Polishing device for special-shaped part machining

By designing the side grinding unit, the bump grinding unit, and the grinding component of the side grinding component, the problem of low polishing efficiency and unevenness of the existing technologies in the existing technology, and realized the rapid, uniform and uniformity and uniformity of large area and complex shape parts. Efficient polishing has improved production efficiency.

CN119369242AInactive Publication Date: 2025-01-28CHANGSHA CHUANGLI MASCH MFG CO LTD
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Patent Information

Application Number
CN202411931167.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-01-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing special-shaped parts grinding systems deal with parts of large areas or complex shapes, they are inefficient and cannot evenly handle the entire surface, resulting in a long production cycle.

Method used

A polishing device including the side grinding unit, the bump grinding unit, and the end grinding component of the side are designed. The high -area polishing unit is achieved through the side grinding unit. Sexual polishing, and improve the polishing efficiency and uniformity through angle adjustment and even grinding drive components.

Benefits of technology

The rapid, uniform and efficient polishing of different types of parts is realized, reducing the risk of local excessive polishing or unevenness, improving production efficiency, and applicable to handle complex shapes and high temperature sensitive materials.

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Abstract

The invention discloses a grinding device for special-shaped part machining, and belongs to the field of special-shaped part machining, the grinding device comprises a base, and the upper end of the base is connected with a side edge grinding unit, a workpiece adjusting unit and a concave-convex grinding unit; the side edge grinding unit comprises a first axial moving assembly connected into the base, a first frame body fixedly connected to the upper end of the moving end of the first axial moving assembly, a grinding roller with the two ends rotationally connected with the inner wall of the first frame body and the upper end of the moving end and a first motor fixedly connected to the upper end of the first frame body, and an output shaft of the first motor is fixedly connected with the upper end of the grinding roller. The concave-convex grinding unit comprises a second axial moving assembly connected to the interior of the base and two second side plates symmetrically and fixedly connected to the upper end of the second axial moving assembly. According to the special-shaped part polishing device, all-directional covering polishing of special-shaped parts can be achieved, the special-shaped part polishing device can well adapt to the overall outline of the parts, the risk of local excessive polishing or unevenness is reduced, and high production efficiency can be provided while the surface polishing uniformity is guaranteed.
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Description

Technical Field

[0001] The invention relates to the field of special-shaped parts processing, and more specifically to a grinding device for processing special-shaped parts. Background Art

[0002] Special-shaped parts generally refer to parts that are complex and non-standard in shape, size or structure. These parts are different from conventional shapes (such as round, square or regular geometric shapes) in the manufacturing industry and often have special contours, irregular shapes or variable cross-sections.

[0003] In order to facilitate the grinding of special-shaped parts, the prior art (Chinese invention patent application with publication number CN115673939A) discloses a special-shaped automobile parts precision grinding system, which drives the grinding wheel and the grinding drill to perform circular motion through an arc frame, and then cooperates with the rotation of the worm ring and the worm groove on the mounting table to achieve all-round and multi-angle grinding of the parts; Although the equipment uses grinding drills and grinding wheels to achieve grinding processing of special-shaped parts, grinding drills and grinding wheels are usually suitable for fine grinding or small-area processing, and the grinding drills and grinding wheels need to be manually controlled during the grinding process to perform targeted grinding on special-shaped parts. When large-area special-shaped parts need to be processed, the grinding processing speed is slow, resulting in a long production cycle and low efficiency. At the same time, because grinding drills and grinding wheels are suitable for relatively fine grinding, they have poor adaptability when processing large-area special-shaped parts, especially for parts with complex shapes or large shape changes, and the entire surface may not be processed evenly. Summary of the invention

[0004] In view of the problems existing in the prior art, the object of the present invention is to provide a grinding device for processing special-shaped parts.

[0005] To solve the above problems, the present invention adopts the following technical solutions.

[0006] A grinding device for processing special-shaped parts, comprising a base, wherein the upper end of the base is connected with a side grinding unit, a workpiece adjustment unit and a concave-convex grinding unit; The side grinding unit comprises an axial moving component connected to the inside of the base, a frame body fixedly connected to the upper end of the moving end of the axial moving component, a grinding roller whose two ends are rotatably connected to the inner wall of the frame body and the upper end of the moving end respectively, and a motor fixedly connected to the upper end of the frame body, and the output shaft of the motor is fixedly connected to the upper end of the grinding roller; The concave-convex grinding unit comprises an axial moving component 2 connected to the inside of the base, two side plates 2 symmetrically fixed to the upper end of the axial moving component 2, a screw guide component arranged in the two side plates 2, a seat body 4 located between the two side plates 2 and connected to the screw guide component, a movable seat connected to the inner wall of the seat body 4, and a grinding component connected to one side of the movable seat; The workpiece adjustment unit includes two side plates symmetrically fixed to the upper end of the base, a frame body 2 connected between the two side plates 1, an adjustment component connected to the upper end of the frame body 2, two clamp mounting seats rotatably connected to the inner wall of the frame body 2 and the adjustment component respectively, a power unit connected to the lower end of the frame body 2 for driving one of the clamp mounting seats to rotate, and an end grinding component connected to one side of the frame body 2.

[0007] Furthermore, the screw guide assembly includes a screw rod 2 rotatably connected to the inside of a side plate, a guide rod 2 fixedly connected to the inside of another side plate, and a motor 3 fixedly connected to the upper end of one side plate and with an output shaft connected to the screw rod 2; one end of the seat body 4 is movably sleeved on the outside of the guide rod 2 and the other end is screwed to the outside of the screw rod 2.

[0008] Furthermore, the adjustment component includes a screw rod 1 screwed into the inside of the frame body 2, two guide rods 1 symmetrically and movably inserted into the inside of the frame body 2, a seat body 1 rotatably connected to the lower end of the screw rod and fixed to the lower ends of the two guide rods, one of the clamp mounting seats is rotatably connected to the lower end of the seat body, and the power unit includes a bracket fixedly connected to the lower end of the frame body 2, a motor 2 fixedly connected to the inside of the bracket, two synchronous wheels 1 rotatably connected to the lower end of the frame body 2, and a synchronous belt connecting the two synchronous wheels 1, and one of the synchronous wheels 1 is connected to one of the clamp mounting seats.

[0009] Furthermore, the end grinding assembly includes two movable grooves 1 symmetrically opened inside the frame body 2, a guide rod 3 fixedly connected to one of the movable grooves 1, a screw rod 4 rotatably connected to the other movable groove 3, a seat body 2 having one end movably sleeved on the outside of the guide rod 3 and the other end screwed to the outside of the screw rod 4, two connecting members rotatably connected to the inner wall of the seat body 2, a seat body 3 fixedly connected to one end of the two connecting members on both sides, a motor 7 fixedly connected to the upper end of the seat body 3, a grinding wheel rotatably connected to the lower end of the seat body 3 and connected to the output shaft of the motor 7, and a motor 6 fixedly connected to one side of the seat body 2 and connected to one of the connecting members.

[0010] Furthermore, the connecting member includes a metal disk rotatably connected to the inner wall of the second seat body and a rod body fixedly connected to one side of the metal disk, and an electric suction cup for limiting the rotation of the metal disk is fixedly connected inside the second seat body.

[0011] Furthermore, one side of one of the side panels is connected to an angle adjustment part 1, one side of the seat body 4 is connected to an angle adjustment part 2, and the angle adjustment part 1 and the angle adjustment part 2 both include a turntable rotatably connected to one side of the side panel 1 and the seat body 4, a hollow seat body fixedly connected to one side of the side panel 1 and the seat body 4, a sliding seat 1 movably inserted into the hollow seat body, a tooth key 1 provided on the outer surface of the turntable, a tooth key 2 provided at a lower end of the sliding seat and meshing with the tooth key 1, and a lever fixedly connected to one side of the turntable; the turntable connected to one side of the side panel 1 is fixedly connected to one side of the frame body 2, both sides of the frame body 2 are rotatably connected to the two side panels 1 respectively, and the turntable connected to one side of the seat body 2 is fixedly connected to one side of the movable seat.

[0012] Furthermore, a movable groove three is opened inside the movable seat, and a uniform grinding drive assembly is connected to the movable groove three. The uniform grinding drive assembly includes two sliders symmetrically slidably connected to the movable groove three, tooth grooves opened inside the two sliders, two incomplete gears respectively located in the two tooth grooves and meshing with the tooth grooves, a synchronous shaft two connecting the two incomplete gears, and two connecting blocks respectively fixedly connected to one side of the two sliders, and one side of the two connecting blocks is connected to the grinding assembly. A motor five is fixedly connected to the lower end of the movable seat, and a synchronous shaft one is also rotatably connected to the lower end of the movable seat. The synchronous shaft one is connected to the synchronous shaft two by a synchronous belt three, and the output shaft of the motor five is fixedly connected to one end of the synchronous shaft one.

[0013] Furthermore, the grinding assembly includes a mounting frame fixedly connected to one side of the two connecting blocks, two groups of transverse plates symmetrically fixedly connected to one side of the mounting frame, two roller bodies rotatably connected to the two groups of transverse plates, a sanding belt connecting the two roller bodies, a motor four fixedly connected to the inside of the mounting frame, two synchronous wheels two rotatably connected to the mounting frame and one of the transverse plates respectively, a synchronous belt two connecting the two synchronous wheels two, and the output shaft of the motor four is fixedly connected to one of the synchronous wheels two.

[0014] Furthermore, the movable seat is also connected to a layer removal unit, and the layer removal unit includes a cylinder fixedly connected to the movable seat, a push plate slidably connected to the movable seat and fixed to the telescopic end of the cylinder, a connecting rod fixed to one side of the push plate, a mounting plate fixed to the other end of the connecting rod, a hollow tube rotatably connected to one side of the mounting plate, bristles fixed to the outer surface of the hollow tube, an exhaust hole opened in the hollow tube, a rotary joint fixed to the lower end of the mounting plate, and the inner tube of the rotary joint is inserted into the hollow cavity in the hollow tube and fixed to the inner wall of the hollow cavity, the upper end of the movable seat is fixed to a motor eight, and the output shaft of the motor eight is fixed to the upper end of the hollow tube.

[0015] Furthermore, a flexible debris cleaning component is also connected to the inside of the mounting plate, and the flexible debris cleaning component includes a movable groove 2 opened inside the mounting plate, a slide seat 2 slidably connected to the movable groove 2, an inclined groove opened inside the slide seat 2, a slide plate slidably connected to the movable groove 2, an inclined top block fixedly connected to one side of the slide plate and extending into the inclined groove, a cleaning rubber fixedly connected to one side of the slide seat 2, and a screw rod 3 rotatably connected to the inside of the mounting plate, and the lower end of the screw rod 3 is rotatably connected to the upper end of the slide plate.

[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) This scheme is equipped with a side grinding unit, a concave-convex grinding unit and an end grinding assembly. The side grinding unit can realize large-area rapid grinding of special-shaped parts. The vertical layout of the grinding roller enables it to contact various shapes such as the side and curved surface of the workpiece, which helps to quickly remove the surface roughness layer and burrs. The concave-convex grinding unit can perform small-area targeted grinding of special-shaped parts, which is particularly suitable for processing edges, corners and delicate parts. The end grinding assembly can then realize grinding of the upper and lower ends of special-shaped parts, and can achieve all-round coverage grinding of special-shaped parts. It can better adapt to the overall contour of the parts, reduce the risk of local over-grinding or unevenness, and provide higher production efficiency while ensuring surface grinding uniformity.

[0017] (2) The present scheme is provided with an angle adjustment part 1 and an angle adjustment part 2. The angle of the special-shaped parts can be adjusted by the angle adjustment part 1 so that each surface of the special-shaped parts can be evenly ground, thereby avoiding the situation where some parts are over- or under-ground due to fixed angles. In particular, when processing parts with irregular or complex shapes, the contact mode between the part and the grinding tool can be adjusted in real time according to the curvature or angle of the part surface, so that the grinding effect is more uniform and fine. The angle of the grinding component can be adjusted by the angle adjustment part 2, thereby changing the contact angle between the sanding belt and the surface of the special-shaped parts. By adjusting the angle of the sanding belt, the shape of specific parts on the surface of the parts can be better adapted, especially for curved surfaces, edges, and uneven areas, ensuring that the sanding belt contacts the surface more accurately. For some areas that are difficult to grind directly, such as concave parts or chamfered parts, adjusting the angle of the sanding belt can better adapt to these complex geometric shapes, thereby achieving finer grinding.

[0018] (3) This scheme is provided with a uniform grinding drive component, which drives the abrasive belt to realize reciprocating motion through the uniform grinding drive component, so that the abrasive belt can realize more uniform grinding on the surface of the component. Especially when processing special-shaped components with complex or irregular shapes, the reciprocating motion can effectively prevent the abrasive belt from staying in a fixed area for too long, thereby preventing uneven grinding or local excessive wear on the surface. When the abrasive belt makes reciprocating motion, the heat can be dispersed over a larger area and is not easy to accumulate in a certain position, thereby avoiding the surface degradation of the part caused by overheating. It is particularly suitable for high-temperature sensitive materials, avoiding excessive accumulation of local heat, thereby reducing material deformation or surface damage caused by overheating, and can also increase the number of contacts between the abrasive belt and the workpiece. Compared with single rotation or fixed angle grinding, reciprocating motion provides a higher frequency of grinding contact, which can remove surface material more quickly and improve grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the workpiece adjustment unit and the end grinding assembly of the present invention; Figure 3 It is a schematic diagram of the structure of the regulating component of the present invention; Figure 4 It is a schematic diagram of the structure of the concave-convex grinding unit of the present invention; Figure 5 It is a schematic diagram of the structure of the movable slot three and the movable seat of the present invention; Figure 6 For the present invention Figure 4 A schematic diagram of the structure enlargement in the middle; Figure 7 It is a schematic diagram of the structure of the uniform grinding drive assembly and the layer removal unit of the present invention; Figure 8 It is a schematic diagram of the structure of the grinding assembly of the present invention; Fig. 9 It is a schematic diagram of the structure of the flexible debris removal component of the present invention.

[0020] Description of the numbers in the figure: 1. Base; 2. Side grinding unit; 21. Axial moving component 1; 22. Grinding roller; 23. Frame 1; 24. Motor 1; 3. Workpiece adjustment unit; 31. Side plate 1; 32. Frame 2; 33. Bracket; 34. Motor 2; 35. Synchronous belt 1; 36. Synchronous wheel 1; 37. Adjustment component; 371. Screw 1; 372. Guide rod 1; 373. Seat 1; 38. Fixture mounting seat; 4. Concave-convex grinding unit; 41. Axial moving Component 2; 42, side plate 2; 43, guide rod 2; 44, screw rod 2; 45, motor 3; 46, seat body 4; 47, movable seat; 471, movable slot 3; 48, grinding component; 481, mounting frame; 482, cross plate; 483, roller body; 484, motor 4; 485, synchronous wheel 2; 486, synchronous belt 2; 487, sanding belt; 5, end grinding component; 51, movable slot 1; 52, screw rod 4; 53, guide rod 3; 54, seat body 2; 5 5. Connector; 551. Metal plate; 552. Rod; 56. Motor 6; 57. Seat 3; 58. Motor 7; 59. Grinding wheel; 6. Angle adjustment part 1; 7. Angle adjustment part 2; 71. Tooth key 1; 72. Turntable; 73. Paddle; 74. Hollow seat; 75. Slide 1; 76. Tooth key 2; 8. Grinding drive assembly; 81. Motor 5; 82. Synchronous shaft 1; 83. Synchronous belt 3; 84. Synchronous shaft 2; 85. Incomplete gear ; 86. Slider; 87. Tooth groove; 88. Connecting block; 9. Deposition removal unit; 91. Cylinder; 92. Push plate; 93. Connecting rod; 94. Mounting plate; 95. Hollow tube; 96. Motor eight; 97. Brush; 98. Exhaust hole; 99. Rotary joint; 10. Flexible debris cleaning component; 101. Movable groove two; 102. Slide seat two; 103. Cleaning rubber; 104. Inclined groove; 105. Slide plate; 106. Screw rod three; 107. Inclined top block. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0022] See also Figures 1 to 9 , a grinding device for processing special-shaped parts, comprising a base 1, wherein the upper end of the base 1 is connected with a side grinding unit 2, a workpiece adjustment unit 3 and a concave-convex grinding unit 4; The side grinding unit 2 includes an axial moving component 21 connected to the inside of the base 1, a frame 23 fixed to the upper end of the moving end of the axial moving component, a grinding roller 22 whose two ends are rotatably connected to the inner wall of the frame 23 and the upper end of the moving end, and a motor 24 fixed to the upper end of the frame 23, and the output shaft of the motor 24 is fixed to the upper end of the grinding roller 22; The concave-convex grinding unit 4 includes an axial moving component 41 connected to the inside of the base 1, two side plates 42 symmetrically fixed to the upper end of the axial moving component 41, a screw guide component arranged in the two side plates 42, a seat body 46 located between the two side plates 42 and connected to the screw guide component, a movable seat 47 connected to the inner wall of the seat body 46, and a grinding component 48 connected to one side of the movable seat 47; The workpiece adjustment unit 3 includes two side plates 31 symmetrically fixed to the upper end of the base 1, a frame body 32 connected between the two side plates 31, an adjustment component 37 connected to the upper end of the frame body 32, two clamp mounting seats 38 rotatably connected to the inner wall of the frame body 32 and the adjustment component 37, a power unit connected to the lower end of the frame body 32 for driving one of the clamp mounting seats 38 to rotate, and an end grinding component 5 connected to one side of the frame body 32.

[0023] The screw guide assembly includes a screw rod 44 rotatably connected to the inside of a side plate 42, a guide rod 43 fixedly connected to the inside of another side plate 42, and a motor 45 fixedly connected to the upper end of one side plate 42 and having an output shaft connected to the screw rod 44; one end of the seat body 46 is movably sleeved on the outside of the guide rod 43 and the other end is screwed to the outside of the screw rod 44.

[0024] The adjusting assembly 37 includes a screw rod 371 screwed into the interior of the frame body 32, two guide rods 372 symmetrically and movably inserted into the interior of the frame body 32, a seat body 373 rotatably connected to the lower end of the screw rod 371 and fixed to the lower ends of the two guide rods 372, one of the clamp mounting seats 38 is rotatably connected to the lower end of the seat body 373, and the power unit includes a bracket 33 fixedly connected to the lower end of the frame body 32, a motor 34 fixedly connected to the interior of the bracket 33, two synchronous wheels 36 rotatably connected to the lower end of the frame body 32, and a synchronous belt 35 connecting the two synchronous wheels 36, one of the synchronous wheels 36 is connected to one of the clamp mounting seats 38.

[0025] The end grinding assembly 5 includes two movable grooves 51 symmetrically opened inside the frame body 2 32, a guide rod 3 53 fixedly connected to one of the movable grooves 51, a screw rod 4 52 rotatably connected to the other movable groove 3 471, a seat body 2 54 with one end movably sleeved on the outside of the guide rod 3 53 and the other end screwed to the outside of the screw rod 4 52, two connecting members 55 rotatably connected to the inner wall of the seat body 2 54, a seat body 3 57 fixedly connected to one end of the two connecting members 55 on both sides, a motor 7 58 fixedly connected to the upper end of the seat body 3 57, a grinding wheel 59 rotatably connected to the lower end of the seat body 3 57 and connected to the output shaft of the motor 7 58, and a motor 6 56 fixedly connected to one side of the seat body 2 54 and connected to one of the connecting members 55.

[0026] The connecting member 55 includes a metal disk 551 rotatably connected to the inner wall of the second seat body 54 and a rod body 552 fixed to one side of the metal disk 551 , and an electric suction cup for limiting the rotation of the metal disk 551 is fixed inside the second seat body 54 .

[0027] By adopting the above technical solution, the clamp is fixed on the upper and lower clamp mounting seats 38, the screw rod 371 is rotated to drive the seat body 373 to move, and the distance between the two clamp mounting seats 38 is adjusted. The upper and lower ends of the special-shaped parts are clamped by the clamps on the upper and lower clamp mounting seats 38 respectively, and the control motor 2 34 drives the synchronous wheel 1 36 and the lower clamp mounting seat 38 to rotate, which can drive the special-shaped parts to rotate, and control the axial movement component 21 (an axial movement component composed of a motor, a screw rod and a thread sleeve, which belongs to a commonly used The mobile end of the axial moving component 24 (an axial moving component composed of a motor, a screw rod and a screw sleeve, which belongs to the commonly used prior art and will not be described in detail here) moves and drives the frame 23 and the grinding roller 22 to move in the direction of the special-shaped parts. The motor 24 drives the grinding roller 22 to rotate to quickly grind the special-shaped parts over a large area. The vertical layout of the grinding roller 22 enables it to contact with various shapes such as the side and curved surface of the workpiece, which helps to quickly remove the rough surface layer and burrs. The mobile end of the axial moving component 241 (an axial moving component composed of a motor, a screw rod and a screw sleeve, which belongs to the commonly used prior art and will not be described in detail here) moves with The two side plates 42, the seat body 46 and the movable seat 47 are moved, and the grinding assembly 48 performs small-area targeted grinding on special-shaped parts, which is particularly suitable for processing edges, corners and delicate parts. The motor 3 45 can drive the screw rod 44 to rotate, so as to adjust the height position of the grinding assembly 48 to adapt to different workpiece shapes. The motor 6 56 drives the connecting piece 55 and the seat body 3 57 to rotate, and adjusts the contact angle between the grinding wheel 59 and the upper end of the component. After the adjustment is completed, the seat body 2 5 The electric suction cup inside the chuck absorbs the metal plate 551 to prevent the metal plate 551 from continuing to rotate, thereby fixing the angle of the grinding wheel 59. The motor 58 can drive the grinding wheel 59 to rotate, thereby grinding the upper end of the special-shaped part. After grinding, the upper end and the lower end of the special-shaped part are swapped to grind the other end, thereby achieving all-round coverage grinding of the special-shaped parts, which can better adapt to the overall contour of the parts, reduce the risk of local over-grinding or unevenness, and provide higher production efficiency while ensuring the uniformity of surface grinding.

[0028] like Figure 3 , Figure 4 and Figure 6As shown, one side of one of the side panels 31 is connected to an angle adjustment part 6, and one side of the seat body 46 is connected to an angle adjustment part 27, and the angle adjustment part 6 and the angle adjustment part 27 both include a turntable 72 rotatably connected to one side of the side panel 31 and the seat body 46, a hollow seat body 74 fixedly connected to one side of the side panel 31 and the seat body 46, a slide seat 75 movably inserted into the hollow seat body 74, a tooth key 71 provided on the outer surface of the turntable 72, a tooth key 2 76 provided at the lower end of the slide seat 75 and meshing with the tooth key 71, and a lever 73 fixedly connected to one side of the turntable 72; the turntable 72 connected to one side of the side panel 31 is fixedly connected to one side of the frame body 2 32, and both sides of the frame body 2 32 are rotatably connected to the two side panels 31 respectively, and the turntable 72 connected to one side of the seat body 46 is fixedly connected to one side of the movable seat 47.

[0029] By adopting the above technical solution, the slide seat 1 75 is lifted upward, the tooth key 1 71 can be separated from the tooth key 2 76, and the turntable 72 is rotated by the lever 73 to drive the frame 2 32 and the movable seat 47 to rotate, thereby realizing the angle adjustment of the frame 2 32 and the movable seat 47. The rotation of the frame 2 32 can adjust the angle of the workpiece on the frame 2 32, and adjust the angle of the special-shaped parts, so that all surfaces of the special-shaped parts can be uniformly ground, thereby avoiding the situation that some parts are over-grinded or under-grinded due to fixed angles. In particular, when processing parts with irregular or complex shapes, it can be adjusted according to the curvature or angle of the part surface. The movable seat 47 can adjust the contact mode with the grinding tool in real time to make the grinding effect more uniform and fine. The angle of the grinding component 48 can be adjusted when the movable seat 47 rotates, thereby changing the contact angle between the grinding component 48 and the surface of the special-shaped part. By adjusting the angle of the grinding component 48, it can better adapt to the shape of specific parts of the part surface, especially for curved surfaces, edges, and uneven areas, to ensure that the sanding belt 487 is in more precise contact with the surface. For some areas that are difficult to grind directly, such as concave parts or chamfered parts, adjusting the angle of the grinding component 48 can better adapt to these complex geometric shapes, thereby achieving finer grinding.

[0030] like Figure 5 , Figure 7 and Figure 8As shown, a movable groove three 471 is opened inside the movable seat 47, and a uniform grinding drive assembly 8 is connected to the movable groove three 471. The uniform grinding drive assembly 8 includes two sliders 86 symmetrically slidably connected in the movable groove three 471, tooth grooves 87 opened inside the two sliders 86, two incomplete gears 85 respectively located in the two tooth grooves 87 and meshing with the tooth grooves 87, a synchronous shaft two 84 connecting the two incomplete gears 85, and two connecting blocks 88 respectively fixed on one side of the two sliders 86, and one side of the two connecting blocks 88 is connected to the grinding assembly 48. The lower end of the movable seat 47 is fixedly connected to the motor five 81, and the lower end of the movable seat 47 is also rotatably connected to the synchronous shaft one 82, the synchronous shaft one 82 is connected to the synchronous shaft two 84 through a synchronous belt three 83, and the output shaft of the motor five 81 is fixedly connected to one end of the synchronous shaft one 82.

[0031] The grinding assembly 48 includes a mounting frame 481 fixedly connected to one side of the two connecting blocks 88, two groups of transverse plates 482 symmetrically fixedly connected to one side of the mounting frame 481, two roller bodies 483 rotatably connected to the two groups of transverse plates 482, a sanding belt 487 connecting the two roller bodies 483, a motor 484 fixedly connected to the inside of the mounting frame 481, two synchronous wheels 485 rotatably connected to the mounting frame 481 and one of the transverse plates 482, a synchronous belt 486 connecting the two synchronous wheels 485, and the output shaft of the motor 484 is fixedly connected to one of the synchronous wheels 485, the motor 484 drives the synchronous wheel 485 and one of the roller bodies 483 to rotate when working, the rotation of the roller bodies 483 drives the sanding belt 487 to move, and the sanding belt 487 moves to contact the parts to achieve grinding of the parts.

[0032] By adopting the above technical solution, the motor 5 81 drives the synchronous shaft 1 82 to rotate, the synchronous shaft 1 82 rotates to drive the synchronous shaft 2 84 to rotate through the synchronous belt 3 83, the synchronous shaft 2 84 rotates to drive the two incomplete gears 85 to rotate, the rotation of the incomplete gear 85 can drive the two sliders 86 to reciprocate in the movable groove 3 471, the reciprocating motion of the slider 86 can drive the mounting frame 481 to reciprocate, thereby driving the abrasive belt 487 to reciprocate, so that the abrasive belt 487 can achieve more uniform grinding on the surface of the component, especially when processing complex or irregular shaped special-shaped components, the reciprocating motion can effectively avoid the abrasive belt 487 stays in a fixed area for too long, thereby preventing uneven grinding or local excessive wear on the surface. When the abrasive belt 487 reciprocates, the heat can be dispersed over a larger area and is not easy to accumulate in a certain position, avoiding surface degradation of parts caused by overheating. It is particularly suitable for high-temperature sensitive materials to avoid excessive accumulation of local heat, thereby reducing material deformation or surface damage caused by overheating, and can also increase the number of contacts between the abrasive belt 487 and the workpiece. Compared with single rotation or fixed-angle grinding, reciprocating motion provides a higher frequency of grinding contact, which can remove surface material more quickly and improve grinding efficiency.

[0033] like Figure 7 As shown, the movable seat 47 is also connected to a deposit removal unit 9, and the deposit removal unit 9 includes a cylinder 91 fixedly connected to the movable seat 47, a push plate 92 slidably connected to the movable seat 47 and fixed to the telescopic end of the cylinder 91, a connecting rod 93 fixed to one side of the push plate 92, a mounting plate 94 fixed to the other end of the connecting rod 93, a hollow tube 95 rotatably connected to one side of the mounting plate 94, bristles 97 fixed to the outer surface of the hollow tube 95, an exhaust hole 98 opened in the hollow tube 95, and a rotary joint 99 fixed to the lower end of the mounting plate 94, and the inner tube of the rotary joint 99 is inserted into the hollow cavity in the hollow tube 95 and fixed to the inner wall of the hollow cavity, and a motor 96 is fixed to the upper end of the movable seat 47, and the output shaft of the motor 96 is fixed to the upper end of the hollow tube 95.

[0034] By adopting the above technical solution, the cylinder 91 can push the push plate 92 and the mounting plate 94 to move in the direction of the sand belt 487, so that the bristles 97 can contact the sand belt 487. At the same time, the motor 96 can drive the hollow tube 95 and the bristles 97 to rotate, and the bristles 97 can clean the impurities on the surface of the sand belt 487. The rotation of the bristles 97 helps to brush away the accumulated dust from the surface of the sand belt 487. When the sand belt 487 runs at a high speed, the bristles 97 can continuously remove surface impurities during work to prevent abrasive clogging. This not only helps to keep the sand belt 487 clean, but also helps to reduce the damage caused by abrasion. The air jet can effectively blow away the tiny particles or dust embedded in the abrasive holes on the surface of the sand belt 487, especially for those tiny particles that are difficult to reach by the bristles 97. The air flow can quickly blow them away, and the air flow can quickly take these particles away from the surface to avoid the re-attachment of impurities. The bristles 97 are responsible for removing larger or tighter particles, and the air flow can immediately take them away or blow them away, reducing the time waste during the cleaning process.

[0035] like Fig. 9 As shown, the mounting plate 94 is also connected to a flexible debris cleaning component 10, and the flexible debris cleaning component 10 includes a movable groove 101 provided inside the mounting plate 94, a slide seat 102 slidably connected to the movable groove 101, an inclined groove 104 provided inside the slide seat 102, a slide plate 105 slidably connected to the movable groove 101, an inclined top block 107 fixedly connected to one side of the slide plate 105 and extending into the inclined groove 104, a cleaning rubber 103 fixedly connected to one side of the slide seat 102, and a screw rod 106 rotatably connected to the mounting plate 94, and the lower end of the screw rod 106 is rotatably connected to the upper end of the slide plate 105.

[0036] By adopting the above technical solution, when the cylinder 91 is extended to push the push plate 92 and the mounting plate 94 to move in the direction of the sand belt 487, the cleaning rubber 103 can also contact the surface of the sand belt 487. After the bristles 97 clean the sand belt 487, the remaining fine dust and micro particles can be further cleaned by the flexible friction of the cleaning rubber 103, ensuring that the abrasive pores of the sand belt 487 are thoroughly cleaned. At the same time, the impurities are first removed by the bristles 97 and then cleaned with the rubber, which can significantly reduce the wear of the rubber block. To extend its service life, the slide plate 105 can be driven to move downward by rotating the screw rod 3 106, and the slide plate 105 moves downward to drive the inclined top block 107 to move. The inclined top block 107 moves and contacts with the inclined groove 104 to push the slide seat 2 102 to the outside of the mounting plate 94. When one side of the cleaning rubber 103 contacts and wears the surface of the sanding belt 487, the cleaning rubber 103 can be brought into contact with the surface of the sanding belt 487 by pushing the mounting plate 94, thereby ensuring that the cleaning rubber 103 can clean the surface of the sanding belt 487.

[0037] Instructions for use: Fix the clamp on the upper and lower clamp mounting seats 38, rotate the screw rod 371 to drive the seat body 373 to move, adjust the distance between the two clamp mounting seats 38, and clamp the upper and lower ends of the special-shaped parts respectively through the clamps on the upper and lower clamp mounting seats 38, control the motor 2 34 to drive the synchronous wheel 1 36 and the clamp mounting seat 38 below to rotate, which can drive the special-shaped parts to rotate, control the movement of the moving end of the axial moving component 21 to drive the frame body 23 and the grinding roller 22 to move toward the direction of the special-shaped parts, and the motor 24 drives the grinding roller 22 to rotate to grind the special-shaped parts. For rapid grinding of a large area, the moving end of the axial moving component 2 41 is controlled to move to drive the two side plates 2 42 and the seat body 46 and the movable seat 47 located between the two side plates 2 42 to move. The grinding component 48 performs targeted grinding of special-shaped parts in a small area. The motor 6 56 drives the connecting piece 55 and the seat body 3 57 to rotate, and the contact angle between the grinding wheel 59 and the upper end of the part is adjusted. The motor 7 58 can drive the grinding wheel 59 to rotate, thereby grinding the upper end of the special-shaped part. After grinding, the upper end and the lower end of the special-shaped part are swapped to achieve grinding of the other end, thereby achieving all-round coverage grinding of the special-shaped parts.

[0038] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A grinding device for processing special-shaped parts, comprising a base (1), characterized in that: The upper end of the base (1) is connected to a side grinding unit (2), a workpiece adjustment unit (3) and a concave-convex grinding unit (4); The side grinding unit (2) comprises an axial moving component (21) connected to the inside of the base (1), a frame (23) fixedly connected to the upper end of the moving end of the axial moving component, a grinding roller (22) whose two ends are rotatably connected to the inner wall of the frame (23) and the upper end of the moving end respectively, and a motor (24) fixedly connected to the upper end of the frame (23), and the output shaft of the motor (24) is fixedly connected to the upper end of the grinding roller (22); The concave-convex grinding unit (4) comprises an axial moving component (41) connected to the inside of the base (1), two side plates (42) symmetrically fixed to the upper end of the axial moving component (41), a screw guide component arranged in the two side plates (42), a seat body (46) located between the two side plates (42) and connected to the screw guide component, a movable seat (47) connected to the inner wall of the seat body (46), and a grinding component (48) connected to one side of the movable seat (47); The workpiece adjustment unit (3) comprises two side plates (31) symmetrically fixed to the upper end of the base (1), a frame (32) connected between the two side plates (31), an adjustment component (37) connected to the upper end of the frame (32), two fixture mounting seats (38) rotatably connected to the inner wall of the frame (32) and the adjustment component (37), a power unit connected to the lower end of the frame (32) for driving one of the fixture mounting seats (38) to rotate, and an end grinding component (5) connected to one side of the frame (32).

2. A grinding device for processing special-shaped parts according to claim 1, characterized in that: The screw guide assembly comprises a screw rod 2 (44) rotatably connected to the inside of one side plate, a guide rod 2 (43) fixedly connected to the inside of the other side plate, and a motor 3 (45) fixedly connected to the upper end of one side plate and having an output shaft connected to the screw rod 2 (44); one end of the seat body 4 (46) is movably sleeved on the outside of the guide rod 2 (43) and the other end is screwed on the outside of the screw rod 2 (44).

3. A grinding device for processing special-shaped parts according to claim 2, characterized in that: The adjustment assembly (37) includes a screw rod (371) screwed into the interior of the second frame (32), two guide rods (372) symmetrically and movably inserted into the interior of the second frame (32), a seat body (373) rotatably connected to the lower end of the screw rod (371) and fixed to the lower ends of the two guide rods (372), one of the clamp mounting seats (38) is rotatably connected to the lower end of the seat body (373), and the power unit includes a bracket (33) fixedly connected to the lower end of the second frame (32), a motor (34) fixedly connected to the interior of the bracket (33), two synchronous wheels (36) rotatably connected to the lower end of the second frame (32), and a synchronous belt (35) connecting the two synchronous wheels (36), one of the synchronous wheels (36) is connected to one of the clamp mounting seats (38).

4. A grinding device for processing special-shaped parts according to claim 3, characterized in that: The end grinding assembly (5) comprises two movable grooves (51) symmetrically arranged inside the frame body (32), a guide rod (53) fixedly connected to one of the movable grooves (51), a screw rod (52) rotatably connected to the other movable groove (471), a seat body (54) having one end movably sleeved on the outside of the guide rod (53) and the other end screwed on the outside of the screw rod (52), two connecting members (55) rotatably connected to the inner wall of the seat body (54), a seat body (57) fixedly connected to one end of the two connecting members (55) on both sides, a motor (58) fixedly connected to the upper end of the seat body (57), a grinding wheel (59) rotatably connected to the lower end of the seat body (57) and connected to the output shaft of the motor (58), and a motor (56) fixedly connected to one side of the seat body (54) and connected to one of the connecting members (55).

5. A grinding device for processing special-shaped parts according to claim 4, characterized in that: The connecting member (55) comprises a metal disk (551) rotatably connected to the inner wall of the second seat body (54) and a rod body (552) fixedly connected to one side of the metal disk (551), and an electric suction cup for limiting the rotation of the metal disk (551) is fixedly connected inside the second seat body (54).

6. A grinding device for processing special-shaped parts according to claim 5, characterized in that: One side of one of the side panels (31) is connected to an angle adjustment portion (6), and one side of the seat body (46) is connected to an angle adjustment portion (7), and the angle adjustment portion (6) and the angle adjustment portion (7) both include a turntable (72) rotatably connected to one side of the side panel (31) and the seat body (46), a hollow seat body (74) fixedly connected to one side of the side panel (31) and the seat body (46), a sliding seat (75) movably inserted into the interior of the hollow seat body (74), and a sliding seat (75) provided on the outer surface of the turntable (72). A tooth key 1 (71), a tooth key 2 (76) provided at the lower end of the slide seat 1 (75) and meshing with the tooth key 1 (71), and a lever (73) fixedly connected to one side of the turntable (72); the turntable (72) connected to one side of the side plate 1 (31) passes through the side plate 1 (31) and is fixedly connected to one side of the frame body 2 (32); and both sides of the frame body 2 (32) are rotatably connected to the two side plates 1 (31) respectively; the turntable (72) connected to one side of the seat body 4 (46) passes through the seat body 4 (46) and is fixedly connected to one side of the movable seat (47).

7. A grinding device for processing special-shaped parts according to claim 6, characterized in that: A movable groove three (471) is provided inside the movable seat (47), and a uniform grinding drive assembly (8) is connected to the movable groove three (471), and the uniform grinding drive assembly (8) comprises two sliders (86) symmetrically slidably connected to the movable groove three (471), tooth grooves (87) provided inside the two sliders (86), two incomplete gears (85) respectively located in the two tooth grooves (87) and meshing with the tooth grooves (87), and a synchronous shaft connecting the two incomplete gears (85). The movable seat (47) comprises a plurality of movable seats (84), two connecting blocks (88) respectively fixedly connected to one side of the two sliders (86), and one side of the two connecting blocks (88) is connected to the grinding assembly (48). The lower end of the movable seat (47) is fixedly connected to the motor five (81), and the lower end of the movable seat (47) is also rotatably connected to the synchronous shaft one (82). The synchronous shaft one (82) is connected to the synchronous shaft two (84) through the synchronous belt three (83), and the output shaft of the motor five (81) is fixedly connected to one end of the synchronous shaft one (82).

8. A grinding device for processing special-shaped parts according to claim 7, characterized in that: The grinding assembly (48) comprises a mounting frame (481) fixedly connected to one side of the two connecting blocks (88), two groups of transverse plates (482) symmetrically fixedly connected to one side of the mounting frame (481), two roller bodies (483) rotatably connected to the two groups of transverse plates (482), a sanding belt (487) connecting the two roller bodies (483), a motor four (484) fixedly connected inside the mounting frame (481), two synchronous wheels two (485) rotatably connected to the mounting frame (481) and inside one of the transverse plates (482), a synchronous belt two (486) connecting the two synchronous wheels two (485), and an output shaft of the motor four (484) is fixedly connected to one of the synchronous wheels two (485).

9. A grinding device for processing special-shaped parts according to claim 8, characterized in that: The movable seat (47) is also connected to a layer removal unit (9), and the layer removal unit (9) comprises a cylinder (91) fixedly connected to the movable seat (47), a push plate (92) slidably connected to the movable seat (47) and fixedly connected to the telescopic end of the cylinder (91), a connecting rod (93) fixedly connected to one side of the push plate (92), a mounting plate (94) fixedly connected to the other end of the connecting rod (93), and a hollow tube (95) rotatably connected to one side of the mounting plate (94). ), bristles (97) fixedly connected to the outer surface of the hollow tube (95), an exhaust hole (98) opened in the hollow tube (95), a rotary joint (99) fixedly connected to the lower end of the mounting plate (94), and the inner tube of the rotary joint (99) is inserted into the hollow cavity in the hollow tube (95) and fixedly connected to the inner wall of the hollow cavity, the upper end of the movable seat (47) is fixedly connected to the motor eight (96), and the output shaft of the motor eight (96) is fixedly connected to the upper end of the hollow tube (95).

10. A grinding device for processing special-shaped parts according to claim 9, characterized in that: The mounting plate (94) is also connected to a flexible debris cleaning component (10), and the flexible debris cleaning component (10) comprises a second movable groove (101) provided in the mounting plate (94), a second slide seat (102) slidably connected in the second movable groove (101), an inclined groove (104) provided in the second slide seat (102), a slide plate (105) slidably connected in the second movable groove (101), an inclined top block (107) fixedly connected to one side of the slide plate (105) and extending into the inclined groove (104), a cleaning rubber (103) fixedly connected to one side of the second slide seat (102), and a screw rod (106) rotatably connected to the mounting plate (94), wherein the lower end of the screw rod (106) is rotatably connected to the upper end of the slide plate (105).

Citation Information

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