Machining device for building prefabricated parts
By designing a building prefabricated component machining device that includes a welding slag cleaning mechanism and a clip -holding mechanism, it solves the problem that the residue residue is difficult to clean and the stability of the fixture after welding. Quality and processing efficiency.
Patent Information
- Application Number
- CN202411838902.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production of metal prefabricated components, it is difficult to clean the residue after welding, resulting in uneven subsequent welding, and the existing fixtures are poor in stability, making it difficult to resist the impact of high-temperature stress in welding operations, resulting in component displacement and welding position deviation.
A processing device for building prefabricated components is designed, including component fixation seats, welding slag cleaning mechanisms and clamping mechanisms. Through the L -shaped frame and multi -directional adjustment mechanism, the welding slag cleaning mechanism can flexibly adjust the position of the cleaning tray in multiple directions to ensure the effective cleaning of the welding slag. The holding mechanism is composed of holding bars and clips driven by an electric push rod, which can stabilize fixed components from different directions to prevent displacement.
Through the use of this device, the cleanliness of the welding site is greatly improved, the welding quality is stable, and the holding performance is strong. It can effectively counter the high temperature stress in the welding operation and ensure the stability and accuracy of the component during the processing process.
Smart Images
Figure CN119368478A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building component processing, in particular to a processing device for prefabricated building components. Background Art
[0002] Prefabricated building components refer to building components that are prefabricated in factories or construction sites. In factories, they are manufactured using standardized molds and production processes. For example, prefabricated concrete wall panels are made by pouring concrete into specific molds, and then transported to the construction site after being cured to meet strength standards. It includes prefabricated beams, slabs, columns and other types. Its advantages are obvious, and the quality is easier to control because the factory environment is stable and the material ratio and production process can be accurately controlled. At the same time, prefabricated components can greatly shorten the construction period and can be installed on site like building blocks, reducing the time and labor costs of on-site pouring, and can also reduce the generation of construction waste.
[0003] In the production process of metal prefabricated components, welding is a key link, but it is also full of difficulties. Due to strength requirements, specific welding points of some complex components need to be welded multiple times. However, after the first welding cools down, the residue adheres firmly. During subsequent welding, it is difficult for the electrode to reach the ideal position, resulting in uneven welds and increased risks of false welds. Cleaning is time-consuming and laborious. At the same time, the high temperature and stress impact of the welding operation continue to accumulate, causing the components to shift and easily deviate from the preset position. The existing simple clamps are often difficult to compete with, and the stabilization effect is poor. Summary of the invention
[0004] In order to solve the above-mentioned problems, the present invention proposes a processing device for prefabricated building components, which can clean the welding slag of welding points, has good clamping performance and ensures working stability.
[0005] In order to solve the above technical problems, the technical solution proposed by the present invention is: a processing device for prefabricated building components, comprising:
[0006] A component fixing seat, with a clamping mechanism on top that can fix the prefabricated component horizontally and vertically;
[0007] The welding slag cleaning mechanism is fixed on one side above the component processing seat through an L-shaped frame, and a multi-directional adjustment mechanism for adjusting the position of the welding slag cleaning mechanism is fixed on the L-shaped frame;
[0008] The waste collection box is detachably arranged on the component fixing seat and is located below the clamping mechanism.
[0009] Furthermore, the component fixing seat includes a square support frame, and legs are fixedly provided at four corners below the square support frame, and the same carrier plate is fixedly provided between the legs.
[0010] Furthermore, the clamping mechanism includes a clamping bar that is symmetrical on the left and right and can slide laterally above the component fixing seat. A single clamping bar is driven synchronously by two electric push rods that are fixed above the component fixing seat and arranged in parallel. It also includes a clamping block that is symmetrical front and back and can slide vertically. The clamping block is driven by electric push rods that are fixed on both sides of the component fixing seat.
[0011] Furthermore, guide rods are symmetrically fixed above the square support frame, both ends of the clamping strip slide through the guide rods, a storage groove for the clamping block to slide through is provided on the side wall of the square support frame, and a C-shaped frame for fixing the second electric push rod is fixed on the side wall of the square support frame.
[0012] Furthermore, protective pads are fixedly provided on opposite sides of the two clamping strips and the two clamping blocks.
[0013] Furthermore, the welding slag cleaning mechanism includes a cleaning disc and a motor for driving the cleaning disc to rotate, and a control panel for controlling its operation is provided on the side wall of the motor.
[0014] Furthermore, the multi-directional adjustment mechanism includes a work-shaped seat fixedly arranged below the L-shaped frame, a support plate one being slidably and rotatably connected to the work-shaped seat, a spring being sleeved on the work-shaped seat below the support plate one, a support plate two being rotatably connected to the other end of the support plate one, a support plate three being vertically downwardly fixedly connected to the ends of the support plate two, a slider being slidably arranged on the support plate three, the slider being driven up and down by an electric push rod three fixedly arranged on the support plate three, the electric push rod three being electrically controlled by a control panel, and the slider being connected to the motor by an anti-slip handle.
[0015] Furthermore, the waste collection box is slidably arranged above the carrier plate, guide strips are symmetrically arranged below the waste collection box, guide grooves matching the guide strips are arranged on the carrier plate, and a pull-out handle is arranged on the side wall of the waste collection box.
[0016] Compared with the prior art, the present invention has the following advantages: in terms of welding slag cleaning, a welding slag cleaning mechanism is provided, which is composed of a cleaning disc and a motor, and the position of the cleaning disc can be flexibly adjusted in multiple directions through a multi-directional adjustment mechanism on an L-shaped frame. The various components in the multi-directional adjustment mechanism work together to meet the welding slag cleaning needs of different components, and the motor is electrically controlled by a control panel, which is convenient and efficient to operate, effectively removes welding slag, and ensures the cleanliness of the welding parts of the components.
[0017] In terms of clamping performance, a clamping mechanism is set above the component fixing seat. The horizontal clamping bar is driven by electric push rod 1 to slide horizontally, and the vertical clamping block is driven by electric push rod 2 to slide vertically, which can stably fix the prefabricated components from different directions and can adapt to components of various shapes and sizes. The guide rod makes the clamping bar slide smoothly, the storage slot and C-shaped frame provide a reasonable layout for the clamping block and electric push rod 2, and protective pads are provided on the opposite sides of the clamping bar and the clamping block to prevent damage to the component surface. The overall structure is compact and stable, which can not only accurately clamp the components, but also ensure the appearance quality of the components, thereby ensuring the working stability of the entire processing process and improving the processing quality and efficiency of prefabricated building components. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The present invention is a three-dimensional Figure 1 ;
[0019] Figure 2 The present invention is a three-dimensional Figure 2 ;
[0020] Figure 3 It is a front view of the present invention;
[0021] Figure 4 is a top view of the present invention;
[0022] Figure 5 is a side view of the present invention;
[0023] Figure 6 It is an enlarged view of part A of the present invention.
[0024] As shown in the figure: 1. L-shaped frame; 2. Waste collection box; 3. Square support frame; 4. Support legs; 5. Carrier plate; 6. Clamping bar; 7. Electric push rod one; 8. Clamping block; 9. Electric push rod two; 10. Guide rod; 11. C-shaped frame; 12. Protective pad; 13. Cleaning plate; 14. Motor; 15. Control panel; 16. Work seat; 17. Support plate one; 18. Spring; 19. Support plate two; 20. Support plate three; 21. Slider; 22. Electric push rod three; 23. Anti-slip handle; 24. Pull-out handle. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below with reference to the accompanying drawings.
[0026] Combined with Figure 1 , Attachment Figure 2A processing device for prefabricated building components includes: a component fixing seat, the component fixing seat includes a square support frame 3, legs 4 are fixedly provided at the four corners below the square support frame 3, and the same carrier plate 5 is fixedly provided between the legs 4. The structural design of the square support frame 3, the legs 4 and the carrier plate 5 provides a stable support foundation for the entire processing device, ensuring that the processing accuracy of the component will not be affected by shaking during the processing.
[0027] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 A clamping mechanism for fixing prefabricated components horizontally and vertically is provided above the component fixing seat, and the clamping mechanism includes a clamping bar 6 which is symmetrical and can slide horizontally above the component fixing seat, and a single clamping bar 6 is synchronously driven by two electric push rods 7 which are fixed above the component fixing seat and arranged in parallel, and also includes a clamping block 8 which is symmetrical and can slide vertically, and the clamping block 8 is driven by an electric push rod 9 which is fixed on both sides of the component fixing seat. The horizontal and vertical clamping bars 6 cooperate with the clamping blocks 8 to stably fix the prefabricated components from different directions, and can adapt to components of various shapes and sizes, and the electric push rod drive is easy to operate and precisely control. A guide rod 10 is symmetrically fixed on the top of the square support frame 3. Both ends of the clamping bar 6 slide through the guide rod 10. The side wall of the square support frame 3 is provided with a storage groove for the clamping block 8 to slide through. The side wall of the square support frame 3 is fixed with a C-shaped frame 11 for fixing the electric push rod 2 9. The guide rod 10 makes the clamping bar 6 slide more smoothly. The storage groove and the C-shaped frame 11 provide a reasonable installation layout for the clamping block 8 and the electric push rod 2 9, which is conducive to the compactness and stability of the overall structure of the device. A protective pad 12 is fixed on the opposite side of the two clamping bars 6 and the two clamping blocks 8. The protective pad 12 can prevent the clamping mechanism from causing damage to the surface of the prefabricated component and ensure the appearance quality of the component.
[0028] Combined with Figure 5 , Attachment Figure 6 , welding slag cleaning mechanism, the welding slag cleaning mechanism includes a cleaning disc 13 and a motor 14 for driving the cleaning disc 13 to rotate, a control panel 15 for controlling its operation is provided on the side wall of the motor 14, the cleaning disc 13 and the motor 14 can cooperate to effectively remove welding slag, the control panel 15 facilitates the operation of the motor 14, and makes the cleaning work more convenient and efficient.
[0029] Combined with Figure 3 , Attachment Figure 5 , Attachment Figure 6The welding slag cleaning mechanism is fixed to one side above the component processing seat through an L-shaped frame 1, and a multi-directional adjustment mechanism for adjusting the position of the welding slag cleaning mechanism is fixed on the L-shaped frame 1. The multi-directional adjustment mechanism includes a work-shaped seat 16 fixedly arranged below the L-shaped frame 1, and a support plate 17 is slidably and rotatably connected on the work-shaped seat 16. A spring 18 is sleeved on the work-shaped seat 16 below the support plate 17, and a support plate 2 19 is rotatably connected to the other end of the support plate 17. A support plate 3 20 is fixedly connected to the end of the support plate 2 19 and is vertically downward. A slider 21 is slidably provided on the support plate 3 20, and the slider 21 is driven to rise and fall by an electric push rod 3 22 fixed on the support plate 3 20. The electric push rod 3 22 is electrically controlled by the control panel 15. The slider 21 is connected to the motor 14 through an anti-slip handle 23. Through the connection and cooperation of the support plate 1 17, the spring 18, the support plate 2 19, the support plate 3 20 and the electric push rod 3 22, the cleaning disc can be flexibly adjusted in multiple directions to meet the welding slag cleaning needs of different components. The electric push rod 3 22 is controlled by the control panel 15, and the operation is flexible and convenient.
[0030] Combined with Figure 1 , Attachment Figure 3 The waste collection box 2 is detachably arranged on the component fixing seat and is located below the clamping mechanism. The waste collection box 2 is slidably arranged above the carrier plate 5, and guide bars are symmetrically arranged below the waste collection box 2. The carrier plate 5 is provided with guide grooves that match the guide bars. A pull-out handle 24 is arranged on the side wall of the waste collection box 2. The sliding arrangement of the waste collection box 2 and the cooperation between the guide bars and the guide grooves facilitate the stable installation and removal of the waste collection box 2. The pull-out handle 24 facilitates the operation of cleaning the waste.
[0031] Specific implementation of the present invention: When using the building prefabricated component processing device, connect the device to an external power supply, and first place the prefabricated component on the component fixing seat. The component fixing seat is composed of a square support frame 3, a support leg 4 and a carrier plate 5, which provides a stable foundation for processing. Then start the electric push rod 1 7 to make the left-right symmetrical clamping strips 6 slide laterally along the guide rod 10 to initially fix the component laterally; then start the electric push rod 2 9 to drive the front-back symmetrical clamping block 8 to slide out of the vertical storage groove to fix the component vertically, and the protective pads 12 on the clamping strips 6 and the clamping blocks 8 can avoid damaging the component. At this time, the fixed building prefabricated component can be welded.
[0032] After the initial welding operation is completed, the welding slag can be cleaned. The motor 14 is started through the control panel 15, and the motor 14 drives the cleaning disc 13 to rotate. At the same time, the non-slip handle 23 is held, and the position of the cleaning disc 13 is adjusted by using the multi-directional adjustment mechanism composed of the work-shaped seat 16, the support plate 1 17, the spring 18, the support plate 2 19, the support plate 3 20, the electric push rod 3 22 and the slider 21, so that it can effectively clean the welding slag at different parts of the component. During the process, the support plate 17 rotates relative to the work-shaped seat 16, and the support plate 2 19 rotates relative to the support plate 1 17, so that the angle of the cleaning disc 13 can be adjusted. The electric push rod 3 22 drives the cleaning disc 13 to move up and down through the slider 21 to adjust its height. During the cleaning process of the cleaning disc, the non-slip handle 23 can also be pressed down to compress the spring 18 to achieve fine adjustment of the height of the cleaning disc 13, so as to clean the welding slag at different positions. After the cleaning is completed, re-welding can be performed again. The waste generated during the cleaning and welding process will fall into the waste collection box 2 below. The waste collection box 2 can be stably installed and disassembled through the guide grooves on the carrier plate 5 and its own guide strips. The waste collection box 2 can be easily pulled out with the help of the pull-out handle 24 for waste cleaning. The various components cooperate with each other in the whole process to efficiently complete the processing and cleaning of prefabricated building components.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A processing device for prefabricated building components, characterized in that: include: A component fixing seat, with a clamping mechanism on top that can fix the prefabricated component horizontally and vertically; The welding slag cleaning mechanism is fixedly arranged on one side above the component processing seat via an L-shaped frame (1), and a multi-directional adjustment mechanism for adjusting the position of the welding slag cleaning mechanism is fixedly arranged on the L-shaped frame (1); The waste collection box (2) is detachably arranged on the component fixing seat and is located below the clamping mechanism.
2. A processing device for prefabricated building components according to claim 1, characterized in that: The component fixing seat comprises a square support frame (3), and legs (4) are fixedly provided at the four corners below the square support frame (3), and a same carrier plate (5) is fixedly provided between the legs (4).
3. A processing device for prefabricated building components according to claim 2, characterized in that: The clamping mechanism comprises a clamping bar (6) which is symmetrical in the left and right directions and can slide horizontally above the component fixing seat, wherein the single clamping bar (6) is driven by two electric push rods (7) which are fixed above the component fixing seat and arranged in parallel to work synchronously, and further comprises a clamping block (8) which is symmetrical in the front and back directions and can slide vertically, wherein the clamping block (8) is driven by two electric push rods (9) which are fixed on both sides of the component fixing seat.
4. A processing device for prefabricated building components according to claim 3, characterized in that: A guide rod (10) is symmetrically fixed on the top of the square support frame (3), and both ends of the clamping strip (6) are slidably arranged through the guide rod (10). A storage groove for the clamping block (8) to slide through is provided on the side wall of the square support frame (3), and a C-shaped frame (11) for fixing the second electric push rod (9) is fixed on the side wall of the square support frame (3).
5. The processing device for prefabricated building components according to claim 3, characterized in that: Protection pads (12) are fixedly provided on opposite sides of the two clamping strips (6) and the two clamping blocks (8).
6. The processing device for prefabricated building components according to claim 1, characterized in that: The welding slag cleaning mechanism comprises a cleaning disc (13) and a motor (14) for driving the cleaning disc (13) to rotate, and a control panel (15) for controlling the operation of the motor (14) is provided on a side wall of the motor (14).
7. A processing device for prefabricated building components according to claim 6, characterized in that: The multi-directional adjustment mechanism comprises a work-shaped seat (16) fixedly arranged below the L-shaped frame (1), a support plate (17) slidably and rotatably connected to the work-shaped seat (16), a spring (18) sleevedly arranged below the support plate (17) on the work-shaped seat (16), a support plate (19) rotatably connected to the other end of the support plate (17), a support plate (20) vertically downwardly arranged on the end of the support plate (19), a slider (21) slidably arranged on the support plate (20), the slider (21) is driven to rise and fall by an electric push rod (22) fixedly arranged on the support plate (20), the electric push rod (22) is electrically controlled by a control panel (15), and the slider (21) is connected to the motor (14) via an anti-slip handle (23).
8. The processing device for prefabricated building components according to claim 2, characterized in that: The waste collection box (2) is slidably arranged above the carrier plate (5), guide strips are symmetrically arranged below the waste collection box (2), guide grooves matching the guide strips are arranged on the carrier plate (5), and a pull-out handle (24) is arranged on the side wall of the waste collection box (2).