3D Molding Fixture for Fiberglass Boards and its Working Method

By designing a 3D molding fixture for fiberglass boards, the problems of difficult mold separation and slow cooling in the production of 3D fiberglass board battery protection boards were solved, thus achieving high-efficiency production.

CN119369603BActive Publication Date: 2025-10-28JIUJIANG XUNWEI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411674102.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-28
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

3D fiberglass battery protection boards are not easy to separate from the mold during production. Removing them is time-consuming and the surface temperature is high. Natural cooling takes a lot of time, which affects production efficiency.

Method used

The 3D molding and pressing of fiberglass board fixtures includes an elastic support mechanism, a lifting mechanism, a transmission mechanism, a blower mechanism, and a spray mechanism. The lifting mechanism facilitates the separation of the product from the mold, and the blower and spray mechanism accelerate the cooling process.

Benefits of technology

This technology enables convenient separation of the product from the mold and rapid cooling, improving production efficiency and reducing equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a 3D molding and pressing fixture for fiberglass boards and its working method, belonging to the field of fiberglass board processing technology. The 3D molding and pressing fixture for fiberglass boards includes a base, a concave mold, two movable plates, a fixed frame, a mounting frame, a pressing mechanism, multiple elastic support mechanisms, a lifting mechanism, a transmission mechanism, and two blower mechanisms. By setting up elastic support mechanisms, lifting mechanisms, and transmission mechanisms, the 3D molding and pressing fixture for fiberglass boards in this invention causes the movable plates to move automatically up and down during the operation of the lifting mechanism, thereby facilitating the separation of the product from the concave mold and making it easier for workers to remove the product from the concave mold, thus improving work efficiency.
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Description

Technical Field

[0001] This invention belongs to the field of fiberglass board processing technology, and particularly relates to a 3D molding and pressing fixture for fiberglass boards and its working method. Background Technology

[0002] With the rapid development of electronic products, especially the continued expansion of the market for portable devices such as smartphones and tablets, the demand for battery protection boards is also increasing. As a crucial component of the battery system, the battery protection board not only needs excellent electrical performance but also good mechanical strength and thermal stability to ensure the safety and reliability of the battery system. Currently, more and more companies are choosing to use 3D fiberglass battery protection boards. These boards are produced by first creating a customized three-dimensional preform, which is then heated and molded to obtain the 3D fiberglass battery protection board.

[0003] However, the production of 3D fiberglass battery protection boards presents the following technical challenges:

[0004] First, the 3D fiberglass battery protection board is not easy to separate from the mold, and it takes a long time for staff to remove the 3D fiberglass battery protection board.

[0005] Secondly, the surface temperature of the finished 3D fiberglass battery protection board is high, and natural cooling takes a lot of time, which affects production efficiency. Summary of the Invention

[0006] The purpose of this invention is to provide a 3D molding and pressing fixture for fiberglass boards and its working method, which solves the technical problems in the prior art where the 3D fiberglass board battery protection plate is not easy to separate from the mold, the workers take a long time to remove the 3D fiberglass board battery protection plate, and the surface temperature of the processed 3D fiberglass board battery protection plate is high, requiring a lot of time for natural cooling.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A 3D molding fixture for fiberglass boards includes: a base; a die mounted on the base, with two through slots on its bottom surface, each containing a heating plate; two movable plates slidably connected to the two through slots; a fixed frame fixedly connected to the base and the die; a mounting frame mounted on the side of the die; a molding mechanism mounted on the fixed frame; multiple elastic support mechanisms for supporting the two movable plates; a lifting mechanism for reciprocating up-and-down movement of the two movable plates; a transmission mechanism; and two air blowing mechanisms mounted on the mounting frame for blowing air into the die to form the product.

[0009] Preferably, the molding mechanism includes: a hydraulic cylinder mounted on the inner top surface of the fixed frame; a punch mounted on the extension end of the hydraulic cylinder and matched with the die, and a heating plate installed inside the punch.

[0010] Preferably, the elastic support mechanism includes: a telescopic rod, mounted on the base, with its extended end fixedly connected to the bottom surface of the movable plate; and a support spring, mounted on the base, with its upper end fixedly connected to the bottom surface of the movable plate.

[0011] Preferably, the lifting mechanism includes: a motor mounted on the bottom surface of the die; two reciprocating screws, both rotatably connected to the bottom surface of the die, with one end of each reciprocating screw fixedly connected to the power output shaft of the motor; two reciprocating screw nuts respectively sleeved on the two reciprocating screws; two movable seats respectively fixedly sleeved on the two reciprocating screw nuts; a rotating rod rotatably connected to the two movable seats; and two first cams, both fixedly sleeved on the rotating rod, respectively contacting the bottom surfaces of the two movable plates.

[0012] Preferably, the lifting mechanism further includes: two gears, both fixedly sleeved on the rotating rod; two racks, both mounted on the top surface of the base and respectively meshing with the two gears; and two large bevel gears, respectively mounted on the two rotating rods.

[0013] Preferably, the transmission mechanism includes: a crossbar rotatably connected to the die; two small bevel gears, both fixedly sleeved on the crossbar and respectively meshing with the two large bevel gears; two first bevel gears, respectively fixedly sleeved on the crossbar; and a second cam fixedly sleeved on the crossbar.

[0014] Preferably, the blower mechanism includes: a fixed cylinder, fixedly connected to the mounting bracket, with an opening at its bottom; an air outlet pipe, installed on the top of the fixed cylinder; a horizontal plate, installed inside the fixed cylinder; a rotating shaft, rotatably installed on the horizontal plate; blower blades, installed on the rotating shaft; and a second bevel gear, installed at the lower end of the rotating shaft, meshing with the first bevel gear.

[0015] Preferably, the system further includes a spraying mechanism, comprising: a water tank fixedly connected to the base; a piston cylinder mounted on the mounting bracket, with a piston plate slidably connected inside, a piston rod mounted on the piston plate, the piston rod passing through the piston cylinder and slidably connected to the piston cylinder; a push plate fixedly connected to the lower end of the piston rod; a telescopic spring, one end of which is fixedly connected to the push plate and the other end of which is fixedly connected to the piston cylinder; a liquid extraction pipe, one end of which is fixedly connected to the piston cylinder and the other end of which is fixedly connected to the water tank; a liquid outlet pipe mounted on the piston cylinder; and an atomizing nozzle mounted on the liquid outlet pipe.

[0016] The working method of the 3D molding and pressing fiberglass board fixture includes the following steps: Step 1: Place the customized 3D preform into the cavity mold, ensuring accurate positioning; Step 2: Activate the hydraulic cylinder, causing its extension end to move the punch downwards, cooperating with the cavity mold to press the preform. Simultaneously, activate the heating plates inside the cavity and punch to heat the preform to promote molding; Step 3: Maintain a certain pressure holding time until the material solidifies, obtaining the desired product; Step 4: Activate the hydraulic cylinder to raise the punch, and activate the motor to drive the lifting mechanism, lifting the movable plate through the first cam, thereby lifting the product inside the cavity mold; Step 5: Activate the blower mechanism and spray mechanism to blow air and spray water mist towards the product, accelerating the cooling speed of the product; Step 6: After the product cools to the preset temperature, remove the product located above the movable plate.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0018] 1. The 3D molding and pressing fiberglass board fixture of the present invention is equipped with an elastic support mechanism, a lifting mechanism and a transmission mechanism. When the lifting mechanism is running, the movable plate will move automatically up and down, which facilitates the separation of the product from the die and makes it easier for the staff to take the product out of the die, thus improving work efficiency.

[0019] 2. The 3D molding fiberglass board fixture in this invention is equipped with a blower mechanism and a spray mechanism. Under the influence of the lifting mechanism and the transmission mechanism, the blower mechanism blows air towards the product, thereby accelerating the cooling speed of the product. The spray mechanism sprays water onto the product in the form of water mist, thereby further accelerating the cooling speed and shortening the production cycle.

[0020] 3. The 3D molding and pressing fiberglass board fixture in this invention is equipped with a lifting mechanism, a transmission mechanism, a blower mechanism, and a spraying mechanism. When the motor is running, it can drive the lifting mechanism to lift the product, and at the same time start the blower mechanism and the spraying mechanism to quickly cool the product, thereby realizing a continuous and efficient production process. By using only one power source to drive the lifting mechanism, the blower mechanism, and the spraying mechanism, the manufacturing cost and operating cost of the equipment can be significantly reduced. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1This is a three-dimensional molded fiberglass board fixture according to one embodiment of the present invention. Figure 1 ;

[0023] Figure 2 This is a three-dimensional molded fiberglass board fixture according to one embodiment of the present invention. Figure 2 ;

[0024] Figure 3 This is a schematic diagram of the assembly mechanism of the die and the base in one embodiment of the present invention. Figure 1 ;

[0025] Figure 4 This is a schematic diagram of the assembly mechanism of the die and the base in one embodiment of the present invention. Figure 2 ;

[0026] Figure 5 In this invention Figure 4 Enlarged schematic diagram of part A;

[0027] Figure 6 This is a schematic diagram of the assembly structure of the lifting mechanism, transmission mechanism, blower mechanism and spraying mechanism in one embodiment of the present invention;

[0028] Figure 7 This is a schematic diagram of the assembly structure of the transmission mechanism, the blower mechanism, and the spraying mechanism in one embodiment of the present invention;

[0029] Figure 8 This is a schematic diagram of the internal structure of the fixed cylinder in one embodiment of the present invention;

[0030] Reference numerals: 100, base; 101, die; 102, movable plate; 103, fixed frame; 104, mounting frame; 110, pressing mechanism; 111, hydraulic cylinder; 112, punch; 120, elastic support mechanism; 121, telescopic rod; 122, support spring; 130, lifting mechanism; 131, motor; 132, reciprocating screw; 133, reciprocating screw nut; 134, movable seat; 135, rotating rod; 136, gear; 137, first cam; 138, rack; 139 140. Large bevel gear; 141. Transmission mechanism; 142. Crossbar; 143. Small bevel gear; 144. First bevel gear; 145. Second cam; 150. Blowering mechanism; 151. Fixed cylinder; 152. Air outlet pipe; 153. Horizontal plate; 154. Rotating shaft; 155. Blower fan blade; 156. Second bevel gear; 160. Spraying mechanism; 161. Water tank; 162. Piston cylinder; 163. Push plate; 164. Telescopic spring; 165. Liquid extraction pipe; 166. Liquid outlet pipe; 167. Atomizing nozzle. Detailed Implementation

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example 1: Figures 1-4 As shown, the 3D molding and pressing fixture for fiberglass boards includes a base 100, a die 101, two movable plates 102, a fixed frame 103, a mounting frame 104, a pressing mechanism 110, multiple elastic support mechanisms 120, a lifting mechanism 130, a transmission mechanism 140, and two blowing mechanisms 150.

[0033] A die 101 is mounted on a base 100. Two through slots are formed on the bottom surface of the die 101, and a heating plate is installed inside the die 101. Two movable plates 102 are slidably connected to the two through slots respectively. A fixed frame 103 is fixedly connected to the base 100 and the die 101. A mounting frame 104 is mounted on the side of the die 101. A pressing mechanism 110 is mounted on the fixed frame 103. Multiple elastic support mechanisms 120 are used to support the two movable plates 102. A lifting mechanism 130 is used to move the two movable plates 102 back and forth up and down. Two air blowing mechanisms 150 are mounted on the mounting frame 104, and the air blowing mechanisms 150 are used to blow air into the product formed inside the die 101.

[0034] Specifically, by combining the molding mechanism 110 and the die 101, and then injecting raw material into the molding mechanism 110 and the die 101, when the raw material is formed into a product, the molding mechanism 110 and the die 101 are separated; then the lifting mechanism 130 lifts the two movable plates 102, thereby lifting the product in the die 101, which facilitates the separation of the product from the die 101; then the blower mechanism 150 is activated to blow air towards the product, which accelerates the cooling speed of the product and thus speeds up the production efficiency of the product.

[0035] like Figure 1 and Figure 2 As shown, the molding mechanism 110 includes a hydraulic cylinder 111 and a punch 112. The hydraulic cylinder 111 is mounted on the inner top surface of the fixed frame 103; the punch 112 is mounted on the extension end of the hydraulic cylinder 111, and the punch 112 matches the die 101. A heating plate is installed inside the punch 112.

[0036] Specifically, by placing the three-dimensional customized preform into the cavity mold 101, and then activating the hydraulic cylinder 111, the extension end of the hydraulic cylinder 111 drives the punch 112 to move downward, thereby inserting the punch 112 into the cavity mold 101, so that the punch 112 and the cavity mold 101 cooperate to mold the three-dimensional customized preform, thereby obtaining the product (i.e., the fiberglass mobile phone battery protection board).

[0037] like Figure 4 and Figure 5 As shown, the elastic support mechanism 120 includes a telescopic rod 121 and a support spring 122. The telescopic rod 121 is mounted on the base 100, and the extended end of the telescopic rod 121 is fixedly connected to the bottom surface of the movable plate 102; the support spring 122 is mounted on the base 100, and the upper end of the support spring 122 is fixedly connected to the bottom surface of the movable plate 102.

[0038] Specifically, by setting up the telescopic rod 121 and the support spring 122, under normal conditions, the support spring 122 can support the movable plate 102 and the product located above the movable plate 102. If the movable plate 102 is moved upward, the support spring 122 will be stretched, but when the force of moving the movable plate 102 upward disappears, the rebound force of the support spring 122 will pull the movable plate 102 downward.

[0039] like Figure 4-Figure 6 As shown, the lifting mechanism 130 includes a motor 131, two reciprocating lead screws 132, two reciprocating lead screw nuts 133, two moving seats 134, a rotating rod 135, two gears 136, two first cams 137, two racks 138, and two large bevel gears 139.

[0040] The motor 131 is mounted on the bottom surface of the die 101; two reciprocating screws 132 are rotatably connected to the bottom surface of the die 101, and one end of any one reciprocating screw 132 is fixedly connected to the power output shaft of the motor 131; two reciprocating screw nuts 133 are respectively sleeved on the two reciprocating screws 132; two movable seats 134 are respectively fixedly sleeved on the two reciprocating screw nuts 133; a rotating rod 135 is rotatably connected to the two movable seats 134; two first cams 137 are respectively fixedly sleeved on the rotating rod 135, and the two first cams 137 respectively contact the bottom surfaces of the two movable plates 102. Two gears 136 are respectively fixedly sleeved on the rotating rod 135; two racks 138 are mounted on the top surface of the base 100, and the two racks 138 are respectively meshed with the two gears 136; two large bevel gears 139 are respectively mounted on the two rotating rods 135.

[0041] Specifically, when the two reciprocating screws 132 rotate simultaneously, the two reciprocating screw nuts 133 will move simultaneously, thereby driving the two moving seats 134 to move, which in turn drives the rotating rod 135 to move horizontally. Since the gear 136 on the rotating rod 135 meshes with the rack 138, when the rotating rod 135 moves horizontally, under the influence of the gear 136 and the rack 138, the rotating rod 135 will rotate, thereby driving the two first cams 137 to rotate. The rotating first cams 137 will push the movable plate 102 upward, and with the cooperation of the rotating first cams 137 and the support spring 122, the movable plate 102 will move up and down back and forth, thereby facilitating the separation of the product on the movable plate 102 from the die 101.

[0042] like Figure 6 and Figure 7 As shown, the transmission mechanism 140 includes a crossbar 141, two small bevel gears 142, two first bevel gears 143, and a second cam 144.

[0043] The crossbar 141 is rotatably connected to the side of the die 101; two small bevel gears 142 are fixedly sleeved on the crossbar 141, and the two small bevel gears 142 are respectively meshed with two large bevel gears 139; two first bevel gears 143 are respectively fixedly sleeved on the crossbar 141; and the second cam 144 is fixedly sleeved on the crossbar 141.

[0044] Specifically, when any reciprocating screw 132 rotates, it will drive the crossbar 141 to rotate through the large bevel gear 139 and the small bevel gear 142, and drive the other reciprocating screw 132 to rotate through another small bevel gear 142 and the large bevel gear 139. Simply put, when any reciprocating screw 132 rotates, under the influence of the crossbar 141, the small bevel gear 142 and the large bevel gear 139, the other reciprocating screw 132 will also rotate synchronously.

[0045] Furthermore, since the crossbar 141 is connected to the reciprocating screw 132 through the small bevel gear 142 and the large bevel gear 139, the rotation speed of the crossbar 141 is significantly faster than the rotation speed of the reciprocating screw 132.

[0046] like Figure 7 and Figure 8 As shown, the blower mechanism 150 includes a fixed cylinder 151, an air outlet pipe 152, a horizontal plate 153, a rotating shaft 154, a blower fan blade 155, and a second bevel gear 156. The fixed cylinder 151 is fixedly connected to the mounting bracket 104, and the bottom of the fixed cylinder 151 is open; the air outlet pipe 152 is installed on the top of the fixed cylinder 151; the horizontal plate 153 is installed inside the fixed cylinder 151; the rotating shaft 154 is rotatably installed on the horizontal plate 153; the blower fan blade 155 is installed on the rotating shaft 154; the second bevel gear 156 is installed at the lower end of the rotating shaft 154, and the second bevel gear 156 meshes with the first bevel gear 143.

[0047] Specifically, when the crossbar 141 rotates, it drives the first bevel gear 143 to rotate, which in turn drives the second bevel gear 156 to rotate, which in turn drives the rotating shaft 154 to rotate, which in turn drives the fan blades 155 to rotate. The rotating fan blades 155 deliver air into the air outlet pipe 152, and then blow the air through the air outlet pipe 152 onto the product located in the cavity mold 101, thereby accelerating the cooling speed of the product.

[0048] like Figure 7 As shown, the 3D molding and pressing fiberglass board fixture also includes a spraying mechanism 160, which includes a water tank 161, a piston cylinder 162, a push plate 163, a telescopic spring 164, a liquid extraction pipe 165, a liquid outlet pipe 166, and an atomizing nozzle 167.

[0049] Water tank 161 is fixedly connected to base 100; piston cylinder 162 is mounted on mounting bracket 104, piston plate is slidably connected inside piston cylinder 162, piston rod is mounted on piston plate, piston rod passes through piston cylinder 162 and is slidably connected to piston cylinder 162. Push plate 163 is fixedly connected to the lower end of piston rod; one end of telescopic spring 164 is fixedly connected to push plate 163, and the other end of telescopic spring 164 is fixedly connected to piston cylinder 162.

[0050] One end of the suction pipe 165 is fixedly connected to the piston cylinder 162, and the other end of the suction pipe 165 is fixedly connected to the water tank 161; the discharge pipe 166 is installed on the piston cylinder 162; and the atomizing nozzle 167 is installed on the discharge pipe 166. Both the suction pipe 165 and the discharge pipe 166 are equipped with one-way valves, ensuring that water in the water tank 161 can only enter the piston cylinder 162 through the suction pipe 165, and that water in the piston cylinder 162 can only enter the atomizing nozzle 167 through the discharge pipe 166.

[0051] Specifically, when the second cam 144 rotates, it pushes the push plate 163 to move, which in turn drives the piston rod and piston plate to move. With the cooperation of the rotating second cam 144 and the telescopic spring 164, the push plate 163 moves up and down repeatedly, which in turn drives the piston rod and piston plate to move up and down repeatedly, thereby drawing water from the water tank 161 into the piston cylinder 162 and delivering the water in the piston cylinder 162 to the atomizing nozzle 167, so that the water is sprayed onto the product located in the concave mold 101 in the form of water mist, thereby accelerating the cooling speed of the product.

[0052] Working principle: In actual use, the three-dimensional customized preform is placed into the cavity mold 101, and then the hydraulic cylinder 111 is activated, causing the extension end of the hydraulic cylinder 111 to drive the punch 112 to move downward, thereby inserting the punch 112 into the cavity mold 101. The punch 112 and the cavity mold 101 cooperate to mold the three-dimensional customized preform. At the same time, the heating plates in the punch 112 and the cavity mold 101 are activated to heat the punch 112 and the cavity mold 101, thereby heating the three-dimensional customized preform.

[0053] After holding the pressure for a certain period of time, the product (i.e., the fiberglass mobile phone battery protection board) is obtained. Then, by activating the hydraulic cylinder 111, the extension end of the hydraulic cylinder 111 drives the punch 112 to move upward, thereby separating the punch 112 from the die 101 and the product.

[0054] Then, by starting the motor 131, the power output shaft of the motor 131 drives a reciprocating screw 132 to rotate, which in turn drives the large bevel gear 139 to rotate, which in turn drives the crossbar 141 to rotate through the small bevel gear 142. When the crossbar 141 rotates, it will drive another reciprocating screw 132 to rotate through another small bevel gear 142 and the large bevel gear 139, so that the two reciprocating screws 132 rotate synchronously.

[0055] When the two reciprocating screw nuts 133 rotate simultaneously, they will move simultaneously, thereby driving the two moving seats 134 to move, which in turn drives the rotating rod 135 to move horizontally. Since the gear 136 on the rotating rod 135 meshes with the rack 138, when the rotating rod 135 moves horizontally, it will rotate under the influence of the gear 136 and the rack 138, thereby driving the two first cams 137 to rotate. The rotating first cams 137 will push the movable plate 102 upward, and with the cooperation of the rotating first cams 137 and the support spring 122, the movable plate 102 will move up and down back and forth, which makes it easier to separate the product on the movable plate 102 from the die 101, thus making it easier to remove the product.

[0056] Furthermore, when the crossbar 141 rotates, it will drive the first bevel gear 143 to rotate, which in turn drives the second bevel gear 156 to rotate, which in turn drives the rotating shaft 154 to rotate, which in turn drives the fan blade 155 to rotate. The rotating fan blade 155 will deliver air into the air outlet pipe 152, and then blow the air to the product located in the cavity mold 101 through the air outlet pipe 152, thereby accelerating the cooling speed of the product.

[0057] Furthermore, when the crossbar 141 rotates, it will also drive the second cam 144 to rotate. The rotating second cam 144 will push the push plate 163 to move, and in cooperation with the telescopic spring 164, the push plate 163 will move up and down repeatedly, thereby driving the piston rod and piston plate to move up and down repeatedly, thereby drawing water from the water tank 161 into the piston cylinder 162, and delivering the water in the piston cylinder 162 to the atomizing nozzle 167, thereby spraying the water in the form of water mist onto the product located in the concave mold 101, thereby further accelerating the cooling speed of the product.

[0058] Once the product temperature drops to a suitable level (which can be manually set), remove the product located above the movable plate 102.

[0059] Example 2: As Figures 1-8 As shown, the working method of the 3D molding and pressing fiberglass board fixture includes the following steps:

[0060] Step 1: Place the 3D customized preform into the cavity mold 101, ensuring accurate positioning;

[0061] Step 2: Start the hydraulic cylinder 111, so that its extension end drives the punch 112 to move downward, cooperate with the die 101 to mold the preform, and at the same time start the heating plate in the die 101 and the punch 112 to heat the preform to promote molding.

[0062] Step 3: Maintain pressure for a certain period of time until the raw material solidifies to obtain the desired product;

[0063] Step 4: Start the hydraulic cylinder 111 to raise the punch 112, then start the motor 131. The power output shaft of the motor 131 drives a reciprocating screw 132 to rotate, which in turn drives the large bevel gear 139 to rotate. This, in turn, drives the crossbar 141 to rotate via the small bevel gear 142. When the crossbar 141 rotates, it drives another reciprocating screw 132 to rotate via another small bevel gear 142 and the large bevel gear 139. This causes the two reciprocating screws 132 to rotate synchronously. When the two reciprocating screw nuts 133 rotate simultaneously, they will move simultaneously, thereby driving... The two movable seats 134 move, which in turn drives the rotating rod 135 to move horizontally. Since the gear 136 on the rotating rod 135 meshes with the rack 138, when the rotating rod 135 moves horizontally, it will rotate under the influence of the gear 136 and the rack 138, which will drive the two first cams 137 to rotate. The rotating first cams 137 will push the movable plate 102 upward, and with the cooperation of the rotating first cams 137 and the support spring 122, the movable plate 102 will move up and down back and forth, which will facilitate the separation of the product on the movable plate 102 from the die 101.

[0064] Step 5: Activate the blower mechanism 150 and the spray mechanism 160 to blow air and spray water mist towards the product to accelerate the cooling speed of the product.

[0065] Step 6: After the product has cooled to the preset temperature, remove the product located above the movable plate 102.

[0066] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

[0067] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. 3D molding and pressing of fiberglass board fixture, characterized in that, include: Base (100); A concave mold (101) is installed on the base (100), and two through slots are opened on its bottom surface, and a heating plate is installed inside it; Two movable plates (102) are slidably connected to the two through slots respectively; A fixing frame (103) is fixedly connected to the base (100) and the die (101); Mounting bracket (104) is mounted on the side of the die (101); A molding mechanism (110) is mounted on the fixed frame (103); Multiple flexible support mechanisms (120) are used to support the two movable plates (102); A lifting mechanism (130) is used to move the two movable plates (102) back and forth up and down; Transmission mechanism (140); Two blower mechanisms (150) are mounted on the mounting bracket (104) for blowing air toward the product formed inside the die (101); The elastic support mechanism (120) includes: A telescopic rod (121) is installed on the base (100), and its extended end is fixedly connected to the bottom surface of the movable plate (102); A support spring (122) is installed on the base (100), and its upper end is fixedly connected to the bottom surface of the movable plate (102). When the movable plate (102) is moved upward, the support spring (122) will be stretched. The lifting mechanism (130) includes: The motor (131) is mounted on the bottom surface of the die (101); Two reciprocating lead screws (132) are rotatably connected to the bottom surface of the die (101), and one end of any one of the reciprocating lead screws (132) is fixedly connected to the power output shaft of the motor (131). Two reciprocating lead screw nuts (133) are respectively sleeved on the two reciprocating lead screws (132); Two movable seats (134) are respectively fixedly sleeved on the two reciprocating screw nuts (133); The rotating rod (135) is rotatably connected to the two movable seats (134); The two first cams (137) are fixedly sleeved on the rotating rod (135) and respectively contact the bottom surfaces of the two movable plates (102); The lifting mechanism (130) also includes: Both gears (136) are fixedly sleeved on the rotating rod (135); Two racks (138) are mounted on the top surface of the base (100) and are respectively meshed with the two gears (136); Two large bevel gears (139) are respectively mounted on the two rotating rods (135); The transmission mechanism (140) includes: The crossbar (141) is rotatably connected to the die (101); Two small bevel gears (142) are fixedly sleeved on the crossbar (141) and respectively mesh with the two large bevel gears (139).

2. The 3D molding and pressing fiberglass board fixture according to claim 1, characterized in that, The molding mechanism (110) includes: A hydraulic cylinder (111) is installed on the inner top surface of the fixed frame (103); A punch (112) is mounted on the extension end of the hydraulic cylinder (111) and matches the die (101), and a heating plate is installed inside it.

3. The 3D molding and pressing fiberglass board fixture according to claim 1, characterized in that, The transmission mechanism (140) further includes: Two first bevel gears (143) are respectively fixedly sleeved on the crossbar (141); The second cam (144) is fixedly sleeved on the crossbar (141).

4. The 3D molding and pressing fiberglass board fixture according to claim 3, characterized in that, The blower mechanism (150) includes: A fixed cylinder (151) is fixedly connected to the mounting bracket (104), and its bottom is open; An air outlet duct (152) is installed on top of the fixed cylinder (151); A horizontal plate (153) is installed inside the fixed cylinder (151); A rotating shaft (154) is rotatably mounted on the horizontal plate (153); Fan blades (155) are mounted on the rotating shaft (154); The second bevel gear (156) is installed at the lower end of the rotating shaft (154) and meshes with the first bevel gear (143).

5. The 3D molding and pressing fiberglass board fixture according to claim 4, characterized in that, It also includes a spraying mechanism (160), which includes: A water tank (161) is fixedly connected to the base (100); A piston cylinder (162) is mounted on the mounting bracket (104), and a piston plate is slidably connected inside it. A piston rod is mounted on the piston plate, and the piston rod passes through the piston cylinder (162) and is slidably connected to the piston cylinder (162). The push plate (163) is fixedly connected to the lower end of the piston rod; A telescopic spring (164) has one end fixedly connected to the push plate (163) and the other end fixedly connected to the piston cylinder (162); The liquid extraction tube (165) is fixedly connected at one end to the piston cylinder (162) and at the other end to the water tank (161); The liquid outlet pipe (166) is installed on the piston cylinder (162); Atomizing nozzle (167) is installed on the liquid outlet pipe (166), and a one-way valve is installed in both the liquid extraction pipe (165) and the liquid outlet pipe (166); When the second cam (144) rotates, it pushes the push plate (163) to move.

6. The working method of the 3D molding and pressing fiberglass board fixture according to claim 5, characterized in that, Includes the following steps: Step 1: Place the 3D customized preform into the cavity mold (101) and ensure accurate positioning; Step 2: Start the hydraulic cylinder (111) so that its extended end drives the punch (112) to move downward and cooperate with the die (101) to mold the preform. At the same time, start the heating plate in the die (101) and the punch (112) to heat the preform to promote molding. Step 3: Maintain pressure for a certain period of time until the raw material solidifies to obtain the desired product; Step 4: Start the hydraulic cylinder (111) to raise the punch (112), start the motor (131) to drive the lifting mechanism (130) to work, and lift the movable plate (102) through the first cam (137), thereby lifting the product in the die (101); Step 5: Activate the blower mechanism (150) and spray mechanism (160) to blow air and spray water mist towards the product to accelerate the cooling speed of the product; Step 6: After the product has cooled to the preset temperature, remove the product located on the movable plate (102).

Citation Information

Patent Citations

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