifting 30 can lift the Tray plate inside the upper bin 34. The output end of the screw motor 32 is provided with a lifting frame 30. The lifting frame 30 is slidably connected to the inside of the fixing frame 31. The outer wall of one side of the two mounting rails 29 is provided with a synchronous belt module 2 47. The outer wall of one side of the bottom of the mounting rail 29 is provided with a track transmission motor 1 37. The track transmission motor 1 37 has a driving motor, The belt wheel structure can move the synchronous belt module 2 47, so that the synchronous belt module 2 47 transports the Tray, and the output end of the track transmission motor 1 37 is connected to the synchronous belt module 2 47 in a transmission manner. A loading bin 34 is provided on the top outer wall of the two mounting rails 29, and a separation support cylinder 33 is provided on the outer walls on both sides of the loading bin 34. The separation support cylinder 33 and the screw motor 32 in the loading area 1 are operated to move, so that the bottom Tray enters the synchronous belt module 2 47 through the separation disk. A clamping cylinder 36 is installed on the outer wall of one side of one mounting rail 29 by bolts. The clamping cylinder 36 consists of a cylinder part and a clamping claw, which can clamp the Tray. A lifting cylinder 38 is provided on the outer wall at the bottom of the two mounting rails 29. When the lifting cylinder 38 is started, the Tray on the synchronous belt module 2 47 is lifted up. A discharge sensor 39 is installed on the outer wall of one side of the other mounting rail 29 by bolts. The discharge sensor 39 uses the Omron / SIK series. A blocking cylinder 40 is provided between the two mounting rails 29. When the blocking cylinder 40 is started, the output end of the blocking cylinder 40 can block the Tray to prevent the Tray from flowing out of the mounting rail 29.
[0035] The present invention provides a batch sorting machine, in which three receiving components 4 are tray loading areas, and the other three receiving components 4 are the tail tray receiving area, the empty tray receiving area, and the tray receiving area for batch dismantling and combining. When the device processes products in batches, multiple groups of receiving components 4 can make the trays with products move back and forth, so that the moving components 5 in the device can put the products in multiple groups of trays together at one time, until the material in the tray in the device's dismantling area reaches the required quantity, the tray is flowed out for inspection, and then the materials are collected to complete the batch dismantling, so as to achieve the re-arrangement of products that do not meet the batching requirements and improve the dismantling and batching effect of the products.
[0036] In one embodiment provided by the present invention, Figure 4 As shown, the motion assembly 5 includes two brackets 7, and a slide rail 10 is installed on the outer wall of one side of the top of the bracket 7 by bolts. Two sliding frames 11 are slidably connected between the two slide rails 10, and the outer walls on both sides of the bottom of one of the sliding frames 11 are provided with a Y-axis linear motor 8. By operating the Y-axis linear motor 18 and the X-axis linear motor 2 15 to move, the line scanning camera 18 can be made close to the tray to be inspected, and then the line scanning camera 18 will scan the number and position of components in the tray and the QR code of the material, and the bottom outer wall of the Y-axis linear motor 18 is fixed on the top outer wall of the bracket 7, and the outer walls on both sides of the bottom of the other sliding frame 11 are provided with a Y-axis linear motor 2 9, and the bottom outer wall of the Y-axis linear motor 2 9 The wall is fixed on the outer wall at the top of the bracket 7, and an X-axis linear motor 12 is installed inside one of the sliding frames 11 by bolts. The Y-axis linear motor 9 and the X-axis linear motor 12 will be started, so that the height sensor 14 moves to a suitable position. Subsequently, the height sensor 14 will detect the height of the components in the disk, and a connecting frame 13 is provided at the sliding end of the X-axis linear motor 12. A height sensor 14 is installed on the outer wall of one side of the connecting frame 13 by bolts. The height sensor 14 uses the Omron / SIK series, and an X-axis linear motor 15 is installed inside the other sliding frame 11 by bolts, and a lifting assembly 16 is provided at the sliding end of the X-axis linear motor 15, and a nozzle assembly 17 is provided on one side of the lifting assembly 16.
[0037] In another embodiment provided by the present invention, Figure 5 As shown, the lifting assembly 16 includes a mounting frame 20, and a motor drive module 21 is provided on one side of the bottom of the mounting frame 20. A screw rod 22 is installed inside the mounting frame 20 through a bearing, and a sliding seat 23 is threadedly connected to the outside of the screw rod 22. When the motor drive module 21 is started, the screw rod 22 can move with the sliding seat 23, so that the suction nozzle assembly 17 moves up and down to achieve the adsorption of the product on the Tray. The sliding seat 23 is slidably connected to the outside of the mounting frame 20, and the top end of the screw rod 22 is transmission-connected to the output end of the motor drive module 21.
[0038] In another embodiment provided by the present invention, Figure 6 As shown, the nozzle assembly 17 includes a servo motor module 24, and eight pressure gauges 25 are provided on the outer wall of one side of the servo motor module 24. The pressure gauge 25 can display the pressure of the nozzle seat 28 during operation. A floating slip ring 26 is provided at the output end of the servo motor module 24, and eight nozzle cylinders 27 are installed at the bottom end of the floating slip ring 26 by bolts. A nozzle seat 28 is provided at the output end of the nozzle cylinder 27. There are 8 groups of nozzles, which can efficiently complete product transfer. A quick-change nozzle of a patch machine type is used between the nozzle seat 28 and the nozzle cylinder 27. The nozzle can be quickly replaced for different products, and the changeover is convenient and fast. A line scan camera 18 is provided on one side of the nozzle assembly 17, and a light source 19 is provided on the outer wall of one side of the nozzle assembly 17 below the line scan camera 18. The light source 19 can illuminate the tray, which is convenient for the line scan camera 18 to scan the line scan camera 18. The line scan camera 18 uses an 8000-pixel CCD, which can accurately locate the position of the blister tray and accurately identify the material code to determine whether the material in the blister tray is correct or not.
[0039] In another embodiment provided by the present invention, Figure 7-8 As shown, the height measuring track assembly 6 includes a fixed plate 41, and a guide rail 42 is installed on the outer wall of one side of the top of the fixed plate 41 by bolts, and a linear motor module 43 is provided on the outer wall of one side of the top of the fixed plate 41. When the linear motor module 43 is started, the mounting seat 44 can slide on the guide rail 42 to facilitate the transportation of the Tray. A mounting seat 44 is provided on the outer wall of one side of the top of the linear motor module 43, and track transmission motor 2 45 is installed on the outer walls of both sides of the mounting seat 44 by bolts. The track transmission motor 2 45 consists of a driving motor and a pulley. Synchronous belt modules 1 46 are provided on both sides of the inner wall of the mounting seat 44. The synchronous belt module 1 46 consists of a synchronous belt and multiple pulleys. When the track transmission motor 2 45 is started, the synchronous belt module 1 46 can move the Tray, and the output end of the track transmission motor 2 45 is connected to the synchronous belt module 1 46 in a transmission connection.
[0040] Working principle: manually put two batches of trays with components into the receiving components 4 marked as tray loading areas 1 and 2 respectively. In this process, multiple trays can be stacked in the loading bin 34, and then the empty trays are put into the loading bin 34 of the receiving component 4 marked as loading area 3. The separation support cylinder 33 and the screw motor 32 in the loading area 1 are subsequently operated to move, so that the bottom tray enters the synchronous belt module 2 47 through the separation tray, and then the track transmission motor 1 37 is operated to start, which can The Tray enters the position of the blocking cylinder 40, and then the blocking cylinder 40, the lifting cylinder 38 and the clamping cylinder 36 are started to realize the side clamping and positioning of the Tray. The Y-axis linear motor 18 and the X-axis linear motor 2 15 are then operated to move, so that the line scan camera 18 can be close to the Tray to be inspected, and then the line scan camera 18 will scan the number and position of the components in the Tray and the QR code of the material. When it is found that the Tray is full and there is no wrong material, the positioning clamping of the Tray is released, and then the track transmission is started. Motor 1 37 will start again, so that synchronous belt module 2 47 will carry the Tray out to the height measuring track component 6. If there is any material missing in the Tray or there is a problem with the QR code, an alarm will be issued to prompt manual processing, and this action will be performed until the Tray of this batch is completed; after the Tray passes through the line scanning camera 18 to detect the quantity and the QR code is correct, it stops at the original position, and then the receiving component 4 marked as the loading area 2 starts the batching action. The process is the same as the loading area 1, and the Tray of batch 2 passes through the scanning at one end of the receiving component 4. The materials in the tray are grabbed by the suction nozzle assembly 17 and positioned by the line scan camera 18 and then placed in the tray of batch 1 in the tray-stirring area until it is full or the tray in the dismantling area is taken out. When the tray at the position of the receiving assembly 4 blocking cylinder 40 is full, the tray flows out to the position of the height measuring track assembly 6, and the next batch of materials is manually loaded and unloaded in the loading area 1 for batching. If the materials in the tray in the dismantling area are taken out first, the tray flows out to the transfer track and is transferred to the empty tray receiving track, and the next batch of materials is manually placed in the loading area 2 marked
[0041] , and then perform the above steps until the batching is completed; if there is any residual material in the Tray of batch 1 or 2 after the batching is completed, the Tray will flow out, and then it will be transferred to the receiving component 4 marked as the last tray receiving area through the height measuring track component 6, and then taken out manually. If the material in the last tray of batch 1 or 2 is already more than the last tray material after batching, the excess material will be grabbed by the suction nozzle component 17 and put into the empty tray in the receiving component 4 marked as the loading area 3, and finally transferred to the last tray receiving area for manual removal; when the full Tray enters the height measuring track component 6, it will be transferred to the marked The material receiving assembly 4 is in the track of the receiving area of the dismantling and combining tray trays, and the Y-axis linear motor 29 and the X-axis linear motor 12 are started, so that the height sensor 14 moves to the appropriate position, and then the corresponding blocking cylinder 40, the lifting cylinder 38 and the clamping cylinder 36 are started to position it. During this process, the height sensor 14 detects the height of the components in the tray to determine whether there is any stacking. The full tray tray after inspection is transported to the dismantling and combining tray tray receiving area and flows out to the bottom of the receiving area, and is collected into the bottom layer of the tray stack by lifting.
[0042] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A disassembly and assembly batch sorting machine, comprising a profile box (1), characterized in that: A height measuring track assembly (6) is installed on one side of the top outer wall of the profile box (1) by means of bolts. A moving assembly (5) is installed on both sides of the top outer wall of the profile box (1) by means of bolts. A box shell (2) is provided on one side of the top outer wall of the profile box (1), and two box doors (3) are provided on one side of the box shell (2). Six material receiving assemblies (4) arranged in parallel are installed on one side of the top outer wall of the profile box (1) by means of bolts. Three of the material receiving assemblies (4) are tray loading areas, and the other three material receiving assemblies (4) are tail tray loading areas, empty tray loading areas, and dismantling and batching tray loading areas. The material receiving assembly (4) comprises two mounting rail frames (29) and a fixing frame (31). The fixing frame (31) is installed on the top outer wall of the profile box (1) by means of bolts. A screw motor (32) is provided inside the fixing frame (31), and a lifting mechanism is provided at the output end of the screw motor (32). A lowering frame (30), wherein the lifting frame (30) is slidably connected to the inside of the fixed frame (31), one side outer wall of the two mounting rail frames (29) is provided with a synchronous belt module 2 (47), one side outer wall of the bottom side outer wall of the mounting rail frame (29) is provided with a track transmission motor 1 (37), and the output end of the track transmission motor 1 (37) is transmission-connected to the synchronous belt module 2 (47), a loading bin (34) is provided on the top outer wall of the two mounting rail frames (29), and both side outer walls of the loading bin (34) are provided with a separation support cylinder (33), one side outer wall of one of the mounting rail frames (29) is provided with a clamping cylinder (36) by bolts, the bottom outer walls of the two mounting rail frames (29) are provided with a lifting cylinder (38), and one side outer wall of the other mounting rail frame (29) is provided with a discharge sensor (39) by bolts, and a blocking cylinder (40) is provided between the two mounting rail frames (29).
2. A batch separator according to claim 1, characterized in that: The motion assembly (5) comprises two brackets (7), a slide rail (10) is installed on the outer wall of one side of the top of the bracket (7) by means of bolts, and two sliding frames (11) are slidably connected between the two slide rails (10).
3. A batch separator according to claim 2, characterized in that: One of the sliding frames (11) is provided with a Y-axis linear motor 1 (8) on both sides of the outer wall at the bottom, and the outer wall at the bottom of the Y-axis linear motor 1 (8) is fixed to the outer wall at the top of the bracket (7); the other sliding frame (11) is provided with a Y-axis linear motor 2 (9) on both sides of the outer wall at the bottom, and the outer wall at the bottom of the Y-axis linear motor 2 (9) is fixed to the outer wall at the top of the bracket (7).
4. A batch separator according to claim 3, characterized in that: An X-axis linear motor (12) is installed inside one of the sliding frames (11) by means of bolts, and a connecting frame (13) is provided at the sliding end of the X-axis linear motor (12), and a height measuring sensor (14) is installed on the outer wall of one side of the connecting frame (13) by means of bolts.
5. A batch separator according to claim 3, characterized in that: Another of the sliding frames (11) is internally mounted with an X-axis linear motor 2 (15) by means of bolts, and a lifting assembly (16) is provided at the sliding end of the X-axis linear motor 2 (15), and a suction nozzle assembly (17) is provided on one side of the lifting assembly (16).
6. A batch separator according to claim 5, characterized in that: The lifting assembly (16) comprises a mounting frame (20), a motor drive module (21) is provided on one side of the bottom of the mounting frame (20), a screw rod (22) is installed inside the mounting frame (20) via a bearing, and a sliding seat (23) is threadedly connected to the outside of the screw rod (22), and the sliding seat (23) is slidably connected to the outside of the mounting frame (20), and the top end of the screw rod (22) is transmission-connected to the output end of the motor drive module (21).
7. A batch separator according to claim 5, characterized in that: The suction nozzle assembly (17) comprises a servo motor module (24), eight pressure gauges (25) are provided on the outer wall of one side of the servo motor module (24), a floating slip ring (26) is provided at the output end of the servo motor module (24), and eight suction nozzle cylinders (27) are installed at the bottom end of the floating slip ring (26) by bolts, and a suction nozzle seat (28) is provided at the output end of the suction nozzle cylinder (27).
8. The disassembly and assembly batch sorting machine according to claim 5, characterized in that: A line scan camera (18) is provided on one side of the suction nozzle assembly (17), and a light source (19) located below the line scan camera (18) is provided on an outer wall of one side of the suction nozzle assembly (17).
9. A batch separator according to claim 1, characterized in that: The height measuring track assembly (6) comprises a fixing plate (41), a guide rail (42) is mounted on an outer wall on one side of the top of the fixing plate (41) via bolts, a linear motor module (43) is disposed on the outer wall on one side of the top of the fixing plate (41), and a mounting seat (44) is disposed on the outer wall on one side of the top of the linear motor module (43).
10. A batch separator according to claim 9, characterized in that: The outer walls on both sides of the mounting seat (44) are both mounted with track transmission motor 2 (45) by means of bolts, and the inner walls on both sides of the mounting seat (44) are both provided with synchronous belt module 1 (46), and the output end of the track transmission motor 2 (45) is transmission-connected with the synchronous belt module 1 (46).
Citation Information
Patent Citations
Intelligent job batching method, device and electronic equipment based on deep reinforcement learning
CN113591398B
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