Post-welding metal oxide layer treatment equipment
By designing a metal oxidation layer treatment equipment that includes a lingering wheel group, pressing wheel and reset wheels, the problem of removing problems and bending of shafts and bending bending after the welding layer of welding is solved, and efficient cleaning and stable treatment are achieved.
Patent Information
- Application Number
- CN202411951067.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After welding, an oxide layer is easily generated near the welding scars of the shaft, and existing cleaning equipment is difficult to effectively remove, resulting in corrosion resistance and easily causing shafts to squirm and bending during the cleaning process.
The welded metal oxidation layer treatment equipment was designed, including the feed department, the spindle department and the raw department. Prevent axis and bend, while cleaning the oxidation layer at the same time.
通过该设备的使用,能够有效去除焊接后轴类的氧化层,防止轴窜动和弯曲,提高轴的抗腐蚀性和清理效率。
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Figure CN119368467A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cleaning equipment, in particular to equipment for treating metal oxide layers after welding. Background Art
[0002] For the welding of shafts, especially those with smaller diameters, it is difficult to make the weld scars produced during the welding process uniform and beautiful. In addition, oxide layers are easily produced near the weld scars. These oxide layers need to be removed, otherwise the corrosion resistance of the shafts will be easily affected.
[0003] When processing these oxide layers, it is necessary to use some cleaning brushes and cleaning wheels. During grinding, due to the irregular shape of the weld scar, when the shaft is fixed and then ground, it is easy for the contact between the cleaning tool and the weld scar to cause the shaft to have an axial movement tendency. If the fixing force is large, the force generated by these movement tendencies will act on the shaft body, which may easily cause the shaft to bend. If the fixing force is small, it is easy to cause movement, affecting the cleaning effect. Summary of the invention
[0004] The object of the present invention is to provide a post-welding metal oxide layer treatment device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a post-welding metal oxide layer treatment device, comprising a feed part, a sprocket part and a discharge part, wherein the sprocket part is located between the feed part and the discharge part and is fixedly mounted on a table frame, and a lifting structure is provided below the table frame; The lifting structure includes a hydraulic cylinder and a moving frame, wherein the hydraulic cylinder is arranged below the moving frame, a push rod is connected to the output shaft of the hydraulic cylinder, a wedge structure is arranged on the side of the push rod, and the upper end of the wedge structure is connected to the side of the moving frame; A support frame is provided on the movable frame, a cleaning brush structure is provided above the support frame, the cleaning brush structure includes a cleaning wheel, and the cleaning wheel is used to clean the metal oxide layer; A reset wheel structure is provided on the side of the mobile frame, and the reset wheel structure comprises a mounting frame and a reset wheel. The mounting frame is fixedly mounted on the table frame, and the reset wheel is mounted on the mounting frame through a mounting frame.
[0006] Preferably, the sprocket part is provided with transport plates arranged at equal intervals, the transport plates are provided with positioning grooves, the side walls of the transport plates are provided with baffles, the baffles are used to block the metal shaft during the transportation of the metal shaft, and a limit plate is provided under the sprocket part, the limit plate is installed on a fixed base, and the fixed base is fixedly installed on the table frame.
[0007] Preferably, the movable frame comprises a fixed seat, a slide rail, and a sleeve frame, wherein the fixed seat is fixedly mounted on the top end of the push rod, the slide rail is mounted on the fixed seat, and the sleeve frame is mounted on the slide rail and sleeved on the outer side of the sprocket part.
[0008] Preferably, a connecting plate is connected to the inner wall surface of the push rod, the connecting plate is connected to the guide rail, the guide rail is fixedly mounted on the rail plate, and the rail plate is fixedly mounted on the table frame through a connecting bracket.
[0009] Preferably, the wedging structure includes a wedging block, a crank, and a connecting rod. The wedging block is fixedly mounted on the outer side of the push rod, the bottom of the crank is connected to the wedging block through a wear-resistant wheel, and the top is rotatably connected to the connecting rod. Both ends of the connecting rod are fixedly connected to the fixed seat through a connecting seat.
[0010] Preferably, the support frame is connected to a support wheel set via a connecting shaft.
[0011] Preferably, the cleaning wheel comprises two symmetrically arranged parts with a gap between the two parts, the cleaning wheel is provided with a groove, and the surface of the groove is provided with engaging teeth and cleaning bristles.
[0012] Preferably, the cleaning brush structure also includes a pressing wheel, a pressing fixed seat and a fixed seat connecting plate, the pressing wheel and the cleaning wheel are arranged at both ends of the rotating shaft and are respectively located on both sides of the pressing fixed seat, the pressing fixed seat is fixedly mounted on the mounting frame through the fixed seat connecting plate, and the rotating shaft is connected to the motor through a gear set.
[0013] Preferably, a pad is provided on the outer side of the mounting frame, and the pad is installed on the bottom of the mounting frame.
[0014] Preferably, the reset wheels include two rows that are symmetrically arranged and staggered up and down.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The supporting wheel set and the pressing wheel provided in the present invention can provide support from both ends of the shaft, cooperate with the rotating cleaning wheel, complete the cleaning during the rotation, and prevent the shaft from being deformed; 2. The present invention can bite the shaft to prevent the shaft from moving by means of the bite teeth and cleaning bristles, and the cleaning bristles can effectively clean the oxide layer generated near the welding scar; 3. The reset wheel provided in the present invention can apply balanced thrust and pulling force to the end of the shaft through a symmetrical rotation structure. When the shaft tends to move, the friction forces generated by the thrust and pulling forces respectively maintain the position of the shaft unchanged. At the same time, when the moving force is large, the relative sliding of the shaft and the reset wheel ensures that the force generated by the movement will not act completely on the shaft, causing deformation of the shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 The front view of the present invention; Figure 3 It is a schematic diagram of the structure of the feeding part, sprocket part and the discharging part; Figure 4 for Figure 3 A magnified view of the structure at inner A; Figure 5 It is a schematic diagram of the lifting structure and the supporting frame structure; Figure 6 It is a schematic diagram of the lifting structure and the supporting frame structure; Figure 7 It is a schematic diagram of the cleaning brush structure and the reset wheel structure; Figure 8 It is a schematic diagram of the cleaning brush structure and the reset wheel structure; Fig. 9 for Figure 8 A magnified view of the structure at inner C; Fig.10 It is a schematic diagram of the reset wheel and the mounting frame structure; Fig.11 for Fig.10 Enlarged view of the structure at position B.
[0017] Among them: 1-feeding part; 2-sprocket part; 21-transport plate; 22-baffle; 23-limiting plate; 24-fixed base; 3-discharging part; 4-table frame; 5-lifting structure; 51-hydraulic cylinder; 52-moving frame; 521-fixed seat; 522-slide rail; 523-sleeve frame; 53-pushing rod; 531-connecting plate; 532-guide slide rail; 533-slide rail plate; 535-connecting bracket; 54-wedge structure; 541-wedge block; 542-crank; 543-connecting rod; 6-support frame; 61-support wheel group; 7-cleaning brush structure; 71-cleaning wheel; 711-biting tooth; 72-pressing wheel; 73-pressing fixed seat; 74-fixed seat connecting plate; 75-rotating shaft; 8-reset wheel structure; 81-mounting frame; 811-backing plate; 82-reset wheel; 83-mounting frame. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figures 1 to 11 The present invention provides a technical solution: a post-welding metal oxide layer treatment device, comprising a feed part 1, a sprocket part 2 and a discharge part 3, wherein the sprocket part 2 is located between the feed part 1 and the discharge part 3 and is fixedly mounted on a table frame 4, and a lifting structure 5 is provided below the table frame 4; The lifting structure 5 includes a hydraulic cylinder 51 and a moving frame 52. The hydraulic cylinder 51 is arranged below the moving frame 52. A push rod 53 is connected to the output shaft of the hydraulic cylinder 51. A wedge structure 54 is arranged on the side of the push rod 53. The upper end of the wedge structure 54 is connected to the side of the moving frame 52. The moving frame 52 is moved by the hydraulic cylinder 51, so that the shaft on the sprocket part 2 can be temporarily removed for cleaning. The movable frame 52 is provided with a support frame 6, and a cleaning brush structure 7 is provided above the support frame 6. The cleaning brush structure 7 includes a cleaning wheel 71. The cleaning wheel 71 is used to clean the metal oxide layer. The support frame 6 can hold up the shaft to facilitate the cleaning wheel 71 to clean the welding position; A reset wheel structure 8 is provided on the side of the movable frame 52, and the reset wheel structure 8 includes a mounting frame 81 and a reset wheel 82. The mounting frame 81 is fixedly mounted on the table frame 4, and the reset wheel 82 is mounted on the mounting frame 81 through a mounting frame 83. The reset wheel 82 can rotate with the shaft, and provide thrust and pulling force to the shaft through friction while rotating.
[0020] In this embodiment, the sprocket part 2 is provided with transport plates 21 arranged at equal intervals, and the transport plates 21 are provided with positioning grooves. The side walls of the transport plates 21 are provided with baffles 22, and the baffles 22 are used to block the metal shaft during the transportation of the metal shaft. A limit plate 23 is provided under the sprocket part 2, and the limit plate 23 is installed on a fixed base 24, and the fixed base 24 is fixedly installed on the table frame 4. When the transport plate 21 rotates with the sprocket part 2, the shaft can be removed from the feeding part 1, and during transportation, the baffle 22 can be used to prevent the shaft from falling off. The limit plate 23 can provide a limit from the bottom of the chain to prevent the chain from falling off under gravity and affecting the normal transportation of the shaft.
[0021] In this embodiment, the movable frame 52 includes a fixed seat 521, a slide rail 522, and a sleeve frame 523. The fixed seat 521 is fixedly installed on the top of the push rod 53, the slide rail 522 is installed on the fixed seat 521, and the sleeve frame 523 is installed on the slide rail 522 and is sleeved on the outer side of the sprocket part 2. The sleeve frame 523 can slide on the slide rail 522.
[0022] In this embodiment, a connecting plate 531 is connected to the inner wall surface of the pushing rod 53, and the connecting plate 531 is connected to the guide rail 532. The guide rail 532 is fixedly mounted on the rail plate 533, and the rail plate 533 is fixedly mounted on the table frame 4 through a connecting bracket 535. The pushing rod 53 can push the movable frame 52 to move upward. When moving upward, the support frame 6 can lift the shaft so that the shaft is lifted from the transport plate 21.
[0023] In this embodiment, the wedging structure 54 includes a wedging block 541, a crank 542, and a connecting rod 543. The wedging block 541 is fixedly installed on the outer side of the push rod 53. The bottom of the crank 542 is connected to the wedging block 541 through a wear-resistant wheel contact, and the top is rotatably connected to the connecting rod 543. The two ends of the connecting rod 543 are fixedly connected to the fixed seat 521 through a connecting seat. The wedging block 541 will push the crank 542 to rotate when following the push rod 53 to move upward, and will push the sleeve 523 to move horizontally through the connecting rod 543 when rotating, thereby causing the shaft to move horizontally to a position where the end can be structured with the reset wheel, thereby interacting with the reset wheel 82.
[0024] In this embodiment, the support frame 6 is connected to a supporting wheel group 61 via a connecting shaft. The supporting wheel group 61 lifts the shaft from the bottom and lifts it all the way to the upper end to contact the cleaning wheel 71 and the pressing wheel 72. Through the interaction of these wheel groups, the shaft is fixed on these wheel groups.
[0025] In this embodiment, the cleaning wheel 71 includes two symmetrically arranged parts with a gap between the two parts. The cleaning wheel 71 is provided with a groove, and the groove surface is provided with engaging teeth 711 and cleaning bristles. The shaft can be fixed by the engaging teeth 711, and the engaging also facilitates the shedding of the oxide layer. The cleaning bristles are made of materials such as steel wire, which can provide sufficient strength to clean the oxide layer.
[0026] In this embodiment, the cleaning brush structure 7 also includes a pressing wheel 72, a pressing fixed seat 73 and a fixed seat connecting plate 74. The pressing wheel 72 and the cleaning wheel 71 are arranged at both ends of the rotating shaft 75 and are respectively located on both sides of the pressing fixed seat 73. The pressing fixed seat 73 is fixedly mounted on the mounting frame 81 through the fixed seat connecting plate 74. The rotating shaft 75 is connected to the motor through a gear set. The pressing wheel 72 applies force to the shaft from top to bottom, and cooperates with the force of the supporting wheel group 61 to apply force to the shaft from both ends to facilitate the shaft to maintain balance.
[0027] In this embodiment, a pad 811 is provided on the outer side of the mounting frame 81 , and the pad 811 is installed at the bottom of the mounting frame 83 . The pad 811 facilitates the adjustment of the distance between the reset wheel 82 and the shaft end, and is more flexible to use.
[0028] In this embodiment, the reset wheel 82 includes two rows that are symmetrically arranged and staggered up and down. The angle between the symmetrical reset wheels is 90°, and the angle between the reset wheel 82 and the horizontal direction is 45°. In this way, when rotating, the symmetrical reset wheels 82 can provide thrust and pulling force respectively. At the same time, the friction force between the reset wheel 82 and the shaft end has a set upper limit. When the force generated by the movement trend of the shaft exceeds the friction force, the shaft will slide relative to the reset wheel 82, thereby alleviating the force on the shaft body.
[0029] Working principle: Place the welded shaft on the feed part 1, then remove the shaft from the feed part 1 and transport it backwards through the rotating sprocket part 2, and stop at the set position. At this time, start the hydraulic cylinder 51, and the movable frame 52 can be pushed up by the drive of the hydraulic cylinder 51. When moving up, the shaft can be lifted from the transport plate 21 by the provided support frame 6. At the same time, the wedge block 541 will push the crank 542 to rotate when following the push rod 53 to move up, and will push the sleeve 523 to move horizontally through the connecting rod 543 during rotation, so that the shaft to be processed moves horizontally with the sleeve 523 until the end of the shaft to be processed moves to contact with the reset wheel 82, and interacts with the reset wheel 82, and then the cleaning wheel 71 is rotated under the drive of the motor to clean the oxide layer. At this time, the shaft is driven to rotate, and the symmetrical reset wheel 82 can provide thrust and tension respectively during rotation to keep the position of the shaft stable.
[0030] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. A post-welding metal oxide layer treatment device, characterized in that: It comprises a feeding part (1), a sprocket part (2) and a discharging part (3), wherein the sprocket part (2) is located between the feeding part (1) and the discharging part (3) and is fixedly mounted on a table frame (4), and a lifting structure (5) is provided below the table frame (4); The lifting structure (5) comprises a hydraulic cylinder (51) and a movable frame (52), wherein the hydraulic cylinder (51) is arranged below the movable frame (52), a pushing rod (53) is connected to the output shaft of the hydraulic cylinder (51), a side surface of the pushing rod (53) is provided with a wedging structure (54), and an upper end of the wedging structure (54) is connected to a side surface of the movable frame (52); A support frame (6) is provided on the movable frame (52), a cleaning brush structure (7) is provided above the support frame (6), the cleaning brush structure (7) comprises a cleaning wheel (71), and the cleaning wheel (71) is used to clean the metal oxide layer; A reset wheel structure (8) is provided on the side of the mobile frame (52), and the reset wheel structure (8) comprises a mounting frame (81) and a reset wheel (82), the mounting frame (81) is fixedly mounted on the table frame (4), and the reset wheel (82) is mounted on the mounting frame (81) via a mounting frame (83).
2. The post-welding metal oxide layer treatment equipment according to claim 1, characterized in that: The sprocket part (2) is provided with transport plates (21) arranged at equal intervals, the transport plates (21) are provided with positioning grooves, the side walls of the transport plates (21) are provided with baffles (22), the baffles (22) are used to block the metal shaft during the transportation of the metal shaft, and a limit plate (23) is provided below the sprocket part (2), the limit plate (23) is mounted on a fixed base (24), and the fixed base (24) is fixedly mounted on the table frame (4).
3. The post-welding metal oxide layer treatment equipment according to claim 1, characterized in that: The movable frame (52) comprises a fixed seat (521), a slide rail (522), and a sleeve frame (523); the fixed seat (521) is fixedly mounted on the top end of the push rod (53); the slide rail (522) is mounted on the fixed seat (521); and the sleeve frame (523) is mounted on the slide rail (522) and sleeved on the outside of the sprocket part (2).
4. The post-welding metal oxide layer treatment equipment according to claim 1, characterized in that: A connecting plate (531) is connected to the inner wall surface of the push rod (53); the connecting plate (531) is connected to the guide rail (532); the guide rail (532) is fixedly mounted on the rail plate (533); and the rail plate (533) is fixedly mounted on the table frame (4) via a connecting bracket (535).
5. The post-welding metal oxide layer treatment equipment according to claim 3, characterized in that: The wedge-locking structure (54) comprises a wedge-locking block (541), a crank (542), and a connecting rod (543); the wedge-locking block (541) is fixedly mounted on the outer side of the push rod (53); the bottom of the crank (542) is contact-connected to the wedge-locking block (541) via a wear-resistant wheel, and the top is rotatably connected to the connecting rod (543); and both ends of the connecting rod (543) are fixedly connected to the fixing seat (521) via a connecting seat.
6. The post-welding metal oxide layer treatment equipment according to claim 1, characterized in that: The support frame (6) is connected to a support wheel assembly (61) via a connecting shaft.
7. The post-welding metal oxide layer treatment equipment according to claim 1, characterized in that: The cleaning wheel (71) comprises two symmetrically arranged parts with a gap between the two parts, the cleaning wheel (71) is provided with a groove, and the surface of the groove is provided with engaging teeth (711) and cleaning bristles.
8. The post-welding metal oxide layer treatment equipment according to claim 1, characterized in that: The cleaning brush structure (7) further comprises a pressing wheel (72), a pressing fixed seat (73) and a fixed seat connecting plate (74); the pressing wheel (72) and the cleaning wheel (71) are arranged at both ends of the rotating shaft (75) and are respectively located on both sides of the pressing fixed seat (73); the pressing fixed seat (73) is fixedly mounted on the mounting frame (81) via the fixed seat connecting plate (74); and the rotating shaft (75) is connected to the motor via a gear set.
9. The post-welding metal oxide layer treatment equipment according to claim 1, characterized in that: A pad (811) is provided on the outer side of the mounting frame (81), and the pad (811) is mounted on the bottom of the mounting frame (83).
10. The post-welding metal oxide layer treatment equipment according to claim 1, characterized in that: The reset wheels (82) include two rows that are symmetrically arranged and staggered up and down.